CN111937934A - Flour cake forming device - Google Patents

Flour cake forming device Download PDF

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Publication number
CN111937934A
CN111937934A CN202010895115.7A CN202010895115A CN111937934A CN 111937934 A CN111937934 A CN 111937934A CN 202010895115 A CN202010895115 A CN 202010895115A CN 111937934 A CN111937934 A CN 111937934A
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CN
China
Prior art keywords
shell
gear
fixed
movable shell
side wall
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Granted
Application number
CN202010895115.7A
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Chinese (zh)
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CN111937934B (en
Inventor
张辰
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Chenzhou Deqingxiang Food Co ltd
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Individual
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Priority to CN202010895115.7A priority Critical patent/CN111937934B/en
Publication of CN111937934A publication Critical patent/CN111937934A/en
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Publication of CN111937934B publication Critical patent/CN111937934B/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

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    • AHUMAN NECESSITIES
    • A21BAKING; EDIBLE DOUGHS
    • A21CMACHINES OR EQUIPMENT FOR MAKING OR PROCESSING DOUGHS; HANDLING BAKED ARTICLES MADE FROM DOUGH
    • A21C11/00Other machines for forming the dough into its final shape before cooking or baking
    • A21C11/10Other machines for forming the dough into its final shape before cooking or baking combined with cutting apparatus
    • AHUMAN NECESSITIES
    • A21BAKING; EDIBLE DOUGHS
    • A21CMACHINES OR EQUIPMENT FOR MAKING OR PROCESSING DOUGHS; HANDLING BAKED ARTICLES MADE FROM DOUGH
    • A21C11/00Other machines for forming the dough into its final shape before cooking or baking
    • AHUMAN NECESSITIES
    • A21BAKING; EDIBLE DOUGHS
    • A21CMACHINES OR EQUIPMENT FOR MAKING OR PROCESSING DOUGHS; HANDLING BAKED ARTICLES MADE FROM DOUGH
    • A21C9/00Other apparatus for handling dough or dough pieces
    • A21C9/08Depositing, arranging and conveying apparatus for handling pieces, e.g. sheets of dough

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  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Food Science & Technology (AREA)
  • Confectionery (AREA)

Abstract

The invention provides a flour cake forming device, which effectively solves the problems that blades in a bamboo rising noodle cake cutter are easy to damage, separation is not thorough, and a round cake is easy to deform or tear; the technical scheme for solving the problem is that the device comprises a rack, wherein an outer shell is arranged in the rack, an inner shell is arranged in the outer shell, a cross shaft is arranged in the inner shell, planetary gear trains are arranged at two ends of the cross shaft, a planet carrier can actively rotate, a connecting rod is arranged outside the planet carrier, and a press roller is arranged on the upper side of the outer shell; a first bevel gear is arranged on the cross shaft, a second bevel gear is arranged on the first bevel gear, a circular ring is arranged on the side wall of the shell, a movable shell is arranged in the circular ring, a cutting edge is arranged at one open end of the movable shell, an air cylinder is arranged in the movable shell, an air outlet hole is formed in the air cylinder, a sliding groove is formed in the side wall of the movable shell, a piston rod is arranged in the air cylinder, one end of the piston rod extends out of the air cylinder, a small gear is arranged at the other end of the air cylinder, and tooth structures meshed with the small gear are arranged on the; the movable shell is connected with the central shaft of the second bevel gear through a universal coupling.

Description

Flour cake forming device
Technical Field
The invention relates to the technical field of food processing machinery, in particular to a flour cake forming device.
Background
The bamboo-rising noodle is one of the traditional wheaten foods in Guangdong province and Guangzhou snacks, and the biggest difference between the bamboo-rising noodle and the traditional noodle in the manufacturing process is the high hardness. In recent years, various eating methods are developed on the basis of traditional bamboo rising noodles, wherein the eating methods comprise the steps of making round cakes, specifically, firstly, kneading the bamboo rising noodles, tabletting, and then, cutting the bamboo rising noodles into the round cakes by using a cutter. In the prior art, a cutter is additionally arranged on a roller, then the dough sheet is cut, and the excess material is recycled and then is tabletted again, but during specific cutting, because the moisture of the bamboo rising dough is less in the dough kneading link, the dough sheet is thicker and the hardness is higher, the resistance received by a blade during vertical cutting is very large, and the blade is seriously worn or even broken; the cutting is realized by directly inserting the cutter perpendicular to the dough sheet, so that the outer edge of the cake and the dough sheet are often connected and cannot be completely separated, and the round cake is deformed or torn particularly when the cutter has a notch.
In addition, because the cutter is annular, the periphery of the cut round cake is adhered to the cutter, so that the mould is not easy to demould, and the subsequent cake cutting is seriously influenced, and for the condition, a few methods in the prior art adopt air blowing to blow out the round cake; the circular cake is pushed out of the annular cutter by a cylinder in the middle, but the circular cake is still larger, so that the circular cake is attached to the end face of the cylinder in the process of pushing out the circular cake, and the circular cake cannot be smoothly demoulded.
Disclosure of Invention
Aiming at the situation, in order to overcome the defects of the prior art, the invention provides a dough cake forming device which effectively solves the problems that in the prior art, a blade of a bamboo rising noodle is easy to damage, a round cake cannot be completely separated from a dough sheet, the round cake cannot be smoothly separated from a cutter, and the round cake is easy to deform or tear.
The technical scheme includes that the device comprises a rack, a horizontal and rotatable cylindrical outer shell is arranged in the rack, a horizontal inner shell capable of actively rotating is arranged in the outer shell, the axis of the inner shell is positioned right above the axis of the outer shell, a transverse shaft coaxial with the inner shell is arranged in the inner shell, planetary gear trains are arranged at two ends of the transverse shaft, an outer gear ring is fixed on the inner side of the end portion of the inner shell, a sun gear is coaxially fixed with the transverse shaft, a planet carrier can actively rotate, a plurality of connecting rods are arranged on the outer side of the planet carrier, spherical hinges are arranged between the connecting rods and the planet carrier, the other end of each connecting rod is in spherical hinge with the outer shell, the planet carrier rotates to drive the outer shell to rotate at the same speed through the plurality;
a plurality of first bevel gears are fixed on the cross shaft, a plurality of second bevel gears which are uniformly distributed in the circumferential direction are meshed around the first bevel gears, a central shaft of each second bevel gear is rotationally fixed on the side wall of the inner shell, a plurality of circular rings which correspond to the second bevel gears one to one penetrate through the side wall of the outer shell, the outer circular surface of each circular ring is a spherical surface, a cylindrical movable shell which is coaxial with the circular ring and has an outward opening is arranged in each circular ring, one end of the opening of each movable shell is a cutting edge, an air cylinder which is coaxial with the movable shell is arranged in each movable shell, a plurality of air outlet holes are formed in the side wall, away from the inner shell, of each air cylinder, a sliding chute is formed in the side wall of each movable shell along the axial direction of each movable shell, a rectangular block is arranged in each sliding chute, each movable shell is fixed with the air cylinder through the rectangular block, a piston rod is arranged in each air cylinder, one; the movable shell slides back and forth on the circular ring and drives the piston rod to slide in the cylinder through the gear; the movable shell is connected with the central shaft of the corresponding second bevel gear through a universal coupling.
The bamboo lifting dough sheet cutting device is ingenious in structure, the relatively hard and thick bamboo lifting dough sheet is cut in a rotating and pressing combined mode, resistance in the vertical direction of a cutter is reduced, the cutter is prevented from being broken as much as possible, the outer edge of a round cake and the dough sheet can be completely cut and separated, adhesion is prevented, the round cake can be pushed away from the cutter after cutting is completed, the round cake can be detached by combining air blowing, continuity of the whole cutting process is powerfully guaranteed, production efficiency is improved, adaptability is strong, and popularization is facilitated.
Drawings
FIG. 1 is a front cross-sectional view of the present invention.
FIG. 2 is a schematic diagram showing the relationship among the movement traces of the outer shell, the inner shell and the knife edge.
Fig. 3 is a schematic view showing the installation of the circular plate according to the present invention.
FIG. 4 is a side cross-sectional view of a core component of the present invention.
Fig. 5 is an enlarged view of a portion a in fig. 4.
FIG. 6 is a schematic view showing the structure of a part of the present invention.
Detailed Description
The following description will explain embodiments of the present invention in further detail with reference to the accompanying drawings.
As shown in fig. 1 to 6, the invention comprises a frame 1, a horizontal and rotatable cylindrical outer shell 2 is arranged in the frame 1, a horizontal and actively rotatable inner shell 3 is arranged in the outer shell 2, the axis of the inner shell 3 is positioned right above the axis of the outer shell 2, a transverse shaft 4 coaxial with the inner shell 3 is arranged in the inner shell 3, planetary gear trains are arranged at two ends of the transverse shaft 4, a gear ring 5 is fixed at the inner side of the end part of the inner shell 3, a sun wheel 6 is coaxially fixed with the transverse shaft 4, a planet carrier can actively rotate, a plurality of connecting rods 7 are arranged at the outer side of the planet carrier, the connecting rods 7 are in spherical hinge with the planet carrier, the other end of each connecting rod 7 is in spherical hinge with the outer shell 2, the planet carrier rotates to drive the outer shell 2 to rotate at the same speed through the plurality of connecting rods 7, a;
a plurality of first bevel gears 9 are fixed on the cross shaft 4, a plurality of second bevel gears 10 which are uniformly distributed in the circumferential direction are meshed around the first bevel gears 9, the center shaft of the second bevel gears 10 is rotationally fixed on the side wall of the inner shell 3, a plurality of circular rings 11 which correspond to the second bevel gears 10 one by one penetrate through the side wall of the outer shell 2, the outer circular surface of each circular ring 11 is a spherical surface, a cylindrical movable shell 12 which is coaxial with the circular ring 11 and has an outward opening is arranged in each circular ring 11, a cutting edge is arranged at one open end of each movable shell 12, an air cylinder 13 which is coaxial with the movable shell 12 is arranged in each movable shell 12, a plurality of air outlet holes are arranged on the side wall of each air cylinder 13 far away from the inner shell 3, a sliding groove is arranged on the side wall of each movable shell 12 along the axial direction of the corresponding movable shell, a rectangular block 14 is arranged in each sliding groove, the movable shell 12 is fixed with the air cylinders 13 through the rectangular block, tooth structures meshed with the pinion 16 are arranged on the outer circular surface of the piston rod 15 and the inner side wall of the movable shell 12; the movable shell 12 slides back and forth on the circular ring 11 and drives the piston rod 15 to slide in the cylinder 13 through the gear; the movable shell 12 is connected with the central shaft of the corresponding second bevel gear 10 through a universal joint.
In order to adapt to dough sheets with different hardness and thickness and adjust the autorotation speed of the movable shell 12 in the cutting process, the left end of the transverse shaft 4 penetrates through the rack 1, the left end of the transverse shaft 4 is connected with a second motor 17, and the second motor 17 is fixed on the rack 1.
In order to install the shell 2, a hole coaxial with the right side plate of the shell 2 is arranged on the right side plate of the shell 2, a circular plate 18 coaxial with the hole is arranged in the hollow, a bearing is arranged between the circular plate 18 and the side wall of the shell 2, the circular plate 18 and the rack 1 are fixed together through a fixing rod, and the shell 2 can rotate around the circular plate 18.
In order to realize the rotation of the planet carrier, the sleeve 19 fixed with the planet carrier is sleeved on the cross shaft 4, the right end of the sleeve 19 on the right side penetrates through the circular plate 18 and is arranged outside the circular plate 18, a first gear 20 is fixed at one end of the sleeve 19 on the outer side of the circular plate 18, a second gear 21 is meshed with one side of the first gear 20, a first motor is connected to the second gear 21 and is fixed on the frame 1, and the rotation of the first motor can drive the second gear 21 to rotate.
In order to make the compression roller 8 rotate, a first chain wheel 22 is fixed on the second gear 21, the end part of the compression roller 8 is rotatably connected to the side wall of the frame 1, a second chain wheel 23 coaxial with the compression roller 8 is fixed at the right end of the compression roller 8, and the first chain wheel 22 is connected with the second chain wheel 23 through a chain.
It should be noted that, in order to install the first motor, a vertical mounting plate is arranged at the right side of the first chain wheel 22, the mounting plate and the rack 1 are fixed together through a plurality of support rods, and the first motor is fixed on the mounting plate; by adjusting the transmission ratio between the first chain wheel 22 and the second chain wheel 23, the linear speed of the outer circumferential surface of the compression roller 8 is consistent with the linear speed of the outer circumferential surface of the shell 2, and the deformation of the round cake in cutting is prevented; in order to collect the cut round cakes, a container with an upward opening is arranged in the rack 1, a conveyor belt can be arranged below the shell 2 in order to adapt to assembly line operation, the cut round cakes can be conveyed to the next procedure in time, and the second motors have self-locking functions; the outer circle surface of the circular ring 11 is spherical, and a spherical hinge mode is adopted between the circular ring 11 and the shell 2.
When the device is used, a prefabricated wrapper is fed between the press roll 8 and the outer shell 2, the first motor is started, the first motor rotates to drive the second chain wheel 23 to rotate through the first chain wheel 22, the second chain wheel 23 rotates to drive the press roll 8 to rotate, meanwhile, the first motor drives the first gear 20 to rotate through the second gear 21, the first gear 20 drives the planet carrier to rotate through the sleeve 19, the second motor 17 at the moment enables the sun wheel 6 to be fixed and not to rotate through the transverse shaft 4, the gear ring 5 rotates to drive the inner shell 3 to rotate, meanwhile, the inner shell 3 drives the outer shell 2 to synchronously rotate through the connecting rods 7, the outer shell 2 and the press roll 8 drive the two pieces to pass through, at the moment, the inner cylinder drives the second bevel gears 10 to roll around the first bevel gear 9, the central shaft of the second bevel gears 10 drives the movable shell 12 to rotate through the universal coupling, the movable shell 12 drives the circular ring 11 to rotate on the side wall of, the inner shell 3 and the outer shell 2 are eccentrically arranged, when the movable shell 12 moves from bottom to top along with the outer shell 2, the cutting edge of the movable shell 12 gradually presses the dough sheet, and finally cutting is realized by rotating and pressing.
In the above process, when the movable shell 12 moves from bottom to top along with the outer shell 2, the movable shell 12 gradually moves to the outer side of the outer shell 2 along the axial direction of the circular ring 11, the movable shell 12 drives the piston rod 15 to move to one side close to the inner shell 3 through the pinion 16, at this time, the inside of the cylinder 13 is in a negative pressure state, which is beneficial to adsorbing the cut cake on the cylinder 13 and separating from the dough sheet, when the movable shell 12 moves downwards along with the outer shell 2, the movable shell 12 gradually moves to the cavity of the outer shell 2, the end of the cylinder 13 pushes the cake away from the movable shell 12, meanwhile, the movable shell 12 drives the piston rod 15 to move to one side far away from the inner shell 3 through the pinion 16, at this time, the inside of the cylinder 13 is in a positive pressure state, and the cake can be blown away from the cylinder 13 outwards and fall on.
When the thickness or the hardness of the dough sheet change, the rotation speed of the movable shell 12 needs to be properly adjusted, so that the production needs can be better adapted, at the moment, the second motor 17 is started, the second motor 17 rotates to drive the cross shaft 4 to rotate, the cross shaft 4 rotates to drive the plurality of first bevel gears 9 to rotate, and simultaneously the cross shaft 4 also drives the sun gear 6 to rotate, so that the rotation speed of the gear ring 5 is influenced, the rotation speed of the second bevel gear 10 around the first bevel gear 9 is further influenced, and finally the rotation speed of the movable shell 12 is influenced.
The invention has the outstanding advantages and remarkable progress that:
1. according to the invention, the harder and thicker dough sheet is cut and formed in a pressing and rotating combined mode, so that the resistance in the vertical direction of the cutter can be reduced, the cutter is prevented from being broken as much as possible, the cut part can be thoroughly broken with the dough sheet, and adhesion is effectively prevented.
2. According to the invention, relative movement of the movable shell 12 and the air cylinder 13 is utilized, a round cake can be effectively adsorbed at the cutting edge part in a negative pressure state of the air cylinder 13 before cutting, after cutting, the movable shell 12 retracts inwards, so that the round cake is ejected out of the cutting edge part on the movable shell 12 by the air cylinder 13, the peripheral edge of the round cake can be effectively prevented from being adhered to the inner side wall of the movable shell 12, the air cylinder 13 is in a positive pressure state at the moment, the round cake can be blown away from the air cylinder 13 and cannot be adhered to the air cylinder 13, smooth discharging can be ensured, the continuity of the whole cutting process is powerfully ensured, and the production efficiency is favorably improved.
The bamboo lifting dough sheet cutting device is ingenious in structure, the relatively hard and thick bamboo lifting dough sheet is cut in a rotating and pressing combined mode, resistance in the vertical direction of a cutter is reduced, the cutter is prevented from being broken as much as possible, the outer edge of a round cake and the dough sheet can be completely cut and separated, adhesion is prevented, the round cake can be pushed away from the cutter after cutting is completed, the round cake can be detached by combining air blowing, continuity of the whole cutting process is powerfully guaranteed, production efficiency is improved, adaptability is strong, and popularization is facilitated.

Claims (5)

1. A dough cake forming device is characterized by comprising a rack (1), a horizontal and rotatable cylindrical outer shell (2) is arranged in the rack (1), a horizontal and actively rotatable inner shell (3) is arranged in the outer shell (2), the axis of the inner shell (3) is positioned right above the axis of the outer shell (2), a transverse shaft (4) coaxial with the inner shell (3) is arranged in the inner shell (3), planetary gear trains are arranged at two ends of the transverse shaft (4), a gear ring (5) is fixed at the inner side of the end part of the inner shell (3), a sun wheel (6) is coaxially fixed with the transverse shaft (4), a planet carrier can actively rotate, a plurality of connecting rods (7) are arranged outside the planet carrier, spherical hinges are arranged between the connecting rods (7) and the planet carrier, the other ends of the connecting rods (7) are in spherical hinges with the outer shell (2), the planet carrier rotates to drive the outer shell (2) to rotate at the same speed through the plurality of connecting rods (7), a press roller (8, the dough cover passes through between the press roller (8) and the shell (2);
a plurality of first bevel gears (9) are fixed on the cross shaft (4), a plurality of second bevel gears (10) which are uniformly distributed in the circumferential direction are meshed around the first bevel gears (9), the central shaft of each second bevel gear (10) is rotationally fixed on the side wall of the inner shell (3), a plurality of circular rings (11) which correspond to the second bevel gears (10) one by one are arranged on the side wall of the outer shell (2), the outer circular surface of each circular ring (11) is a spherical surface, a cylindrical movable shell (12) which is coaxial with the circular rings and has an outward opening is arranged in each circular ring (11), a cutting edge is arranged at one open end of each movable shell (12), a cylinder (13) which is coaxial with the movable shell (12) is arranged in each movable shell (12), a plurality of air outlet holes are formed in the side wall, far away from the inner shell (3), a sliding groove is formed in the energy side wall of each movable shell (12) along the axial direction of the corresponding movable shell, a rectangular block (14) is arranged in, a piston rod (15) is arranged in the cylinder (13), one end of the piston rod (15) close to the inner shell (3) extends out of the cylinder (13), a rotatable pinion (16) is hinged to one end of the cylinder (13) close to the inner shell (3), and tooth structures meshed with the pinion (16) are arranged on the outer circular surface of the piston rod (15) and the inner side wall of the movable shell (12); the movable shell (12) slides back and forth on the circular ring (11) and drives the piston rod (15) to slide in the cylinder (13) through the gear; the movable shell (12) is connected with the central shaft of the corresponding second bevel gear (10) through a universal joint.
2. The cake forming device according to claim 1, wherein the left end of the cross shaft (4) penetrates through the frame (1), the left end of the cross shaft (4) is connected with a second motor (17), and the second motor (17) is fixed on the frame (1).
3. The cake forming device according to claim 1, wherein the right side plate of the housing (2) is provided with a hole coaxial with the right side plate, a circular plate (18) coaxial with the hole is arranged in the hole, a bearing is arranged between the circular plate (18) and the side wall of the housing (2), the circular plate (18) and the frame (1) are fixed together through a fixing rod, and the housing (2) can rotate around the circular plate (18).
4. The cake forming device according to claim 1, wherein the cross shaft (4) is sleeved with a sleeve (19) fixed with the planet carrier, the right end of the sleeve (19) on the right side penetrates through the circular plate (18) and is arranged on the outer side of the circular plate (18), a first gear (20) is fixed on one end of the sleeve (19) on the outer side of the circular plate (18), a second gear (21) is meshed with one side of the first gear (20), a first motor is connected to the second gear (21), the first motor is fixed on the frame (1), and the rotation of the first motor can drive the second gear (21) to rotate.
5. The cake forming device according to claim 1, wherein the second gear (21) is fixed with a first chain wheel (22), the end of the compression roller (8) is rotatably connected with the side wall of the frame (1), the right end of the compression roller (8) is fixed with a second chain wheel (23) coaxial with the compression roller, and the first chain wheel (22) is connected with the second chain wheel (23) through a chain.
CN202010895115.7A 2020-08-31 2020-08-31 Flour cake forming device Expired - Fee Related CN111937934B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202010895115.7A CN111937934B (en) 2020-08-31 2020-08-31 Flour cake forming device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202010895115.7A CN111937934B (en) 2020-08-31 2020-08-31 Flour cake forming device

Publications (2)

Publication Number Publication Date
CN111937934A true CN111937934A (en) 2020-11-17
CN111937934B CN111937934B (en) 2022-06-24

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Application Number Title Priority Date Filing Date
CN202010895115.7A Expired - Fee Related CN111937934B (en) 2020-08-31 2020-08-31 Flour cake forming device

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CN (1) CN111937934B (en)

Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN202819449U (en) * 2012-09-06 2013-03-27 淮南市夏集贡圆食品有限公司 Dough-pressing machine of round meatballs
CN203388739U (en) * 2013-07-02 2014-01-15 昆明理工大学 Dumpling rapper device
CN203801588U (en) * 2014-05-07 2014-09-03 成都松川雷博机械设备有限公司 Novel stuffed food molding machine
CN107079948A (en) * 2017-03-09 2017-08-22 成都蒲江珂贤科技有限公司 A kind of wheaten food processing unit (plant) of automatic moulding
CN206462313U (en) * 2017-01-22 2017-09-05 北京稻香村食品有限责任公司 Mould for dough forming press
CN206525449U (en) * 2016-12-15 2017-09-29 福建省然利食品有限公司 It is a kind of to increase musculus cutaneus and the roll milling apparatus of cutting knife time of contact
CN207653453U (en) * 2017-12-22 2018-07-27 陆国梁 A kind of dumpling wrapper slicer rotary microtome structure

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN202819449U (en) * 2012-09-06 2013-03-27 淮南市夏集贡圆食品有限公司 Dough-pressing machine of round meatballs
CN203388739U (en) * 2013-07-02 2014-01-15 昆明理工大学 Dumpling rapper device
CN203801588U (en) * 2014-05-07 2014-09-03 成都松川雷博机械设备有限公司 Novel stuffed food molding machine
CN206525449U (en) * 2016-12-15 2017-09-29 福建省然利食品有限公司 It is a kind of to increase musculus cutaneus and the roll milling apparatus of cutting knife time of contact
CN206462313U (en) * 2017-01-22 2017-09-05 北京稻香村食品有限责任公司 Mould for dough forming press
CN107079948A (en) * 2017-03-09 2017-08-22 成都蒲江珂贤科技有限公司 A kind of wheaten food processing unit (plant) of automatic moulding
CN207653453U (en) * 2017-12-22 2018-07-27 陆国梁 A kind of dumpling wrapper slicer rotary microtome structure

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Granted publication date: 20220624