CN111955901A

CN111955901A - Automatic processing technology for snow sweeping blade brush

Info

Publication number: CN111955901A
Application number: CN202010873929.0A
Authority: CN
Inventors: 杨道林
Original assignee: Individual
Current assignee: Individual
Priority date: 2020-08-27
Filing date: 2020-08-27
Publication date: 2020-11-20

Abstract

The invention discloses an automatic processing technology for a snow sweeping blade brush, which belongs to the field of processing technologies of snow sweeping blade brushes and comprises the following steps: step 1, automatically processing a steel bar into a circular ring; step 2, conveying the circular ring to a wire distributing device; step 3, sequentially installing the plastic wires in all the apertures on the circular ring; step 4, conveying the circular ring provided with the plastic wires into a pressing and cutting device; and 5, pressing, detecting and cutting the circular ring. The process design is ingenious, the connection among the working procedures is smooth, the full-automatic processing of the snow sweeping blade brush is realized, one worker can take charge of one production line, and the processing efficiency and the yield are greatly improved.

Description

Automatic processing technology for snow sweeping blade brush

Technical Field

The invention relates to the field of processing of snow sweeping blade brushes, in particular to an automatic processing technology for the snow sweeping blade brushes.

Background

With the acceleration of the aging of China, particularly the outflow of people in northeast China, the labor force of young and old people is less and less, more and more products are difficult to manufacture manually, and because many young people in the northeast China develop to the south, the areas developed by coastal economy or the areas developed by southeast and south economy, the rest are old, weak, sick and pregnant, and much physical strength is not enough. The labor market is also market economy, the materials are rare and expensive, and since young people with labor are fewer and fewer, the enterprise needs to ask for the young workers, the salary requirement is higher and more difficult, so that many products are either made by adopting automatic equipment to replace labor, or the cost of labor is greatly increased, no way is provided for digestion, and the enterprise is directly closed. For example, in northeast, northwest, north China and the like, snow days are abundant, the snow accumulation time is long, most places adopt snow sweeping vehicles and snow shoveling vehicles to remove the snow on the road, and therefore the brushing amount of the snow sweeping sheet is very large.

The existing snow sweeping brush is processed by manual semi-automation and is used for sweeping snow in a large size, labor cost is high, the number of processes is large, after each process is completed, a semi-finished product needs to be moved to another device for processing, processing efficiency is low, and the processing cost of sweeping the snow in a single piece is greatly increased.

Disclosure of Invention

The invention aims to provide an automatic processing technology for a snow sweeping blade brush, which aims to solve the problems that the existing snow sweeping blade brush is processed manually and semi-automatically, a large-size snow sweeping blade brush is manufactured, the labor cost is high, the processing efficiency is low, and the processing cost of single snow sweeping blades is greatly increased.

The invention provides an automatic processing technology for a snow sweeping blade brush, which comprises the following steps:

step 1, automatically processing the steel bar into a circular ring: the steel bar forming device, the first mechanical arm, the wire distributing device, the second mechanical arm and the pressing and cutting device are arranged, firstly, the steel bar is drilled, formed and welded in sequence through the steel bar forming device, and the steel bar is automatically processed into a circular ring;

and 2, conveying the circular ring to a wire distributing device: then the first manipulator conveys the circular ring to a wire distributing device;

and 3, sequentially installing the plastic wires in all the apertures on the circular ring: then the plastic wires are sequentially arranged in all the apertures on the circular ring by the wire distributing device;

and 4, conveying the circular ring provided with the plastic wire into a pressing and cutting device: then the second mechanical arm works to convey the circular ring provided with the plastic wires into the pressing and cutting device;

and step 5, pressing, detecting and cutting the circular ring: and finally, the pressing and cutting device presses, detects and cuts the circular ring, the circular ring after pressing tightly and firmly clamps the plastic wires, then the formed snow sweeping piece brush is rotated, whether the plastic wires have relative displacement in any direction or not is detected, finally the plastic wires in the snow sweeping piece brush are uniformly cut, and the processing of the snow sweeping piece brush is completed.

Compared with the prior art, the invention has the beneficial effects that:

firstly, the invention carries out drilling, forming and welding on the steel bar in sequence through the steel bar forming device, the steel bar is automatically processed into a circular ring, then the first mechanical arm conveys the ring to the wire distributing device, then the wire distributing device sequentially installs the plastic wires in all apertures on the ring, then the second mechanical arm works to convey the ring provided with the plastic wires to the pressing and cutting device, the pressing and cutting device presses, detects and cuts the ring, the pressed ring firmly clamps the plastic wires, then the formed snow sweeping sheet brush is rotated, whether the plastic wires have relative displacement in any direction or not is detected, finally the plastic wires in the snow sweeping sheet brush are uniformly cut, and the processing of the snow sweeping sheet brush is completed.

Secondly, the second push plate is driven to move through the work of the second electric push rod, the second push plate drives the first sliding table to move on the second sliding rail, the first sliding table drives the second driving motor to move to a proper position, then the second driving motor works to rotate the fixing bolt into the threaded hole, the purpose of fixing the head end of the steel bar is achieved, the third electric push rod works to drive the third push plate to move, the third electric push rod drives the second sliding table to move on the second sliding rail, the second sliding table drives the second air cylinder to move to a proper position, then the second air cylinder works to drive the cutting knife to move, and the cutting knife cuts the steel bar.

Thirdly, the ring is conveyed to the moving table through the first manipulator, then the moving table is driven to move on the two third sliding rails by the operation of the first screw rod sliding table, the moving table moves to the feeding assembly, then the plastic wires are installed in the first hole diameter of the ring by the feeding assembly, after the installation of the plastic wires in the hole diameter is finished, the rotating assembly operates to drive the ring to rotate, and the feeding assembly continues to operate until the plastic wires are installed in all the hole diameters on the ring;

fourthly, the process design is ingenious, the connection among the working procedures is smooth, the automation degree is high, one worker can take charge of one production line, and the processing efficiency and the yield are greatly improved.

Drawings

In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, and it is obvious that the drawings in the following description are some embodiments of the present invention, and other drawings can be obtained by those skilled in the art without creative efforts.

FIG. 1 is a first perspective view of the present invention;

FIG. 2 is a schematic perspective view of the present invention;

fig. 3 is a first perspective view of the steel bar forming apparatus of the present invention;

fig. 4 is a schematic perspective view of a steel strip forming apparatus according to the present invention;

FIG. 5 is a first schematic view of a portion of the steel strip forming apparatus of the present invention;

FIG. 6 is a second schematic view of a portion of the steel strip forming apparatus of the present invention;

FIG. 7 is a third schematic view of a portion of a steel strip forming apparatus of the present invention;

FIG. 8 is a perspective view of a weld stack according to the present invention;

FIG. 9 is a schematic perspective view of the filament distribution device of the present invention;

FIG. 10 is a perspective view of the rotating assembly of the present invention;

FIG. 11 is a partial schematic view of a rotating assembly of the present invention;

FIG. 12 is a schematic perspective view of the loading assembly of the present invention;

FIG. 13 is a first schematic perspective view of the pressing and cutting device according to the present invention;

fig. 14 is a schematic perspective view of a second embodiment of the present invention;

FIG. 15 is a schematic perspective view of a hold-down assembly of the present invention;

FIG. 16 is a first perspective view of a testing assembly according to the present invention;

FIG. 17 is a second perspective view of the testing assembly of the present invention;

FIG. 18 is a process flow diagram of the present invention.

Reference numerals: a steel bar molding apparatus 1, a conveying table 11, a drilling molding assembly 12, a first cylinder 121, a drill 122, a rotating shaft 123, a molding round piece 124, a threaded hole 1241, a fixed cutter 125, a second slide rail 1251, a first slide table 1252, a second slide table 1253, a second drive motor 1254, a fixing bolt 1255, a second cylinder 1256, a cutting knife 1257, a second electric push rod 1258, a third electric push rod 1259, a second push plate 125a, a third push plate 125b, a driving member 126, an L-shaped plate 1261, a first drive motor 1262, a first pulley 1263, a second pulley 1264, a first belt 1265, a stopper 127, a stopper 1272, a welding assembly 13, a welding table 131, a welding plate 132, a U-shaped frame 133, a third cylinder 134, a welding head 135, a first slide rail 14, an interference conveying assembly 15, a conveying frame 151, a first electric push rod 152, a first push plate 153, a conveying roller 154, a first manipulator 153, a wire distribution device 3, a first screw rod sliding table 31, a moving table 32, a rotating assembly 33, an installation box 331, an access door 3311, a rotating shaft 332, a rotating disk 333, an annular groove 3331, a third driving motor 334, a first gear 335, a second gear 336, a clamping member 337, a clamping cylinder 3371, a connecting plate 3372, an arc-shaped plate 3373, a feeding assembly 34, a feeding table 341, a storage box 342, a third manipulator 343, a conveying belt 344, a fourth slide rail 345, a bearing frame 346, a fourth electric push rod 347, a fourth push plate 348, a feeding cylinder 349, an air clamp 34a, a guard plate 34b, a third slide rail 35, a second manipulator 4, a press-fit cutting device 5, a working table 51, a rotating mold table 52, a mold placing plate 521, a jacking assembly 53, a U-shaped plate 531, a first hydraulic cylinder 532, a lower mold 533, a lower pressing assembly 54, a fifth slide rail 541, a second screw rod sliding table 542, a moving frame 543, a second hydraulic cylinder, an upper mold 545, the test assembly 55, the rotating base 551, the rotating shaft 552, the test wheel 553, the circular baffle 554, the fourth drive motor 555, the third belt pulley 556, the fourth belt pulley 557, the second belt 558, the monitoring alarm 559, the fixing plate 5591, the camera 5592, the processor 5593, the alarm 5594, the cutting assembly 56, the fixing frame 561, the lifting plate 562, the cutting blade 563, the third hydraulic cylinder 564 and the sixth sliding rail 565.

Detailed Description

The technical solutions of the present invention will be described clearly and completely with reference to the accompanying drawings, and it should be understood that the described embodiments are some, but not all embodiments of the present invention.

The components of embodiments of the present invention generally described and illustrated in the figures herein may be arranged and designed in a wide variety of different configurations. Thus, the following detailed description of the embodiments of the present invention, presented in the figures, is not intended to limit the scope of the invention, as claimed, but is merely representative of selected embodiments of the invention.

All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplicity of description, but do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.

In the description of the present invention, it should be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.

Referring to fig. 1 to 18, an embodiment of the present invention provides an automated processing process for a snow sweeper brush, including the following steps:

step 1, automatically processing the steel bar into a circular ring: the steel bar forming device 1, the first mechanical arm 2, the wire distributing device 3, the second mechanical arm 4 and the pressing and cutting device 5 are arranged, firstly, the steel bar is drilled, formed and welded in sequence through the steel bar forming device 1, and the steel bar is automatically processed into a circular ring;

and 2, conveying the circular ring to a wire distributing device: then, the first manipulator 2 conveys the circular ring into the wire distribution device 3;

and 3, sequentially installing the plastic wires in all the apertures on the circular ring: then the plastic wires are sequentially arranged in all the apertures on the circular ring by the wire distributing device 3;

and 4, conveying the circular ring provided with the plastic wire into a pressing and cutting device: then the second mechanical arm 4 works to convey the circular ring provided with the plastic wires into the pressing and cutting device 5;

and step 5, pressing, detecting and cutting the circular ring: finally, the pressing and cutting device 5 presses, detects and cuts the circular ring, the circular ring after pressing tightly and firmly clamps the plastic wires, then the formed snow sweeping piece brush is rotated, whether the plastic wires have any direction relative displacement is detected, finally the plastic wires in the snow sweeping piece brush are uniformly cut, the snow sweeping piece brush is processed, automatic processing of the snow sweeping piece brush is achieved, labor cost is reduced, processing efficiency is improved, and processing cost of the single snow sweeping piece is greatly reduced.

The wire distributing device 3 is arranged at the rear side of the steel bar forming device 1, the first mechanical arm 2 is arranged between the steel bar forming device 1 and the wire distributing device 3, the press-fit cutting device 5 is arranged at the side of the steel bar forming device 1, the second mechanical arm 4 is arranged between the press-fit cutting device 5 and the wire distributing device 3, the steel bar forming device 1 comprises a conveying table 11, a drilling forming assembly 12, a welding assembly 13, two first slide rails 14 and two abutting conveying assemblies 15, the two first slide rails 14 are symmetrically arranged at the top of the conveying table 11, the two abutting conveying assemblies 15 are symmetrically arranged on the two first slide rails 14, the drilling forming assembly 12 is arranged at the side of the two abutting conveying assemblies 15, and the welding assembly 13 is arranged at the side of the conveying table 11;

specifically, each of the abutting conveying assemblies 15 includes a conveying frame 151, a first electric push rod 152, a first push plate 153 and a plurality of conveying rollers 154, the conveying frame 151 can be slidably mounted on the two first slide rails 14, the plurality of conveying rollers 154 are equidistantly arranged in the conveying frame 151, the first electric push rod 152 is horizontally arranged at the top of the conveying table 11, one end of the first push plate 153 is fixedly connected with the output end of the first electric push rod 152, and the other end of the first push plate 153 is fixedly connected with the conveying frame 151; drive first push pedal 153 through first electric putter 152 work and remove, and first push pedal 153 drives carriage 151 synchronous motion on two first slide rails 14, and a plurality of conveying roller 154 in carriage 151 realizes removing, and a plurality of conveying roller 154 relative movement in two conflict conveying assembly 15 contradicts the transport to the billet, and the adaptation is carried the billet of different thickness.

Specifically, the drilling forming assembly 12 includes a first cylinder 121, a drill 122, a rotating shaft 123, a forming round block 124, a fixed cutting element 125, a driving element 126 and two limiting elements 127, the first cylinder 121 is horizontally disposed beside the conveying frame 151, the drill 122 is fixedly connected to an output end of the first cylinder 121, the two limiting elements 127 are symmetrically disposed on a top of the conveying table 11, the rotating shaft 123 is rotatably mounted on the conveying table 11, a bottom end of the rotating shaft 123 extends to a position below the top of the conveying table 11, the forming round block 124 is fixedly connected to a top end of the rotating shaft 123, a threaded hole 1241 is disposed on the forming round block 124, the fixed cutting element 125 is disposed beside the forming round block 124, the driving element 126 is mounted below the top of the conveying table 11, the driving element 126 drives the rotating shaft 123 to rotate, the driving element 126 includes an L-shaped plate 1261, The conveying device comprises a first driving motor 1262, a first belt pulley 1263, a second belt pulley 1264 and a first belt 1265, wherein the L-shaped plate 1261 is fixedly connected with the lower part of the top of the conveying table 11, the first driving motor 1262 is vertically arranged on the L-shaped plate 1261, the first belt pulley 1263 is fixedly connected with an output shaft of the first driving motor 1262, the second belt pulley 1264 is fixedly connected with the bottom end of the rotating shaft 123, the first belt 1265 is sleeved outside the first belt pulley 1263 and the second belt pulley 1264, each limiting member 127 comprises a limiting cylinder 1271 and a limiting block 1272, the limiting cylinder 1271 is horizontally arranged at the top of the conveying table 11, and the limiting block 1272 is fixedly connected with the output end of the limiting cylinder 1271; when the steel bar passes through two locating parts 127, the work of the locating cylinder 1271 drives the locating block 1272 to move so as to collide with the steel bar, the locating blocks 1272 in the two locating parts 127 move relatively so as to collide with the steel bar for limitation, then the work of the first cylinder 121 drives the drill bit 122 to move, the drill bit 122 moves to drill the steel bar, then the steel bar moves to the round forming block 124, the head end of the steel bar is fixed on the threaded hole 1241 by the work of the fixed cutting part 125, then the work of the first driving motor 1262 drives the first belt pulley 1263 to rotate, the first belt pulley 1263 drives the second belt pulley 1264 to rotate by the first belt 1265, the second belt pulley 1264 drives the rotating shaft 123 to rotate, the rotating shaft 123 drives the round forming block 124 to rotate, the steel bar is formed into a circular ring on the round forming block 124, and then the fixed cutting part.

Specifically, the fixed cutter 125 includes a second slide rail 1251, a first slide table 1252, a second slide table 1253, a second driving motor 1254, a fixing bolt 1255, a second cylinder 1256, a cutting knife 1257, a second electric push rod 1258, a third electric push rod 1259, a second push plate 125a and a third push plate 125b, the second slide rail 1251 is horizontally disposed on the top of the conveying table 11, the first slide table 1252 and the second slide table 1253 are slidably mounted on the second slide rail 1251, the second driving motor 1254 is horizontally disposed on the first slide table 1252, the fixing bolt 1255 is mounted on an output shaft of the second driving motor 1254, the second cylinder 1256 is horizontally disposed on the second slide table 1253, the cutting knife 1257 is fixedly connected to an output end of the second cylinder 1256, the second electric push rod 1258 and the third electric push rod 1259 are horizontally disposed beside the second slide rail 1251, one end of the second push plate 125a is fixedly connected to the output end of the second electric push rod 1258, the other end of the second push plate 125a is fixedly connected to the first sliding table 1252, one end of the third push plate 125b is fixedly connected to the output end of the third electric push rod 1259, and the other end of the third push plate 125b is fixedly connected to the second sliding table 1253; the second push plate 125a is driven to move by the operation of the second electric push rod 1258, the second push plate 125a drives the first sliding table 1252 to move on the second slide rail 1251, the first sliding table 1252 drives the second driving motor 1254 to move to a proper position, then the second driving motor 1254 rotates the fixing bolt 1255 into the threaded hole 1241 by the operation, so as to fix the head end of the steel bar, the third electric push rod 1259 drives the third push plate 125b to move by the operation, the third electric push rod 1259 drives the second sliding table 1253 to move on the second slide rail 1251, the second sliding table 1253 drives the second cylinder 1256 to move to a proper position, then the second cylinder 1256 drives the cutting knife 1257 to move, and the cutting knife 1257 cuts the steel bar.

Specifically, the welding assembly 13 includes a welding table 131, a welding plate 132, a U-shaped frame 133, a third air cylinder 134 and a plurality of welding heads 135, the welding table 131 is disposed beside the conveying table 11, the welding plate 132 is mounted on the top of the welding table 131, the U-shaped frame 133 is mounted on the side wall of the top end of the welding table 131, the third air cylinder 134 is horizontally disposed in the U-shaped frame 133, and the plurality of welding heads 135 are disposed at the output end of the third air cylinder 134; the third cylinder 134 works to drive the welding heads 135 to move, and the welding heads 135 move to weld the formed ring.

Specifically, the wire distribution device 3 includes a first lead screw sliding table 31, a moving table 32, a rotating assembly 33, a feeding assembly 34 and two third sliding rails 35, the two third sliding rails 35 are symmetrically arranged at the rear side of the conveying table 11, the moving table 32 can be slidably mounted on the two third sliding rails 35, the first lead screw sliding table 31 is horizontally arranged at the side of one of the third sliding rails 35, the moving end of the first lead screw sliding table 31 is fixedly connected with the moving table 32, the rotating assembly 33 is mounted on the moving table 32, and the feeding assembly 34 is arranged at the side of the first lead screw sliding table 31; carry the ring to the mobile station 32 through first manipulator 2 on, then first lead screw slip table 31 work drives the mobile station 32 and moves on two third slide rails 35, the mobile station 32 moves to material loading subassembly 34 department, material loading subassembly 34 is installed the plastic filament in the first aperture on the ring afterwards, after the installation of the plastic filament in this aperture is accomplished, rotating assembly 33 work drives the ring and rotates, material loading subassembly 34 continues to work, all install the plastic filament in all apertures on the ring.

Specifically, the rotating assembly 33 includes an installation case 331, a rotating shaft 332, a rotating disc 333, a third driving motor 334, a first gear 335, a second gear 336 and two clamping pieces 337, the installation case 331 is disposed on the top of the moving table 32, the rotating shaft 332 is rotatably installed on the installation case 331, the bottom end of the rotating shaft 332 extends into the installation case 331, the rotating disc 333 is fixedly connected with the top end of the rotating shaft 332, an annular groove 3331 is disposed on the top of the rotating disc 333, the third driving motor 334 is vertically disposed in the installation case 331, the first gear 335 is fixedly connected with the output shaft of the third driving motor 334, the second gear 336 is fixedly connected with the bottom end of the rotating shaft 332, the second gear 336 is engaged with the first gear 335, two access doors 3311 hinged thereto are disposed on the installation case 331, and the two clamping pieces 337 are symmetrically disposed on the top of the rotating disc 333, each clamping member 337 comprises a clamping cylinder 3371, a connecting plate 3372 and an arc-shaped plate 3373, wherein the clamping cylinder 3371 is horizontally arranged on the top of the rotating disc 333, one end of the connecting plate 3372 is fixedly connected with the output end of the clamping cylinder 3371, and the other end of the connecting plate 3372 is fixedly connected with the arc-shaped plate 3373; the ring is placed in ring channel 3331, then die clamping cylinder 3371 works and drives connecting plate 3372 to move, connecting plate 3372 drives arc 3373 synchronous motion, arc 3373 relative motion in two clamping pieces 337 clamps the ring spacing, prevent that the ring from taking place unnecessary removal when material loading subassembly 34 installs the plastic filament, third driving motor 334 works and drives first gear 335 to rotate, first gear 335 drives second gear 336 synchronous rotation, second gear 336 drives rotation axis 332 to rotate thereupon, rotation axis 332 drives rotary disk 333 and also rotates thereupon, make things convenient for material loading subassembly 34 to install the plastic filament to all apertures on the ring.

Specifically, the feeding assembly 34 includes a feeding table 341, a storage bin 342, a third manipulator 343, a conveyor belt 344, a fourth slide rail 345, a carrying frame 346, a fourth electric push rod 347, a fourth push plate 348, a feeding cylinder 349, an air clamp 34a and two guard plates 34b, the feeding table 341 is disposed beside the first screw rod sliding table 31, the storage bin 342 is mounted at the top of the feeding table 341, the third manipulator 343 is disposed beside the feeding table 341, the conveyor belt 344 is disposed at the top of the feeding table 341, the two guard plates 34b are respectively mounted at two sides of the conveyor belt 344, the fourth slide rail 345 is horizontally disposed beside the conveyor belt 344, the carrying frame 346 can be slidably mounted on the fourth slide rail 345, the fourth electric push rod 347 is horizontally disposed at the top of the feeding table 341, one end of the fourth push rod 348 is fixedly connected with an output end of the fourth electric push rod 347, the other end of the fourth push plate 348 is fixedly connected with the bearing frame 346, the feeding cylinder 349 is horizontally arranged at the top end of the bearing frame 346, and the air clamp 34a is fixedly connected with the output end of the feeding cylinder 349; the plastic wires in the storage box 342 are clamped and conveyed to the conveying belt 344 through the third manipulator 343, then the conveying belt 344 is driven to move to the position, close to the circular ring, of the conveying belt 344 through the work, the feeding air cylinder 349 drives the air clamp 34a to move to a proper position to clamp the plastic wires, then the fourth electric push rod 347 drives the fourth push plate 348 to move through the work, the fourth push plate 348 drives the bearing frame 346 to move on the fourth sliding rail 345 along with the movement, and the bearing frame 346 drives the plastic wires to move to the hole diameter of the circular ring, so that the plastic wires are installed in the hole diameter of the circular ring.

Specifically, the press-fit cutting device 5 comprises a workbench 51, a rotary die table 52, a jacking assembly 53, a pressing assembly 54, a testing assembly 55 and a cutting assembly 56, wherein the workbench 51 is arranged at the side of the conveying table 11, the rotary die table 52 is arranged at one side of the workbench 51 far away from the conveying table 11, a plurality of die placing plates 521 are arranged at the top of the rotary die table 52, the jacking assembly 53 is arranged on the workbench 51, the pressing assembly 54 is arranged at the side of the rotary die table 52, the testing assembly 55 is arranged at the side of the workbench 51, and the cutting assembly 56 is arranged at the top end of the workbench 51; the second mechanical arm 4 works to convey the ring provided with the plastic wires to the jacking assembly 53, then a worker selects a proper mold on the rotary mold table 52 to install on the pressing assembly 54, then the jacking assembly 53 and the pressing assembly 54 synchronously work to press the ring provided with the plastic wires, the pressed ring clamps the plastic wires firmly, then the second mechanical arm 4 continues to work to convey the pressed ring into the testing assembly 55, the testing assembly 55 rotates the formed snow sweeping sheet brush to detect whether the plastic wires have relative displacement in any direction, finally the second mechanical arm 4 continues to work to convey the detected snow sweeping sheet brush into the cutting assembly 56, the cutting assembly 56 performs uniform cutting on the plastic wires in the snow sweeping sheet brush, automatic pressing cutting of the snow sweeping sheet brush is achieved, and the processing efficiency of the snow sweeping sheet brush is improved.

Specifically, the jacking assembly 53 comprises a U-shaped plate 531, a first hydraulic cylinder 532 and a lower die 533, the U-shaped plate 531 is mounted below the top of the workbench 51, the first hydraulic cylinder 532 is vertically arranged in the U-shaped plate 531, an output end of the first hydraulic cylinder 532 extends to the top of the workbench 51, and the lower die 533 is fixedly connected with an output end of the first hydraulic cylinder 532; the lower die 533 is driven to move upwards through the work of the first hydraulic cylinder 532, and the bottom of the circular ring is pressed conveniently.

Specifically, the pressing assembly 54 includes a fifth slide rail 541, a second screw rod sliding table 542, a moving frame 543, a second hydraulic cylinder 544 and an upper mold 545, wherein the fifth slide rail 541 is horizontally disposed beside the rotary mold table 52, the moving frame 543 can be slidably mounted on the fifth slide rail 541, the second screw rod sliding table 542 is horizontally disposed beside the fifth slide rail 541, a moving end of the second screw rod sliding table 542 is fixedly connected with the moving frame 543, the second hydraulic cylinder 544 is vertically disposed at a top end of the moving frame 543, an output end of the second hydraulic cylinder 544 faces downward, and the upper mold 545 is fixedly connected with an output end of the second hydraulic cylinder 544; the second screw rod sliding table 542 works to drive the moving frame 543 to move on the fifth sliding rail 541, the moving frame 543 drives the second hydraulic cylinder 544 to move above the lower die 533, then the second hydraulic cylinder 544 drives the upper die 545 to move downwards, the lower die 533 moves upwards at the moment, the upper die 545 and the lower die 533 are matched to simultaneously press the top and the bottom of the ring, and the ring after being pressed firmly clamps the plastic wire.

Specifically, the test assembly 55 comprises a rotary base 551, a rotary shaft 552, a test wheel 553, a circular baffle 554, a fourth drive motor 555, a third pulley 556, a fourth pulley 557, a second belt 558 and a monitoring alarm 559, the rotating base 551 is disposed at the side of the working platform 51, the rotating shaft 552 is rotatably mounted on the rotating base 551, and both ends of the rotation shaft 552 extend to the outside of the rotation base 551, respectively, the test wheel 553 is fixedly connected to one end of the rotation shaft 552, the circular baffle 554 is screwed with the test wheel 553, the fourth driving motor 555 is horizontally arranged at the side of the rotating seat 551, the third belt pulley 556 is fixedly connected with an output shaft of the fourth driving motor 555, the fourth belt pulley 557 is fixedly connected with the other end of the rotating shaft 552, the second belt 558 is sleeved outside the third belt pulley 556 and the fourth belt pulley 557, and the monitoring alarm 559 is arranged between the rotating seat 551 and the workbench 51; the pressed ring is conveyed to a test wheel 553 through a second manipulator 4, then a circular baffle is installed on the test wheel 553, the ring is prevented from flying out of the test wheel 553 in rotation, then a fourth driving motor 555 works to drive a third belt wheel 556 to rotate, the third belt wheel 556 drives a fourth belt wheel 557 to rotate along with the third belt wheel 558 through a second belt, the fourth belt wheel 557 drives a rotating shaft 552 and the test wheel 553 to rotate, the test wheel 553 rotates the formed snow sweeping blade brush, a monitoring alarm 559 monitors the rotating snow sweeping blade brush, and whether the plastic wires have relative displacement in any direction or not is detected.

Specifically, the monitoring alarm 559 includes a fixing plate 5591, a camera 5592, a processor 5593 and an alarm 5594, wherein the fixing plate 5591 is installed between the rotating base 551 and the workbench 51, the camera 5592 is arranged on the side wall of the fixing plate 5591 close to the test wheel 553, the processor 5593 is installed on the fixing plate 5591, the processor 5593 is in electric wire connection with the camera 5592, the alarm 5594 is arranged at the bottom end of the fixing plate 5591, and the alarm 5594 is in electric wire connection with the processor 5593; the snow sweeping sheet brush is imaged through the camera 5592, then the camera 5592 transmits an image to the processor 5593, the processor 5593 analyzes and processes the image, when the plastic wires in the image have relative displacement in any direction, the processor 5593 sends a signal to the alarm 5594, the alarm 5594 works to generate a sound alarm, and a worker is reminded that the detected snow sweeping sheet brush is unqualified.

Specifically, the cutting assembly 56 includes a fixing frame 561, a lifting plate 562, cutting blades 563, a third hydraulic cylinder 564 and two sixth sliding rails 565, the fixing frame 561 is vertically disposed at the top end of the workbench 51, the two sixth sliding rails 565 are symmetrically disposed on the side walls of the fixing frame 561, the lifting plate 562 is slidably mounted on the two sixth sliding rails 565, the cutting blades 563 are disposed at the bottom of the lifting plate 562, the third hydraulic cylinder 564 is vertically disposed at the top end of the fixing frame 561, and the output end of the third hydraulic cylinder 564 is fixedly connected to the top of the lifting plate 562; the snow sweeping blade brush after detection is conveyed to the workbench 51 through the work of the second mechanical arm 4, the snow sweeping blade brush is located below the cutting blade 563 at the moment, then the third hydraulic cylinder 564 works to drive the lifting plate 562 to move downwards on the two sixth sliding rails 565, the lifting plate 562 drives the cutting blade 563 to synchronously move downwards, and the cutting blade 563 moves downwards to perform uniform cutting on plastic wires in the snow sweeping blade brush.

Specifically, the cutting blade 563 is an annular cutting blade; the annular cutting blade is convenient for cutting the plastic wires in the snow sweeping blade brush according to specifications.

Finally, it should be noted that: the above embodiments are only used to illustrate the technical solution of the present invention, and not to limit the same; while the invention has been described in detail and with reference to the foregoing embodiments, it will be understood by those skilled in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some or all of the technical features may be equivalently replaced; and the modifications or the substitutions do not make the essence of the corresponding technical solutions depart from the scope of the technical solutions of the embodiments of the present invention.

Claims

1. The automatic processing technology for the snow sweeping blade brush is characterized by comprising the following steps of:

step 1, automatically processing the steel bar into a circular ring: the steel bar automatic processing method comprises the following steps that a steel bar forming device (1), a first mechanical arm (2), a wire distributing device (3), a second mechanical arm (4) and a pressing and cutting device (5) are arranged, firstly, the steel bar is sequentially drilled, formed and welded through the steel bar forming device (1), and the steel bar is automatically processed into a circular ring;

and 2, conveying the circular ring to a wire distributing device: then the first mechanical arm (2) conveys the circular ring into a wire distributing device (3);

and 4, conveying the circular ring provided with the plastic wire into a pressing and cutting device: then the second mechanical arm works to convey the circular ring provided with the plastic wires into the pressing and cutting device (5);

and step 5, pressing, detecting and cutting the circular ring: and finally, the ring is pressed, detected and cut by the pressing and cutting device (5), the pressed ring firmly clamps the plastic wires, then the formed snow sweeping piece brush is rotated to detect whether the plastic wires have relative displacement in any direction, finally the plastic wires in the snow sweeping piece brush are uniformly cut, and the processing of the snow sweeping piece brush is completed.

2. The automated process for manufacturing a snow sweeper brush as claimed in claim 1, wherein: the wire distributing device (3) is arranged at the rear side of the steel bar forming device (1), the first mechanical arm (2) is arranged between the steel bar forming device (1) and the wire distributing device (3), the press-fit cutting device (5) is arranged at the side of the steel bar forming device (1), the second mechanical arm (4) is arranged between the press-fit cutting device (5) and the wire distributing device (3), the steel bar forming device (1) comprises a conveying table (11), a drilling forming assembly (12), a welding assembly (13), two first sliding rails (14) and two conflict conveying assemblies (15), the two first sliding rails (14) are symmetrically arranged at the top of the conveying table (11), the two conflict conveying assemblies (15) are symmetrically arranged on the two first sliding rails (14), the drilling forming assembly (12) is arranged at the side of the two conflict conveying assemblies (15), the welding assembly (13) is arranged beside the conveying table (11).

3. The automated process for manufacturing a snow sweeper brush as claimed in claim 2, wherein: device (5) is tailor to pressfitting includes workstation (51), rotary die platform (52), jacking subassembly (53), pushes down subassembly (54), test component (55) and tailors subassembly (56), workstation (51) sets up the side at carrying platform (11), rotary die platform (52) set up and keep away from the one side of carrying platform (11) in workstation (51), the top of rotary die platform (52) is equipped with a plurality of mould and places board (521), install on workstation (51) jacking subassembly (53), push down subassembly (54) and set up the side at rotary die platform (52), test component (55) set up the side at workstation (51), tailor subassembly (56) and install the top at workstation (51).

4. The automated process for manufacturing a snow sweeper brush as claimed in claim 3, wherein: jacking subassembly (53) are including U template (531), first pneumatic cylinder (532) and bed die (533), the top below at workstation (51) is installed to U template (531), first pneumatic cylinder (532) are vertical setting in U template (531), and the output of first pneumatic cylinder (532) extends to the top of workstation (51) top, the output fixed connection of bed die (533) and first pneumatic cylinder (532), it includes fifth slide rail (541) to push down subassembly (54), second lead screw slip table (542), removes frame (543), second pneumatic cylinder (544) and mould (545), fifth slide rail (541) is the side of horizontal setting at rotatory mould platform (52), it can slidable mounting on fifth slide rail (541) to remove frame (543), second lead screw (542) is the side of horizontal setting at fifth slide rail (541), the moving end of the second screw rod sliding table (542) is fixedly connected with the moving frame (543), the second hydraulic cylinder (544) is vertically arranged at the top end of the moving frame (543), the output end of the second hydraulic cylinder (544) faces downwards, the upper die (545) is fixedly connected with the output end of the second hydraulic cylinder (544), the testing component (55) comprises a rotating seat (551), a rotating shaft (552), a testing wheel (553), a circular baffle (554), a fourth driving motor (555), a third belt pulley (556), a fourth belt pulley (557), a second belt (558) and a monitoring alarm (559), the rotating seat (551) is arranged beside the workbench (51), the rotating shaft (552) can be rotatably arranged on the rotating seat (551), two ends of the rotating shaft (552) respectively extend to the outside of the rotating seat (551), and the testing wheel (552) is fixedly connected with one end of the rotating shaft (552), the round baffle plate (554) is in threaded connection with the test wheel (553), the fourth driving motor (555) is horizontally arranged at the side of the rotating seat (551), the third belt pulley (556) is fixedly connected with an output shaft of the fourth driving motor (555), the fourth belt pulley (557) is fixedly connected with the other end of the rotating shaft (552), the second belt (558) is sleeved outside the third belt pulley (556) and the fourth belt pulley (557), and the monitoring alarm piece (559) is arranged between the rotating seat (551) and the workbench (51).

5. The automated process for manufacturing a snow sweeper brush as claimed in claim 2, wherein: every conflict conveying component (15) all include carriage (151), first electric putter (152), first push pedal (153) and a plurality of conveying roller (154), carriage (151) can slidable mounting on two first slide rails (14), and a plurality of conveying roller (154) are equidistant setting in carriage (151), first electric putter (152) are the top that the level set up at transport platform (11), the one end of first push pedal (153) and the output fixed connection of first electric putter (152), the other end and carriage (151) fixed connection of first push pedal (153).

6. The automated process for manufacturing a snow sweeper brush as claimed in claim 2, wherein: the drilling and forming assembly (12) comprises a first air cylinder (121), a drill bit (122), a rotating shaft (123), a forming round block (124), a fixed cutting part (125), a driving part (126) and two limiting parts (127), wherein the first air cylinder (121) is horizontally arranged beside a conveying frame (151), the drill bit (122) is fixedly connected with the output end of the first air cylinder (121), the two limiting parts (127) are symmetrically arranged at the top of a conveying table (11), the rotating shaft (123) can be rotatably arranged on the conveying table (11), the bottom end of the rotating shaft (123) extends to the position below the top of the conveying table (11), the forming round block (124) is fixedly connected with the top end of the rotating shaft (123), a threaded hole (1241) is formed in the forming round block (124), the fixed cutting part (125) is arranged beside the forming round block (124), the driving part (126) is installed below the top of the conveying table (11), the driving part (126) drives the rotating shaft (123) to rotate, the driving part (126) comprises an L-shaped plate (1261), a first driving motor (1262), a first belt pulley (1263), a second belt pulley (1264) and a first belt (1265), the L-shaped plate (1261) is fixedly connected with the lower part of the top of the conveying table (11), the first driving motor (1262) is vertically arranged on the L-shaped plate (1261), the first belt pulley (1263) is fixedly connected with an output shaft of the first driving motor (1262), the second belt pulley (1264) is fixedly connected with the bottom end of the rotating shaft (123), the first belt (1265) is sleeved outside the first belt pulley (1263) and the second belt pulley (1264), each limiting part (127) comprises a limiting cylinder (1271) and a limiting block (1272), the limiting cylinder (1271) is horizontally arranged at the top of the conveying table (11), the limiting block (1272) is fixedly connected with the output end of the limiting cylinder (1271), the fixed cutting piece (125) comprises a second sliding rail (1251), a first sliding table (1252), a second sliding table (1253), a second driving motor (1254), a fixing bolt (1255), a second cylinder (1256), a cutting knife (1257), a second electric push rod (1258), a third electric push rod (1259), a second push plate (125a) and a third push plate (125b), the second sliding rail (1251) is horizontally arranged at the top of the conveying table (11), the first sliding table (1252) and the second sliding table (1253) can be slidably arranged on the second sliding rail (1251), the second driving motor (1254) is horizontally arranged on the first sliding table (1252), and the fixing bolt (1255) is arranged on the output shaft of the second driving motor (1254), the second cylinder (1256) is horizontally arranged on a second sliding table (1253), the cutting knife (1257) is fixedly connected with the output end of the second cylinder (1256), the second electric push rod (1258) and the third electric push rod (1259) are horizontally arranged on the side of the second sliding rail (1251), one end of the second push plate (125a) is fixedly connected with the output end of the second electric push rod (1258), the other end of the second push plate (125a) is fixedly connected with the first sliding table (1252), one end of the third push plate (125b) is fixedly connected with the output end of the third electric push rod (1259), and the other end of the third push plate (125b) is fixedly connected with the second sliding table (1253).

7. The automated process for manufacturing a snow sweeper brush as claimed in claim 2, wherein: the welding assembly (13) comprises a welding table (131), a welding plate (132), a U-shaped frame (133), a third air cylinder (134) and a plurality of welding heads (135), the welding table (131) is arranged on the side of the conveying table (11), the welding plate (132) is arranged at the top of the welding table (131), the U-shaped frame (133) is arranged on the side wall of the top end of the welding table (131), the third air cylinder (134) is horizontally arranged in the U-shaped frame (133), and the welding heads (135) are arranged at the output end of the third air cylinder (134).

8. The automated process for manufacturing a snow sweeper brush as claimed in claim 2, wherein: cloth silk device (3) are including first lead screw slip table (31), mobile station (32), rotating assembly (33), material loading subassembly (34) and two third slide rail (35), two third slide rail (35) are the symmetry and set up the rear side at transport platform (11), mobile station (32) can slidable mounting on two third slide rail (35), first lead screw slip table (31) are the side that the level set up at one of them third slide rail (35), the removal end and the mobile station (32) fixed connection of first lead screw slip table (31), rotating assembly (33) are installed on mobile station (32), material loading subassembly (34) set up the side at first lead screw slip table (31).

9. The automated process for manufacturing a snow sweeper brush as claimed in claim 8, wherein: the rotating assembly (33) comprises an installation box (331), a rotating shaft (332), a rotating disc (333), a third driving motor (334), a first gear (335), a second gear (336) and two clamping pieces (337), wherein the installation box (331) is arranged at the top of the mobile station (32), the rotating shaft (332) can be rotatably installed on the installation box (331), the bottom end of the rotating shaft (332) extends into the installation box (331), the rotating disc (333) is fixedly connected with the top end of the rotating shaft (332), an annular groove (3331) is formed in the top of the rotating disc (333), the third driving motor (334) is vertically arranged in the installation box (331), the first gear (335) is fixedly connected with an output shaft of the third driving motor (334), the second gear (336) is fixedly connected with the bottom end of the rotating shaft (332), and the second gear (336) is meshed with the first gear (335), be equipped with two access door (3311) rather than articulated on install bin (331), two clamping piece (337) are the symmetry and set up the top at rotary disk (333), every clamping piece (337) all includes die clamping cylinder (3371), connecting plate (3372) and arc (3373), die clamping cylinder (3371) are the level and set up the top at rotary disk (333), the one end of connecting plate (3372) and the output fixed connection of die clamping cylinder (3371), the other end and arc (3373) fixed connection of connecting plate (3372).

10. The automated process for manufacturing a snow sweeper brush as claimed in claim 8, wherein: the feeding assembly (34) comprises a feeding table (341), a storage box (342), a third manipulator (343), a conveying belt (344), a fourth sliding rail (345), a bearing frame (346), a fourth electric push rod (347), a fourth push plate (348), a feeding cylinder (349), an air clamp (34a) and two guard plates (34b), the feeding table (341) is arranged at the side of the first screw rod sliding table (31), the storage box (342) is arranged at the top of the feeding table (341), the third manipulator (343) is arranged at the side of the feeding table (341), the conveying belt (344) is arranged at the top of the feeding table (341), the two guard plates (34b) are respectively arranged at two sides of the conveying belt (344), the fourth sliding rail (345) is horizontally arranged at the side of the conveying belt (344), and the bearing frame (346) can be slidably arranged on the fourth sliding rail (345), the fourth electric push rod (347) is horizontally arranged at the top of the feeding table (341), one end of the fourth push plate (348) is fixedly connected with the output end of the fourth electric push rod (347), the other end of the fourth push plate (348) is fixedly connected with the bearing frame (346), the feeding air cylinder (349) is horizontally arranged at the top end of the bearing frame (346), and the air clamp (34a) is fixedly connected with the output end of the feeding air cylinder (349).