CN111975932A - Concrete basin and its making process - Google Patents
Concrete basin and its making process Download PDFInfo
- Publication number
- CN111975932A CN111975932A CN202010922673.8A CN202010922673A CN111975932A CN 111975932 A CN111975932 A CN 111975932A CN 202010922673 A CN202010922673 A CN 202010922673A CN 111975932 A CN111975932 A CN 111975932A
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- China
- Prior art keywords
- concrete
- basin
- pot body
- decorative
- manufacturing
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/08—Producing shaped prefabricated articles from the material by vibrating or jolting
- B28B1/082—Producing shaped prefabricated articles from the material by vibrating or jolting combined with a vacuum, e.g. for moisture extraction
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B1/00—Processes of grinding or polishing; Use of auxiliary equipment in connection with such processes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/24—Apparatus or processes for treating or working the shaped or preshaped articles for curing, setting or hardening
- B28B11/245—Curing concrete articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/04—Discharging the shaped articles
- B28B13/06—Removing the shaped articles from moulds
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C5/00—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions
- B28C5/003—Methods for mixing
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B28/00—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
- C04B28/02—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing hydraulic cements other than calcium sulfates
- C04B28/04—Portland cements
-
- E—FIXED CONSTRUCTIONS
- E03—WATER SUPPLY; SEWERAGE
- E03C—DOMESTIC PLUMBING INSTALLATIONS FOR FRESH WATER OR WASTE WATER; SINKS
- E03C1/00—Domestic plumbing installations for fresh water or waste water; Sinks
- E03C1/12—Plumbing installations for waste water; Basins or fountains connected thereto; Sinks
- E03C1/18—Sinks, whether or not connected to the waste-pipe
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- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Structural Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Hydrology & Water Resources (AREA)
- Water Supply & Treatment (AREA)
- Public Health (AREA)
- Life Sciences & Earth Sciences (AREA)
- Health & Medical Sciences (AREA)
- Environmental & Geological Engineering (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Inorganic Chemistry (AREA)
- Materials Engineering (AREA)
- Organic Chemistry (AREA)
- Sewage (AREA)
Abstract
The invention discloses a concrete made wash basin and a making method thereof, comprising a basin body; the basin body is made of concrete, and a drainage hole is arranged in the center of the bottom surface of the basin body; the junction of the side surface of the pot body and the bottom surface of the pot body is provided with an arc chamfer; the bottom surface of the pot body is obliquely arranged, and the lower part of the bottom surface of the pot body is positioned near the drain hole; the drain hole comprises an upper hole part and a lower hole part; the diameter of the upper hole part is larger than that of the lower hole part; the bottom surface and/or the side surface of the pot body are embedded with a plurality of pieces of decorative cullet, the pieces of decorative cullet are irregularly or regularly distributed on the pot body, and the colors of the pieces of decorative cullet are at least partially different. The invention prepares the hand basin by the concrete, and the prepared hand basin is green, environment-friendly and high in strength. In addition, by selecting various kinds of glass as aggregates and adding materials such as toner and the like, the color matching can be customized during production, the colors can be freely spliced, the decorative effect is good, and the visual effect is better when the glass meets a humid environment.
Description
Technical Field
The invention relates to the field of manufacture of articles for daily use, in particular to a concrete-made hand basin and a manufacturing method thereof.
Background
The existing wash basin in the market is basically a ceramic wash basin, and the ceramic wash basin has the problems of single color, low strength, potential safety hazard in the firing process, environmental pollution and the like.
Disclosure of Invention
The invention aims to overcome the defects of the prior art and provides a concrete-made hand basin and a manufacturing method thereof.
In order to achieve the purpose, the invention adopts the following technical scheme:
on one hand, the concrete hand basin comprises a basin body; the basin body is made of concrete, and a drainage hole is formed in the center of the bottom surface of the basin body; the junction of the side surface of the pot body and the bottom surface of the pot body is provided with an arc chamfer; the bottom surface of the pot body is obliquely arranged, and the lower part of the bottom surface of the pot body is positioned near the drain hole; the drain hole comprises an upper hole part and a lower hole part; the diameter of the upper hole part is larger than that of the lower hole part; the bottom surface and/or the side surface of the pot body are/is embedded with a plurality of decorative cullet, the decorative cullet is irregularly or regularly distributed on the pot body, and the colors of the decorative cullet are at least partially different.
The further technical scheme is as follows: the basin body is square or round.
The further technical scheme is as follows: the inclination angle of the bottom surface of the pot body is 1-2 degrees.
The further technical scheme is as follows: the height of the pot body is 110mm-130 mm; the thickness of the side surface of the pot body is 9mm-11 mm; the thickness of the bottom surface of the pot body is 18mm-22 mm.
The further technical scheme is as follows: the diameter ratio of the upper hole part to the lower hole part is 1.3-1.6.
In another aspect, a method of making a concrete wash basin as described above, the method comprising:
manufacturing a mould;
selecting a concrete raw material;
mixing the selected concrete raw material with a rubber material, an aggregate, water, an additive and toner, and stirring;
after stirring, introducing the concrete stirring liquid into a mould, vibrating and vacuumizing;
placing the concrete stirring liquid in a steam curing chamber, curing for a period of time, and then demolding;
polishing the formed hand basin by using an angle grinder after the demolding is finished;
and after polishing, coating a concrete curing sealant and a concrete waterproof coating on the surface of the hand basin.
The further technical scheme is as follows: in the step of mixing and stirring the selected concrete raw material with the adhesive material, the aggregate, the water, the additive and the toner, the adhesive material comprises Portland cement and silica fume.
The further technical scheme is as follows: in the step of mixing and stirring the selected concrete raw material, the rubber material, the aggregate, the water, the additive and the toner, wherein the aggregate comprises the stripping sand and the crystal sand.
The further technical scheme is as follows: the step of manufacturing the die specifically comprises the following steps:
designing the shape of the hand basin according to design requirements;
carving out wood according to the shape design of the hand basin;
and (3) turning the model carved out by the wood by using silica gel.
The further technical scheme is as follows: and in the step of placing the concrete stirring liquid in a steam curing chamber for curing for a period of time and then demolding, the curing time is at least 20-24 hours.
Compared with the prior art, the invention has the beneficial effects that: the invention prepares the hand basin by the concrete, and the prepared hand basin is green, environment-friendly and high in strength. In addition, by selecting various kinds of glass as aggregate and adding materials such as toner, color matching can be customized during production, colors can be freely spliced, the decorative effect is good, the decorative glass can be suitable for various occasions, and the decorative glass has a better visual effect and more gorgeous and interesting textures when meeting a humid environment.
The foregoing description is only an overview of the technical solutions of the present invention, and in order to make the technical means of the present invention more clearly understood, the present invention may be implemented according to the content of the description, and in order to make the above and other objects, features, and advantages of the present invention more apparent, the following detailed description will be given of preferred embodiments.
Drawings
FIG. 1 is a cross-sectional view of an embodiment of a concrete basin of the present invention;
fig. 2 is a front view of an embodiment of the concrete basin of the present invention.
Detailed Description
In order to more fully understand the technical content of the present invention, the technical solution of the present invention will be further described and illustrated with reference to the following specific embodiments, but not limited thereto.
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", and the like, indicate orientations and positional relationships based on those shown in the drawings, and are used only for convenience of description and simplicity of description, and do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be considered as limiting the present invention.
Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present invention, "a plurality" means two or more unless specifically defined otherwise.
In the present invention, unless otherwise expressly stated or limited, the terms "mounted," "connected," "secured," and the like are to be construed broadly and can, for example, be connected or detachably connected or integrated; can be mechanically or electrically connected; either directly or indirectly through intervening media, either internally or in any other relationship. The specific meanings of the above terms in the present invention can be understood by those skilled in the art according to specific situations.
In the present invention, unless otherwise expressly stated or limited, "above" or "below" a first feature means that the first and second features are in direct contact, or that the first and second features are not in direct contact but are in contact with each other via another feature therebetween. Also, the first feature being "on," "above" and "over" the second feature includes the first feature being directly on and obliquely above the second feature, or merely indicating that the first feature is at a higher level than the second feature. A first feature being "under," "below," and "beneath" a second feature includes the first feature being directly under and obliquely below the second feature, or simply meaning that the first feature is at a lesser elevation than the second feature.
In the description herein, references to the description of the term "one embodiment," some embodiments, "" an example, "" a specific example, "" or "some examples," or the like, mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, the schematic representations of the terms used above should not be understood to necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples. Furthermore, various embodiments or examples described in this specification can be combined and combined by one skilled in the art.
Referring to fig. 1 and 2, the invention provides a concrete basin, which comprises a basin body 1; the pot body 1 is made of concrete, and a drainage hole 11 is arranged at the center of the bottom surface of the pot body 1; the junction of the side surface of the pot body 1 and the bottom surface of the pot body 1 is provided with an arc chamfer; the bottom surface of the pot body 1 is obliquely arranged, and the lower part of the bottom surface of the pot body 1 is positioned near the drain hole 11; the drain hole 11 includes an upper hole portion 111 and a lower hole portion 112; the diameter of upper aperture section 111 is greater than the diameter of lower aperture section 112; the bottom surface and/or the side surface of the pot body 1 are embedded with a plurality of pieces of decorative cullet, the pieces of decorative cullet are irregularly or regularly distributed on the pot body 1, and the colors of the pieces of decorative cullet are at least partially different.
In this embodiment, the pot body 1 is square, but in other embodiments, the pot body 1 may be round or other shapes, and the inclination angle of the bottom surface of the pot body 1 is 1 °. The height of the pot body 1 is 120 mm; the thickness of the lateral surface of the pot body 1 is 10 mm; the thickness of the bottom surface of the pot body 1 is 20 mm.
The diameter ratio of lower hole 112 to upper hole 111 is 1.5, specifically, the diameter of upper hole 111 is 60mm, and the diameter of lower hole 112 is 40 mm.
In some embodiments, the rear side surface of the basin body is provided with an overflow hole to prevent excessive water in the basin from overflowing from the upper part of the basin.
In some embodiments, a movable water turning plate is arranged in the drain hole, and the drain hole is divided into an upper hole part and a lower hole part, so that the water turning plate and a drain pipe can be conveniently installed, the drain pipe is hermetically connected in the lower hole part, and the water turning plate is installed in the upper hole part.
The invention also provides a manufacturing method of the hand basin made of the concrete, which comprises the following steps:
the first step is as follows: manufacturing a mould;
the second step is that: selecting a concrete raw material;
the third step: mixing the selected concrete raw material with a rubber material, an aggregate, water, an additive and toner, and stirring;
the fourth step: after stirring, introducing the concrete stirring liquid into a mould, vibrating and vacuumizing;
the fifth step: placing the concrete stirring liquid in a steam curing chamber, curing for a period of time, and then demolding;
and a sixth step: polishing the formed hand basin by using an angle grinder after the demolding is finished;
the seventh step: and after polishing, coating a concrete curing sealant and a concrete waterproof coating on the surface of the hand basin.
The first step specifically includes the following steps:
a first substep; designing the shape of the hand basin according to design requirements;
a second substep; carving out wood according to the shape design of the hand basin;
a third substep; and (3) turning the model carved out by the wood by using silica gel.
For the steps, specifically, the concrete wash basin is manufactured by firstly designing and manufacturing a mould, and the model of the wash basin is designed on a computer, then is carved by wood, and then is turned over by using silica gel. After the mold is manufactured, raw materials of concrete need to be selected, 20% -30% of portland cement, silica fume and the like are used as glue materials, 60% -70% of glass, crystal sand and the like are used as aggregate, 8% -14% of water, additives, toner and the like are added, mixing and stirring are carried out, the mixture is poured into the mold after stirring is finished, and then vibration and vacuum pumping are carried out to reduce bubbles and guarantee compactness of products. Then placing the product in a steam curing room for curing to accelerate the hydration of concrete so as to improve the early strength of the product and enable the product to be rapidly demoulded, completing the demould after 24 hours, polishing the hand basin by using an angle grinder after the demould is completed to enable the hand basin to be smooth and round, and polishing various glass with colorful effects. After polishing, coating concrete curing sealant and concrete waterproof paint on the surface of the hand basin to ensure the stain resistance and the impermeability.
In conclusion, the concrete is used for manufacturing the hand basin, and the manufactured hand basin is environment-friendly and high in strength. In addition, by selecting various kinds of glass as aggregate and adding materials such as toner, color matching can be customized during production, colors can be freely spliced, the decorative effect is good, the decorative glass can be suitable for various occasions, and the decorative glass has a better visual effect and more gorgeous and interesting textures when meeting a humid environment.
The technical contents of the present invention are further illustrated by the examples only for the convenience of the reader, but the embodiments of the present invention are not limited thereto, and any technical extension or re-creation based on the present invention is protected by the present invention. The protection scope of the invention is subject to the claims.
Claims (10)
1. A concrete made wash basin is characterized by comprising a basin body; the basin body is made of concrete, and a drainage hole is formed in the center of the bottom surface of the basin body; the junction of the side surface of the pot body and the bottom surface of the pot body is provided with an arc chamfer; the bottom surface of the pot body is obliquely arranged, and the lower part of the bottom surface of the pot body is positioned near the drain hole; the drain hole comprises an upper hole part and a lower hole part; the diameter of the upper hole part is larger than that of the lower hole part; the bottom surface and/or the side surface of the pot body are/is embedded with a plurality of decorative cullet, the decorative cullet is irregularly or regularly distributed on the pot body, and the colors of the decorative cullet are at least partially different.
2. The concrete basin of claim 1, wherein the basin body is square or circular.
3. The concrete basin as claimed in claim 1, wherein the bottom of the basin is inclined at an angle of 1-2 °.
4. The concrete basin as claimed in claim 1, wherein the basin body has a height of 110mm to 130 mm; the thickness of the side surface of the pot body is 9mm-11 mm; the thickness of the bottom surface of the pot body is 18mm-22 mm.
5. The concrete wash basin according to claim 1, wherein the ratio of the diameter of the upper and lower holes is 1.3-1.6.
6. A method of manufacturing a concrete basin according to any one of claims 1 to 5, said method comprising:
manufacturing a mould;
selecting a concrete raw material;
mixing the selected concrete raw material with a rubber material, an aggregate, water, an additive and toner, and stirring;
after stirring, introducing the concrete stirring liquid into a mould, vibrating and vacuumizing;
placing the concrete stirring liquid in a steam curing chamber, curing for a period of time, and then demolding;
polishing the formed hand basin by using an angle grinder after the demolding is finished;
and after polishing, coating a concrete curing sealant and a concrete waterproof coating on the surface of the hand basin.
7. The method for manufacturing a concrete wash basin according to claim 6, wherein the step of mixing and stirring the selected concrete raw materials with a cement material, an aggregate, water, an additive and a toner, wherein the cement material comprises portland cement and silica fume.
8. The method for manufacturing a concrete wash basin according to claim 6, wherein the step of mixing and stirring the selected concrete raw material with the rubber, the aggregate, the water, the admixture and the toner, wherein the aggregate comprises the exfoliated and crystallized sand.
9. The method for manufacturing a concrete basin according to claim 6, wherein the step of manufacturing the mold specifically comprises the steps of:
designing the shape of the hand basin according to design requirements;
carving out wood according to the shape design of the hand basin;
and (3) turning the model carved out by the wood by using silica gel.
10. The method for manufacturing a concrete basin according to claim 6, wherein the step of placing the concrete mixture in a steam curing chamber for curing for a period of time and then demolding is performed, wherein the curing time is at least 20-24 hours.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010922673.8A CN111975932A (en) | 2020-09-04 | 2020-09-04 | Concrete basin and its making process |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010922673.8A CN111975932A (en) | 2020-09-04 | 2020-09-04 | Concrete basin and its making process |
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| Publication Number | Publication Date |
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| CN111975932A true CN111975932A (en) | 2020-11-24 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202010922673.8A Pending CN111975932A (en) | 2020-09-04 | 2020-09-04 | Concrete basin and its making process |
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Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2004034377A (en) * | 2002-07-01 | 2004-02-05 | Taiheiyo Cement Corp | Manufacturing method for concrete product |
| US20060267234A1 (en) * | 2003-11-17 | 2006-11-30 | Microban Products Company | Cementititous slab products having antimicrobial properties |
| US20100034978A1 (en) * | 2008-08-08 | 2010-02-11 | Formulated Solutions Llc | Compositions for use in construction and methods of applying the same |
| CN102166779A (en) * | 2011-01-19 | 2011-08-31 | 北京工业大学 | Method for preparing cement-based light transparent material by applying optical fiber parallel arrangement process |
| CN103086660A (en) * | 2013-01-31 | 2013-05-08 | 南昌大学 | Resin light guide concrete and preparation method thereof |
| DE102013209592A1 (en) * | 2012-05-25 | 2013-11-28 | Faber Betonpompen B.V. | Preparation of transmissive foamed concrete used for translucent component used as substrate for e.g. sports field, involves mixing water, concrete-strengthening fiber, cement and plasticizer, and foaming mixture with foaming agent |
| CN104140227A (en) * | 2013-05-10 | 2014-11-12 | 上海德石建材有限公司 | Production technology of nature-imitated stone material cast stone |
| CN107032657A (en) * | 2017-06-06 | 2017-08-11 | 重庆艾普防腐技术有限公司 | A kind of concrete curing agent and its preparation method and application |
| CN108558321A (en) * | 2018-05-30 | 2018-09-21 | 北京市市政工程研究院 | A kind of high gloss non-light tight concrete and its preparation method and application |
-
2020
- 2020-09-04 CN CN202010922673.8A patent/CN111975932A/en active Pending
Patent Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2004034377A (en) * | 2002-07-01 | 2004-02-05 | Taiheiyo Cement Corp | Manufacturing method for concrete product |
| US20060267234A1 (en) * | 2003-11-17 | 2006-11-30 | Microban Products Company | Cementititous slab products having antimicrobial properties |
| US20100034978A1 (en) * | 2008-08-08 | 2010-02-11 | Formulated Solutions Llc | Compositions for use in construction and methods of applying the same |
| CN102166779A (en) * | 2011-01-19 | 2011-08-31 | 北京工业大学 | Method for preparing cement-based light transparent material by applying optical fiber parallel arrangement process |
| DE102013209592A1 (en) * | 2012-05-25 | 2013-11-28 | Faber Betonpompen B.V. | Preparation of transmissive foamed concrete used for translucent component used as substrate for e.g. sports field, involves mixing water, concrete-strengthening fiber, cement and plasticizer, and foaming mixture with foaming agent |
| CN103086660A (en) * | 2013-01-31 | 2013-05-08 | 南昌大学 | Resin light guide concrete and preparation method thereof |
| CN104140227A (en) * | 2013-05-10 | 2014-11-12 | 上海德石建材有限公司 | Production technology of nature-imitated stone material cast stone |
| CN107032657A (en) * | 2017-06-06 | 2017-08-11 | 重庆艾普防腐技术有限公司 | A kind of concrete curing agent and its preparation method and application |
| CN108558321A (en) * | 2018-05-30 | 2018-09-21 | 北京市市政工程研究院 | A kind of high gloss non-light tight concrete and its preparation method and application |
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Application publication date: 20201124 |