CN111946067A - Concrete vibrating device and construction method thereof - Google Patents
Concrete vibrating device and construction method thereof Download PDFInfo
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- CN111946067A CN111946067A CN202010926070.5A CN202010926070A CN111946067A CN 111946067 A CN111946067 A CN 111946067A CN 202010926070 A CN202010926070 A CN 202010926070A CN 111946067 A CN111946067 A CN 111946067A
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- concrete
- vibrator body
- shell
- vibrator
- concrete vibrating
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
- E04G21/00—Preparing, conveying, or working-up building materials or building elements in situ; Other devices or measures for constructional work
- E04G21/02—Conveying or working-up concrete or similar masses able to be heaped or cast
- E04G21/06—Solidifying concrete, e.g. by application of vacuum before hardening
- E04G21/08—Internal vibrators, e.g. needle vibrators
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- Mechanical Engineering (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- On-Site Construction Work That Accompanies The Preparation And Application Of Concrete (AREA)
Abstract
The invention relates to a concrete vibrating device and a construction method thereof, wherein the device comprises: the shell is embedded in the structural template; the vibrator body can be inserted into and drawn out of the shell, and a guide device is connected to the vibrator body; and the controller is arranged on the outer side of the structural member and is in wireless signal connection with the vibrator body. The wireless control preset vibrator is adopted, so that the concrete pouring vibration strength of the vertical member is enhanced, particularly the vibration strength is enhanced on the weak positions such as the bottom, the side and the like, and further powerful guarantee is provided for the construction quality of the structure; in addition, the vibrator body and the shell are of a detachable structure, and after vibration is completed, the vibrator body can be drawn back, so that recycling is realized, and the production cost is greatly saved.
Description
Technical Field
The invention relates to the field of building construction, in particular to a concrete vibrating device and a construction method thereof.
Background
In cast-in-place reinforced concrete vertical structures, such as cast-in-place reinforced concrete shear walls or structural engineering taking concrete as underground outdoor enclosure walls, and the like, the concrete is vibrated and compacted in time by commonly adopting an inserted vibrating rod in the industry, but because the arrangement of the steel bars in the structure is dense, the vibrating force of the inserted vibrating rod to the bottom and the side is insufficient, and the phenomena of vibration leakage, insufficient vibration and the like often occur.
Therefore, the technical problem to be solved by those skilled in the art is how to provide a concrete vibrating device with low cost and better vibrating effect and a construction method thereof.
Disclosure of Invention
The invention provides a concrete vibrating device and a construction method thereof, which aim to solve the technical problems.
In order to solve the above technical problems, the present invention provides a concrete vibrating device, comprising:
the shell is embedded in the structural template;
the vibrator body can be inserted into and drawn out of the shell, and a guide device is connected to the vibrator body; and
the controller is arranged on the outer side of the structural member and is in wireless signal connection with the vibrator body.
Preferably, the guiding device is a traction steel wire rope, one end of the traction steel wire rope is fixed on the vibrator body, and the other end of the traction steel wire rope extends out of the structural member.
Preferably, the vibrator body comprises a shell, and a power device and a control device which are fixed in the shell, wherein the control device is wirelessly connected with the controller, and the control device controls the starting and stopping of the power device.
Preferably, the vibrator body further comprises a power supply device, and the power supply device is used for supplying power to the control device and the power device.
Preferably, the power supply device adopts a storage battery.
Preferably, the power device comprises a support, an electric motor, an electric shaft and two eccentric blocks, wherein the support is fixed on the shell, a fixed end of the electric motor is fixed on the support, the electric shaft is fixed at a movable end of the electric motor, and two ends of the electric shaft are respectively fixedly connected with the two eccentric blocks.
The invention also provides a construction method of the concrete vibrating device, which comprises the following steps:
step 1: after the concrete vertical member finishes the binding work of the reinforcing steel bars, the shell is arranged at the position of the structural reinforcing steel bars or the bracket of the structural template, and the vibrator body is inserted into the shell;
step 2: a structural member molding extending the free end of the guide to the outside of the structural member;
and step 3: pouring concrete, and after the concrete is poured to 50cm above the shell, controlling the vibrator body to start vibrating by the controller;
and 4, step 4: and after the vibrator reaches the requirement, the controller controls the vibrator body to be closed, and the vibrator body is taken out from the shell through the guide device.
Preferably, the same concrete vertical member is provided with a plurality of concrete vibrating devices, the plurality of concrete vibrating devices are distributed in a vertical layered manner, and at least one concrete vibrating device is arranged on each layer.
Compared with the prior art, the concrete vibrating device and the construction method thereof provided by the invention have the following advantages:
1. the wireless control preset vibrator is adopted, so that the concrete pouring vibration strength of the vertical member is enhanced, particularly the vibration strength is enhanced on the weak positions such as the bottom, the side and the like, and further powerful guarantee is provided for the construction quality of the structure;
2. the device is simple and convenient to mount, is fixed on a steel structure and other parts, and does not need to be reinforced;
3. the vibrator body and the shell are of a detachable structure, and after the vibrator is vibrated, the vibrator body can be drawn back, so that recycling is realized, and the production cost is greatly saved;
4. according to the invention, the vibrator body and the shell with smaller volume can be manufactured according to the requirement, the storage battery can realize driving, the occupied area is small, and the energy is saved.
Drawings
Fig. 1 is a schematic structural view (vibrating state) of a concrete vibrating apparatus according to an embodiment of the present invention;
fig. 2 is a schematic structural view (drawn-out state) of a concrete vibrating apparatus according to an embodiment of the present invention;
FIG. 3 is a schematic view of the concrete vibrating apparatus according to an embodiment of the present invention;
fig. 4 is a cross-sectional view of fig. 3.
In the figure: 01-concrete vertical member, 02-structural steel bar, 03-concrete vibrator, 10-shell, 20-vibrator body, 21-guide device, 22-shell, 23-support, 24-motor, 25-electric shaft, 26-eccentric block, 27-control device and 28-power supply device.
Detailed Description
In order to more thoroughly express the technical scheme of the invention, the following specific examples are listed to demonstrate the technical effect; it is emphasized that these examples are intended to illustrate the invention and are not to be construed as limiting the scope of the invention.
As shown in fig. 1 to 4, a concrete vibrating apparatus 03 according to the present invention includes: the shell 10 is embedded in a structural formwork (such as a structural steel bar 02 or a bracket) of the concrete vertical member 01; a vibrator body 20, said vibrator body 20 being insertable into and extractable from said shell 10, said vibrator body 20 further having a guide 21 attached thereto; and a controller (not shown), the controller is disposed outside the structural member, and the controller is in wireless signal connection with the vibrator body 20, in this embodiment, the controller and the vibrator body 20 are in signal connection by using a bluetooth device, and the controller may specifically be a mobile phone or a dedicated controller, so that the vibration operation control can be realized. The wireless control preset vibrator is adopted, so that the concrete pouring vibration strength of the concrete vertical member 01 is enhanced, the vibration strength is particularly enhanced on the weak positions such as the bottom, the side and the like and the dense positions of reinforcing steel bars, and further powerful guarantee is provided for the structure construction quality.
Preferably, please refer to fig. 1 and 2, the guiding device 21 is a traction wire rope, one end of the traction wire rope is fixed on the shell 22 of the vibrator body 20, and the other end of the traction wire rope extends out of the structural member, after the vibration is completed, the vibrator body 20 can be drawn back by using the traction wire rope, so as to realize recycling and reuse, and the production cost is greatly saved.
Preferably, please refer to fig. 2 with emphasis, the vibrator body 20 further includes a housing 22, and a power device and a control device fixed in the housing 22, specifically, the housing 22 is a rectangular parallelepiped, made of stainless steel, and the outer corners are all round corners; the power device comprises a support 23, a motor 24, an electric shaft 25 and two eccentric blocks 26, wherein the support 23 is fixed on the shell 22, the fixed end of the motor 24 is fixed on the support 23, the electric shaft 25 is fixed on the movable end of the motor 24, two ends of the electric shaft 25 are respectively and fixedly connected with the two eccentric blocks 26, when the vibrator is started, the rotation of the motor 24 drives the eccentric blocks 26 to rotate, so that vibration is generated, the support 23 can provide support for the motor 24, and the vibration generated by the eccentric blocks 26 is transmitted to the shell 10 and the interior of concrete, so that vibration is realized; the control device 27 is wirelessly connected with the controller, and the control device controls the starting and stopping of the power device; the vibrator body 20 further comprises a power supply device 28, the power supply device 28 is used for supplying power to the control device 27 and the power device, and preferably, the power supply device 28 adopts a storage battery.
In addition, the concrete vibrating device 03 provided by the invention is simple and convenient to install, is fixed at a steel structure and other parts, does not need to be reinforced, is convenient to construct and is low in cost.
With continuing reference to fig. 1 to 4, the present invention further provides a construction method of the concrete vibrating device 03, which includes the following steps:
step 1: after the concrete vertical member 01 finishes the steel bar binding work, the shell 10 is installed at the position of the structural steel bar 02 or the support of the structural formwork, and the vibrator body 10 is inserted into the shell 10, of course, the vibrator body 10 can be inserted into the shell 10 to be combined, and then the shell 10 is installed on the structural formwork;
step 2: a structural member sealing die, extending the free end of the guiding device 21 to the outer side of the structural member, so as to facilitate the subsequent pulling out of the vibrator body 20 from the shell 10 and the concrete vertical member 01;
and step 3: pouring concrete, and after the concrete is poured to 50cm above the shell, controlling the vibrator body 20 to start vibrating by the controller;
and 4, step 4: after the vibrator is vibrated to meet the requirement, the controller controls the vibrator body 20 to close, the vibrator body 20 is taken out of the shell 10 through the guiding device 21, specifically, the vibrator body 20 can be drawn out by an electric device, and the electric quantity of the power supply device 28 is sufficient, so that the vibrator can be used for the next vibration and the use is continued.
Preferably, please refer to fig. 3 and 4, a plurality of the concrete vibrating devices 03 are disposed on the same concrete vertical member 01, the plurality of the concrete vibrating devices 03 are distributed in layers along the vertical direction, and at least one concrete vibrating device is disposed on each layer. In other words, for one concrete vertical member 01, any number of concrete vibrating devices 03 can be arranged at any position according to actual requirements, so as to achieve the purpose of improving the vibrating effect at a local position.
In summary, the concrete vibrating device 03 and the construction method thereof provided by the invention include: the shell 10 is embedded in the structural template in advance; a vibrator body 20, said vibrator body 20 being insertable into and extractable from said shell 10, said vibrator body 20 further having a guide 21 attached thereto; and a controller disposed outside the structural member, the controller being in wireless signal connection with the vibrator body 20. The wireless control preset vibrator is adopted, so that the concrete pouring vibration strength of the concrete vertical member 01 is enhanced, particularly the vibration strength is enhanced on the weak positions such as the bottom, the side and the like, and further the construction quality of the structure is guaranteed; in addition, the vibrator body 20 and the shell 10 adopt a detachable structure, and after vibration is finished, the vibrator body 20 can be drawn back, so that recycling is realized, and the production cost is greatly saved.
It will be apparent to those skilled in the art that various changes and modifications may be made in the invention without departing from the spirit and scope of the invention. Thus, if such modifications and variations of the present invention fall within the scope of the claims of the present invention and their equivalents, the present invention is also intended to include such modifications and variations.
Claims (8)
1. A concrete vibrating device, comprising:
the shell is embedded in the structural template;
the vibrator body can be inserted into and drawn out of the shell, and a guide device is connected to the vibrator body; and
the controller is arranged on the outer side of the structural member and is in wireless signal connection with the vibrator body.
2. The concrete tamper of claim 1, wherein said guide means is a haul wire having one end fixed to said tamper body and the other end extending outside said structural member.
3. The concrete vibrating device according to claim 1, wherein said vibrator body includes a housing, and a power unit and a control unit fixed in said housing, said control unit being wirelessly connected to said controller, said control unit controlling the start and stop of said power unit.
4. The concrete vibrating device according to claim 3, wherein said vibrator body further includes power supply means for supplying power to said control means and power means.
5. The concrete vibrating apparatus according to claim 4, wherein said power supply means employs a storage battery.
6. The concrete vibrating device according to claim 3, wherein said power unit includes a support, an electric motor, an electric shaft, and two eccentric blocks, said support being fixed to said housing, a fixed end of said electric motor being fixed to said support, said electric shaft being fixed to a movable end of said electric motor, both ends of said electric shaft being fixedly connected to said two eccentric blocks, respectively.
7. The construction method of a concrete vibrating device according to any one of claims 1 to 6, comprising the steps of:
step 1: after the concrete vertical member finishes the binding work of the reinforcing steel bars, the shell is arranged at the position of the structural reinforcing steel bars or the bracket of the structural template, and the vibrator body is inserted into the shell;
step 2: a structural member molding extending the free end of the guide to the outside of the structural member;
and step 3: pouring concrete, and after the concrete is poured to 50cm above the shell, controlling the vibrator body to start vibrating by the controller;
and 4, step 4: and after the vibrator reaches the requirement, the controller controls the vibrator body to be closed, and the vibrator body is taken out from the shell through the guide device.
8. The construction method according to claim 7, wherein a plurality of the concrete vibrating devices are arranged on the same concrete vertical member, and are distributed in layers along the vertical direction, and at least one concrete vibrating device is arranged on each layer.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010926070.5A CN111946067A (en) | 2020-09-07 | 2020-09-07 | Concrete vibrating device and construction method thereof |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010926070.5A CN111946067A (en) | 2020-09-07 | 2020-09-07 | Concrete vibrating device and construction method thereof |
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| CN111946067A true CN111946067A (en) | 2020-11-17 |
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| CN202010926070.5A Pending CN111946067A (en) | 2020-09-07 | 2020-09-07 | Concrete vibrating device and construction method thereof |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113585766A (en) * | 2021-08-31 | 2021-11-02 | 中国二十二冶集团有限公司 | Concrete vibrating device and vibrating method |
| CN115506595A (en) * | 2022-10-09 | 2022-12-23 | 上海隧道工程有限公司 | Concrete vibrating system and vibrating method thereof |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN204609315U (en) * | 2015-05-05 | 2015-09-02 | 中国铁建大桥工程局集团有限公司 | Concrete high frequency vibrating system and high frequency tamping control device |
| CN105696797A (en) * | 2016-03-01 | 2016-06-22 | 华东交通大学 | Landmine-type concrete vibration ball device |
| CN107237500A (en) * | 2017-06-26 | 2017-10-10 | 中国二十冶集团有限公司 | Concrete vibrating method |
| CN211173142U (en) * | 2019-10-30 | 2020-08-04 | 中国建筑第八工程局有限公司 | Vibrating device for special-shaped concrete member |
-
2020
- 2020-09-07 CN CN202010926070.5A patent/CN111946067A/en active Pending
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN204609315U (en) * | 2015-05-05 | 2015-09-02 | 中国铁建大桥工程局集团有限公司 | Concrete high frequency vibrating system and high frequency tamping control device |
| CN105696797A (en) * | 2016-03-01 | 2016-06-22 | 华东交通大学 | Landmine-type concrete vibration ball device |
| CN107237500A (en) * | 2017-06-26 | 2017-10-10 | 中国二十冶集团有限公司 | Concrete vibrating method |
| CN211173142U (en) * | 2019-10-30 | 2020-08-04 | 中国建筑第八工程局有限公司 | Vibrating device for special-shaped concrete member |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113585766A (en) * | 2021-08-31 | 2021-11-02 | 中国二十二冶集团有限公司 | Concrete vibrating device and vibrating method |
| CN115506595A (en) * | 2022-10-09 | 2022-12-23 | 上海隧道工程有限公司 | Concrete vibrating system and vibrating method thereof |
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Application publication date: 20201117 |