CN111958208A - Integrated assembling equipment with function of detecting short circuit of silver wire for LED light source - Google Patents
Integrated assembling equipment with function of detecting short circuit of silver wire for LED light source Download PDFInfo
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- CN111958208A CN111958208A CN202010874195.8A CN202010874195A CN111958208A CN 111958208 A CN111958208 A CN 111958208A CN 202010874195 A CN202010874195 A CN 202010874195A CN 111958208 A CN111958208 A CN 111958208A
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- light source
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- assembly
- short circuit
- led light
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P21/00—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
- B23P21/004—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control the units passing two or more work-stations whilst being composed
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/04—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for assembling or disassembling parts
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R31/00—Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
- G01R31/44—Testing lamps
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R31/00—Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
- G01R31/50—Testing of electric apparatus, lines, cables or components for short-circuits, continuity, leakage current or incorrect line connections
- G01R31/52—Testing for short-circuits, leakage current or ground faults
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- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Arrangement Of Elements, Cooling, Sealing, Or The Like Of Lighting Devices (AREA)
Abstract
The invention discloses an integrated assembly device with an LED light source having a function of detecting silver wire short circuit, which comprises a base, an assembly table, an assembly mechanism, a grabbing mechanism and a light source module, wherein the assembly table is arranged in the middle of the top of the base, mounting plates are fixed on two sides of the top of the assembly table, support columns are arranged at four corners of the top of the base, a control panel is arranged in the middle of one side of each support column, a top plate is fixed at the top end of each support column, an electromagnetic slide rail is arranged in the middle of the top plate, the integrated assembly device with the function of detecting the silver wire short circuit of the LED light source can detect the short circuit condition of a driving circuit of a lampshade and the light source module by arranging a detection probe and a resistance detector, the LED lamp does not need to be additionally detected after all assembly steps, and the detection and the assembly are synchronously completed, the production efficiency is higher.
Description
Technical Field
The invention relates to the technical field of LED assembly, in particular to an integrated assembly device with an LED light source having a silver wire short circuit detection function.
Background
As a household lighting lamp for replacing a tungsten lamp and a fluorescent lamp, the LED light is more and more popular with consumers today with increasingly compact energy sources due to the advantages of low energy consumption, high lighting effect, no mercury, no radiation pollution, and renewable material, and the like, and the LED bulb lamp is a typical LED lighting product, but the assembly process of the LED bulb lamp is still mainly manual labor.
At present, the LED bulbs are produced on a small scale by mainly manually completing assembly through manpower, the mode is time-consuming and labor-consuming, damage to the LED lamps is easily caused, LED automatic assembling machines are already arranged on the market at present, however, the devices can not be assembled again and can not be used for inspecting the light source modules, short circuit detection is additionally required to be carried out on the assembled LED lamps during use, and the use is inconvenient.
Disclosure of Invention
Aiming at the defects of the prior art, the invention provides an integrated assembly device with an LED light source having a silver wire short circuit detection function, and solves the problems in the background technology.
In order to achieve the purpose, the invention is realized by the following technical scheme: an integrated assembly device of an LED light source with a function of detecting silver wire short circuit comprises a base, an assembly table, an assembly mechanism, a grabbing mechanism and a light source module, wherein the assembly table is installed at the middle position of the top of the base, mounting plates are fixed on two sides of the top of the assembly table, support columns are installed at four corners of the top of the base, a control panel is installed at the middle position of one side of each support column, a top plate is fixed at the top end of each support column, an electromagnetic slide rail is arranged at the middle position inside the top plate, a second slide block is installed at one side, far away from the control panel, inside the electromagnetic slide rail, the grabbing mechanism is fixed at the bottom end of the second slide block, a first slide block is installed at the middle position inside the electromagnetic slide rail, the assembly mechanism is installed at the bottom end of the first slide block, and a first conveying, the top end of the first conveyor belt is uniformly provided with a lampshade, one side of the assembly table, which is far away from the control panel, is provided with a second conveyor belt, the middle positions of the two sides of the second conveyor belt and the first conveyor belt are respectively provided with a photoelectric sensor, one side of the top of the second conveyor belt, which is close to the assembly table, is uniformly provided with a light source module, one side of the top of the second conveyor belt, which is far away from the assembly table, is uniformly provided with a lens, the two sides of the bottom of the first slider are respectively provided with a first hydraulic lifting rod, the bottom end of the first hydraulic lifting rod is fixedly provided with a rotary seat, the middle position of the top of the rotary seat is provided with a rotary motor, the inside of the rotary seat is provided with a rotary disk, the output end of the rotary motor is connected with the rotary disk through a rotary shaft, the bottom end of the rotary disk is fixedly provided with an installation seat, the, and the intermediate position department of mount pad bottom installs test probe, the CCD camera is installed to one side of mount pad bottom, it has the transfer line all to articulate between the output of transmission arm and hydraulic pressure pull rod, and the bottom of transfer line all is connected with first holding piece.
Optionally, the inside intermediate position department of assembly bench has seted up the equipment groove, and the resistance detector is installed to the inside one side of assembly bench, the both sides of assembly tank bottom all are provided with the electricity and link and detect the groove, and resistance detector passes through the wire and links with the electricity and detect the groove and constitute electric connection, the terminal of lamp shade bottom is through detecting the groove with the electricity and peg graft and constitute electric connection with resistance detector, and resistance detector's output passes through the input electric connection of wire and control panel.
Optionally, snatch the mechanism and include the second hydraulic lifting rod be connected bottom the second slider, with second hydraulic lifting rod bottom welded fixing base, be located the miniature hydraulic telescoping rod of the inside top intermediate position department of fixing base, two with miniature hydraulic telescoping rod output end articulated connecting rod, two arm lock and two through bolt and arm lock constitution detachable structural design's second holding piece, the top of arm lock is articulated mutually with the inside both sides of fixing base respectively, and the middle part of arm lock all is articulated mutually with the bottom of connecting rod, the bottom of fixing base is all stretched out to the bottom of arm lock, and installs compression spring between the arm lock of fixing base below.
Optionally, the inside intermediate position department of lamp shade is provided with the mounting groove identical with light source module shape, and the inside top and the lens threaded connection of lamp shade, the both sides of lamp shade bottom all are provided with the terminal, and terminal and electricity link detection groove peg graft, the border position department at mounting groove top has evenly seted up the draw-in groove, and the position department that the light source module is close to the draw-in groove all is provided with the fixture block, for pegging graft earlier joint again between light source module and the lamp shade, the joint is all installed to the both sides of light source module bottom, and connects and constitute electric connection through conducting strip and terminal.
Optionally, hydraulic telescoping rod is all installed to one side that the mounting panel is close to the equipment groove, and hydraulic telescoping rod's output all is fixed with splint, one side that splint are close to the equipment groove all is fixed with flexible splint through the spring, and splint all are the arc design, driving motor is installed to the inside one side of keeping away from resistance detector of assembly bench, and driving motor's output passes through belt pulley mechanism and hydraulic telescoping rod constitutes transmission structure.
Optionally, the assembling groove, the electromagnetic sliding rail and the photoelectric sensor are all located on the same vertical surface, and the shape of the assembling groove is matched with that of the lampshade.
Optionally, the longitudinal section of the rotating disc is designed in an I shape, the shape of the rotating disc is matched with that of the rotating seat, and the rotating disc and the mounting seat form an integrated structure design through welding.
Optionally, the transmission arm is the design of L form, and the transmission arm is provided with four, the cross axle section of transmission arm insert inside the mount pad and with the mount pad between be sliding connection.
Optionally, the inner sides of the first clamping pieces are uniformly bonded with rubber anti-slip strips, and the first clamping pieces and the transmission arm form a detachable structural design through the installation sleeve.
The invention provides an integrated assembly device with an LED light source having a silver wire short circuit detection function, which has the following beneficial effects:
1. this LED light source possesses integration equipment that detects silver-colored line short circuit function, through being provided with test probe and resistance detector, the articulate of test probe and light source module can carry out the short circuit detection to the light source module, if detect out the light source module short circuit, then can not carry out follow-up equipment to it, avoid carrying out useless operation, the actual efficiency has been improved, resistance detector can detect the drive circuit of lamp shade and light source module, need not to detect the LED lamp in addition after accomplishing all assembly steps, detect and assemble synchronous completion, production efficiency is higher.
2. This LED light source possesses integration equipment that detects silver-wire short circuit function, through being provided with equipment mechanism, equipment mechanism can carry each of LED lamp and treat the equipment part, and assemble each part, be equipped with the CCD camera in it, can fix a position lamp shade and light source module, make the lamp shade can imbed the equipment inslot and its bottom terminal can insert the electricity just and link and detect the inslot, and make the light source module insert the mounting groove smoothly in, and make fixture block and draw-in groove align the joint, make the equipment more accurate smooth.
3. This LED light source possesses the integration equipment that detects silver-colored line short circuit function, through being provided with splint, can clip lamp shade, light source module and lens to carry out upset operation through driving motor and belt pulley mechanism to lamp shade, light source module and lens, make the equipment of lamp shade, light source module and lens more convenient.
4. This LED light source possesses integration equipment that detects silver-wire short circuit function, through being provided with first conveyer belt and second conveyer belt, can be to the lamp shade, light source module and lens carry out the material loading, first conveyer belt and second conveyer belt all are equipped with photoelectric sensing ware with the position of assembly table parallel and level, can the lamp shade, the position of light source module and lens is responded to, photoelectric sensing ware can be with signal transmission to control panel when the three conveys the assigned position, control panel can control first conveyer belt and second conveyer belt stop the conveying and assemble the operation, the LED lamp after the equipment can be assembled the mechanism and snatched to first conveyer belt, spread along with first conveyer belt, and the part that the inspection is unqualified can be snatched the mechanism and snatched to the second conveyer belt, spread along with the second conveyer belt, realize automatic feeding and unload, do not need not artifical manual operation, the labour has been liberated.
Drawings
FIG. 1 is a schematic front sectional view of the present invention;
FIG. 2 is a cross-sectional view of an assembly table according to the present invention;
FIG. 3 is a schematic view of the sectional structure of the LED lamp assembly of the present invention;
FIG. 4 is a schematic cross-sectional view of an assembly mechanism according to the present invention;
fig. 5 is a schematic cross-sectional view of the grasping mechanism according to the present invention.
In the figure: 1. a base; 2. an assembly table; 3. a support pillar; 4. a control panel; 5. a top plate; 6. an electromagnetic slide rail; 7. a first slider; 8. a second slider; 9. an assembly mechanism; 10. a grabbing mechanism; 11. a first conveyor belt; 12. a lamp shade; 1201. a card slot; 1202. mounting grooves; 1203. a binding post; 13. a photoelectric sensor; 14. a light source module; 1401. a clamping block; 1402. a joint; 15. a second conveyor belt; 16. a lens; 17. a hydraulic telescopic rod; 18. mounting a plate; 19. a splint; 1901. a flexible splint; 20. an assembly groove; 21. a drive motor; 2101. a belt pulley mechanism; 22. an electrical connection detection slot; 23. a resistance detector; 24. a first hydraulic lifter; 25. a rotating electric machine; 26. a rotating base; 27. rotating the disc; 28. a mounting seat; 29. a hydraulic pull rod; 30. a transmission rod; 31. a drive arm; 32. detecting a probe; 33. a CCD camera; 34. a first clamping piece; 3401. installing a sleeve; 35. a second hydraulic lifting rod; 36. a fixed seat; 37. a micro hydraulic telescopic rod; 38. a connecting rod; 39. clamping arms; 40. a second clamping piece.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments.
In the description of the present invention, "a plurality" means two or more unless otherwise specified; the terms "upper", "lower", "left", "right", "inner", "outer", "front", "rear", "head", "tail", and the like, indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, are only for convenience in describing and simplifying the description, and do not indicate or imply that the referred devices or elements must have a specific orientation, be constructed in a specific orientation, and be operated, and thus are not to be construed as limiting the present invention, and furthermore, the terms "first", "second", "third", and the like are only used for descriptive purposes and are not to be construed as indicating or implying relative importance.
In the description of the present invention, it is to be noted that, unless otherwise explicitly specified or limited, the terms "connected" and "connected" are to be interpreted broadly, e.g., as being fixed or detachable or integrally connected; can be mechanically or electrically connected; they may be directly connected or indirectly connected through an intermediate, and those skilled in the art will understand the specific meaning of the above terms in the present invention in specific situations.
Referring to fig. 1 to 5, the present invention provides a technical solution: an integrated assembly device of an LED light source with a function of detecting silver wire short circuit comprises a base 1, an assembly table 2, an assembly mechanism 9, a grabbing mechanism 10 and a light source module 14, wherein the assembly table 2 is installed at the middle position of the top of the base 1, mounting plates 18 are fixed on two sides of the top of the assembly table 2, an assembly groove 20 is formed in the middle position of the inner portion of the assembly table 2, a resistance detector 23 is installed on one side of the inner portion of the assembly table 2, electric connection detection grooves 22 are formed in two sides of the bottom of the assembly groove 20, the resistance detector 23 is electrically connected with the electric connection detection grooves 22 through a lead, a wiring terminal 1203 at the bottom of a lampshade 12 is electrically connected with the resistance detector 23 through being plugged with the electric connection detection grooves 22, the output end of the resistance detector 23 is electrically connected with the input end of a control panel 4 through a lead, and the design of the resistance detector 23 enables the device to detect, need not to detect the LED lamp in addition after accomplishing all assembly steps, detect and assemble synchronous completion, production efficiency is higher.
The equipment groove 20, electromagnetism slide rail 6 and photoelectric sensing ware 13 all are located same vertical face, and the shape of equipment groove 20 is identical with lamp shade 12, the design makes the part position that photoelectric sensing ware 13 sensed just and equipment groove 20 and electromagnetism slide rail 6 parallel and level on same vertical face, conveniently equipment mechanism 9 or snatch mechanism 10 and grasp the part and shift it at first conveyer belt 11, between equipment groove 20 and the second conveyer belt 15, make the material loading more smooth and easy with unloading, it is more reasonable to design.
The side, close to the assembly groove 20, of the mounting plate 18 is provided with a hydraulic telescopic rod 17, the output end of the hydraulic telescopic rod 17 is fixed with a clamping plate 19, one side, close to the assembly groove 20, of the clamping plate 19 is fixed with a flexible clamping plate 1901 through a spring, the clamping plate 19 is designed in an arc shape, one side, far away from the resistance detector 23, of the assembly table 2 is provided with a driving motor 21, the output end of the driving motor 21 and the hydraulic telescopic rod 17 form a transmission structure through a belt pulley mechanism 2101, the flexible clamping plate 1901 is designed to enable the contact area between the flexible clamping plate 1901 and a part to be clamped to be larger and the clamping to be more stable, the spring design enables the flexible clamping plate 1901 and the part to be clamped to be elastically clamped, the part to be clamped is not easy to be damaged, the clamping safety is higher, the transmission structure design enables the flexible clamping plate 1901, the assembly and the detection are convenient and smooth.
Four corners of the top of the base 1 are respectively provided with a support column 3, a control panel 4 is arranged at the middle position of one side of the support column 3, the top end of the support column 3 is fixed with a top plate 5, an electromagnetic slide rail 6 is arranged at the middle position of the inside of the top plate 5, a second slide block 8 is arranged at one side of the inside of the electromagnetic slide rail 6 far away from the control panel 4, the bottom end of the second slide block 8 is fixed with a grabbing mechanism 10, the grabbing mechanism 10 comprises a second hydraulic lifting rod 35 connected with the bottom of the second slide block 8, a fixed seat 36 welded with the bottom of the second hydraulic lifting rod 35, a miniature hydraulic telescopic rod 37 positioned at the middle position of the top end of the fixed seat 36, two connecting rods 38 hinged with the output end of the miniature hydraulic telescopic rod 37, two clamping arms 39 and two second clamping pieces 40 which form a detachable structure design with the clamping arms 39 through bolts, the top ends of the, and the middle part of arm lock 39 all is articulated mutually with the bottom of connecting rod 38, the bottom of fixing base 36 is all stretched out to the bottom of arm lock 39, and install compression spring between the arm lock 39 of fixing base 36 below, miniature hydraulic telescoping rod 37 work is contract and can be driven connecting rod 38 and upwards move to two arm lock 39 of pulling are drawn close to the middle part, then clip each part, the centre gripping is very convenient, realized automatic feeding and unload, liberation staff both hands, work efficiency is higher.
A first slide block 7 is arranged at the middle position inside the electromagnetic slide rail 6, an assembling mechanism 9 is arranged at the bottom end of the first slide block 7, a first transmission belt 11 is arranged at one side of the assembling table 2 close to the control panel 4, a lampshade 12 is uniformly arranged at the top end of the first transmission belt 11, an installing groove 1202 matched with the shape of the light source module 14 is arranged at the middle position inside the lampshade 12, the top end inside the lampshade 12 is in threaded connection with a lens 16, binding posts 1203 are arranged at two sides of the bottom of the lampshade 12, the binding posts 1203 are spliced with an electric connection detection groove 22, clamping grooves 1201 are uniformly arranged at the edge position of the top of the installing groove 1202, clamping blocks 1401 are arranged at positions of the light source module 14 close to the clamping grooves 1201, the light source module 14 and the lampshade 12 are spliced and then clamped, connectors 1402 are arranged at two sides of the bottom of the light source module 14, and the, threaded connection design convenient to detach and equipment for it is more convenient to overhaul, and the design of pegging graft earlier then the joint makes being connected of light source module 14 and lamp shade 12 more convenient, need not to utilize the bolt to fix, and the equipment is faster, and the assembly is more convenient.
A second conveyor belt 15 is arranged on one side of the assembly table 2 far away from the control panel 4, photoelectric sensors 13 are respectively arranged at the middle positions of two sides inside the second conveyor belt 15 and the first conveyor belt 11, a light source module 14 is uniformly arranged on one side of the top of the second conveyor belt 15 close to the assembly table 2, lenses 16 are uniformly arranged on one side of the top of the second conveyor belt 15 far away from the assembly table 2, first hydraulic lifting rods 24 are respectively arranged on two sides of the bottom of the first slider 7, a rotary seat 26 is fixed at the bottom end of each first hydraulic lifting rod 24, a rotary motor 25 is arranged at the middle position of the top of the rotary seat 26, a rotary disc 27 is arranged inside the rotary seat 26, the output end of the rotary motor 25 is connected with the rotary disc 27 through a rotating shaft, the longitudinal section of the rotary disc 27 is in an I-shaped design, the shape of the rotary disc 27 is matched with the rotary seat 26, and the rotary disc 27 and, the I-shaped inosculation design enables the rotary disc 27 to rotate more smoothly in the rotary seat 26, the connection is more stable, the rotary disc 27 is not prone to falling, the integrated structure design enables the rotary disc 27 and the mounting seat 28 to be connected more stably, and the use safety is higher.
The bottom mounting of rotary disk 27 has mount pad 28, and the intermediate position department on the inside top of mount pad 28 is fixed with hydraulic pull rod 29, the border position department of mount pad 28 bottom evenly runs through has driving arm 31, and the intermediate position department of mount pad 28 bottom installs test probe 32, driving arm 31 is L form design, and driving arm 31 is provided with four, driving arm 31's cross axle section insert inside of mount pad 28 and with the mount pad 28 between be sliding connection, L form design makes driving arm 31's cross axle section can be at the inside slip of mount pad 28, drive its vertical axis section and draw close or keep away from to treating hold assembly, it is more reasonable to design, four designs can be treated hold assembly and carry out the four sides centre gripping, the effect of centre gripping is better.
In summary, the LED light source has an integrated assembly device with a function of detecting short circuit of silver wire, when in use, the power is turned on, the lampshade 12 approaches the assembly table 2 gradually along with the transmission of the first conveyor belt 11, the light source module 14 and the lens 16 approaches the assembly table 2 gradually along with the transmission of the second conveyor belt 15, the photoelectric sensor 13 can sense the positions of the lampshade 12, the light source module 14 and the lens 16, when the three are transmitted to the designated positions, the photoelectric sensor 13 can transmit signals to the control panel 4, the control panel 4 can control the first conveyor belt 11 and the second conveyor belt 15 to stop transmitting and start the assembly operation, the assembly mechanism 9 moves to the upper part of the lampshade 12, the lampshade 12 is clamped and moved to the upper part of the assembly groove 20, the hydraulic telescopic rod 17 extends forwards to drive the clamping plate 19 to clamp the lampshade 12, the assembly mechanism 9 loosens the lampshade 12, then the motor 21 works, the hydraulic telescopic rod 17 is driven to rotate 180 degrees through the belt, namely, the lampshade 12 is driven to turn over 180 degrees, then the assembling mechanism 9 clamps the lampshade 12 again, the CCD camera 33 positions the lampshade 12 and the electric connection detection groove 22, the rotating motor 25 works to drive the lampshade 12 to rotate by a certain angle, so that the wiring terminal 1203 is aligned with the electric connection detection groove 22, the first hydraulic lifting rod 24 works to drive the lampshade 12 to press down, the lampshade 12 is inserted into the assembling groove 20, the wiring terminal 1203 is inserted into the electric connection detection groove 22, an LED control circuit is arranged in the lampshade 12, the resistance detector 23 can carry out energization detection on a driving circuit in the lampshade 12, if the detection is unqualified, the grabbing mechanism 10 grabs the lampshade 12 to move the lampshade to the upper part of the second conveyor belt 15 and conveys the lampshade out along with the second conveyor belt 15, if the detection is qualified, the grabbing mechanism 10 grabs the light source module 14 and moves the lampshade to the upper part of the assembling groove 20, the hydraulic telescopic rod 17 works to extend forward, then the first hydraulic lifting rod 24 is extended to drive the detection probe 32 to move downwards to contact with the connector 1402 above the light source module 14, short circuit detection is carried out on the light source module 14, if short circuit of the light source module 14 is detected, the grabbing mechanism 10 again grabs the light source module 14 to be placed back above the second conveyor belt 15, then the second conveyor belt 15 again conveys to enable the next light source module 14 to approach the photoelectric sensor 13, the operation is repeated, if the detection is qualified, the assembling mechanism 9 moves upwards to leave the light source module 14, then the driving motor 21 works to drive the hydraulic telescopic rod 17 to rotate 180 degrees through the belt pulley mechanism 2101, namely, the light source module 14 is driven to turn over 180 degrees, then the assembling mechanism 9 moves downwards again to clamp the light source module 14, the CCD camera 33 positions the clamping groove 1201 and the mounting groove 1202 in the lampshade 12, the rotating motor 25 works to drive the light source module 14, the fixture block 1401 is aligned with the clamping groove 1201, meanwhile, the connector 1402 is aligned with a conducting strip inside the mounting groove 1202, then the first hydraulic lifting rod 24 works to drive the light source module 14 to be pressed downwards, the light source module 14 is inserted into the mounting groove 1202 to complete the assembly of the light source module 14, then the grabbing mechanism 10 grabs the lens 16 to place the lens 16 on the lampshade 12, the assembling mechanism 9 works to clamp the edge of the lens 16 and then aligns the lens to an opening above the lampshade 12, the rotating motor 25 and the first hydraulic lifting rod 24 cooperate to drive the lens 16 to rotate to enable the lens 16 to be in threaded connection with the lampshade 12, and after the assembly is completed, the assembled LED lamp is clamped by the assembling mechanism 9 and moved to the first conveyor belt 11 to be conveyed out, and the whole assembly process is completed.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and the technical solutions and the inventive concepts thereof according to the present invention should be equivalent or changed within the scope of the present invention.
Claims (9)
1. The utility model provides a LED light source possesses integration equipment that detects silver-colored line short circuit function, includes base (1), equipment platform (2), equipment mechanism (9), snatchs mechanism (10) and light source module (14), its characterized in that: the assembling table is characterized in that an assembling table (2) is installed in the middle of the top of the base (1), mounting plates (18) are fixed on two sides of the top of the assembling table (2), support columns (3) are installed at four corners of the top of the base (1), a control panel (4) is installed in the middle of one side of each support column (3), a top plate (5) is fixed at the top end of each support column (3), an electromagnetic slide rail (6) is arranged in the middle of the inside of each top plate (5), a second slide block (8) is installed on one side, far away from the control panel (4), of the inside of each electromagnetic slide rail (6), a grabbing mechanism (10) is fixed at the bottom end of each second slide block (8), a first slide block (7) is installed in the middle of the inside of each electromagnetic slide rail (6), an assembling mechanism (9) is installed at the bottom end of each first slide block (7), a first conveying belt (11) is arranged on one, a lampshade (12) is uniformly arranged at the top end of the first conveyor belt (11), a second conveyor belt (15) is arranged on one side, away from the control panel (4), of the assembly table (2), photoelectric sensors (13) are arranged at the middle positions of the two sides of the interior of the second conveyor belt (15) and the first conveyor belt (11), a light source module (14) is uniformly arranged on one side, close to the assembly table (2), of the top of the second conveyor belt (15), lenses (16) are uniformly arranged on one side, away from the assembly table (2), of the top of the second conveyor belt (15), first hydraulic lifting rods (24) are respectively arranged on the two sides of the bottom of the first sliding block (7), a rotary seat (26) is fixed at the bottom end of each first hydraulic lifting rod (24), a rotary motor (25) is arranged at the middle position of the top of the rotary seat (26), and a rotary disk (27) is arranged in the rotary seat (26), the output of rotating electrical machines (25) is connected with rotary disk (27) through the pivot, the bottom mounting of rotary disk (27) has mount pad (28), and the intermediate position department on the inside top of mount pad (28) is fixed with hydraulic pull rod (29), the border position department of mount pad (28) bottom evenly runs through has transmission arm (31), and the intermediate position department of mount pad (28) bottom installs test probe (32), CCD camera (33) are installed to one side of mount pad (28) bottom, all articulate between the output of transmission arm (31) and hydraulic pull rod (29) has transfer line (30), and the bottom of transfer line (30) all is connected with first holding piece (34).
2. The integrated assembly equipment with the function of detecting the short circuit of the silver wire for the LED light source according to claim 1, is characterized in that: the utility model discloses a lamp shade, including assembly bench (2), resistance detector (23) and wiring, assembly bench (2) inside intermediate position department has seted up assembly groove (20), and assembly bench (2) inside one side installs resistance detector (23), the both sides of assembly groove (20) bottom all are provided with the electricity and link and detect groove (22), and resistance detector (23) detect groove (22) through the wire and the electricity and constitute electric connection, terminal (1203) of lamp shade (12) bottom detect groove (22) through linking with the electricity and peg graft and resistance detector (23) and constitute electric connection, and the input electric connection of wire and control panel (4) is passed through to the output of resistance detector (23).
3. The integrated assembly equipment with the function of detecting the short circuit of the silver wire for the LED light source according to claim 1, is characterized in that: snatch mechanism (10) include second hydraulic lifting rod (35) be connected with second slider (8) bottom, with second hydraulic lifting rod (35) bottom welded fixing base (36), be located miniature hydraulic telescoping rod (37) of the inside top intermediate position department of fixing base (36), two with miniature hydraulic telescoping rod (37) output end articulated connecting rod (38), two arm lock (39) and two through bolt and arm lock (39) constitution detachable structural design's second centre gripping piece (40), the top of arm lock (39) is articulated mutually with the inside both sides of fixing base (36) respectively, and the middle part of arm lock (39) all articulates with the bottom of connecting rod (38), the bottom of arm lock (39) all stretches out the bottom of fixing base (36), and installs compression spring between arm lock (39) of fixing base (36) below.
4. The integrated assembly equipment with the function of detecting the short circuit of the silver wire for the LED light source according to claim 1, is characterized in that: the utility model discloses a lamp shade, including lamp shade (12), lamp shade (12) inside intermediate position department be provided with light source module (14) identical mounting groove (1202) of shape, and the top and lens (16) threaded connection of lamp shade (12) inside, the both sides of lamp shade (12) bottom all are provided with terminal (1203), and terminal (1203) detect groove (22) with the electricity connection and peg graft, draw-in groove (1201) have evenly been seted up to the border position department at mounting groove (1202) top, and light source module (14) all are provided with fixture block (1401) near the position department of draw-in groove (1201), for peg graft earlier again the joint between light source module (14) and lamp shade (12), joint (1402) are all installed to the both sides of light source module (14) bottom, and joint (1402) constitute electric connection through conducting strip and terminal (1203).
5. The integrated assembly equipment with the function of detecting the short circuit of the silver wire for the LED light source according to claim 2, is characterized in that: mounting panel (18) are close to one side of equipment groove (20) and all install hydraulic telescoping rod (17), and hydraulic telescoping rod's (17) output all is fixed with splint (19), one side that splint (19) are close to equipment groove (20) all is fixed with flexible splint (1901) through the spring, and splint (19) all are the arc design, driving motor (21) are installed to one side of resistance detector (23) is kept away from to equipment platform (2) inside, and driving motor (21)'s output passes through belt pulley mechanism (2101) and constitutes transmission structure with hydraulic telescoping rod (17).
6. The integrated assembly equipment with the function of detecting the short circuit of the silver wire for the LED light source according to claim 2, is characterized in that: the assembling groove (20), the electromagnetic slide rail (6) and the photoelectric sensor (13) are all located on the same vertical surface, and the shape of the assembling groove (20) is matched with that of the lampshade (12).
7. The integrated assembly equipment with the function of detecting the short circuit of the silver wire for the LED light source according to claim 1, is characterized in that: the longitudinal section of the rotating disc (27) is designed in an I shape, the shape of the rotating disc (27) is matched with that of the rotating seat (26), and the rotating disc (27) and the mounting seat (28) form an integrated structure design through welding.
8. The integrated assembly equipment with the function of detecting the short circuit of the silver wire for the LED light source according to claim 1, is characterized in that: the transmission arm (31) is L-shaped, the transmission arm (31) is provided with four, and the cross shaft section of the transmission arm (31) is inserted into the mounting seat (28) and is in sliding connection with the mounting seat (28).
9. The integrated assembly equipment with the function of detecting the short circuit of the silver wire for the LED light source according to claim 1, is characterized in that: the inboard of first centre gripping piece (34) all evenly bonds and has the rubber antislip strip, and first centre gripping piece (34) all constitute detachable structural design through installation cover (3401) and driving arm (31).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010874195.8A CN111958208A (en) | 2020-08-27 | 2020-08-27 | Integrated assembling equipment with function of detecting short circuit of silver wire for LED light source |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010874195.8A CN111958208A (en) | 2020-08-27 | 2020-08-27 | Integrated assembling equipment with function of detecting short circuit of silver wire for LED light source |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN111958208A true CN111958208A (en) | 2020-11-20 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202010874195.8A Withdrawn CN111958208A (en) | 2020-08-27 | 2020-08-27 | Integrated assembling equipment with function of detecting short circuit of silver wire for LED light source |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN111958208A (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113275717A (en) * | 2021-04-29 | 2021-08-20 | 新沂市中鑫光电科技有限公司 | Automatic positioning and cutting workbench for flat plate of plasma cutting machine based on quartz crucible production |
| CN113640550A (en) * | 2021-01-05 | 2021-11-12 | 深圳市合力泰光电有限公司 | Semi-automatic electric measuring machine test equipment |
| CN114544149A (en) * | 2022-02-21 | 2022-05-27 | 深圳市神舟飞箭电子科技有限公司 | Processing of electric motor car headlight is with equipment of detectable luminousness |
-
2020
- 2020-08-27 CN CN202010874195.8A patent/CN111958208A/en not_active Withdrawn
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113640550A (en) * | 2021-01-05 | 2021-11-12 | 深圳市合力泰光电有限公司 | Semi-automatic electric measuring machine test equipment |
| CN113275717A (en) * | 2021-04-29 | 2021-08-20 | 新沂市中鑫光电科技有限公司 | Automatic positioning and cutting workbench for flat plate of plasma cutting machine based on quartz crucible production |
| CN114544149A (en) * | 2022-02-21 | 2022-05-27 | 深圳市神舟飞箭电子科技有限公司 | Processing of electric motor car headlight is with equipment of detectable luminousness |
| CN114544149B (en) * | 2022-02-21 | 2024-05-10 | 深圳市神舟飞箭电子科技有限公司 | Equipment for detecting light transmittance for processing electric vehicle headlight |
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Application publication date: 20201120 |