CN111962817A - Production process of floor heating floor - Google Patents
Production process of floor heating floor Download PDFInfo
- Publication number
- CN111962817A CN111962817A CN202010811611.XA CN202010811611A CN111962817A CN 111962817 A CN111962817 A CN 111962817A CN 202010811611 A CN202010811611 A CN 202010811611A CN 111962817 A CN111962817 A CN 111962817A
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- steel plate
- concave surface
- production process
- floor
- surface structure
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F15/00—Flooring
- E04F15/02—Flooring or floor layers composed of a number of similar elements
- E04F15/06—Flooring or floor layers composed of a number of similar elements of metal, whether or not in combination with other material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P15/00—Making specific metal objects by operations not covered by a single other subclass or a group in this subclass
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F2290/00—Specially adapted covering, lining or flooring elements not otherwise provided for
- E04F2290/02—Specially adapted covering, lining or flooring elements not otherwise provided for for accommodating service installations or utility lines, e.g. heating conduits, electrical lines, lighting devices or service outlets
- E04F2290/023—Specially adapted covering, lining or flooring elements not otherwise provided for for accommodating service installations or utility lines, e.g. heating conduits, electrical lines, lighting devices or service outlets for heating
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- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Mechanical Engineering (AREA)
- Floor Finish (AREA)
Abstract
The application discloses ground heating floor production technology, ground heating floor production technology includes following step: punching; assembling a heating system; combining; welding; surface treatment; mounting: with the decorative board through filling on the filler subsides of filling in the space are solid on last steel sheet outside side, the floor heating floor production technology of this application is through utilizing spot welding location, then weld on the workstation of bull spot welder, can guarantee to go up inside and outside welded fastening' S accuracy and stability between steel sheet and the lower steel sheet, avoid going up the steel sheet face because of the welding condition of convex-concave surface appears simultaneously, adopt the whole heating wire of repeated U type or S type distribution installation, reach the effect of ohmic heating simultaneously, reduce the heat because of the regional uneven diffusion slow loss of heating wire distribution, adopt to spout to mould powder and form the rust-resistant aspect of losing of high temperature curing inside and outside the overall structure, avoid the condition of inside and outside corrosion.
Description
Technical Field
The application relates to a floor heating floor production process, in particular to a floor heating floor production process.
Background
In recent years, the defects of serious environmental pollution, large energy waste, uneven temperature distribution and the like commonly existing in the traditional heating facilities are gradually exposed, people are not satisfied with the traditional heating system, and the geothermal floor which is more in line with the comfort level of the human body gradually reflects an eye curtain.
A steel sheet frame structure and ground contact for decorative boards such as installation ceramic tile, receive the influence of ground moisture, easy corrosion, steel sheet structure's last steel sheet and down form the filling space of filling such as cement between the steel sheet, there is cement filling insufficient or go up steel sheet welding misoperation, it is uneven to easily cause the steel sheet to bear the weight of intensity reduction and last steel sheet surface, the ceramic tile of being installed is very easily sent the abnormal sound when trampling, the ceramic tile also decides the bearing strength of this ceramic tile with the firm stability of steel sheet face bonding. Therefore, the production process of the floor heating floor is provided for solving the problems.
Disclosure of Invention
The production process of the floor heating floor comprises the following steps:
s1, punching: punching a rectangular concave surface structure on the side surface of the lower steel plate, symmetrically punching two pouring holes in the top of the rectangular concave surface structure, and punching a hemispherical concave surface structure group which is distributed in a matrix manner on the back surface of the formed rectangular concave surface structure; the lower steel plate is punched with a threading groove;
s2, assembling a heating system: the heating wires are orderly distributed and installed in the rectangular concave surface structure, and the heating wires in the rectangular concave surface structure are fixed through gaps formed among the hemispherical concave surface structure groups;
s3, combination: the peripheral edge face of the port of the rectangular concave surface structure formed by punching the lower steel plate is in the same contact with the peripheral edge face of the side face of the upper steel plate, and meanwhile, the hemispherical concave surface structure group and the side face of the upper steel plate are positioned and pre-fixed by spot welding;
s4, welding: placing the pre-fixed upper and lower steel plates on the table board of a multi-head spot welder by adopting the multi-head spot welder, conveying the pre-fixed upper and lower steel plates into the welder through a chain, and directly and firmly welding the upper and lower steel plates by adopting multi-head butt welding to form a filling space;
s5, surface treatment: performing rust prevention treatment on the combined welded integral structure;
s6, mounting: and attaching the decorative plate to the outer side surface of the upper steel plate through the filler filled in the filling space.
Furthermore, in the step S1, a plurality of groups of punched holes are formed, and a plurality of groups of punched holes are distributed on the side surface of the upper steel plate.
Furthermore, the middle position of the cross-shaped cross surface is in contact with the middle position of each hemispherical surface of the hemispherical concave surface structure group and is welded, and a grid structure surface is formed on the back surface of the hemispherical concave surface structure group in the rectangular concave surface structure formed on the lower steel plate.
Furthermore, heating wires are fixedly connected in the grid structure surface, and the heating wires are distributed on the grid structure surface in a repeated U shape or S shape.
Further, in the step S4, the lower steel plate is placed on the top of the horizontal multi-head welding machine, and enters the multi-head automatic electric welding machine through the pre-fixed upper and lower steel plates, and the multi-head welding machine performs a whole row of one-time or multiple discharge touch welding to form a whole hollow cavity.
Further, the surface treatment in the step S5 is preferably performed by spraying plastics and curing at high temperature for rust prevention.
Further, the middle decorative plate in the step S6 is preferably a ceramic tile, and the concrete operation steps of ceramic tile installation are as follows:
(1) the upper steel plate with the punched holes is horizontally placed upwards, silica gel is regularly punched to fix the ceramic tiles and seal the gaps around the overlapped ceramic tiles and the steel plate, and then the upper steel plate is covered on the back of the ceramic tiles with the matched specifications;
(2) cement enters the filling space formed in the step S4 through the pouring hole, and excess cement filling the filling space overflows from the punching hole and is positioned between the back surface of the ceramic tile and the top surface of the upper steel plate;
(3) and (5) leaving the ceramic tile to stand for two to three days, and sticking and fixing the ceramic tile and the cement together.
Further, the middle decorative plate in the step S6 is preferably a wood plate, and the upper steel plate surface is not punched, and the wood plate is bonded and fixed to one side surface of the upper steel plate by applying silica gel.
Further, decorative edge strips or seam beautifying seams are assembled on the periphery of the ceramic tile.
The beneficial effect of this application is: according to the floor heating floor production process, the cement columns can be formed to be fixedly attached to the back of the ceramic tiles, the overall adhesion firmness of the whole ceramic tiles can be improved, the effect of evenly dividing the bearing strength of the ceramic tiles is achieved, the bearing strength of the upper steel plate is improved, the heating wires are installed in a repeated and continuous U-shaped or S-shaped distribution mode, the effect of simultaneous energization heating is achieved, and heat loss caused by uneven diffusion of the heating wire distribution area is reduced;
the upper steel plate is pressed by using the air cylinder in the automatic multi-head spot welding machine, and the upper steel plate and the lower steel plate are pre-fixed by adopting local welding, so that the stability of internal and external welding and fixing between the upper steel plate and the lower steel plate can be ensured, and meanwhile, the condition that the surface of the upper steel plate is provided with a convex surface and a concave surface due to welding is avoided;
adopt spraying plastics high temperature curing inside and outside the surface form rust-resistant aspect of losing in whole structure, avoid the serious condition of inside and outside corrosion, the decoration strake of installation simultaneously reaches the effect of wrapping up the ceramic tile all around the face bonding, appears damaged when avoiding ceramic tile edge transport installation, is favorable to the effect that the thermal-expansion shrinkage after the installation completion does not rise simultaneously.
Drawings
In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings needed to be used in the description of the embodiments or the prior art will be briefly introduced below, and it is obvious that the drawings in the following description are only some embodiments of the present application, and it is obvious for those skilled in the art that other drawings can be obtained according to the drawings without inventive exercise.
Fig. 1 is a flow chart of the present application.
Detailed Description
In order to make the technical solutions better understood by those skilled in the art, the technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application, and it is obvious that the described embodiments are only partial embodiments of the present application, but not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present application.
It should be noted that the terms "first," "second," and the like in the description and claims of this application and in the drawings described above are used for distinguishing between similar elements and not necessarily for describing a particular sequential or chronological order. It should be understood that the data so used may be interchanged under appropriate circumstances such that embodiments of the application described herein may be used. Furthermore, the terms "comprises," "comprising," and "having," and any variations thereof, are intended to cover a non-exclusive inclusion, such that a process, method, system, article, or apparatus that comprises a list of steps or elements is not necessarily limited to those steps or elements expressly listed, but may include other steps or elements not expressly listed or inherent to such process, method, article, or apparatus.
In this application, the terms "upper", "lower", "left", "right", "front", "rear", "top", "bottom", "inner", "outer", "middle", "vertical", "horizontal", "lateral", "longitudinal", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings. These terms are used primarily to better describe the present application and its embodiments, and are not used to limit the indicated devices, elements or components to a particular orientation or to be constructed and operated in a particular orientation.
Moreover, some of the above terms may be used to indicate other meanings besides the orientation or positional relationship, for example, the term "on" may also be used to indicate some kind of attachment or connection relationship in some cases. The specific meaning of these terms in this application will be understood by those of ordinary skill in the art as appropriate.
Furthermore, the terms "mounted," "disposed," "provided," "connected," and "sleeved" are to be construed broadly. For example, it may be a fixed connection, a removable connection, or a unitary construction; can be a mechanical connection, or an electrical connection; may be directly connected, or indirectly connected through intervening media, or may be in internal communication between two devices, elements or components. The specific meaning of the above terms in the present application can be understood by those of ordinary skill in the art as appropriate.
It should be noted that the embodiments and features of the embodiments in the present application may be combined with each other without conflict. The present application will be described in detail below with reference to the embodiments with reference to the attached drawings.
The first embodiment is as follows:
the production process of the floor heating floor comprises the following steps:
s1, punching: punching a rectangular concave surface structure on the side surface of the lower steel plate, symmetrically punching two pouring holes in the top of the rectangular concave surface structure, and punching a hemispherical concave surface structure group which is distributed in a matrix manner on the back surface of the formed rectangular concave surface structure; the lower steel plate is punched with a threading groove;
s2, assembling a heating system: the heating wires are orderly distributed and installed in the rectangular concave surface structure, and the heating wires in the rectangular concave surface structure are fixed through gaps formed among the hemispherical concave surface structure groups.
As a specific scheme, in the step S1, a plurality of groups of punched holes are formed, and a plurality of groups of punched holes are distributed on the side surface of the upper steel plate in a matrix manner.
This department adopts and punches a hole, can form the fixed firm of pasting in cement post and the ceramic tile back, can improve the whole fastness of pasting of whole ceramic tile, reaches the effect of equalling divide the ceramic tile bearing force.
As a specific scheme, the middle position of the cross-shaped cross surface is in contact with the middle position of each hemispherical surface of the hemispherical concave surface structure group and is welded, and the back of the hemispherical concave surface structure group forms a grid structure surface in a rectangular concave surface structure formed on the lower steel plate.
Through hemisphere concave surface structure group on the lower steel sheet and steel sheet face contact and welded fastening down, can form the cavity of a pouring cement, improve the bearing strength to last steel sheet.
As a concrete scheme, heating wires are fixedly connected in the surface of the grid structure, the heating wires are distributed on the surface of the grid structure in a continuous and repeated U shape or S shape, and a plurality of hemispherical concave structures are arranged between adjacent heating wire parts at intervals.
The heating wires are arranged in a continuous and repeated U-shaped or S-shaped distribution mode, so that the effect of simultaneous energization heating is achieved, and heat loss caused by uneven diffusion of the heating wire distribution area is reduced.
As a specific scheme, decorative edgings or seam beautifying seams are assembled on the periphery of the ceramic tile.
Above-mentioned floor heating production technology can form the cement post and fixed the pasting firmly at the ceramic tile back, can improve the whole fastness of pasting of whole ceramic tile, reaches the effect of equalling divide the ceramic tile bearing force degree, improves the bearing strength to last steel sheet, adopts U type or S type distribution installation heating wire, reaches simultaneous ohmic heating' S effect, reduces the heat because of the low loss of the inhomogeneous diffusion in heating wire distribution area.
Example two:
the production process of the floor heating floor comprises the following steps:
s4, welding: the upper and lower steel plates are welded and pre-fixed locally, then placed on a water working table of an automatic multi-head spot welding machine, sent into the spot welding machine through a conveying chain, and subjected to one-time or multi-time discharge butt welding in a whole row by the multi-head spot welding machine to form a filling space.
In the step S4, the lower steel plate is placed on a water table, the upper and lower steel plates are welded and pre-fixed locally, then placed on the water table of an automatic multi-head spot welder, and sent into the spot welder through a transmission chain, and the multi-head welder performs one-time or multi-time discharge butt welding of the whole row.
Above-mentioned floor heating production technology, through utilizing the inside cylinder of bull spot welder to exert pressure to last steel sheet, the local single spot welding of upper and lower steel sheet is fixed in advance, can guarantee to go up the steel sheet and down between the steel sheet inside and outside welded fastening's stability, avoids going up the steel sheet face and appearing the condition of convex-concave surface because of the welding simultaneously.
Example three:
the production process of the floor heating floor comprises the following steps:
s1, punching: punching a rectangular concave surface structure on the side surface of the lower steel plate, symmetrically punching two pouring holes in the top of the rectangular concave surface structure, and punching a hemispherical concave surface structure group which is distributed in a matrix manner on the back surface of the formed rectangular concave surface structure; the lower steel plate is punched with a threading groove;
s2, assembling a heating system: the heating wires are orderly distributed and installed in the rectangular concave surface structure, and the heating wires in the rectangular concave surface structure are fixed through gaps formed among the hemispherical concave surface structure groups;
s3, combination: the peripheral edge face of the port of the rectangular concave surface structure formed by punching the lower steel plate is in the same contact with the peripheral edge face of the side face of the upper steel plate, and meanwhile, the hemispherical concave surface structure group and the side face of the upper steel plate are positioned and pre-fixed by spot welding;
s4, welding: firstly, partially welding and pre-fixing an upper steel plate and a lower steel plate, then placing the upper steel plate and the lower steel plate on a water work table of an automatic multi-head spot welding machine, sending the upper steel plate and the lower steel plate into the spot welding machine through a transmission chain, and performing one-time or multi-time discharge butt welding on the whole row of steel plates by the multi-head spot welding machine to form a filling space;
s5, surface treatment: performing rust prevention treatment on the combined welded integral structure;
s6, mounting: and adhering the decorative plate to the outer side surface of the upper steel plate through the filler filled in the filling space.
In a specific scheme, in the step S5, the surface treatment is preferably performed by spraying plastics and curing at high temperature for rust prevention, and the steps before rust prevention are as follows:
the welded integral structure is immersed in the surface treatment liquid pool or the shot blasting box by the lifting appliance;
the surface of the workpiece can be subjected to rust removal, scale removal and surface strengthening;
and carrying out rust prevention treatment on the welded integral surface by adopting a plastic spraying high-temperature curing mode.
As a specific scheme, the middle decorative plate in the step S6 is preferably a ceramic tile, and the specific operation steps of ceramic tile installation are as follows:
(1) the upper steel plate with the punched holes is horizontally placed upwards, silica gel is regularly punched to fix the ceramic tiles and seal the gaps around the overlapped ceramic tiles and the steel plate, and then the upper steel plate is covered on the back of the ceramic tiles with the matched specifications;
(2) cement enters the filling space formed in the step S4 through the pouring hole, and excess cement filling the filling space overflows from the punching hole and is positioned between the back surface of the ceramic tile and the top surface of the upper steel plate;
(3) and (5) leaving the ceramic tile to stand for two to three days, and sticking and fixing the ceramic tile and the cement together.
As a specific scheme, in the step S6, the middle decorative plate is preferably a wood plate, and the upper steel plate surface is not punched, and the wood plate is bonded and fixed to one side surface of the upper steel plate by applying silica gel.
As a specific scheme, decorative edgings or seam beautifying seams are assembled on the periphery of the ceramic tile.
Above-mentioned floor heating production technology adopts the spray plastics high temperature curing to form rust-resistant corrosion aspect at the inside and outside face of overall structure, avoids the serious condition of inside and outside corrosion, and the decoration strake of installation simultaneously reaches the effect of wrapping up the ceramic tile face bonding all around, appears damaged when avoiding ceramic tile edge to carry the installation, does benefit to the expend with heat and contract with cold after the completion of mating formation simultaneously and does not appear breaking.
The above description is only a preferred embodiment of the present application and is not intended to limit the present application, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, improvement and the like made within the spirit and principle of the present application shall be included in the protection scope of the present application.
Claims (9)
1. A production process of a floor heating floor is characterized by comprising the following steps: the production process of the floor heating floor comprises the following steps:
s1, punching: punching a rectangular concave surface structure on the side surface of the lower steel plate, symmetrically punching two pouring holes in the top of the rectangular concave surface structure, and punching a hemispherical concave surface structure group which is distributed in a matrix manner on the back surface of the formed rectangular concave surface structure; the lower steel plate is punched with a threading groove;
s2, assembling a heating system: the heating wires are orderly distributed and installed in the rectangular concave surface structure, and the heating wires in the rectangular concave surface structure are fixed through gaps formed among the hemispherical concave surface structure groups;
s3, combination: the peripheral edge face of the port of the rectangular concave surface structure formed by punching the lower steel plate is in the same contact with the peripheral edge face of the side face of the upper steel plate, and meanwhile, the hemispherical concave surface structure group and the side face of the upper steel plate are positioned and pre-fixed by spot welding;
s4, welding: placing the pre-fixed upper and lower steel plates on the table board of a multi-head spot welder by adopting the multi-head spot welder, conveying the pre-fixed upper and lower steel plates into the welder through a chain, and directly and firmly welding the upper and lower steel plates by adopting multi-head butt welding to form a filling space;
s5, surface treatment: performing rust prevention treatment on the combined welded integral structure;
s6, mounting: and attaching the decorative plate to the outer side surface of the upper steel plate through the filler filled in the filling space.
2. A floor heating floor production process according to claim 1, characterized in that: and in the step S1, a plurality of groups of punched holes are distributed on the side surface of the upper steel plate in a matrix manner.
3. A floor heating floor production process according to claim 2, characterized in that: the middle position of the cross-shaped cross surface is in contact with the middle position of each hemispherical surface of the hemispherical concave surface structure group and is welded, and the back of the hemispherical concave surface structure group forms a grid structure surface in a rectangular concave surface structure formed on the lower steel plate.
4. A floor heating floor production process according to claim 3, characterized in that: heating wires are fixedly connected in the grid structure surface in a connected mode, and the heating wires are distributed on the grid structure surface in a continuous and repeated U shape or S shape.
5. A floor heating floor production process according to claim 1, characterized in that: and S4, placing the lower steel plate on the table top of a horizontal multi-head welding machine, entering the multi-head automatic electric welding machine through the pre-fixed upper and lower steel plates, and performing whole-row one-time or fractional discharge touch welding by the multi-head welding machine to form the whole hollow cavity.
6. A floor heating floor production process according to claim 1, characterized in that: the surface treatment in the step S5 is preferably performed by spraying plastics and curing at high temperature for rust prevention.
7. A floor heating floor production process according to claim 1, characterized in that: the middle decorative plate in the step S6 is preferably a ceramic tile, and the concrete operation steps of ceramic tile mounting are as follows:
(1) the upper steel plate with the punched holes is horizontally placed upwards, silica gel is regularly punched to fix the ceramic tiles and seal the gaps around the overlapped ceramic tiles and the steel plate, and then the upper steel plate is covered on the back of the ceramic tiles with the matched specifications;
(2) cement enters the filling space formed in the step S4 through the pouring hole, and excess cement filling the filling space overflows from the punching hole and is positioned between the back surface of the ceramic tile and the top surface of the upper steel plate;
(3) and (5) leaving the ceramic tile to stand for two to three days, and sticking and fixing the ceramic tile and the cement together.
8. A floor heating floor production process according to claim 1, characterized in that: and S6, preferably, the middle decorative plate is a wood plate, the surface of the upper steel plate is not punched, and the wood plate is bonded and fixed with one side surface of the upper steel plate by applying silica gel.
9. A floor heating floor production process according to claim 6, characterized in that: and decorative edgings or seam beautifying are assembled around the ceramic tile.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010811611.XA CN111962817A (en) | 2020-08-13 | 2020-08-13 | Production process of floor heating floor |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010811611.XA CN111962817A (en) | 2020-08-13 | 2020-08-13 | Production process of floor heating floor |
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| CN111962817A true CN111962817A (en) | 2020-11-20 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202010811611.XA Pending CN111962817A (en) | 2020-08-13 | 2020-08-13 | Production process of floor heating floor |
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Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4411121A (en) * | 1981-02-02 | 1983-10-25 | Tate Architectural Products, Inc. | Structural member with truncated conical portion and composite panel including same |
| CN102787710A (en) * | 2011-07-28 | 2012-11-21 | 莫新南 | Ceramic tile metal floor and machining method thereof |
| CN102817457A (en) * | 2012-08-24 | 2012-12-12 | 韩兵 | Inserting combination type ground heating floor and mounting method thereof |
| CN105715016A (en) * | 2016-04-08 | 2016-06-29 | 优光环保材料（上海）有限公司 | Antistatic ceramic carbon fiber electric heating movable floor |
| CN108826427A (en) * | 2018-07-09 | 2018-11-16 | 叶冬 | A kind of floor heating installation method for the modularization film and application of the floor heating film |
-
2020
- 2020-08-13 CN CN202010811611.XA patent/CN111962817A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4411121A (en) * | 1981-02-02 | 1983-10-25 | Tate Architectural Products, Inc. | Structural member with truncated conical portion and composite panel including same |
| CN102787710A (en) * | 2011-07-28 | 2012-11-21 | 莫新南 | Ceramic tile metal floor and machining method thereof |
| CN102817457A (en) * | 2012-08-24 | 2012-12-12 | 韩兵 | Inserting combination type ground heating floor and mounting method thereof |
| CN105715016A (en) * | 2016-04-08 | 2016-06-29 | 优光环保材料（上海）有限公司 | Antistatic ceramic carbon fiber electric heating movable floor |
| CN108826427A (en) * | 2018-07-09 | 2018-11-16 | 叶冬 | A kind of floor heating installation method for the modularization film and application of the floor heating film |
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