CN111978232A - Tea leaf lutein extraction process and equipment - Google Patents
Tea leaf lutein extraction process and equipment Download PDFInfo
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- CN111978232A CN111978232A CN202010849408.1A CN202010849408A CN111978232A CN 111978232 A CN111978232 A CN 111978232A CN 202010849408 A CN202010849408 A CN 202010849408A CN 111978232 A CN111978232 A CN 111978232A
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- 238000000605 extraction Methods 0.000 title claims abstract description 56
- KBPHJBAIARWVSC-RGZFRNHPSA-N lutein Chemical compound C([C@H](O)CC=1C)C(C)(C)C=1\C=C\C(\C)=C\C=C\C(\C)=C\C=C\C=C(/C)\C=C\C=C(/C)\C=C\[C@H]1C(C)=C[C@H](O)CC1(C)C KBPHJBAIARWVSC-RGZFRNHPSA-N 0.000 title claims abstract description 47
- 229960005375 lutein Drugs 0.000 title claims abstract description 47
- KBPHJBAIARWVSC-XQIHNALSSA-N trans-lutein Natural products CC(=C/C=C/C=C(C)/C=C/C=C(C)/C=C/C1=C(C)CC(O)CC1(C)C)C=CC=C(/C)C=CC2C(=CC(O)CC2(C)C)C KBPHJBAIARWVSC-XQIHNALSSA-N 0.000 title claims abstract description 47
- FJHBOVDFOQMZRV-XQIHNALSSA-N xanthophyll Natural products CC(=C/C=C/C=C(C)/C=C/C=C(C)/C=C/C1=C(C)CC(O)CC1(C)C)C=CC=C(/C)C=CC2C=C(C)C(O)CC2(C)C FJHBOVDFOQMZRV-XQIHNALSSA-N 0.000 title claims abstract description 47
- 235000012680 lutein Nutrition 0.000 title claims abstract description 44
- ORAKUVXRZWMARG-WZLJTJAWSA-N lutein Natural products CC(=C/C=C/C=C(C)/C=C/C=C(C)/C=C/C1=C(C)CCCC1(C)C)C=CC=C(/C)C=CC2C(=CC(O)CC2(C)C)C ORAKUVXRZWMARG-WZLJTJAWSA-N 0.000 title claims abstract description 44
- 239000001656 lutein Substances 0.000 title claims abstract description 44
- 238000001035 drying Methods 0.000 claims abstract description 119
- 241001122767 Theaceae Species 0.000 claims abstract description 100
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 52
- 238000010438 heat treatment Methods 0.000 claims abstract description 42
- 238000003756 stirring Methods 0.000 claims abstract description 39
- 238000002386 leaching Methods 0.000 claims abstract description 33
- 230000000903 blocking effect Effects 0.000 claims abstract description 31
- 239000007921 spray Substances 0.000 claims abstract description 27
- 239000012043 crude product Substances 0.000 claims abstract description 15
- 238000000034 method Methods 0.000 claims abstract description 11
- 239000000203 mixture Substances 0.000 claims abstract description 9
- 230000008569 process Effects 0.000 claims abstract description 7
- 230000007246 mechanism Effects 0.000 claims description 75
- 238000004140 cleaning Methods 0.000 claims description 72
- 238000001914 filtration Methods 0.000 claims description 51
- 238000007599 discharging Methods 0.000 claims description 23
- 239000000463 material Substances 0.000 claims description 15
- 238000005406 washing Methods 0.000 claims description 14
- 239000007788 liquid Substances 0.000 claims description 12
- 125000006850 spacer group Chemical group 0.000 claims description 12
- 238000007664 blowing Methods 0.000 claims description 9
- 238000009434 installation Methods 0.000 claims description 7
- 239000008399 tap water Substances 0.000 claims description 5
- 235000020679 tap water Nutrition 0.000 claims description 5
- 230000005540 biological transmission Effects 0.000 claims description 3
- 241000196324 Embryophyta Species 0.000 claims description 2
- 235000008210 xanthophylls Nutrition 0.000 claims 3
- 238000010298 pulverizing process Methods 0.000 description 16
- 238000010586 diagram Methods 0.000 description 2
- 238000011049 filling Methods 0.000 description 2
- 239000010865 sewage Substances 0.000 description 2
- 208000024172 Cardiovascular disease Diseases 0.000 description 1
- 241000195493 Cryptophyta Species 0.000 description 1
- IPMYMEWFZKHGAX-UHFFFAOYSA-N Isotheaflavin Natural products OC1CC2=C(O)C=C(O)C=C2OC1C(C1=C2)=CC(O)=C(O)C1=C(O)C(=O)C=C2C1C(O)CC2=C(O)C=C(O)C=C2O1 IPMYMEWFZKHGAX-UHFFFAOYSA-N 0.000 description 1
- 206010028980 Neoplasm Diseases 0.000 description 1
- UXRMWRBWCAGDQB-UHFFFAOYSA-N Theaflavin Natural products C1=CC(C2C(CC3=C(O)C=C(O)C=C3O2)O)=C(O)C(=O)C2=C1C(C1OC3=CC(O)=CC(O)=C3CC1O)=CC(O)=C2O UXRMWRBWCAGDQB-UHFFFAOYSA-N 0.000 description 1
- 238000007792 addition Methods 0.000 description 1
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- 239000012141 concentrate Substances 0.000 description 1
- 238000013016 damping Methods 0.000 description 1
- 230000006806 disease prevention Effects 0.000 description 1
- 235000013399 edible fruits Nutrition 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
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- IPMYMEWFZKHGAX-ZKSIBHASSA-N theaflavin Chemical compound C1=C2C([C@H]3OC4=CC(O)=CC(O)=C4C[C@H]3O)=CC(O)=C(O)C2=C(O)C(=O)C=C1[C@@H]1[C@H](O)CC2=C(O)C=C(O)C=C2O1 IPMYMEWFZKHGAX-ZKSIBHASSA-N 0.000 description 1
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- 235000014620 theaflavin Nutrition 0.000 description 1
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Classifications
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C403/00—Derivatives of cyclohexane or of a cyclohexene or of cyclohexadiene, having a side-chain containing an acyclic unsaturated part of at least four carbon atoms, this part being directly attached to the cyclohexane or cyclohexene or cyclohexadiene rings, e.g. vitamin A, beta-carotene, beta-ionone
- C07C403/24—Derivatives of cyclohexane or of a cyclohexene or of cyclohexadiene, having a side-chain containing an acyclic unsaturated part of at least four carbon atoms, this part being directly attached to the cyclohexane or cyclohexene or cyclohexadiene rings, e.g. vitamin A, beta-carotene, beta-ionone having side-chains substituted by six-membered non-aromatic rings, e.g. beta-carotene
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D1/00—Evaporating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D1/00—Evaporating
- B01D1/30—Accessories for evaporators ; Constructional details thereof
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D11/00—Solvent extraction
- B01D11/02—Solvent extraction of solids
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D29/00—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor
- B01D29/01—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor with flat filtering elements
- B01D29/03—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor with flat filtering elements self-supporting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
- B01F27/60—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a horizontal or inclined axis
- B01F27/70—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a horizontal or inclined axis with paddles, blades or arms
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C18/00—Disintegrating by knives or other cutting or tearing members which chop material into fragments
- B02C18/06—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives
- B02C18/14—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives within horizontal containers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/02—Cleaning by the force of jets or sprays
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C2601/00—Systems containing only non-condensed rings
- C07C2601/12—Systems containing only non-condensed rings with a six-membered ring
- C07C2601/16—Systems containing only non-condensed rings with a six-membered ring the ring being unsaturated
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- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Organic Chemistry (AREA)
- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Apparatus For Making Beverages (AREA)
Abstract
The invention relates to the field of lutein extraction, in particular to a tea lutein extraction process and equipment, wherein the process comprises the following steps: 1. the tea leaves are sprayed with water and cleaned through a spray head, and the tea leaves are driven to vibrate through a water blocking and leaking plate; 2. the tea leaves are blown and roasted through a fan and a heating plate I to be dried, and then are conveyed into a crushing cavity; 3. crushing the dried tea leaves by a crushing knife, enabling the crushed tea leaves to fall into an extraction box, stirring the tea leaves and an extracting solution, and simultaneously starting a heating plate II and a microwave generator to leach; 4. the leaching liquor mixture is filtered through the filter plate, the filtered leaching liquor enters the drying pipe box, the heating ring is started, the leaching liquor is stirred at the same time, the drying of the leaching liquor is accelerated, a lutein crude product is obtained after drying, and the lutein crude product is discharged and collected through the discharge pipe.
Description
Technical Field
The invention relates to the field of lutein extraction, in particular to a tea lutein extraction process and equipment.
Background
Lutein, also known as "phytoxanthin", is a natural pigment widely found in plants such as vegetables, fruits, flowers and some algae organisms, and is an important carotenoid. Research shows that lutein has important physiological functions, such as retina repair, cancer resistance, cardiovascular disease prevention, etc. Lutein is in short supply in international and domestic markets. Because the tea contains the lutein, the extraction of the lutein of the tea is researched by selecting the tea as an extraction raw material.
Disclosure of Invention
The invention aims to provide a process and equipment for extracting lutein from tea, which can be used for extracting the lutein from the tea and have the advantages of simple process and convenient operation.
The purpose of the invention is realized by the following technical scheme:
the utility model provides a tealeaves lutein draws equipment, keeps off vibrations mechanism, ejecting mechanism, rubbing crusher constructs, draws tank tower, filter mechanism and dry mechanism including wasing stoving support, washing blowing mechanism fixed connection in the upper end of wasing stoving support, the check keep off vibrations mechanism sliding connection in wasing stoving support, ejecting mechanism sliding connection just be located the check and keep off vibrations mechanism at the middle part of wasing stoving support directly over, rubbing crusher construct upper end and washing stoving support fixed connection and intercommunication, rubbing crusher constructs the lower extreme with draw tank tower fixed connection and intercommunication, draw tank tower and washing stoving support fixed connection, filter mechanism sliding connection in drawing the tank tower, dry mechanism and the lower extreme fixed connection and the intercommunication that draw the tank tower.
Cleaning and drying support including cleaning the stoving case, the filling tube, the deflector, a support frame, the drain pipe, long slide opening, the fixed plate, hot plate I and ejection of compact spout, the lower extreme of cleaning the stoving case is equipped with the inclined bottom plate, be equipped with valve and fixed connection on the drain pipe and wash the lower extreme of stoving case, it connects on the support frame to wash stoving case fixed connection, the upper end of washing stoving case rear side is equipped with the filling tube, the middle part of washing stoving case rear side is equipped with the deflector, the middle part fore-and-aft direction of washing the stoving case is equipped with ejection of compact spout, long slide opening sets up the front side at the washing stoving case, the left and right sides of washing the stoving case all is equipped with hot plate I.
The cleaning and blowing mechanism comprises an upper connecting frame, spray heads and a fan, the upper connecting frame is fixedly connected to the upper end of the cleaning and drying box, the upper connecting frame is symmetrically and fixedly connected with the two spray heads, and the fan is fixedly connected to the middle of the upper connecting frame.
The lattice baffle vibration mechanism comprises a lattice baffle water leakage plate, a lifting sliding frame, a linkage sliding column, a linkage plate, a motor I and an eccentric wheel, wherein the lattice baffle water leakage plate is fixedly connected to the upper end of the lifting sliding frame, the linkage sliding column is fixedly connected to the front end of the lifting sliding frame, the lattice baffle water leakage plate and the lifting sliding frame are slidably connected to the inside of the cleaning and drying box, the linkage sliding column is slidably connected to the inside of a long sliding hole, the front end of the linkage sliding column is rotatably connected with the lower end of the linkage plate, the motor I is fixedly connected to a support frame, the eccentric wheel is fixedly connected to an output shaft of the motor I, and the upper end of the linkage plate is rotatably connected with the eccentric.
Ejecting mechanism including pushing away material frame, threaded rod, internal thread check spacer sleeve and motor II, push away the front side fixedly connected with threaded rod of material frame, internal thread check spacer sleeve passes through threaded connection on the threaded rod, internal thread check spacer sleeve rotates to be connected on the fixed plate, II fixed connection of motor on the support frame and with internal thread check spacer sleeve transmission be connected, push away material frame sliding connection in ejection of compact spout.
Rubbing crusher constructs including smashing chamber, discharging pipe, crushing motor, crushing roller and crushing sword, smashes and is equipped with the intercommunication mouth in the chamber, the intercommunication mouth and the lower extreme fixed connection of deflector, discharging pipe fixed connection smash the lower extreme in chamber, smash the lower extreme in chamber and be equipped with the sieve and be located the discharging pipe, crushing roller rotates to be connected on smashing the chamber, smashes a plurality of crushing swoves of epaxial fixedly connected with, crushing motor fixed connection smashes on the chamber, smashes motor's output shaft and crushing roller fixed connection.
Draw the tank tower including drawing the case, the mounting panel, hot plate II, microwave generator, filter the installing frame, communicating pipe, agitator motor and stirring frame, the upper end of drawing the case is equipped with the liquid feeding pipe, draw the rear side and discharging pipe fixed connection and the intercommunication of case, draw the front side fixedly connected with mounting panel of case, mounting panel fixed connection is on the support frame, draw the lower extreme symmetry fixedly connected with hot plate II and the microwave generator of case, filter the installing frame fixed connection and draw the lower extreme of case, and filter the installing frame and draw and be equipped with the valve between the case, communicating pipe fixed connection is at the lower extreme of filtering the installing frame, the stirring frame rotates to be connected and draws the incasement, agitator motor fixed connection is on drawing the case and output shaft and stirring frame fixed connection.
The filtering mechanism comprises a filtering frame, a filtering plate, a mounting connecting plate and a handle seat, wherein the filtering plate is arranged at the lower end of the filtering frame, the filtering frame is fixedly connected onto the mounting connecting plate, the handle seat is fixedly connected onto the mounting connecting plate, the filtering frame is slidably connected into the filtering mounting frame, and the mounting connecting plate is fixedly connected with the side end of the filtering mounting frame through screws.
Drying mechanism include drying tube case, arrange the material pipe, the landing leg board, the heating ring, the inlet line, the propelling movement motor, propelling movement axle and spiral propelling movement board, drying tube case slope sets up, drying tube case's downside is equipped with two landing leg boards, drying tube case's downside of upper end is equipped with row material pipe, heating ring fixed connection is on drying tube case, inlet line fixed connection is at the upside of drying tube case lower extreme, propelling movement axle rotation is connected in drying tube case, spiral propelling movement board fixed connection on the propelling movement axle and with the contact of drying tube case inner wall, propelling movement motor fixed connection is at the lower extreme and output shaft and propelling movement axle fixed connection of drying tube case, inlet line and communicating pipe fixed connection and intercommunication.
The process for extracting the lutein from the tea leaves by using the lutein extracting equipment comprises the following steps:
the method comprises the following steps: tea leaves are added into a cleaning and drying box through a feeding pipe and fall onto a lattice water leakage baffle, a spray head is communicated with a tap water pipe and is opened, the spray head is enabled to spray water to clean the tea leaves on the lattice water leakage baffle, meanwhile, a motor I is started, a linkage sliding column is driven through an eccentric wheel and a linkage plate, and then the lattice water leakage baffle is enabled to reciprocate, so that the tea leaves are driven to vibrate, the cleaning efficiency is improved, and the cleaned water passes through the lattice water leakage baffle and is stored in the cleaning and drying box;
step two: after the tea leaves are dried, stopping vibration and enabling the water leakage blocking plate to be positioned at the uppermost end, then transmitting rotation of the internal thread blocking sleeve through the motor II, and enabling the threaded rod to drive the material pushing frame to move backwards, so that the tea leaves on the water leakage blocking plate are taken out of the cleaning and drying box and fall onto the guide plate and slide into the crushing cavity on the guide plate;
step three: starting a crushing motor to drive a crushing cutter to crush the dried tea leaves through a crushing shaft, enabling the crushed tea leaves to slide into an extraction box through a discharge pipe, adding an extracting solution into the extraction box, starting a stirring motor to drive a stirring frame to stir the tea leaves and the extracting solution, enabling the tea leaves and the extracting solution to be uniformly mixed, and then starting a heating plate II and a microwave generator to leach;
step four: open after the leaching is accomplished and filter the installing frame and draw and be equipped with the valve between the case, make the leaching liquor mixture flow to filter department, filter through the filter plate and hold back tealeaves, the leaching liquor after the filtration gets into drying tube incasement by communicating pipe, start the heating ring heating, start the propelling movement motor simultaneously, drive spiral push plate through the propelling movement axle and rotate, thereby stir the leaching liquor, the leaching liquor drying with higher speed, obtain the lutein crude after the drying, push away the lutein crude to drying tube case upper end through spiral push plate rotation, discharge the collection by row.
The invention has the beneficial effects that: the invention provides a tea leaf lutein extraction process and equipment, wherein tea leaves in a cleaning and drying support are cleaned through a spray head, meanwhile, the tea leaves are vibrated through a grid vibration mechanism, the cleaning efficiency is improved, and the tea leaves which are continuously vibrated are blown and baked through a fan and a heating plate I, so that the tea leaves are quickly dried; release tealeaves to rubbing crusher through ejecting mechanism and smash in the rubbing crusher constructs, it leaches to get into after smashing and draws the tank tower, stir tealeaves and extract through the stirring frame simultaneously, make tealeaves and extract mixing, leach efficiency with microwave generator with higher speed through hot plate II, separate tealeaves and leaching liquid through filter mechanism, leaching liquid flows into and carries out the drying in the drying mechanism, and heat and the stirring of spiral pushing plate through the heating ring, improve drying efficiency, will obtain lutein crude through spiral pushing plate simultaneously and release and concentrate the collection.
Drawings
FIG. 1 is a first general structural diagram of the present invention;
FIG. 2 is a second overall structural schematic of the present invention;
FIG. 3 is a schematic view of the cleaning and drying rack of the present invention;
FIG. 4 is a schematic view of the structure of the cleaning blower mechanism of the present invention;
FIG. 5 is a schematic structural diagram of the vibration damper of the present invention;
FIG. 6 is a schematic view of the ejector mechanism of the present invention;
FIG. 7 is a schematic view of the shredder mechanism of the present invention;
FIG. 8 is a schematic view of the extraction box frame of the present invention;
FIG. 9 is a schematic cross-sectional view of the extraction bin holder of the present invention;
FIG. 10 is a schematic view of the filter mechanism of the present invention;
FIG. 11 is a schematic view of the drying mechanism of the present invention;
fig. 12 is a schematic cross-sectional view of the drying mechanism of the present invention.
In the figure: cleaning and drying the bracket 1; cleaning and drying box 1-1; a feed tube 1-2; 1-3 of a guide plate; 1-4 of a support frame; 1-5 of a drain pipe; 1-6 of long slide holes; fixing plates 1-7; 1-8 parts of a heating plate I; 1-9 parts of a discharging chute; the cleaning and blowing mechanism 2; an upper connecting frame 2-1; 2-2 of a spray head; 2-3 of a fan; a block vibration mechanism 3; a water leakage blocking plate 3-1; 3-2 of a lifting sliding frame; 3-3 of a linkage sliding column; 3-4 of a linkage plate; 3-5 parts of a motor I; 3-6 of an eccentric wheel; a push-out mechanism 4; a material pushing frame 4-1; 4-2 parts of a threaded rod; 4-3 of internal thread check sleeve; 4-4 of a motor; a crushing mechanism 5; 5-1 of a crushing cavity; 5-2 of a discharge pipe; 5-3 of a crushing motor; 5-4 parts of a crushing shaft; 5-5 parts of a crushing knife; an extraction box frame 6; 6-1 of an extraction box; mounting plate 6-2; 6-3 of a heating plate; 6-4 of a microwave generator; 6-5 of a filtering installation frame; a communicating pipe 6-6; 6-7 parts of a stirring motor; 6-8 parts of a stirring frame; a filter mechanism 7; a filter frame 7-1; 7-2 of a filter plate; mounting a connecting plate 7-3; 7-4 of a handle seat; a drying mechanism 8; a drying pipe box 8-1; 8-2 parts of a discharge pipe; a leg plate 8-3; 8-4 of a heating ring; 8-5 of a liquid inlet pipe; a push motor 8-6; a pushing shaft 8-7; and an auger pushing plate 8-8.
Detailed Description
The present invention is described in further detail below with reference to figures 1-12.
The first embodiment is as follows:
as shown in figures 1-12, a tea lutein extraction device comprises a cleaning and drying bracket 1, a cleaning and blowing mechanism 2, a grid block vibration mechanism 3, a pushing mechanism 4, a crushing mechanism 5, an extraction box frame 6, a filtering mechanism 7 and a drying mechanism 8, the cleaning and blowing mechanism 2 is fixedly connected with the upper end of the cleaning and drying bracket 1, the grid block vibration mechanism 3 is connected in the cleaning and drying bracket 1 in a sliding way, the push-out mechanism 4 is connected with the middle part of the cleaning and drying bracket 1 in a sliding way and is positioned right above the grid block vibration mechanism 3, the upper end of the crushing mechanism 5 is fixedly connected and communicated with the cleaning and drying bracket 1, the lower end of the crushing mechanism 5 is fixedly connected and communicated with the extracting box frame 6, the extracting box frame 6 is fixedly connected with the cleaning and drying bracket 1, filtering mechanism 7 sliding connection in drawing the tank tower 6, drying mechanism 8 and the lower extreme fixed connection who draws the tank tower 6 and communicate.
When the tea leaf drying machine is used, tea leaves in the cleaning and drying support 1 are cleaned through the spray heads 2-2, meanwhile, the tea leaves are vibrated through the grid block vibration mechanism 3, cleaning efficiency is improved, and the tea leaves which are continuously vibrated are blown and baked through the fans 2-3 and the heating plates I1-8, so that the tea leaves are quickly dried; the tea leaves are pushed out into the crushing mechanism 5 through the pushing mechanism 4 to be crushed, the crushed tea leaves enter the extraction box frame 6 to be extracted, meanwhile, the tea leaves and the extracting solution are stirred through the stirring frames 6-8 to be uniformly mixed, the extraction efficiency is accelerated through the heating plates II 6-3 and the microwave generators 6-4, the tea leaves are separated from the extraction solution through the filtering mechanism 7, the extraction solution flows into the drying mechanism 8 to be dried, the heating ring 8-4 is used for heating and the spiral pushing plate 8-8 are used for stirring, the drying efficiency is improved, and meanwhile, the obtained lutein crude product is pushed out through the spiral pushing plate 8-8 to be collected in a centralized mode.
The second embodiment is as follows:
as shown in the figure 1-12, the cleaning and drying support 1 comprises a cleaning and drying box 1-1, a feeding pipe 1-2, a guide plate 1-3, a support frame 1-4, a drain pipe 1-5, a long slide hole 1-6, a fixing plate 1-7, a heating plate I1-8 and a discharge chute 1-9, wherein the lower end of the cleaning and drying box 1-1 is provided with an inclined bottom plate, the drain pipe 1-5 is provided with a valve and is fixedly connected with the lower end of the cleaning and drying box 1-1, the cleaning and drying box 1-1 is fixedly connected with the support frame 1-4, the upper end of the rear side of the cleaning and drying box 1-1 is provided with the feeding pipe 1-2, the middle part of the rear side of the cleaning and drying box 1-1 is provided with the guide plate 1-3, and the discharge chute 1-9 is arranged, the long sliding holes 1-6 are arranged on the front side of the cleaning and drying box 1-1, the left side and the right side of the cleaning and drying box 1-1 are respectively provided with a heating plate I1-8, and the fixing plates 1-7 are fixedly connected to the front ends of the supporting frames 1-4.
The third concrete implementation mode:
as shown in fig. 1-12, the cleaning and blowing mechanism 2 includes an upper connecting frame 2-1, nozzles 2-2 and a fan 2-3, the upper connecting frame 2-1 is fixedly connected to the upper end of the cleaning and drying box 1-1, the upper connecting frame 2-1 is symmetrically and fixedly connected with two nozzles 2-2, and the fan 2-3 is fixedly connected to the middle of the upper connecting frame 2-1.
The fourth concrete implementation mode:
as shown in the figures 1-12, the lattice vibration-damping mechanism 3 comprises a lattice water leakage-blocking plate 3-1, a lifting sliding frame 3-2, a linkage sliding column 3-3, a linkage plate 3-4, a motor I3-5 and an eccentric wheel 3-6, the lattice water leakage-blocking plate 3-1 is fixedly connected with the upper end of the lifting sliding frame 3-2, the linkage sliding column 3-3 is fixedly connected with the front end of the lifting sliding frame 3-2, the lattice water leakage-blocking plate 3-1 and the lifting sliding frame 3-2 are slidably connected in a cleaning and drying box 1-1, the linkage sliding column 3-3 is slidably connected in a long sliding hole 1-6, the front end of the linkage sliding column 3-3 is rotatably connected with the lower end of the linkage plate 3-4, the motor I3-5 is fixedly connected on a support frame 1-4, the eccentric wheel 3-6 is fixedly connected on an output shaft of the motor I3-5, the upper end of the linkage plate 3-4 is rotatably connected with the eccentric part of the eccentric wheel 3-6.
The fifth concrete implementation mode:
as shown in fig. 1-12, the pushing mechanism 4 comprises a pushing frame 4-1, a threaded rod 4-2, an internal thread grid spacer sleeve 4-3 and a motor II 4-4, the threaded rod 4-2 is fixedly connected to the front side of the pushing frame 4-1, the internal thread grid spacer sleeve 4-3 is connected to the threaded rod 4-2 through threads, the internal thread grid spacer sleeve 4-3 is rotatably connected to a fixing plate 1-7, the motor II 4-4 is fixedly connected to a support frame 1-4 and is in transmission connection with the internal thread grid spacer sleeve 4-3, and the pushing frame 4-1 is slidably connected in a discharging chute 1-9.
Tea leaves are added into a cleaning and drying box 1-1 through a feeding pipe 1-2 and fall onto a grid water leakage blocking plate 3-1, a spray head 2-2 is communicated with a tap water pipe and is opened, so that the spray head 2-2 sprays water to clean the tea leaves on the grid water leakage blocking plate 3-1, a motor I3-5 is started at the same time, a linkage sliding column 3-3 is driven through an eccentric wheel 3-6 and a linkage plate 3-4, and then the grid water leakage blocking plate 3-1 is lifted in a reciprocating mode, so that the tea leaves are driven to vibrate, the cleaning efficiency is improved, and the cleaned water passes through the grid water leakage blocking plate 3-1 and is stored in the cleaning and drying box 1-1; after the cleaning is finished, the spray head 2-2 is closed, the fan 2-3 is opened, and the heating plate I1-8 is opened at the same time, so that the tea leaves which are continuously vibrated are blown and roasted, the tea leaves are quickly dried, after the tea leaves are dried, stopping vibration and enabling the grid water leakage baffle 3-1 to be positioned at the uppermost end, then transmitting the rotation of the internal thread grid retaining sleeve 4-3 through the motor II 4-4, and then enabling the threaded rod 4-2 to drive the material pushing frame 4-1 to move backwards, thereby taking the tea leaves on the water leakage blocking plate 3-1 out of the cleaning and drying box 1-1 and dropping the tea leaves on the guide plate 1-3, the guide plate 1-3 slides into the crushing cavity 5-1, the drain pipe 1-5 is used for discharging sewage, and an inclined bottom plate is arranged at the lower end of the cleaning and drying box 1-1 to completely discharge the sewage.
The sixth specific implementation mode:
as shown in fig. 1-12, the pulverizing mechanism 5 includes a pulverizing chamber 5-1, a discharge pipe 5-2, a pulverizing motor 5-3, a pulverizing shaft 5-4 and a pulverizing knife 5-5, wherein the pulverizing chamber 5-1 is provided with a communicating port fixedly connected with the lower end of a guide plate 1-3, the discharge pipe 5-2 is fixedly connected with the lower end of the pulverizing chamber 5-1, the lower end of the pulverizing chamber 5-1 is provided with a sieve plate and located in the discharge pipe 5-2, the pulverizing shaft 5-4 is rotatably connected with the pulverizing chamber 5-1, the pulverizing shaft 5-4 is fixedly connected with a plurality of pulverizing knives 5-5, the pulverizing motor 5-3 is fixedly connected with the pulverizing chamber 5-1, and an output shaft of the pulverizing motor 5-3 is fixedly connected with the pulverizing shaft 5-4.
The seventh embodiment:
as shown in figures 1-12, the extraction box frame 6 comprises an extraction box 6-1, a mounting plate 6-2, a heating plate II 6-3, a microwave generator 6-4, a filter mounting frame 6-5, a communicating pipe 6-6, a stirring motor 6-7 and a stirring frame 6-8, wherein the upper end of the extraction box 6-1 is provided with a liquid feeding pipe, the rear side of the extraction box 6-1 is fixedly connected and communicated with a discharging pipe 5-2, the front side of the extraction box 6-1 is fixedly connected with the mounting plate 6-2, the mounting plate 6-2 is fixedly connected on a support frame 1-4, the lower end of the extraction box 6-1 is symmetrically and fixedly connected with the heating plate II 6-3 and the microwave generator 6-4, the filter mounting frame 6-5 is fixedly connected at the lower end of the extraction box 6-1, and a valve is arranged between the filtering and mounting frame 6-5 and the extracting box 6-1, the communicating pipe 6-6 is fixedly connected with the lower end of the filtering and mounting frame 6-5, the stirring frame 6-8 is rotatably connected in the extracting box 6-1, the stirring motor 6-7 is fixedly connected on the extracting box 6-1, and the output shaft is fixedly connected with the stirring frame 6-8.
The crushing motor 5-3 is started to drive the crushing cutter 5-5 to crush the dried tea leaves through the crushing shaft 5-4, the qualified tea leaves after being crushed slide into the extraction box 6-1 through the discharge pipe 5-2, meanwhile, the extracting solution is added into the extraction box 6-1, the stirring motor 6-7 is started to drive the stirring frame 6-8 to stir the tea leaves and the extracting solution, the tea leaves and the extracting solution are mixed uniformly, then the heating plate II 6-3 and the microwave generator 6-4 are started to accelerate leaching, and the leaching efficiency is improved.
The specific implementation mode is eight:
as shown in the figures 1-12, the filtering mechanism 7 comprises a filtering frame 7-1, a filtering plate 7-2, a mounting connecting plate 7-3 and a handle seat 7-4, wherein the filtering plate 7-2 is arranged at the lower end of the filtering frame 7-1, the filtering frame 7-1 is fixedly connected to the mounting connecting plate 7-3, the handle seat 7-4 is fixedly connected to the mounting connecting plate 7-3, the filtering frame 7-1 is slidably connected in a filtering mounting frame 6-5, and the mounting connecting plate 7-3 is fixedly connected with the side end of the filtering mounting frame 6-5 through a screw.
After leaching, a valve is arranged between the filtering installation frame 6-5 and the extraction box 6-1, so that a leaching liquor mixture flows to the filtering plate 7-2, tea leaves are filtered and retained through the filtering plate 7-2, the filtered leaching liquor enters the drying box 8-1 through the communicating pipe 6-6, and the filtering installation frame 6-5 can be pulled out of the filtering installation frame 7-1 with the filtering plate 7-2 by the handle seat 7-4, so that the tea leaves can be poured out for continuous use.
The specific implementation method nine:
the drying mechanism 8 shown in fig. 1-12 comprises a drying tube box 8-1, a material discharging tube 8-2, a leg plate 8-3, a heating ring 8-4, a liquid inlet tube 8-5, a pushing motor 8-6, a pushing shaft 8-7 and a spiral pushing plate 8-8, wherein the drying tube box 8-1 is arranged obliquely, two leg plates 8-3 are arranged at the lower side of the drying tube box 8-1, the material discharging tube 8-2 is arranged at the lower side of the upper end of the drying tube box 8-1, the heating ring 8-4 is fixedly connected to the drying tube box 8-1, the liquid inlet tube 8-5 is fixedly connected to the upper side of the lower end of the drying tube box 8-1, the pushing shaft 8-7 is rotatably connected in the drying tube box 8-1, the spiral pushing plate 8-8 is fixedly connected to the pushing shaft 8-7 and is in contact with the inner wall of the drying, the pushing motor 8-6 is fixedly connected to the lower end of the drying tube box 8-1, an output shaft is fixedly connected with the pushing shaft 8-7, and the liquid inlet pipe 8-5 is fixedly connected and communicated with the communicating pipe 6-6.
Starting the heating ring 8-4 for heating, simultaneously starting the pushing motor 8-6, driving the spiral pushing plate 8-8 to rotate through the pushing shaft 8-7, stirring the leaching solution, accelerating the drying of the leaching solution, obtaining a lutein crude product after drying, pushing the lutein crude product to the upper end of the drying tube box 8-1 through the rotation of the spiral pushing plate 8-8, and discharging and collecting the lutein crude product through the discharging tube 8-2.
The detailed implementation mode is ten:
as shown in fig. 1-12, the process for extracting the theaflavin from the tea leaves extraction equipment comprises the following steps:
the method comprises the following steps: tea leaves are added into a cleaning and drying box 1-1 through a feeding pipe 1-2 and fall onto a grid water leakage blocking plate 3-1, a spray head 2-2 is communicated with a tap water pipe and is opened, so that the spray head 2-2 sprays water to clean the tea leaves on the grid water leakage blocking plate 3-1, a motor I3-5 is started at the same time, a linkage sliding column 3-3 is driven through an eccentric wheel 3-6 and a linkage plate 3-4, and then the grid water leakage blocking plate 3-1 is lifted in a reciprocating mode, so that the tea leaves are driven to vibrate, the cleaning efficiency is improved, and the cleaned water passes through the grid water leakage blocking plate 3-1 and is stored in the cleaning and drying box 1-1;
step two: after the tea leaves are cleaned, the spray head 2-2 is closed, the fan 2-3 is turned on, meanwhile, the heating plate I1-8 is turned on, so that the tea leaves which continue to vibrate are blown and baked, the tea leaves are dried quickly, after the tea leaves are dried, the vibration is stopped, the water blocking and leaking plate 3-1 is positioned at the uppermost end, the threaded rod 4-4 is used for transmitting the rotation of the threaded blocking sleeve 4-3, and then the threaded rod 4-2 is used for driving the material pushing frame 4-1 to move backwards, so that the tea leaves on the water blocking and leaking plate 3-1 are taken out of the cleaning and drying box 1-1 and fall onto the guide plate 1-3, and slide onto the guide plate 1-3 into the crushing cavity 5-1;
step three: starting a crushing motor 5-3 to drive a crushing cutter 5-5 to crush the dried tea leaves through a crushing shaft 5-4, sliding the qualified crushed tea leaves into an extraction box 6-1 through a discharge pipe 5-2, simultaneously adding an extracting solution into the extraction box 6-1, starting a stirring motor 6-7 to drive a stirring frame 6-8 to stir the tea leaves and the extracting solution so as to uniformly mix the tea leaves and the extracting solution, and then starting a heating plate II 6-3 and a microwave generator 6-4 to leach;
step four: after leaching, a valve is arranged between the filtering installation frame 6-5 and the extraction box 6-1, so that a leaching liquor mixture flows to a filter plate 7-2, tea leaves are filtered through the filter plate 7-2, the filtered leaching liquor enters a drying box 8-1 through a communicating pipe 6-6, a heating ring 8-4 is started to heat, a pushing motor 8-6 is started at the same time, a spiral pushing plate 8-8 is driven to rotate through a pushing shaft 8-7, so that the leaching liquor is stirred, the drying of the leaching liquor is accelerated, a lutein crude product is obtained after drying, the lutein crude product is pushed to the upper end of the drying box 8-1 through the rotation of the spiral pushing plate 8-8, and the lutein crude product is discharged and collected through a discharging pipe 8-2.
The invention relates to a tea leaf lutein extraction process and equipment, which have the use principle that: when in use, tea leaves are added into the cleaning and drying box 1-1 through the feeding pipe 1-2 and fall onto the grid water leakage baffle 3-1, the spray head 2-2 is communicated with a tap water pipe and is opened, so that the spray head 2-2 sprays water to clean the tea leaves on the grid water leakage baffle 3-1, the motor I3-5 is started at the same time, the linkage sliding column 3-3 is driven through the eccentric wheel 3-6 and the linkage plate 3-4, and then the grid water leakage baffle 3-1 is lifted and lowered in a reciprocating manner, so that the tea leaves are driven to vibrate, the cleaning efficiency is improved, and the cleaned water passes through the grid water leakage baffle 3-1 and is stored in the cleaning and drying box 1-1; after the tea leaves are cleaned, the spray head 2-2 is closed, the fan 2-3 is turned on, meanwhile, the heating plate I1-8 is turned on, so that the tea leaves which continue to vibrate are blown and baked, the tea leaves are dried quickly, after the tea leaves are dried, the vibration is stopped, the water blocking and leaking plate 3-1 is positioned at the uppermost end, the threaded rod 4-4 is used for transmitting the rotation of the threaded blocking sleeve 4-3, and then the threaded rod 4-2 is used for driving the material pushing frame 4-1 to move backwards, so that the tea leaves on the water blocking and leaking plate 3-1 are taken out of the cleaning and drying box 1-1 and fall onto the guide plate 1-3, and slide onto the guide plate 1-3 into the crushing cavity 5-1; starting a crushing motor 5-3 to drive a crushing cutter 5-5 to crush the dried tea leaves through a crushing shaft 5-4, sliding the qualified crushed tea leaves into an extraction box 6-1 through a discharge pipe 5-2, simultaneously adding an extracting solution into the extraction box 6-1, starting a stirring motor 6-7 to drive a stirring frame 6-8 to stir the tea leaves and the extracting solution so as to uniformly mix the tea leaves and the extracting solution, and then starting a heating plate II 6-3 and a microwave generator 6-4 to leach; after leaching, a valve is arranged between the filtering installation frame 6-5 and the extraction box 6-1, so that a leaching liquor mixture flows to a filter plate 7-2, tea leaves are filtered through the filter plate 7-2, the filtered leaching liquor enters a drying box 8-1 through a communicating pipe 6-6, a heating ring 8-4 is started to heat, a pushing motor 8-6 is started at the same time, a spiral pushing plate 8-8 is driven to rotate through a pushing shaft 8-7, so that the leaching liquor is stirred, the drying of the leaching liquor is accelerated, a lutein crude product is obtained after drying, the lutein crude product is pushed to the upper end of the drying box 8-1 through the rotation of the spiral pushing plate 8-8, and the lutein crude product is discharged and collected through a discharging pipe 8-2.
It is to be understood that the above description is not intended to limit the present invention, and the present invention is not limited to the above examples, and that various changes, modifications, additions and substitutions which are within the spirit and scope of the present invention and which may be made by those skilled in the art are also within the scope of the present invention.
Claims (10)
1. The utility model provides a tealeaves lutein draws equipment, keeps off vibrations mechanism (3), ejecting mechanism (4), rubbing crusher constructs (5), draws tank tower (6), filtering mechanism (7) and dry mechanism (8) including wasing stoving support (1), washing blast mechanism (2), check, its characterized in that: cleaning and blowing mechanism (2) fixed connection in the upper end of washing stoving support (1), the check keep off vibrations mechanism (3) sliding connection in washing stoving support (1), ejecting mechanism (4) sliding connection in the middle part of washing stoving support (1) and be located check keep off vibrations mechanism (3) directly over, the upper end and the washing stoving support (1) fixed connection and the intercommunication of rubbing crusher mechanism (5), the lower extreme of rubbing crusher mechanism (5) with draw tank tower (6) fixed connection and intercommunication, draw tank tower (6) and washing stoving support (1) fixed connection, filtering mechanism (7) sliding connection in drawing tank tower (6), drying mechanism (8) and the lower extreme fixed connection and the intercommunication that draw tank tower (6).
2. A tea lutein extraction apparatus according to claim 1, characterized in that: the cleaning and drying support (1) comprises a cleaning and drying box (1-1), a feeding pipe (1-2), a guide plate (1-3), a support frame (1-4), a drain pipe (1-5), a long sliding hole (1-6), a fixing plate (1-7), a heating plate I (1-8) and a discharging chute (1-9), wherein the lower end of the cleaning and drying box (1-1) is provided with an inclined bottom plate, the drain pipe (1-5) is provided with a valve and is fixedly connected with the lower end of the cleaning and drying box (1-1), the cleaning and drying box (1-1) is fixedly connected with the support frame (1-4), the upper end of the rear side of the cleaning and drying box (1-1) is provided with the feeding pipe (1-2), the middle part of the rear side of the cleaning and drying box (1-1) is provided with the guide plate (, the front and back directions of the middle part of the cleaning and drying box (1-1) are provided with discharging chutes (1-9), the long sliding holes (1-6) are arranged at the front side of the cleaning and drying box (1-1), the left side and the right side of the cleaning and drying box (1-1) are provided with heating plates I (1-8), and the fixing plates (1-7) are fixedly connected at the front ends of the supporting frames (1-4).
3. A tea lutein extraction apparatus according to claim 2, characterized in that: the cleaning and blowing mechanism (2) comprises an upper connecting frame (2-1), spray heads (2-2) and a fan (2-3), the upper connecting frame (2-1) is fixedly connected to the upper end of the cleaning and drying box (1-1), the upper connecting frame (2-1) is symmetrically and fixedly connected with the two spray heads (2-2), and the fan (2-3) is fixedly connected to the middle of the upper connecting frame (2-1).
4. A tea lutein extraction apparatus according to claim 3, characterized in that: the lattice vibration blocking mechanism (3) comprises a lattice water leakage blocking plate (3-1), a lifting sliding frame (3-2), a linkage sliding column (3-3), a linkage plate (3-4), a motor I (3-5) and an eccentric wheel (3-6), the lattice water leakage blocking plate (3-1) is fixedly connected to the upper end of the lifting sliding frame (3-2), the linkage sliding column (3-3) is fixedly connected to the front end of the lifting sliding frame (3-2), the lattice water leakage blocking plate (3-1) and the lifting sliding frame (3-2) are slidably connected into a cleaning and drying box (1-1), the linkage sliding column (3-3) is slidably connected into a long sliding hole (1-6), the front end of the linkage sliding column (3-3) is rotatably connected with the lower end of the linkage plate (3-4), the motor I (3-5) is fixedly connected onto a support frame (1-4), the eccentric wheel (3-6) is fixedly connected to an output shaft of the motor I (3-5), and the upper end of the linkage plate (3-4) is rotatably connected with the eccentric part of the eccentric wheel (3-6).
5. The apparatus for extracting xanthophyll from tea according to claim 4, wherein: the pushing mechanism (4) comprises a pushing frame (4-1), a threaded rod (4-2), an internal thread grid spacer sleeve (4-3) and a motor II (4-4), the front side of the pushing frame (4-1) is fixedly connected with the threaded rod (4-2), the internal thread grid spacer sleeve (4-3) is connected to the threaded rod (4-2) through threads, the internal thread grid spacer sleeve (4-3) is rotatably connected to a fixing plate (1-7), the motor II (4-4) is fixedly connected to a support frame (1-4) and is in transmission connection with the internal thread grid spacer sleeve (4-3), and the pushing frame (4-1) is in sliding connection in a discharging chute (1-9).
6. A tea lutein extraction apparatus according to claim 5, characterized in that: the crushing mechanism (5) comprises a crushing cavity (5-1), a discharge pipe (5-2), a crushing motor (5-3), a crushing shaft (5-4) and a crushing knife (5-5), a communicating opening is arranged on the crushing cavity (5-1), the communicating port is fixedly connected with the lower end of the guide plate (1-3), the discharging pipe (5-2) is fixedly connected with the lower end of the crushing cavity (5-1), the lower end of the crushing cavity (5-1) is provided with a sieve plate and is positioned in the discharging pipe (5-2), the crushing shaft (5-4) is rotatably connected to the crushing cavity (5-1), the crushing shaft (5-4) is fixedly connected with a plurality of crushing cutters (5-5), the crushing motor (5-3) is fixedly connected to the crushing cavity (5-1), and the output shaft of the crushing motor (5-3) is fixedly connected with the crushing shaft (5-4).
7. The apparatus for extracting xanthophyll from tea according to claim 6, wherein: the extraction box frame (6) comprises an extraction box (6-1), a mounting plate (6-2), a heating plate II (6-3), a microwave generator (6-4), a filtering mounting frame (6-5), a communicating pipe (6-6), a stirring motor (6-7) and a stirring frame (6-8), wherein a liquid adding pipe is arranged at the upper end of the extraction box (6-1), the rear side of the extraction box (6-1) is fixedly connected and communicated with a discharging pipe (5-2), the front side of the extraction box (6-1) is fixedly connected with the mounting plate (6-2), the mounting plate (6-2) is fixedly connected on the support frame (1-4), the lower end of the extraction box (6-1) is symmetrically and fixedly connected with the heating plate II (6-3) and the microwave generator (6-4), the filtering and installing frame (6-5) is fixedly connected to the lower end of the extracting box (6-1), a valve is arranged between the filtering and installing frame (6-5) and the extracting box (6-1), the communicating pipe (6-6) is fixedly connected to the lower end of the filtering and installing frame (6-5), the stirring frame (6-8) is rotatably connected into the extracting box (6-1), the stirring motor (6-7) is fixedly connected to the extracting box (6-1), and the output shaft of the stirring motor is fixedly connected with the stirring frame (6-8).
8. The apparatus for extracting xanthophyll from tea according to claim 7, wherein: the filtering mechanism (7) comprises a filtering frame (7-1), a filtering plate (7-2), a mounting connecting plate (7-3) and a handle seat (7-4), wherein the filtering plate (7-2) is arranged at the lower end of the filtering frame (7-1), the filtering frame (7-1) is fixedly connected onto the mounting connecting plate (7-3), the handle seat (7-4) is fixedly connected onto the mounting connecting plate (7-3), the filtering frame (7-1) is slidably connected into the filtering mounting frame (6-5), and the mounting connecting plate (7-3) is fixedly connected with the side end of the filtering mounting frame (6-5) through a screw.
9. A tea lutein extraction apparatus according to claim 8, characterized in that: the drying mechanism (8) comprises a drying tube box (8-1), a material discharging tube (8-2), a leg plate (8-3), a heating ring (8-4), a liquid inlet tube (8-5), a pushing motor (8-6), a pushing shaft (8-7) and a spiral pushing plate (8-8), wherein the drying tube box (8-1) is obliquely arranged, the two leg plates (8-3) are arranged on the lower side of the drying tube box (8-1), the material discharging tube (8-2) is arranged on the lower side of the upper end of the drying tube box (8-1), the heating ring (8-4) is fixedly connected to the drying tube box (8-1), the liquid inlet tube (8-5) is fixedly connected to the upper side of the lower end of the drying tube box (8-1), the pushing shaft (8-7) is rotatably connected to the inside the drying tube box (8-1), the spiral pushing plate (8-8) is fixedly connected to the pushing shaft (8-7) and is in contact with the inner wall of the drying pipe box (8-1), the pushing motor (8-6) is fixedly connected to the lower end of the drying pipe box (8-1), the output shaft of the pushing motor is fixedly connected with the pushing shaft (8-7), and the liquid inlet pipe (8-5) is fixedly connected and communicated with the communicating pipe (6-6).
10. A process for extraction using the tea lutein extraction plant of claim 9, characterized by: the process comprises the following steps:
the method comprises the following steps: tea leaves are added into a cleaning and drying box (1-1) through a feeding pipe (1-2) and fall onto a grid water leakage blocking plate (3-1), a spray head (2-2) is communicated with a tap water pipe and opened, so that the spray head (2-2) sprays water to clean the tea leaves on the grid water leakage blocking plate (3-1), a motor I (3-5) is started at the same time, a linkage sliding column (3-3) is driven through an eccentric wheel (3-6) and a linkage plate (3-4), and then the grid water leakage blocking plate (3-1) is lifted in a reciprocating manner, so that the tea leaves are driven to vibrate, the cleaning efficiency is improved, and the cleaned water passes through the grid water leakage blocking plate (3-1) and is stored in the cleaning and drying box (1-1);
step two: after cleaning, closing the spray head (2-2), opening the fan (2-3), simultaneously opening the heating plate I (1-8), thereby blowing and baking the tea which continuously vibrates, so that the tea is quickly dried, stopping vibration and enabling the grid water leakage blocking plate (3-1) to be positioned at the uppermost end after the tea is dried, then transmitting the rotation of the internal thread grid blocking sleeve (4-3) through the motor II (4-4), and then enabling the threaded rod (4-2) to drive the material pushing frame (4-1) to move backwards, thereby taking the tea on the grid water leakage blocking plate (3-1) out of the cleaning and drying box (1-1) and dropping onto the guide plate (1-3), and sliding on the guide plate (1-3) into the crushing cavity (5-1);
step three: starting a crushing motor (5-3) to drive a crushing cutter (5-5) to crush the dried tea leaves through a crushing shaft (5-4), enabling the crushed tea leaves to slide into an extraction box (6-1) through a discharge pipe (5-2) after being qualified, simultaneously adding an extracting solution into the extraction box (6-1), starting a stirring motor (6-7) to drive a stirring frame (6-8) to stir the tea leaves and the extracting solution to uniformly mix the tea leaves and the extracting solution, and then starting a heating plate II (6-3) and a microwave generator (6-4) to leach;
step four: after leaching, a valve is arranged between the filtering installation frame (6-5) and the extraction box (6-1) to enable the leaching liquor mixture to flow to the filter plate (7-2), the tea leaves are intercepted by filtering through the filter plate (7-2), the filtered leaching liquor enters the drying box (8-1) through the communicating pipe (6-6), the heating ring (8-4) is started to heat, simultaneously, a pushing motor (8-6) is started, a pushing shaft (8-7) drives a spiral pushing plate (8-8) to rotate, thus, the leaching liquor is stirred, the drying of the leaching liquor is accelerated, a lutein crude product is obtained after drying, the lutein crude product is pushed to the upper end of a drying tube box (8-1) through the rotation of a spiral pushing plate (8-8), and the lutein crude product is discharged and collected by a discharging tube (8-2).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010849408.1A CN111978232A (en) | 2020-08-21 | 2020-08-21 | Tea leaf lutein extraction process and equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010849408.1A CN111978232A (en) | 2020-08-21 | 2020-08-21 | Tea leaf lutein extraction process and equipment |
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| Publication Number | Publication Date |
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| CN111978232A true CN111978232A (en) | 2020-11-24 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202010849408.1A Withdrawn CN111978232A (en) | 2020-08-21 | 2020-08-21 | Tea leaf lutein extraction process and equipment |
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| CN (1) | CN111978232A (en) |
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| CN112535651A (en) * | 2021-01-05 | 2021-03-23 | 伍秀花 | Intelligent preparation process of whitening essence |
| CN112843784A (en) * | 2021-04-19 | 2021-05-28 | 河南省肿瘤医院 | Automatic preparation system and method of drug leaching liquor for tumor treatment |
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2020
- 2020-08-21 CN CN202010849408.1A patent/CN111978232A/en not_active Withdrawn
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| CN112535651A (en) * | 2021-01-05 | 2021-03-23 | 伍秀花 | Intelligent preparation process of whitening essence |
| CN112535651B (en) * | 2021-01-05 | 2022-04-29 | 广州市白云莱茵化妆品厂 | Intelligent preparation process of whitening essence |
| CN112843784A (en) * | 2021-04-19 | 2021-05-28 | 河南省肿瘤医院 | Automatic preparation system and method of drug leaching liquor for tumor treatment |
| CN113144670A (en) * | 2021-04-30 | 2021-07-23 | 广东顺大食品调料有限公司 | Efficient extraction and concentration production equipment for tea concentrated solution and production method thereof |
| CN113846011A (en) * | 2021-07-30 | 2021-12-28 | 海南师范大学 | Temperature-controlled morinda citrifolia fermentation device |
| CN113846011B (en) * | 2021-07-30 | 2023-11-14 | 海南师范大学 | Morinda citrifolia temperature control fermentation device |
| CN113731269A (en) * | 2021-08-20 | 2021-12-03 | 熊民峰 | Agitating unit is used in tomato ketchup production |
| CN113699681A (en) * | 2021-08-28 | 2021-11-26 | 许玉梅 | Non-woven fabric manufacturing method |
| CN116116041A (en) * | 2023-01-09 | 2023-05-16 | 哈尔滨商业大学 | Medicinal fungus extraction and purification equipment and method |
| CN116116041B (en) * | 2023-01-09 | 2023-10-20 | 哈尔滨商业大学 | Medicinal fungus extraction and purification equipment and method |
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Application publication date: 20201124 |