CN111977298B - Product transportation caching system and product transportation caching method - Google Patents

Product transportation caching system and product transportation caching method Download PDF

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Publication number
CN111977298B
CN111977298B CN201910427227.7A CN201910427227A CN111977298B CN 111977298 B CN111977298 B CN 111977298B CN 201910427227 A CN201910427227 A CN 201910427227A CN 111977298 B CN111977298 B CN 111977298B
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products
caching
feeding mechanism
belt
production line
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CN111977298A (en
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王静
胡飞翔
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Hongfujin Precision Electronics Chengdu Co Ltd
Hon Hai Precision Industry Co Ltd
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Hongfujin Precision Electronics Chengdu Co Ltd
Hon Hai Precision Industry Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G37/00Combinations of mechanical conveyors of the same kind, or of different kinds, of interest apart from their application in particular machines or use in particular manufacturing processes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G43/00Control devices, e.g. for safety, warning or fault-correcting
    • B65G43/08Control devices operated by article or material being fed, conveyed or discharged
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/74Feeding, transfer, or discharging devices of particular kinds or types
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G2203/00Indexing code relating to control or detection of the articles or the load carriers during conveying
    • B65G2203/04Detection means
    • B65G2203/042Sensors

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Automatic Assembly (AREA)

Abstract

The invention provides a product transportation caching system which comprises a production line and a caching device arranged on one side of the production line, wherein the caching device comprises a box body, a feeding mechanism, a receiving mechanism, a plurality of caching mechanisms, a feeding mechanism and a discharging mechanism, the feeding mechanism, the receiving mechanism and the discharging mechanism are arranged in the box body, the feeding mechanism is used for moving products on the production line to the receiving mechanism, the receiving mechanism is used for moving the products to one of the caching mechanisms, the feeding mechanism can take the products out of one of the caching mechanisms, and the discharging mechanism moves the products on the feeding mechanism to the production line. The invention also provides a product transportation caching method. The invention can realize automatic shunting and caching of products on the production line, has simple structure and easy realization and improves the space utilization efficiency.

Description

Product transportation caching system and product transportation caching method
Technical Field
The invention relates to the field of automatic transportation, in particular to a product transportation caching system and a product transportation caching method.
Background
With the advancement of industry 4.0 domestically, pipelines are increasingly used in the discrete manufacturing industry. Different processes are connected through a production line, after some electronic products (such as a notebook computer and a tablet personal computer) complete one process, a buffer memory is needed for a period of time, and cooling or detection processing is carried out to perform the next process.
Disclosure of Invention
In view of the above, it is desirable to provide a product transportation caching system and a product transportation caching method to solve the above problems.
The invention provides a product transportation caching system, which comprises a production line, a caching device arranged on one side of the production line, the buffer device comprises a box body, a plurality of buffer mechanisms which are arranged in the box body in a stacked mode, a feeding mechanism and a receiving mechanism which are positioned on one side of the buffer mechanisms, and a discharging mechanism and a feeding mechanism which are positioned on the other side of the buffer mechanisms, one end of each of the feeding mechanism and the blanking mechanism extends to the upper part of the production line from the inside of the box body, the feeding mechanism is used for moving the products on the production line to the receiving mechanism, the receiving mechanism is used for moving the products to one of the layers of the caching mechanism, the feeding mechanism is used for taking the products out of the caching mechanism, and the discharging mechanism is used for moving the products on the feeding mechanism to the production line.
Further, feed mechanism includes the slide rail, locates first rotation wheel and first driving piece on the slide rail, around locating first belt on the first rotation wheel, connect in the second driving piece of first belt, connect in the third driving piece of second driving piece, and connect in the clamping jaw of third driving piece, slide rail one end accept in the box, the other end extends to the assembly line top, first driving piece drives first rotation wheel rotates, in order to drive the second driving piece is followed first belt removes, the second driving piece can drive the third driving piece goes up and down, the third driving piece can drive the clamping jaw opens and shuts to the centre gripping or unclamp the product.
Further, the receiving mechanism comprises a lifting assembly arranged in the box body and close to one end of the sliding rail and a sliding assembly connected to the lifting assembly, the lifting assembly is used for driving the sliding assembly to lift, and the sliding assembly is used for moving products on the sliding assembly to the caching mechanism.
Further, the lifting assembly comprises a fixed plate and a guide shaft arranged on the fixed plate, the sliding assembly comprises a first connecting plate, two second connecting plates, two rotating shafts, a plurality of second rotating wheels, a third rotating wheel, a second belt, a fourth driving member and a third belt, the first connecting plate is connected to the guide shaft, the two second connecting plates are respectively and vertically connected to the first connecting plate, the two rotating shafts are respectively and vertically connected to the two second connecting plates, the plurality of second rotating wheels and the third rotating wheels are respectively sleeved on the two rotating shafts, the second belt is wound on the corresponding second rotating wheels arranged on the two rotating shafts, the fourth driving member is arranged on the first connecting plate, the third belt is wound on the fourth driving member and the third rotating wheels, and the fourth driving member is used for driving the third rotating wheels to rotate, so as to drive the plurality of second rotating wheels and the two rotating shafts to synchronously rotate, and the products on the second belt are moved to the caching mechanism.
Further, the first driving part and the fourth driving part are motors, and the second driving part and the third driving part are cylinders.
Furthermore, every buffer memory mechanism include with the parallel main part of the bottom plate of box, locate respectively the main part both ends two fourth rotate the wheel, and around locating two fourth rotates the fourth belt on the wheel.
Furthermore, the cache mechanism further comprises a sensor, wherein the sensor is arranged at one end, close to the feeding mechanism, of the main body, and partially extends out of the main body, and is used for sensing a product, moved out of the cache mechanism, of the feeding mechanism.
Further, the cache system further comprises an air draft mechanism, wherein the air draft mechanism is arranged above the box body and used for realizing air flow in the box body.
Furthermore, the cache system further comprises a positioning device, the positioning device is arranged on the production line and is adjacent to the box body, the positioning device comprises a guide mechanism and a positioning mechanism, the guide mechanism is used for shunting and guiding the products on the production line to move to the positioning mechanism, and the positioning mechanism is used for blocking and positioning the products on the production line.
The invention also provides a product transportation caching method, which is applied to the product transportation caching system, and the caching method comprises the following steps:
the feeding mechanism moves the products on the production line to the receiving mechanism;
the receiving mechanism moves the products to one of the layers of the cache mechanism for storage;
the feeding mechanism takes out the products on the cache mechanism;
the blanking mechanism moves the products on the feeding mechanism to the production line.
The product transportation caching system comprises a production line and a caching device, wherein the caching device comprises a box body, a feeding mechanism, a receiving mechanism, a plurality of caching mechanisms, a feeding mechanism and a discharging mechanism, the feeding mechanism moves products on the production line to the receiving mechanism, the receiving mechanism moves the products to one of the caching mechanisms for storage, the feeding mechanism takes the products out of the caching mechanisms, and the discharging mechanism moves the products on the feeding mechanism to the production line. The invention can realize automatic shunting and caching of products on the assembly line, has simple and easily realized flow, saves the space occupied by caching by the caching mechanism arranged in a stacked manner, and improves the space utilization efficiency.
Drawings
Fig. 1 is a schematic structural diagram of a product transportation caching system according to an embodiment of the present invention.
Fig. 2 is a schematic diagram of the buffer device in the product transportation buffer system shown in fig. 1.
Fig. 3 is a partial schematic view of a buffer mechanism in the buffer device shown in fig. 2.
Fig. 4 is a schematic structural diagram of a feeding mechanism in the buffer device shown in fig. 2.
Fig. 5 is a schematic structural view of a material receiving mechanism in the buffer device shown in fig. 2.
Fig. 6 is a schematic diagram of a product transportation caching method according to an embodiment of the present invention.
Description of the main elements
Figure BDA0002067862790000051
Figure BDA0002067862790000061
The following detailed description will further illustrate the invention in conjunction with the above-described figures.
Detailed Description
Before describing the present invention, it should be noted that the present invention is not limited to the specific embodiments described below. It will be appreciated by those skilled in the art that changes and modifications may be made to the embodiments described below without departing from the spirit of the invention as defined by the appended claims. So that the manner in which the above recited objects, features and advantages of the present invention can be understood in detail, a more particular description of the invention, briefly summarized above, may be had by reference to the embodiments thereof which are illustrated in the appended drawings. In addition, the embodiments and features of the embodiments of the present application may be combined with each other without conflict.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terminology used herein in the description of the invention is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention.
As used herein, the term "and/or" includes any and all combinations of one or more of the associated listed items.
Referring to fig. 1, the present invention provides a product transportation caching system 100, where the product transportation caching system 100 includes a production line 10, a positioning device 20 disposed on the production line 10, and a caching device 30 disposed on one side of the production line 10, the positioning device 20 is used to shunt and position products on the production line 10, and the caching device 30 is used to store products on the production line.
In one embodiment, the product is a notebook computer or a tablet computer.
The positioning device 20 includes a guiding mechanism 21 and a positioning mechanism 22, the guiding mechanism 21 is used for shunting and guiding the products on the production line 10 to move to the positioning mechanism 22, and the positioning mechanism 22 is used for positioning the products on the production line 10 to a specific position so as to accurately grab the products and move the products to the buffer device 30. In one embodiment, the positioning mechanism 22 is provided with a stop 221, and the stop 221 is used to stop the product on the line 10 from moving further.
Referring to fig. 1 and fig. 2, the buffer device 30 is disposed adjacent to the positioning device 20, and the buffer device 30 includes a box 31, a feeding mechanism 32 disposed in the box 31, a receiving mechanism 33, a plurality of buffer mechanisms 34, a feeding mechanism 35, and a discharging mechanism 36. The feeding mechanism 32 and the receiving mechanism 33 are located on one side of the buffer mechanism 34 close to the positioning mechanism 22, and the feeding mechanism 35 and the blanking mechanism 36 are located on the other side of the buffer mechanism 34. One end of each of the feeding mechanism 32 and the blanking mechanism 36 extends from the inside of the box 31 to the upper side of the assembly line 10, the feeding mechanism 32 is used for moving products at specific positions on the assembly line 10 to the receiving mechanism 33, the receiving mechanism 33 is used for moving the products to one of the layers of the caching mechanisms 34, the caching mechanisms 34 are arranged in a stacked mode, the caching mechanisms 34 are used for caching the products, and the feeding mechanism 35 is used for taking the products in the caching mechanisms 34 out of the blanking mechanism 36 and moving the products on the feeding mechanism 35 to the assembly line 10. In one embodiment, the buffer device 30 further includes an air draft mechanism 37, and the air draft mechanism 37 is disposed above the box 31 for realizing the air flow in the box 31.
Referring to fig. 4, the feeding mechanism 32 includes a slide rail 321, a first rotating wheel 322 and a first driving member 323 disposed on the slide rail 321, a first belt 324 sleeved on the first rotating wheel 322, a second driving member 325 connected to the first belt 324, a third driving member 326 connected to the second driving member 325, and a clamping jaw 327 connected to the third driving member 326. The first driving member 323 is used to drive the first rotating wheel 322 to rotate, the first rotating wheel 322 drives the first belt 324 to rotate, so as to drive the second driving member 325 to move along the sliding rail 321, the second driving member 325 is used to drive the third driving member 326 to lift, and the third driving member 326 is used to drive the clamping jaw 327 to open or close, so as to clamp or loosen a product. The slide rail 321 is perpendicular to the assembly line 10, one end of the slide rail 321 is accommodated in the box 31, and the other end extends to the upper part of the assembly line 10, so that the feeding mechanism 32 can take out products on the assembly line 10.
In one embodiment, the first driving member 323 is a motor, and the second driving member 325 and the third driving member 326 are cylinders.
Referring to fig. 5, the receiving mechanism 33 includes a lifting member 331 and a sliding member 332 connected to the lifting member 331. The feed mechanism 32 is used to move products from the line 10 onto the slide assembly 332.
The lifting component 331 is used to drive the sliding component 332 to lift, and includes a fixing plate 3311 disposed inside the box 31 and near one end of the sliding rail 321, a guiding shaft 3312 disposed on the fixing plate 3311, and a driving component (not shown) driving the sliding component 332 to lift along the guiding shaft 3212.
The sliding assembly 332 is used for moving the products on the sliding assembly 332 to the buffer mechanism 34, and includes a first connecting plate 3321 connected to the guide shaft 3312, two second connecting plates 3322 vertically connected to the first connecting plate 3321, two rotating shafts 3323 vertically connected to the two second connecting plates 3322, a plurality of second rotating wheels 3324 and a third rotating wheel 3325 sleeved on the two rotating shafts 3323, a second belt 3326 wound between the corresponding second rotating wheels 3324 on the two rotating shafts 3323, a fourth driving member 3327 connected to the first connecting plate 3321, and a third belt 3328 wound between the fourth driving member 3327 and the third rotating wheels 3325.
The fourth driving member 3327 drives the third rotary wheel 3325 to rotate, which drives the rotary shaft 3323 and the second rotary wheel 3324 to rotate, thereby moving the products on the second belt 3326.
Referring to fig. 2 and 3, the plurality of buffer mechanisms 34 are longitudinally stacked in the box 31, and each buffer mechanism 34 includes a main body 341 parallel to the bottom surface of the box 31, fourth rotating wheels 342 disposed at two ends of the main body 341, and a fourth belt 343 wound around the two fourth rotating wheels 342.
In an embodiment, the main body 341 is substantially in an inverted E shape, each end of the main body 341 is provided with a fourth rotating wheel 342, the fourth rotating wheels 342 at two opposite ends are sleeved with a fourth belt 343, a motor (not shown) drives the fourth rotating wheels 342 to rotate, and the fourth rotating wheels 342 drives the fourth belt 343 to rotate around the fourth rotating wheels 342, so that a product on the fourth belt 343 is moved. Thus, each caching mechanism 34 may carry multiple products.
In an embodiment, four buffer mechanisms 34 are stacked, two rows of buffer mechanisms 34 are provided, and four fourth rotating wheels 342 are provided for each row, it can be understood that the number of layers or rows of buffer mechanisms can be adjusted according to actual needs.
In one embodiment, the buffer mechanism 34 further comprises a sensor 344, wherein the sensor 344 is disposed on the main body 341 and partially extends out of the main body 341 for sensing the product removed from the buffer mechanism 34. The sensor 344 is a laser sensor and the fourth driver 3327 is a motor.
In one embodiment, the blanking mechanism 36 and the loading mechanism 32 are identical in structure, and the feeding mechanism 35 and the receiving mechanism 33 are identical in structure.
It is understood that in other embodiments, the product shipping cache system 100 further includes a timing device for adjusting the time that the product is cached in the cache mechanism 34 as desired.
It is understood that in other embodiments, the positioning device 20 may be omitted.
Referring to fig. 6, the present invention also provides a product transportation caching method, which specifically includes the following steps:
step S101: the line 10 transports products and the positioning device 20 blocks and positions the products on the line 10.
Specifically, the guide mechanism 21 diverts and guides the products on the line 10 to move in a direction perpendicular to the line onto the positioning mechanism 22, and the positioning mechanism 22 blocks and positions the products.
Step S102: the feeding mechanism 32 moves the product on the positioning device 20 to the receiving mechanism 33.
Specifically, the first rotating wheel 322 drives the first belt 324 to rotate, so as to drive the second driving member 325 to move along the sliding rail 321, the second driving member 325 drives the third driving member 326 to fall, the third driving member 326 drives the clamping jaw 327 to close, so as to clamp the product on the production line 10, then the second driving member 325 drives the third driving member 326 to rise, the first driving member 323 rotates in the opposite direction, so as to move the second driving member 325 to the upper side of the material receiving mechanism 33 along the sliding rail 321, and the third driving member 326 drives the clamping jaw 327 to loosen, so as to place the product on the material receiving mechanism 33.
Step S103: the receiving mechanism 33 moves the product to one of the buffer mechanisms 34 for storage.
Specifically, the plurality of buffer mechanisms 34 are stacked, the product is placed in the sliding assembly 332, the lifting assembly 331 drives the sliding assembly 332 to lift to one of the buffer mechanisms 34, and the sliding assembly 332 slides the product to the buffer mechanism 34.
Step S104: the feeding mechanism 35 takes out the product on the buffer mechanism 34.
When the products reach the preset buffering time, the feeding mechanism 35 takes out the products on the buffering mechanism 34.
Step S105: the blanking mechanism 36 moves the product from the feed mechanism 35 onto the line 10 so that the product is buffered and the line 10 continues to deliver the product.
It is understood that in other embodiments, step S101 may be omitted.
The method moves the products on the assembly line 10 to the multi-layer stacking cache mechanism 34, has simple process and easy realization, can improve the utilization rate of the cache space of the assembly line 10 and reduce the space cost.
The product transportation caching system 100 can achieve automatic caching of products on the assembly line 10, is simple in structure and easy to achieve, the caching mechanisms 34 arranged in a stacked mode can improve the product caching capacity of the assembly line 10 and can also improve the utilization rate of space near the assembly line 10, the caching mechanisms 34 can also adjust the layer number according to requirements, and the timing devices can adjust the caching time of the products in the caching mechanisms 34 according to the requirements.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned. Furthermore, it is obvious that the word "comprising" does not exclude other elements or steps, and the singular does not exclude the plural. Several units or systems recited in the system claims may also be implemented by one and the same unit or system in software or hardware. The terms first, second, etc. are used to denote names, but not any particular order.

Claims (8)

1. A product transportation caching system comprises a production line and is characterized by further comprising a caching device arranged on one side of the production line, the buffer device comprises a box body, a plurality of buffer mechanisms which are arranged in the box body in a stacked mode, a feeding mechanism and a receiving mechanism which are positioned on one side of the buffer mechanisms, and a discharging mechanism and a feeding mechanism which are positioned on the other side of the buffer mechanisms, one end of each of the feeding mechanism and the blanking mechanism extends to the upper part of the production line from the inside of the box body, the feeding mechanism is used for moving the products on the production line to the receiving mechanism, the receiving mechanism is used for moving the products to one of the layers of the caching mechanism, the feeding mechanism is used for taking the products out of the caching mechanism, and the blanking mechanism is used for moving the products on the feeding mechanism to the production line;
the feeding mechanism comprises a slide rail, a first rotating wheel and a first driving piece which are arranged on the slide rail, a first belt which is wound on the first rotating wheel, a second driving piece which is connected with the first belt, a third driving piece which is connected with the second driving piece and a clamping jaw which is connected with the third driving piece, one end of the slide rail is contained in the box body, the other end of the slide rail extends to the upper part of the assembly line, the first driving piece drives the first rotating wheel to rotate so as to drive the second driving piece to move along with the first belt, the second driving piece can drive the third driving piece to lift, and the third driving piece can drive the clamping jaw to open and close so as to clamp or loosen a product;
the receiving agencies is including locating in the box and be close to the lifting unit of slide rail one end and connect in lifting unit's slip subassembly, lifting unit is used for the drive the slip subassembly goes up and down, the slip subassembly be used for with product on the slip subassembly removes extremely buffer memory mechanism.
2. The product transportation buffer system of claim 1, wherein said lifting assembly comprises a fixed plate and a guide shaft disposed on said fixed plate, said sliding assembly comprises a first connecting plate, two second connecting plates, two rotating shafts, a plurality of second rotating wheels, a third rotating wheel, a second belt, a fourth driving member, and a third belt, said first connecting plate is connected to said guide shaft, said two second connecting plates are respectively vertically connected to said first connecting plate, said two rotating shafts are respectively vertically connected to said two second connecting plates, a portion of said plurality of second rotating wheels is sleeved on one of said rotating shafts, another portion of said plurality of second rotating wheels is sleeved on another of said rotating shafts, said third rotating wheel is sleeved on one of said rotating shafts, said second belt is wound on corresponding one of said second rotating wheels on said two rotating shafts, the fourth driving part is arranged on the first connecting plate, the third belt is wound on the fourth driving part and the third rotating wheels, and the fourth driving part is used for driving the third rotating wheels to rotate so as to drive the second rotating wheels and the two rotating shafts to synchronously rotate, so that products on the second belt move to the caching mechanism.
3. The product transport cache system of claim 2 wherein the first drive member and the fourth drive member are motors and the second drive member and the third drive member are cylinders.
4. The product transportation buffer memory system of claim 1, wherein each buffer memory mechanism comprises a main body parallel to the bottom plate of the box body, two fourth rotating wheels respectively arranged at two ends of the main body, and a fourth belt wound on the two fourth rotating wheels.
5. The product transport buffering system of claim 4, wherein said buffering mechanism further comprises a sensor disposed at an end of said body near said feeding mechanism and partially extending out of said body for sensing a product removed from said buffering mechanism by said feeding mechanism.
6. The product transportation cache system of claim 1, further comprising an air draft mechanism disposed above the box for enabling air flow within the box.
7. The product transport cache system of claim 1 further comprising a positioning device disposed on the assembly line adjacent to the box, the positioning device comprising a guide mechanism for diverting and guiding products on the assembly line to move to the positioning mechanism and a positioning mechanism for blocking and positioning products on the assembly line.
8. A product transportation caching method applied to the product transportation caching system according to any one of claims 1 to 7, wherein the caching method comprises the following steps:
the feeding mechanism moves the products on the production line to the receiving mechanism;
the receiving mechanism moves the products to one of the layers of the cache mechanism for storage;
the feeding mechanism takes out the products on the cache mechanism;
the blanking mechanism moves the products on the feeding mechanism to the production line.
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