CN111975945A - Vertical special-shaped ceramic roll forming machine - Google Patents
Vertical special-shaped ceramic roll forming machine Download PDFInfo
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- CN111975945A CN111975945A CN202010884614.6A CN202010884614A CN111975945A CN 111975945 A CN111975945 A CN 111975945A CN 202010884614 A CN202010884614 A CN 202010884614A CN 111975945 A CN111975945 A CN 111975945A
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- roll forming
- forming machine
- servo motor
- sliding
- vertical
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B3/00—Producing shaped articles from the material by using presses; Presses specially adapted therefor
- B28B3/12—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein one or more rollers exert pressure on the material
- B28B3/123—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein one or more rollers exert pressure on the material on material in moulds or on moulding surfaces moving continuously underneath or between the rollers, e.g. on an endless belt
Abstract
The invention relates to the technical field of ceramic roll forming equipment, and provides a vertical special-shaped ceramic roll forming machine which comprises a box body, a vertical frame sliding at the upper end of the box body, and a containing frame abutting against the side wall of the box body, wherein a rotating device is arranged in the box body, and a first servo motor of the rotating device is connected to the inner wall of the box body. The invention overcomes the defects of the prior art, has reasonable design and compact structure, solves the problems that the prior ceramic roll forming machine has smaller application range, can only be used for open-mouth ceramics, and has complex mode, low manual operation efficiency and large labor force when processing narrow-mouth ceramics.
Description
Technical Field
The invention relates to the technical field of ceramic roll forming equipment, in particular to a vertical special-shaped ceramic roll forming machine.
Background
At present, ceramic products are various in types, different in blank performance, different in shape and size of products and different in requirements on properties and quality of various products, so that the forming methods are also various, and the complexity of the forming process is caused.
The original rolling forming machine adopts a cylindrical rolling die head with an inclination angle, the whole rolling process is controlled by a cam mechanism of a rolling machine, a product with a concave arc line in an inner cavity cannot be effectively pressed, and the produced product is greatly limited.
The prior traditional roller press with a cam structure has the following problems in the practical use process:
1. at present, the ceramic product with larger depth and narrower opening is prepared.
2. The ceramic products with special-shaped (square oval rib shape square connected round) structures can not be processed, the processing of the ceramic products is very complicated, and the manufacturing cost is high.
3. Most of the procedures of the traditional roller press are manually operated, so that the labor intensity is high and the production rate is low.
Therefore, a vertical special-shaped ceramic roll forming machine is provided.
Disclosure of Invention
Technical problem to be solved
Aiming at the defects of the prior art, the invention provides a vertical special-shaped ceramic roll forming machine, which overcomes the defects of the prior art, has reasonable design and compact structure, solves the problems that the application range of the prior ceramic roll forming machine is smaller, the prior ceramic roll forming machine can only be used for open-mouth ceramics, the existing mode is complex when narrow-mouth ceramics are processed, the manual operation efficiency is low, and the labor force is large.
(II) technical scheme
In order to achieve the purpose, the invention is realized by the following technical scheme:
a vertical special-shaped ceramic roll forming machine comprises a box body, a vertical frame sliding at the upper end of the box body, and a containing frame abutting against the side wall of the box body, wherein a rotating device is arranged in the box body, a first servo motor of the rotating device is connected to the inner wall of the box body, an output shaft of the first servo motor is connected with a first speed reducer, two output shafts are arranged on the first speed reducer, the output shaft at the upper end is connected with a spline shaft through a telescopic universal joint, the other end of the spline shaft is rotatably connected to the vertical frame, the other output shaft of the first speed reducer is connected with a first belt pulley, the first belt pulley is connected with a second belt pulley through a first conveying belt, a core shaft is inserted into the second belt pulley;
the integral key shaft is sleeved with a slidable inner spline sleeve, the inner spline sleeve is movably connected with a sliding sleeve, the sliding sleeve is connected with a sliding mounting plate, the sliding mounting plate is connected with a punching drill mounting shell through a connecting plate, a third belt wheel is fixedly sleeved on the inner spline sleeve, the third belt wheel is connected with a fourth belt wheel through a second conveying belt, the center of the fourth belt wheel is provided with a transmission shaft, the transmission shaft rotates in the punching drill mounting shell, and the transmission shaft penetrates through the punching drill mounting shell and is connected with a rolling head.
Furthermore, be provided with first slide on the box, and the grudging post passes through sliding sleeve sliding connection on first slide.
Further, a bearing is arranged between the sliding sleeve and the inner spline sleeve.
Furthermore, be connected with perpendicular running gear on the outer wall of grudging post, perpendicular running gear includes third servo motor, is connected with the third speed reducer in the output of third servo motor, passes the lateral wall of grudging post and is connected with the gear in the output of third speed reducer, gear engagement rack, rack connection is on sliding mounting board.
Furthermore, be provided with the horizontal running gear corresponding with the grudging post on the box, horizontal running gear includes second servo motor, and second servo motor fixed connection is on the lateral wall of box, and second servo motor's output shaft has third servo motor, and third servo motor's output shaft has the rotation screw rod, and the screw thread has cup jointed the nut on the rotation screw rod, and nut fixed connection is on the grudging post.
Furthermore, a through hole is formed in the middle of the upper end of the third belt wheel, a corresponding die is arranged in the through hole, and a die cavity corresponding to the rolling head is formed in the middle of the die.
Furthermore, the first belt wheel and the third belt wheel are the same in size and model, the second belt wheel and the fourth belt wheel are the same in size and model, and the first conveyor belt and the second conveyor belt are the same in size and model and are parallel to each other.
Furthermore, the box body is provided with a limit stud bolt corresponding to the sliding mounting plate.
Further, the shape of the through hole on the third belt wheel is a non-circular shape.
Furthermore, the sliding mounting plate is connected to a second sliding seat arranged on the stand in a sliding manner.
(III) advantageous effects
The embodiment of the invention provides a vertical special-shaped ceramic roll forming machine. The method has the following beneficial effects:
1. the realization that can automize improves machining efficiency to ceramic's processing, reduces manual operation, and is better to ceramic preparation effect simultaneously. Rotate through a servo motor to make rolling head and mould rotate in step, can carry out ceramic machining automatically through perpendicular running gear simultaneously, the parallel running gear of rethread water can control porcelainous thickness, reduces manual operation, improves machining efficiency.
2. Because the rolling head vertically moves up and down, the narrow-mouth ceramic is conveniently processed, and meanwhile, the processing effect is better and the efficiency is high. Drive the third speed reducer through third servo motor and rotate, the third speed reducer reduces the rotational speed and improves the moment of torsion and improve pivoted effect, and the third speed reducer drives the gear and rotates simultaneously, the gear engagement rack to make the rack reciprocate, drive the sliding mounting board through the rack then and reciprocate, thereby make the rolling head can perpendicular downstream, the rolling head can insert the mould die cavity perpendicularly downwards, conveniently process the pottery of slot type.
3. Because the rolling head moves up and down, and simultaneously the rolling head and the die synchronously rotate, the rolling head and the die always keep the same distance when rotating, thereby being capable of producing ceramic products with various shapes, especially after the rolling head and the die adopt corresponding special-shaped shapes, being capable of producing special-shaped ceramic products, and having wider application range.
4. The thickness of the ceramic can be controlled, and the processing effect of the product is improved. Drive the second speed reducer through second servo motor and rotate, the second speed reducer drives and rotates the screw rod and rotates, rotates screw rod threaded connection nut to make the nut drive the grudging post and remove, because second servo motor can pass through pulse control pivoted angle, consequently can be accurate calculate the distance that the grudging post removed, then can accurate control ceramic thickness
5. The synchronous rate of the die and the rolling head is high, the wall thickness of the ceramic can be ensured to be more uniform, and the product effect is improved. Because first band pulley is the same with the third band pulley size model, second band pulley is the same with the fourth band pulley size model, first conveyer belt is the same with the second conveyer belt size and model and is parallel to each other, transmission shaft and dabber are all through first speed reducer drive simultaneously, consequently can guarantee that dabber and transmission shaft rotational speed are unanimous, thereby make rolling head and mould synchronous revolution, make rolling head and mould keep the same distance all the time when rotating, thereby make the ceramic wall thickness that processes out more even, improve product quality
6. Compact structure, small occupied area and convenient transportation. Each part installation is compact, and is the vertical distribution, can reduce area, and convenient transportation through setting up perpendicular running gear at the lateral wall of grudging post, can reduce the height of whole device simultaneously, and convenient transportation equally.
7. The drive mode is stable, reduces the vibration, prevents because the inhomogeneous problem in porcelain surface of vibration result in. The stability of removal can be improved through the cooperation of sliding sleeve with first slide, through setting up second slide and sliding mounting board, improves the stability of removal equally, reduces the vibration.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic cross-sectional view of the structure of the present invention;
FIG. 3 is a schematic cross-sectional view of the structure of the filtering apparatus of the present invention.
In the figure: the device comprises a box body 1, a first sliding seat 1.1, a vertical frame 2, a sliding sleeve 2.1, a second sliding seat 2.2, a containing frame 3, a first speed reducer 4.1, a telescopic universal joint 4.2, a spline shaft 4.3, a first belt wheel 4.4, a second belt wheel 4.5, a sliding sleeve 4.6, a third belt wheel 4.7, a horizontal walking device 5, a second servo motor 5.1, a second speed reducer 5.2, a rotating screw 5.3, a nut 5.4, a vertical walking device 6, a third servo motor 6.1, a third speed reducer 6.2, a gear 6.3, a rack 6.4, a sliding mounting plate 7, a drill punching mounting shell 8, a rolling head 9, a mold cavity 10, a mold 11 and a rotating drum 12.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are some, but not all, embodiments of the present invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to the attached drawings 1-3, a vertical special-shaped ceramic roll forming machine comprises a box body 1, a vertical frame 2 sliding on the upper end of the box body 1, a first sliding seat 1.1 arranged on the box body 1, a first sliding seat 1.1 connected with the vertical frame 2 through a sliding sleeve 2.1 in a sliding manner and capable of improving the sliding stability of the vertical frame 2, and a containing frame 3 abutting against the side wall of the box body 1, wherein a rotating device is arranged in the box body 1, a first servo motor of the rotating device is connected with the inner wall of the box body 1, an output shaft of the first servo motor is connected with a first speed reducer 4.1, two output shafts are arranged on the first speed reducer 4.1, the output shaft at the upper end is connected with a spline shaft 4.3 through a telescopic universal joint 4.2, the other end of the spline shaft 4.3 is rotationally connected with the vertical frame 2, the other output shaft of the first speed reducer 4.1 is connected with a first belt pulley 4.4, a mandrel is inserted into the second belt wheel 4.5, penetrates through the containing frame 3 and is fixedly connected to the rotary drum 12;
a slidable inner spline sleeve is sleeved on the spline shaft 4.3, a sliding sleeve 4.6 is movably connected on the inner spline sleeve, a sliding mounting plate 7 is connected on the sliding sleeve 4.6, a bearing is arranged between the sliding sleeve 4.6 and the inner spline sleeve so that the sliding sleeve 4.6 can not rotate along with the inner spline sleeve, the stability of the sliding mounting plate 7 is improved, the sliding mounting plate 7 is connected with a drill punching mounting shell 8 through a connecting plate, a third belt wheel 4.7 is fixedly sleeved on the inner spline sleeve so as to be convenient for driving the third belt wheel 4.7 to rotate through the inner spline sleeve, the third belt wheel 4.7 is connected with a fourth belt wheel through a second conveyor belt, a transmission shaft is arranged at the center of the fourth belt wheel, the transmission shaft rotates in the drill punching mounting shell 8, penetrates through the drill punching mounting shell 8 and is connected with a rolling head 9, the first belt wheel 4.4 is the same as the third belt wheel 4.7 in size and model, and the second belt wheel 4.5 is, the size of the first conveyor belt and the size of the second conveyor belt are the same as those of the first conveyor belt and are parallel to each other, the transmission shaft passes through the fourth belt wheel, the second conveyor belt, the second belt wheel 4.5, the spline shaft 4.3 and the telescopic universal joint 4.2 are connected with the output shaft of the first speed reducer 4.1, meanwhile, the mandrel passes through the second belt wheel 4.5, the first conveyor belt, the first belt wheel 4.4 and the output of the first speed reducer 4.1 are connected with each other, the rotating speed of the output of the first speed reducer 4.1 is consistent, the rotating speed of the mandrel and the rotating speed of the transmission shaft can be guaranteed to be consistent, the rolling head 9 and the die 11 can synchronously rotate, the rolling head 9 and the die 11 can always keep the same distance when rotating, the thickness of the processed ceramic.
In this embodiment, the rolling head 9 moves up and down, and the rolling head 9 and the die 11 rotate synchronously, so that the rolling head 9 and the die 11 always keep the same distance when rotating, thereby producing ceramic products with various shapes, and particularly, after the rolling head 9 and the die 11 adopt corresponding special shapes, the ceramic products with special shapes can be produced, so that the application range is wider.
In the embodiment, as shown in fig. 1, the sliding mounting plate 7 can be driven to move up and down, so as to drive the rolling head 9 to be inserted into the die 11 downwards for ceramic processing, the vertical traveling device 6 is connected to the outer wall of the vertical frame 2, the vertical traveling device 6 includes a third servo motor 6.1, a third speed reducer 6.2 is connected to the output of the third servo motor 6.1, the output of the third speed reducer 6.2 passes through the side wall of the vertical frame 2 and is connected with a gear 6.3, the gear 6.3 is engaged with a rack 6.4, the rack 6.4 is connected to the sliding mounting plate 7, the third speed reducer 6.2 is driven to rotate by the third servo motor 6.1, the third speed reducer 6.2 reduces the rotating speed to improve the torque and improve the rotating effect, meanwhile, the third speed reducer 6.2 drives the gear 6.3 to rotate, the gear 6.3 is engaged with the rack 6.4, so that the rack 6.4 moves up and down, and then the sliding mounting, thereby make rolling head 9 can move perpendicularly downwards, rolling head 9 can insert mould cavity 11 perpendicularly downwards, conveniently processes the pottery of slot type, moreover because perpendicular running gear 6 sets up on the lateral wall of grudging post 2, can reduce the height, convenient transportation.
In this embodiment, as shown in fig. 2 and 3, the vertical frame 2 can be driven to move left and right, so as to control the thickness of ceramic processing, when the vertical frame 2 moves, the rolling head 9 moves, the closer the rolling head 9 is to the mold cavity 11, the thinner the ceramic thickness is, otherwise, the thicker the ceramic thickness is, the horizontal traveling device 5 corresponding to the vertical frame 2 is disposed on the box body 1, the horizontal traveling device 5 includes a second servo motor 5.1, the second servo motor 5.1 is fixedly connected to the sidewall of the box body 1, the output shaft of the second servo motor 5.1 is connected to a third servo motor 6.1, the output shaft of the third servo motor 6.1 is connected to a rotating screw 5.3, a nut 5.4 is sleeved on the rotating screw 5.3, the nut 5.4 is fixedly connected to the vertical frame 2, the second servo motor 5.1 drives a second speed reducer 5.2 to rotate, the second speed reducer 5.2 drives the rotating screw 5.3 to rotate, the screw rod 5.3 is rotated to be in threaded connection with the nut 5.4, so that the nut 5.4 drives the stand 2 to move left and right, and the second servo motor 5.1 can control the rotating angle through pulses, so that the moving distance of the stand 2 can be accurately calculated, and the thickness of the ceramic can be accurately controlled.
In this embodiment, a through hole is formed in the middle of the upper end of the third belt pulley 4.7, a corresponding mold 11 is disposed in the through hole, and a mold cavity 10 corresponding to the rolling head 9 is disposed in the middle of the mold cavity 10.
In this embodiment, the box body 1 is provided with a limit stud corresponding to the sliding mounting plate 7, so that the sliding mounting plate 7 can be prevented from being damaged by collision with the box body 1.
In this embodiment, the through hole of the third pulley 4.7 is non-circular, which prevents the mold 11 from rotating.
In this embodiment, as shown in fig. 1 and 2, the sliding mounting plate 7 is slidably connected to the second sliding base 2.2 disposed on the stand 2, so that the sliding stability of the sliding mounting plate 7 can be improved.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising an … …" does not exclude the presence of other identical elements in a process, method, article, or apparatus that comprises the element.
The above examples are only intended to illustrate the technical solution of the present invention, but not to limit it; although the present invention has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some technical features may be equivalently replaced; and such modifications or substitutions do not depart from the spirit and scope of the corresponding technical solutions of the embodiments of the present invention.
Claims (10)
1. The utility model provides a vertical dysmorphism pottery roll forming machine, includes the box, slides in the grudging post of box upper end to and contradict and hold frame, its characterized in that on the box lateral wall: a rotating device is arranged in the box body, a first servo motor of the rotating device is connected to the inner wall of the box body, an output shaft of the first servo motor is connected with a first speed reducer, two output shafts are arranged on the first speed reducer, an output shaft at the upper end is connected with a spline shaft through a telescopic universal joint, the other end of the spline shaft is rotatably connected to a vertical frame, the other output shaft of the first speed reducer is connected with a first belt pulley, the first belt pulley is connected with a second belt pulley through a first conveying belt, a mandrel is inserted into the second belt pulley, and the mandrel penetrates through the containing frame and is fixedly connected to a;
the integral key shaft is sleeved with a slidable inner spline sleeve, the inner spline sleeve is movably connected with a sliding sleeve, the sliding sleeve is connected with a sliding mounting plate, the sliding mounting plate is connected with a punching drill mounting shell through a connecting plate, a third belt wheel is fixedly sleeved on the inner spline sleeve, the third belt wheel is connected with a fourth belt wheel through a second conveying belt, the center of the fourth belt wheel is provided with a transmission shaft, the transmission shaft rotates in the punching drill mounting shell, and the transmission shaft penetrates through the punching drill mounting shell and is connected with a rolling head.
2. The vertical special-shaped ceramic roll forming machine according to claim 1, characterized in that: the box is provided with first slide on, and the grudging post passes through sliding sleeve sliding connection on first slide.
3. The vertical special-shaped ceramic roll forming machine according to claim 1, characterized in that: and a bearing is arranged between the sliding sleeve and the inner spline sleeve.
4. The vertical special-shaped ceramic roll forming machine according to claim 1, characterized in that: the vertical traveling device is connected to the outer wall of the vertical frame and comprises a third servo motor, a third speed reducer is connected to the output of the third servo motor, the side wall of the vertical frame penetrates through the output of the third speed reducer and is connected with a gear, the gear is meshed with a rack, and the rack is connected to the sliding mounting plate.
5. The vertical special-shaped ceramic roll forming machine according to claim 1, characterized in that: the box is provided with the horizontal running gear corresponding with the grudging post, and horizontal running gear includes second servo motor, and second servo motor fixed connection is on the lateral wall of box, and second servo motor's output shaft has third servo motor, and third servo motor's output shaft has the rotation screw rod, and the screw thread has cup jointed the nut on the rotation screw rod, and nut fixed connection is on the grudging post.
6. The vertical special-shaped ceramic roll forming machine according to claim 1, characterized in that: and a through hole is formed in the middle of the upper end of the third belt pulley, a corresponding mold is arranged in the through hole, and a mold cavity corresponding to the rolling head is formed in the middle of the mold.
7. The vertical special-shaped ceramic roll forming machine according to claim 1, characterized in that: the first belt wheel and the third belt wheel are the same in size and model, the second belt wheel and the fourth belt wheel are the same in size and model, and the first conveyor belt and the second conveyor belt are the same in size and model and are parallel to each other.
8. The vertical special-shaped ceramic roll forming machine according to claim 1, characterized in that: and the box body is provided with a limiting stud corresponding to the sliding mounting plate.
9. The vertical special-shaped ceramic roll forming machine according to claim 6, wherein: the through hole on the third belt wheel is in a non-circular shape.
10. The vertical special-shaped ceramic roll forming machine according to claim 1, characterized in that: the sliding mounting plate is connected to a second sliding seat arranged on the stand in a sliding mode.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010884614.6A CN111975945A (en) | 2020-08-28 | 2020-08-28 | Vertical special-shaped ceramic roll forming machine |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010884614.6A CN111975945A (en) | 2020-08-28 | 2020-08-28 | Vertical special-shaped ceramic roll forming machine |
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| CN111975945A true CN111975945A (en) | 2020-11-24 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202010884614.6A Pending CN111975945A (en) | 2020-08-28 | 2020-08-28 | Vertical special-shaped ceramic roll forming machine |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114536537A (en) * | 2022-03-23 | 2022-05-27 | 浙江越青堂文化传播有限公司 | Transmission last adjustable last pressure axle subassembly of ceramic green compact machine |
| CN115648392A (en) * | 2022-12-08 | 2023-01-31 | 福建省德化县双盈陶瓷有限公司 | Rolling forming machine for ceramic processing |
| CN116872328A (en) * | 2023-09-07 | 2023-10-13 | 苏州美尔邦纳米材料有限公司 | Vacuum cup preforming processing device and processing method for ceramic vacuum cup |
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| CN209868917U (en) * | 2019-01-08 | 2019-12-31 | 广东皓明陶瓷科技有限公司 | Numerical control ceramic roll forming equipment |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN114536537A (en) * | 2022-03-23 | 2022-05-27 | 浙江越青堂文化传播有限公司 | Transmission last adjustable last pressure axle subassembly of ceramic green compact machine |
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| CN116872328A (en) * | 2023-09-07 | 2023-10-13 | 苏州美尔邦纳米材料有限公司 | Vacuum cup preforming processing device and processing method for ceramic vacuum cup |
| CN116872328B (en) * | 2023-09-07 | 2024-03-12 | 苏州美尔邦纳米材料有限公司 | Vacuum cup preforming processing device and processing method for ceramic vacuum cup |
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