CN111977105A - Automatic packaging production line and automatic packaging system for air conditioner indoor unit - Google Patents

Automatic packaging production line and automatic packaging system for air conditioner indoor unit Download PDF

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Publication number
CN111977105A
CN111977105A CN202010795433.6A CN202010795433A CN111977105A CN 111977105 A CN111977105 A CN 111977105A CN 202010795433 A CN202010795433 A CN 202010795433A CN 111977105 A CN111977105 A CN 111977105A
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CN
China
Prior art keywords
air conditioner
foam
indoor unit
robot
transfer chain
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
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CN202010795433.6A
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Chinese (zh)
Inventor
王中兴
陈志广
徐运航
胡家泉
贾玉龙
王向红
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Gree Electric Appliances Inc of Zhuhai
Gree Wuhan Electric Appliances Co Ltd
Original Assignee
Gree Electric Appliances Inc of Zhuhai
Gree Wuhan Electric Appliances Co Ltd
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Publication date
Application filed by Gree Electric Appliances Inc of Zhuhai, Gree Wuhan Electric Appliances Co Ltd filed Critical Gree Electric Appliances Inc of Zhuhai
Priority to CN202010795433.6A priority Critical patent/CN111977105A/en
Publication of CN111977105A publication Critical patent/CN111977105A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B65/00Details peculiar to packaging machines and not otherwise provided for; Arrangements of such details
    • B65B65/003Packaging lines, e.g. general layout

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Packaging Of Machine Parts And Wound Products (AREA)

Abstract

The invention provides an automatic packaging production line and an automatic packaging system for an air conditioner indoor unit, relates to the technical field of automatic equipment, and solves the technical problem that the automatic packaging degree of the air conditioner indoor unit of a circular cabinet is low in the prior art. This production line includes air conditioner internal unit transfer chain, upper and lower foam transfer chain, annex box transfer chain, automatic pouring system, go up foam assembly system, the box assembly system of annex and pouring jacket system, foam transfer chain and annex box transfer chain are established respectively in air conditioner internal unit transfer chain both sides from top to bottom, and foam transfer chain end is connected with air conditioner internal unit transfer chain mutually perpendicularly from top to bottom, automatic pouring system, go up foam assembly system, the box assembly system of annex and pouring jacket system set gradually along the transmission direction of air conditioner internal unit transfer chain and make the air conditioner internal unit accomplish in proper order on the air conditioner internal unit transfer chain and pour the machine, the foam assembly, annex box assembly and pouring jacket operation. The automatic packaging device improves the automatic packaging degree of the round cabinet air conditioner package, reduces the labor cost and improves the working efficiency.

Description

Automatic packaging production line and automatic packaging system for air conditioner indoor unit
Technical Field
The invention relates to the technical field of automation equipment, in particular to an automatic packaging production line and an automatic packaging system for an air conditioner indoor unit.
Background
At present, the round cabinet air conditioner is more and more a mainstream product due to attractive appearance. But because the round cabinet air conditioner is high in height and heavy in product, the assembly on the line is difficult, and the requirement on packaging is high.
The applicant has found that the prior art has at least the following technical problems: the manual work is usually adopted to the packing of finished product circular cabinet air conditioner internal unit among the prior art, leads to the human cost higher, and work efficiency is lower. And batch quality accidents caused by uncontrollable factors are easy to occur in the manual packing process.
Chinese patent CN209351703U discloses an automatic packaging production line for an air conditioner indoor unit, which comprises an air conditioner indoor unit conveying line, wherein a carrying robot is arranged on one side of the air conditioner indoor unit conveying line, a box body conveying line is arranged on one side of the carrying robot, and the carrying robot transfers the air conditioner indoor unit from the air conditioner indoor unit conveying line into a box body of the box body conveying line; the semi-finished product conveying line is arranged at the tail end of the box conveying line and is perpendicular to the box conveying line, the semi-finished product conveying line is preferably arranged on one side of the air conditioner internal machine conveying line, a box pushing device is arranged on one side perpendicular to the box conveying line, and boxes on the box conveying line can be pushed onto the semi-finished product conveying line by the box pushing device; the semi-manufactured goods transfer chain end is equipped with prevents step on board automatic feeding machine, prevents step on board automatic feeding machine including preventing step on board automatic feeding device and preventing step on board folding device, prevents that step on board folding device will prevent that the folded back utilization of step on board automatic feeding device will be folded prevent that the step on board shifts to the box that is equipped with the air conditioner internal unit. However, the above patent only discloses a process of automatically boxing the cylindrical cabinet air conditioner and automatically feeding the anti-treading plate, the automation degree is not high, and the integrated packaging process of the finished cylindrical cabinet air conditioner inner unit cannot be realized.
Disclosure of Invention
The invention aims to provide an automatic packaging production line and an automatic packaging system for an air conditioner indoor unit, and aims to solve the technical problem that the automatic packaging degree of the round cabinet air conditioner indoor unit is low in the prior art. The technical effects that can be produced by the preferred technical scheme in the technical schemes provided by the invention are described in detail in the following.
In order to achieve the purpose, the invention provides the following technical scheme:
the invention provides an automatic packaging production line of an air conditioner internal unit, which comprises an air conditioner internal unit conveying line, an upper foam conveying line, a lower foam conveying line, an accessory box conveying line, an automatic dumping system, an upper foam assembling system, an accessory box assembling system and a box sleeving system, wherein the upper foam conveying line, the lower foam conveying line and the accessory box conveying line are respectively arranged on two sides of the air conditioner internal unit conveying line, the tail ends of the upper foam conveying line and the lower foam conveying line are vertically connected with the air conditioner internal unit conveying line, and the automatic dumping system, the upper foam assembling system, the accessory box assembling system and the box sleeving system are sequentially arranged along the transmission direction of the air conditioner internal unit conveying line, so that the air conditioner internal unit sequentially finishes dumping, foam assembling, accessory box assembling and box sleeving operations on the air conditioner internal unit conveying line.
According to a preferred embodiment, a plurality of first stoppers are arranged on the conveying line of the indoor unit of the air conditioner at intervals, and the plurality of first stoppers are used for limiting the indoor unit of the air conditioner in the length direction of the conveying line of the indoor unit of the air conditioner; the foam packing machine is characterized in that first positioning mechanisms are respectively arranged on conveying line mounting frames on two sides of an air conditioner inner machine conveying line and positioned at an upper foam mounting position and a packing position, and the first positioning mechanisms can realize positioning of the air conditioner inner machine in the width direction of the air conditioner inner machine conveying line.
According to a preferred embodiment, the air conditioner further comprises a tooling plate offline system, and the tooling plate offline system can perform offline operation on a tooling plate located below the air conditioner internal unit after the automatic air conditioner internal unit finishes the machine reversing operation.
According to a preferred embodiment, the tooling plate offline system comprises a tooling plate offline robot, and a tooling plate clamp for grabbing a tooling plate is arranged on the tooling plate offline robot.
According to a preferred embodiment, the automatic machine reversing system comprises an automatic machine reversing operation robot (10), a machine reversing clamp is arranged on the automatic machine reversing operation robot, and the machine reversing clamp can clamp an air conditioner inner machine of the air conditioner inner machine conveying line under the control of the automatic machine reversing operation robot and can be used for placing the air conditioner inner machine onto lower foam located on the air conditioner inner machine conveying line.
According to a preferred embodiment, the upper foam assembling system comprises an upper foam operation robot, wherein an upper foam assembling clamp is arranged on the upper foam operation robot, and the upper foam assembling clamp can clamp and place upper foam on upper and lower foam conveying lines on an air conditioner internal unit assembled with lower foam under the control of the upper foam operation robot;
a plurality of second stoppers are arranged on the upper and lower foam conveying lines at intervals and used for limiting the upper foam and the lower foam in the length direction of the upper and lower foam conveying lines; still be equipped with travel switch on the upper and lower foam transfer chain, travel switch and last foam operation robot communication connection are in order to distinguish foam and lower foam be equipped with second positioning mechanism on the transfer chain mounting bracket of upper and lower foam transfer chain both sides, second positioning mechanism can realize that foam or lower foam are in the ascending location of upper and lower foam transfer chain width direction.
According to a preferred embodiment, the accessory box assembling system comprises an accessory box assembling robot, wherein an accessory box assembling clamp is arranged on the accessory box assembling robot, and the accessory box assembling clamp can grab an accessory box on an accessory box conveying line and install the accessory box on an air conditioner internal unit assembled with upper and lower foams under the control of the accessory box assembling robot.
According to a preferred embodiment, the carton sleeving system comprises a carton grabbing robot and a carton opening robot arranged opposite to the carton grabbing robot, a carton grabbing clamp for grabbing cartons is arranged on the carton grabbing robot, and a carton opening clamp for opening cartons is arranged on the carton opening robot.
According to a preferred embodiment, the encasement system further comprises a carton secondary positioning tool which is located on one side of the air conditioner inner machine conveying line and located in front of the carton grabbing robot, a plurality of sliding wheels are arranged on the carton secondary positioning tool, the carton secondary positioning tool is close to the side of the air conditioner inner machine conveying line and a baffle is arranged on one side of the carton secondary positioning tool in the length direction, and the carton secondary positioning tool is arranged in a mode of gradually inclining downwards from one side far away from the air conditioner inner machine conveying line to one side close to the air conditioner inner machine conveying line.
The invention also provides an automatic packaging system of the air conditioner internal unit, which comprises an automatic packaging production line of the air conditioner internal unit and a control system for controlling the automatic operation of the automatic packaging production line of the air conditioner internal unit, wherein the control system is respectively connected with an air conditioner internal unit conveying line, an upper foam conveying line, a lower foam conveying line, an accessory box conveying line, an automatic dumping system, a tooling plate offline system, an upper foam assembling system, an accessory box assembling system and a box sleeving system.
Based on the technical scheme, the automatic packaging production line for the air conditioner indoor unit at least has the following technical effects:
the automatic packaging production line of the air conditioner internal unit comprises an air conditioner internal unit conveying line, an upper foam conveying line, a lower foam conveying line, an accessory box conveying line, an automatic dumping system, an upper foam assembling system, an accessory box assembling system and a box sleeving system. The automatic packaging process of the upper and lower foam installation, the accessory box assembly and the boxing of the inner machine of the finished product round cabinet air conditioner can be realized, the automation degree of the finished product round cabinet air conditioner packaging is improved, the manual packaging is replaced, the occurrence of batch quality accidents caused by human uncontrollable factors is avoided, and meanwhile, the labor cost of a user is greatly reduced.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the drawings without creative efforts.
Fig. 1 is a schematic structural view of an automatic packaging production line of an air conditioner internal unit of the invention;
fig. 2 is a plan view of the automatic packaging production line of the air conditioner internal unit of the present invention;
FIG. 3 is an enlarged view of the air conditioner indoor unit after up-down foaming in the automatic packaging production line of the air conditioner indoor unit of the present invention;
fig. 4 is an enlarged view of the reversing clamp of the automatic reversing operation robot in the automatic packaging production line of the air conditioner internal unit of the invention;
FIG. 5 is an enlarged view of the tooling plate clamp of the tooling plate offline robot in the automatic packaging production line of the air conditioner indoor unit;
FIG. 6 is an enlarged view of the foam assembling jig on the foam handling robot in the automatic packaging line for the air conditioner indoor unit of the present invention;
FIG. 7 is an enlarged view of the accessory box clamp on the accessory box assembling robot in the automatic packaging production line of the air conditioner internal unit of the invention;
fig. 8 is an enlarged view of the structure of the box sleeving system in the automatic packaging production line of the air conditioner internal unit;
fig. 9 is a schematic structural diagram of an upper foam conveying line and a lower foam conveying line in the automatic packaging production line of the air conditioner internal unit.
In the figure: 1-conveying line of air conditioner indoor unit; 2-accessory box conveyor line; 3-upper and lower foam conveying lines; 4-assembling a plate; 10-automatic reversing operation robot; 11-a reversing clamp; 20-tooling plate off-line robot; 21-tooling plate clamp; 30-foam-on-operation robot; 31-mounting a foam assembly jig; 40-an accessory case assembly robot; 41-accessory box assembling clamp; 50-carton grabbing robot; 51-carton grabbing clamp; 60-a box opening robot; 61-unpacking fixture; 70-secondary positioning tooling of the carton; 100-a first stopper; 101-a cylinder; 102-a push plate; 103-a first positioning mechanism; 110-a clamp; 111-arc silica gel block; 112-a slider; 113-a telescoping mechanism; 114-a mounting plate; 115-a guide rail; 211-tooling plate suction cup; 301-a second positioning mechanism; 302-a travel switch; 303-a second blocker; 311-a clamping mechanism; 312-a clamp holder; 411-accessory case suction cup; 412-bar code taking mechanism; 511-a grasping section; 512-side suction part; 611-carton suction cups; 701-a roller skate; 702-a baffle.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the technical solutions of the present invention will be described in detail below. It is to be understood that the described embodiments are merely exemplary of the invention, and not restrictive of the full scope of the invention. All other embodiments, which can be derived by a person skilled in the art from the examples given herein without any inventive step, are within the scope of the present invention.
In the description of the present invention, it is to be noted that, unless otherwise specified, "a plurality" means two or more; the terms "upper", "lower", "left", "right", "inner", "outer", "front", "rear", "head", "tail", and the like, indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, are only for convenience in describing and simplifying the description, and do not indicate or imply that the device or element referred to must have a particular orientation, be constructed in a particular orientation, and be operated, and thus, should not be construed as limiting the invention. Furthermore, the terms "first," "second," "third," and the like are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present invention, it should also be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; can be mechanically or electrically connected; may be directly connected or indirectly connected through an intermediate. The specific meaning of the above terms in the present invention can be understood as appropriate to those of ordinary skill in the art.
The technical scheme of the invention is explained in detail with reference to the attached drawings 1 to 8 in the specification.
As shown in fig. 1 and 2, the invention provides an automatic packaging production line for an air conditioner internal unit, which comprises an air conditioner internal unit conveying line 1, an upper foam conveying line and a lower foam conveying line 3, an accessory box conveying line 2, an automatic dumping system, an upper foam assembling system, an accessory box assembling system and a box packing system. Preferably, upper and lower foam transfer chain 3 and annex box transfer chain 2 set up respectively in the both sides of air conditioner internal unit transfer chain 1, and the end of upper and lower foam transfer chain 3 is connected with air conditioner internal unit transfer chain 1 mutually perpendicularly, and automatic machine system of falling, go up foam assembly system, annex box assembly system and suit box system set up and make the air conditioner internal unit accomplish the operation of falling the machine, foam assembly, annex box assembly and suit box on air conditioner internal unit transfer chain 1 in proper order along the transmission direction setting of air conditioner internal unit transfer chain 1. And then make finished product circle cabinet air conditioner internal unit can accomplish from the foam assembly, the annex box assembles the automatic packing of integration of carton assembly, improved air conditioner internal unit's automatic packing degree greatly, reduced the human cost simultaneously, also avoided the uncontrollable factor of artificial packing to lead to the emergence of criticizing the quality accident.
As shown in fig. 1 to 3, it is preferable that a plurality of first stoppers 100 are provided at intervals on the air conditioner indoor unit conveying line 1. Preferably, the distance between two adjacent first stoppers 100 is not less than the height of the air conditioner indoor unit. Preferably, the plurality of first stoppers 100 can realize the spacing of the air conditioner internal unit in the length direction of the air conditioner internal unit conveying line 1, and prevent the air conditioner internal unit from slipping along with the transmission of the air conditioner internal unit conveyor to enable the positioning of the air conditioner internal unit to be more accurate. Preferably, the first positioning mechanisms 103 are respectively arranged on the conveying line mounting frames on two sides of the air conditioner inner unit conveying line 1 and positioned at the upper foam mounting position and the boxing position, and the first positioning mechanisms 103 can realize the positioning of the air conditioner inner unit in the width direction of the air conditioner inner unit conveying line 1. Therefore, when the upper foam is operated, the air conditioner indoor unit assembled with the lower foam is accurately positioned through the first stopper positioned in front and the first positioning mechanisms positioned on two sides, so that the upper foam operation robot 30 can accurately assemble the upper foam to the air conditioner indoor unit. When the air conditioner is boxed, the air conditioner internal unit which is assembled with the upper foam, the lower foam and the accessory box is accurately positioned through the first stopper positioned in front and the positioning mechanisms positioned at two sides, so that the box sleeving system can accurately assemble the air conditioner internal unit into the paper box.
Preferably, as shown in fig. 3, the first positioning mechanism 103 includes an air cylinder 101 and a push plate 102 connected to a piston rod of the air cylinder 101, and the push plate 102 pushes the air conditioner indoor unit to achieve accurate positioning under the action of the air cylinder. Preferably, the first positioning mechanism at least comprises 4 positioning mechanisms, two of the 4 positioning mechanisms are symmetrically arranged on the front side of the air conditioner indoor unit, and the remaining two positioning mechanisms are symmetrically arranged on the rear side of the air conditioner indoor unit. The first positioning mechanism is controlled by the control system to accurately position the air conditioner inner unit in the width direction of the air conditioner inner unit conveying line.
As shown in fig. 1 and 2, it is preferable that the air conditioner further includes a tooling plate offline system, and the tooling plate offline system is capable of performing offline operation on the tooling plate 4 located below the air conditioner internal unit after the automatic air conditioner internal unit is turned over by the automatic air conditioner internal unit turning system. So as to recycle the tooling plate. Preferably, the tooling plate offline system includes a tooling plate offline robot 20. The tooling plate inserting robot 20 is provided with a tooling plate clamp 21 for grabbing the tooling plate. As shown in fig. 5, a tooling plate suction cup 211 is provided on the tooling plate clamp 21 so as to grasp and place the tooling plate 4 by the tooling plate suction cup.
As shown in fig. 4, it is preferable that the automatic reverse system includes an automatic reverse handling robot 10. The automatic reverse operation robot 10 is provided with a reverse clamp 11. The reversing jig 11 can grip the air conditioner indoor unit of the air conditioner indoor unit conveyor line 1 and release it onto the lower foam located on the air conditioner indoor unit conveyor line 1 under the control of the automatic reversing operation robot 10. Preferably, the inverting clamp 11 includes a mounting plate 114 connected to the automatic inverting robot 10, and a guide rail 115 and a telescopic mechanism 113 that allow the clamp 110 to move are provided on the mounting plate 114. Preferably, the telescopic mechanism 113 has a cylinder structure. Preferably, the clamping member 110 is provided with a slider 112 sliding along a guide rail 115, and the guide rail 115, the slider 112 and the telescopic mechanism 113 can adjust the width between the clamping members 110, so that the air conditioner indoor units with different outer diameters can be adapted. Preferably, the clamping piece 110 is provided with an arc-shaped silica gel block 111, and the radian of the arc-shaped silica gel block 111 is consistent with that of the round cabinet air conditioner indoor unit, so that the clamping piece 110 can clamp and clamp the air conditioner indoor unit tightly and avoid damage to the air conditioner indoor unit when the air conditioner indoor unit is clamped.
As shown in fig. 6, it is preferable that the upper foam assembling system includes an upper foam handling robot 30. The upper foam handling robot 30 is provided with an upper foam assembling jig 31. Preferably, the upper foam assembling jig 31 can clamp and place the upper foam on the upper and lower foam feed lines 3 on the air conditioner indoor unit to which the lower foam has been assembled, under the control of the upper foam handling robot 30. Preferably, as shown in fig. 9, a plurality of second stoppers 303 are provided at intervals on the upper and lower foam conveying lines 3. The second stoppers 303 are used for limiting the upper foam and the lower foam in the length direction of the upper and lower foam conveying lines 3; the upper foam and the lower foam are prevented from sliding in the transmission process, so that the upper foam and the lower foam can be accurately positioned. Preferably, a travel switch 302 is further arranged on the upper and lower foam conveying lines 3. Preferably, the travel switch 302 includes two front and back portions positioned below the upper and lower foams. Preferably, the travel switch 302 is communicatively connected to the upper foam handling robot 30 to distinguish between the upper foam and the lower foam. Because lower foam bottom is solid structure, and go up the foam and be hollow structure with the contact surface of upper and lower foam transfer chain, judge through judging whether trigger travel switch judges to go up the foam or foam down to make last foam operation robot can press from both sides specially and get the foam and assemble. Preferably, in order to realize the definite positioning of the upper foam and the lower foam, the second positioning mechanisms 301 are arranged on the conveyor line mounting frames at two sides of the upper foam conveyor line 3 and the lower foam conveyor line 3, and the second positioning mechanisms 301 can realize the positioning of the upper foam or the lower foam in the width direction of the upper foam conveyor line and the lower foam conveyor line. Preferably, the second positioning mechanism 301 is consistent with the first positioning mechanism 103 on the air conditioner indoor unit conveying line. Preferably, the upper foam assembling jig 31 is provided with a jig bracket 312 and a clamping mechanism 311. Preferably, the jig supporter 312 is connected to the upper foam handling robot 30 through a flange. Preferably, the clamping mechanism 311 is connected to the clamp bracket 312 by air cylinders at both sides, and the clamping mechanism 311 can be moved in a close or far manner by the air cylinders, thereby performing a clamping operation on the upper foam.
As shown in fig. 7, preferably, the accessory cartridge assembling system includes an accessory cartridge assembling robot 40. The accessory box assembling robot 40 is provided with an accessory box assembling jig 41, and the accessory box assembling jig 41 can grab the accessory box on the accessory box conveying line 2 and install the accessory box on the air conditioner indoor unit which is assembled with the upper and lower foams under the control of the accessory box assembling robot 40. Preferably, the accessory box assembling jig 41 is connected to the accessory box assembling robot through a flange. Preferably, the accessory box mounting jig 41 is provided with an accessory box suction cup 411 for taking and placing an accessory box. Preferably, a bar code fetching mechanism 412 is arranged above the accessory box assembling clamp 41, and is used for grabbing a bar code corresponding to each air conditioner internal unit and installing the bar code onto the accessory box.
As shown in fig. 8, it is preferable that the carton sheathing system includes a carton grasping robot 50 and a carton opening robot 60 disposed opposite to the carton grasping robot 50. Preferably, the carton grabbing robot 50 and the carton opening robot 60 are symmetrically arranged on two sides of the air conditioner internal unit conveying line 1. Preferably, a carton grasping jig 51 for grasping the carton is provided on the carton grasping robot 50. Preferably, the carton grasping jig 51 includes a grasping portion 511 for grasping the front face of the carton and a side suction portion 512 for grasping the side face of the carton, and the grasping portion 511 and the side suction portion 512 are arranged side by side. Preferably, the box opening robot 60 is provided with a box opening jig 61 for opening the box. Preferably, the carton opening clamp 61 is provided with a carton suction cup 611.
Preferably, the carton sleeving system further comprises a carton secondary positioning tool 70 which is located on one side of the air conditioner internal machine conveying line 1 and in front of the carton grabbing robot 50. Preferably, a plurality of roller sliding strips 701 are arranged on the carton secondary positioning tool 70. Preferably, a baffle 702 is arranged on the side surface of the carton secondary positioning tool 70 close to the air conditioner internal machine conveying line 1 and one side surface of the carton secondary positioning tool 70 in the length direction. Preferably, the pulley strip 701 is perpendicular to or inclined at a certain angle with a baffle plate on the side close to the air conditioner internal unit conveying line 1. Preferably, the carton secondary positioning tool 70 is arranged in a gradually downward inclined manner from the side far away from the air conditioner internal unit conveying line 1 to the side close to the air conditioner internal unit conveying line 1. Carton secondary location frock can carry out the secondary location to the carton for carton snatchs robot 50 can accurately snatch the carton and carry out the case covering operation after the unpacking robot unpacks.
Preferably, the air conditioner internal unit conveying line 1, the upper and lower foam conveying lines 3 and the accessory box conveying line 2 are driven by servo motors. Preferably, sensors are arranged on the tooling plate offline robot 20, the automatic dumping operation robot 10, the upper foam operation robot 30, the accessory box assembling robot 40, the carton grabbing robot 50 and the carton opening robot 60, so that the robots can collect data quickly and accurately.
According to another preferred embodiment of the invention, the invention further provides an automatic packaging system of the air conditioner indoor unit, which comprises the automatic packaging production line of the air conditioner indoor unit and a control system for controlling the automatic operation of the automatic packaging production line of the air conditioner indoor unit. The control system is respectively connected with an air conditioner inner machine conveying line 1, an upper foam conveying line, a lower foam conveying line 3, an accessory box conveying line 2, an automatic machine reversing system, a tooling plate offline system, an upper foam assembling system, an accessory box assembling system and a box sleeving system, so as to control the operation of the air conditioner inner machine conveying line 1, the upper foam conveying line, the lower foam conveying line 3, the accessory box conveying line 2, the automatic machine reversing system, the tooling plate offline system, the upper foam assembling system, the accessory box assembling system and the box sleeving system to automatically complete the packaging of the air conditioner inner machine.
The automatic packaging production line for the air conditioner indoor unit provided by the invention can realize automatic and accurate packaging of the air conditioner indoor unit, replaces manual operation, saves labor cost, improves working efficiency and ensures the effectiveness of automatic packaging of the finished round cabinet air conditioner.
The above description is only for the specific embodiments of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art can easily conceive of the changes or substitutions within the technical scope of the present invention, and all the changes or substitutions should be covered within the scope of the present invention. Therefore, the protection scope of the present invention shall be subject to the protection scope of the appended claims.

Claims (10)

1. The utility model provides an air conditioner internal unit automatic packaging production line, its characterized in that, includes air conditioner internal unit transfer chain (1), upper and lower foam transfer chain (3), annex box transfer chain (2), the automatic system of falling quick-witted, goes up foam assembly system, the box assembly system of annex and pouring jacket system, wherein, upper and lower foam transfer chain (3) with annex box transfer chain (2) set up respectively the both sides of air conditioner internal unit transfer chain (1), just the end of upper and lower foam transfer chain (3) with air conditioner internal unit transfer chain (1) is connected perpendicularly mutually, the automatic system of falling quick-witted, go up foam assembly system, the box assembly system of annex and pouring jacket system follow in proper order the transmission direction setting of air conditioner transfer chain internal unit (1) and make the air conditioner internal unit accomplish in proper order on air conditioner internal unit transfer chain (1) and fall quick-witted, foam assembly, Assembling the accessory box and sleeving the accessory box.
2. The automatic packaging production line of the indoor unit of the air conditioner as claimed in claim 1, wherein a plurality of first stoppers (100) are arranged on the conveying line (1) of the indoor unit of the air conditioner at intervals, and the plurality of first stoppers (100) are used for limiting the indoor unit of the air conditioner in the length direction of the conveying line (1) of the indoor unit of the air conditioner; the foam packaging machine is characterized in that first positioning mechanisms (103) are respectively arranged on conveying line mounting frames on two sides of the air conditioner internal unit conveying line (1) and located at an upper foam mounting position and a boxing position, and the first positioning mechanisms (103) can realize positioning of the air conditioner internal unit in the width direction of the air conditioner internal unit conveying line (1).
3. The automatic packaging production line of the indoor unit of the air conditioner as claimed in claim 1, further comprising a tooling plate offline system, wherein the tooling plate offline system is capable of offline a tooling plate (4) located below the indoor unit of the air conditioner after the automatic machine reversing system completes the machine reversing operation on the indoor unit of the air conditioner.
4. The automatic packaging production line of the indoor unit of the air conditioner as claimed in claim 3, wherein the tooling plate offline system comprises a tooling plate offline robot (20), and a tooling plate clamp (21) for grabbing a tooling plate is arranged on the tooling plate offline robot (20).
5. The automatic packaging production line of the indoor unit of the air conditioner as claimed in claim 1, wherein the automatic dumping system comprises an automatic dumping robot (10), a dumping clamp (11) is arranged on the automatic dumping robot (10), and the dumping clamp (11) can clamp the indoor unit of the indoor unit conveying line (1) of the air conditioner and dump the indoor unit onto the lower foam of the indoor unit conveying line (1) of the air conditioner under the control of the automatic dumping robot (10).
6. The automatic packaging production line of the indoor unit of the air conditioner as claimed in claim 1, wherein the upper foam assembling system comprises an upper foam operation robot (30), an upper foam assembling clamp (31) is arranged on the upper foam operation robot (30), and the upper foam assembling clamp (31) can clamp and place the upper foam on the upper and lower foam conveying lines (3) on the indoor unit of the air conditioner assembled with the lower foam under the control of the upper foam operation robot (30);
a plurality of second stoppers (303) are arranged on the upper and lower foam conveying lines (3) at intervals, and the second stoppers (303) are used for limiting the upper foam and the lower foam in the length direction of the upper and lower foam conveying lines (3); still be equipped with travel switch (302) on upper and lower foam transfer chain (3), travel switch (302) and last foam operation robot (30) communication connection are in order to distinguish foam and lower foam be equipped with second positioning mechanism (301) on the transfer chain mounting bracket of upper and lower foam transfer chain (3) both sides, second positioning mechanism (301) can realize that foam or lower foam are in the ascending location of upper and lower foam transfer chain width direction.
7. The automatic packaging production line of the internal machine of the air conditioner as claimed in claim 1, wherein the accessory box assembling system comprises an accessory box assembling robot (40), an accessory box assembling clamp (41) is arranged on the accessory box assembling robot (40), and the accessory box assembling clamp (41) can grab an accessory box on the accessory box conveying line (2) and install the accessory box on the internal machine of the air conditioner which is assembled with upper and lower foams under the control of the accessory box assembling robot (40).
8. The automatic packaging production line of the air conditioner internal unit as claimed in claim 1, wherein the carton sleeving system comprises a carton grabbing robot (50) and a carton opening robot (60) arranged opposite to the carton grabbing robot (50), a carton grabbing clamp (51) for grabbing the carton is arranged on the carton grabbing robot (50), and a carton opening clamp (61) for opening the carton is arranged on the carton opening robot (60).
9. The automatic packaging production line of the indoor unit of the air conditioner as claimed in claim 8, wherein the casing system further comprises a carton secondary positioning tool (70) located on one side of the indoor unit conveying line (1) and located in front of the carton grabbing robot (50), the carton secondary positioning tool (70) is provided with a plurality of roller sliding strips (701), a baffle (702) is arranged on the side face, close to the indoor unit conveying line (1), of the carton secondary positioning tool (70) and on one side face in the length direction of the carton secondary positioning tool (70), and the carton secondary positioning tool (70) is arranged in a gradually downward-inclined manner from one side far away from the indoor unit conveying line (1) to one side close to the indoor unit conveying line (1).
10. An automatic packaging system of an air conditioner indoor unit, which is characterized by comprising the automatic packaging production line of the air conditioner indoor unit as claimed in any one of claims 1 to 9 and a control system for controlling the automatic operation of the automatic packaging production line of the air conditioner indoor unit, wherein the control system is respectively connected with an air conditioner indoor unit conveying line (1), an upper foam conveying line, a lower foam conveying line (3), an accessory box conveying line (2), an automatic dumping system, a tooling plate offline system, an upper foam assembling system, an accessory box assembling system and a sleeve box system.
CN202010795433.6A 2020-08-10 2020-08-10 Automatic packaging production line and automatic packaging system for air conditioner indoor unit Pending CN111977105A (en)

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CN202010795433.6A CN111977105A (en) 2020-08-10 2020-08-10 Automatic packaging production line and automatic packaging system for air conditioner indoor unit

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Application Number Priority Date Filing Date Title
CN202010795433.6A CN111977105A (en) 2020-08-10 2020-08-10 Automatic packaging production line and automatic packaging system for air conditioner indoor unit

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CN111977105A true CN111977105A (en) 2020-11-24

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114803540A (en) * 2022-06-01 2022-07-29 苏州闪驰数控系统集成有限公司 Unmanned workshop based on robot charging system workstation

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114803540A (en) * 2022-06-01 2022-07-29 苏州闪驰数控系统集成有限公司 Unmanned workshop based on robot charging system workstation

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