CN220674994U

CN220674994U - Biscuit processing doffer

Info

Publication number: CN220674994U
Application number: CN202321898351.XU
Authority: CN
Inventors: 郭鑫; 王月莹
Original assignee: Qiqihar Institute of Engineering
Current assignee: Qiqihar Institute of Engineering
Priority date: 2023-07-19
Filing date: 2023-07-19
Publication date: 2024-03-29
Anticipated expiration: 2033-07-19

Abstract

The utility model provides a biscuit processing blanking device which comprises a supporting shaft, a rotating unit and a pushing unit, wherein the supporting shaft is arranged on the supporting shaft; the rotating unit comprises a rotating cylinder, a pressing ring and a gear; the rotary drum is rotatably arranged on the supporting shaft, and the axis of the rotary drum is coincident with the axis of the supporting shaft; the gear is fixed on one side of the rotary drum; an annular groove is arranged on the outer wall of the rotary drum; according to the utility model, in the rotating process of the rotating drum, the plurality of pushing units on the rotating drum are respectively in sliding contact with the pushing blocks on the supporting shaft, so that biscuit blanks are pushed out of the pressing groove, the adhesion of the blanks is reduced, the frequency of cleaning a die is reduced, the downtime is reduced, the production efficiency is improved, the consistency and the integrity of each biscuit blank are ensured through the accurate positioning and stable blanking process, the product quality is improved, the die loss and the energy consumption are reduced, the production cost is reduced, the operation is simpler and more convenient, the operation technical requirements are reduced, and the operation errors are reduced.

Description

Biscuit processing doffer

Technical Field

The utility model relates to the technical field of biscuit processing equipment, in particular to a biscuit processing blanking device.

Background

In conventional cookie processing, the problem of blanking has been a significant challenge for manufacturers. In biscuit manufacture, after the raw material is processed into a blank, the blank needs to be smoothly released from the mold to ensure that a complete biscuit shape is formed. However, since biscuit raw materials generally contain a relatively high proportion of fat and sugar, the biscuit is prone to sticking to the mould surface.

The adhesion problem leads to the biscuit blanking effect not good, appears following main problems: incomplete shape: the part of the blank body adhered on the die cannot be completely separated, so that the shape of the biscuit is irregular or the part is missing, and the appearance and quality of the product are affected. Breaking the blank: when the die is forcibly removed, the blank body can be broken, so that part of the product cannot be used, and the production loss is increased. Cleaning is difficult: the adhered green body needs to be shut down frequently to clean the die, so that the complexity and time cost of production are increased, and the production efficiency is affected. Unstable production: because the blanking is unstable, the weight and shape of each biscuit are greatly changed, and the consistency and quality of the product are reduced. This problem is to be solved.

Disclosure of Invention

Aiming at the technical defects, the utility model aims to provide a biscuit processing blanking device, so that the blanking of biscuit blanks is easier, and the integrity of the biscuit blanks is ensured.

In order to achieve the above purpose, the utility model adopts the following technical scheme:

a biscuit processing blanking device comprises a supporting shaft, a rotating unit and a pushing unit; the rotating unit comprises a rotating cylinder, a material pressing ring and a gear; the rotary drum is rotatably arranged on the supporting shaft, and the axis of the rotary drum is coincident with the axis of the supporting shaft; a cavity is formed in the rotary cylinder; the gear is fixed on one side of the rotary cylinder; an annular groove is formed in the outer wall of the rotary cylinder; the material pressing ring is sleeved in the annular groove; the material pressing ring is provided with a material pressing groove; the pressing grooves are distributed in an equally-spaced circumferential array with the axis of the pressing ring as the center; the rotary drum is provided with a pushing groove corresponding to the pressing groove; the axes of the pressing trough and the pushing trough are coincident; the pushing unit comprises a pushing plate, a connecting column and a pushing rod; the pushing plate is slidably arranged in the pressing groove, and the axis of the pushing plate is coincident with the axis of the pressing groove; two ends of the connecting column are fixedly connected with the pushing plate and the pushing rod respectively; the connecting column is slidably arranged in the pushing groove; the axis of the pushing rod extends towards the axis direction of the supporting shaft; a pushing block is integrally arranged outside the supporting shaft; the section of the pushing block is fan-shaped; the outer side surface of the pushing block is in sliding contact with the pushing rod.

Preferably, an extension cylinder is integrally arranged on the side surface of the rotary cylinder; the extension cylinder is sleeved outside the support shaft; the gear is fixed on the extension cylinder.

Preferably, the gears are arranged in two, and are symmetrically arranged at two sides of the rotary cylinder.

Preferably, a plurality of annular grooves are arranged on the rotary cylinder; the annular grooves are distributed on the rotary cylinder at equal intervals along the axial direction of the rotary cylinder.

Preferably, a bearing is arranged in the rotary cylinder; the supporting shaft penetrates through the bearing, and the outer wall of the supporting shaft is fixedly connected with the inner ring of the bearing.

Compared with the prior art, the utility model has the following beneficial effects:

according to the utility model, in the rotating process of the rotating drum, the plurality of pushing units on the rotating drum are respectively in sliding contact with the pushing blocks on the supporting shaft, so that biscuit blanks are pushed out of the pressing groove, the adhesion of the blanks is reduced, the frequency of cleaning a die is reduced, the downtime is reduced, the production efficiency is improved, the consistency and the integrity of each biscuit blank are ensured through the accurate positioning and stable blanking process, the product quality is improved, the die loss and the energy consumption are reduced, the production cost is reduced, the operation is simpler and more convenient, the operation technical requirements are reduced, and the operation errors are reduced.

Drawings

The accompanying drawings, which are included to provide a further understanding of the utility model and are incorporated in and constitute a part of this specification, illustrate embodiments of the utility model and together with the description serve to explain the utility model. It is evident that the drawings in the following description are only examples, from which other drawings can be obtained by a person skilled in the art without the inventive effort.

FIG. 1 is a schematic diagram of the structure of the present utility model;

FIG. 2 is a schematic view of the internal structure of the present utility model;

FIG. 3 is a schematic view of a supporting shaft according to the present utility model;

FIG. 4 is a schematic view of a rotary drum according to the present utility model;

fig. 5 is a schematic structural diagram of a pushing unit in the present utility model.

Wherein:

1. a gear; 2. a rotary drum; 3. a pushing unit; 31. a pushing plate; 32. a pushing rod; 33. a connecting column; 4. a material pressing ring; 5. an extension tube; 6. a support shaft; 7. a pushing block; 8. an annular groove; 9. and a pushing groove.

Detailed Description

For the purpose of making the objects, technical solutions and advantages of the embodiments of the present utility model more apparent, the technical solutions in the embodiments will be clearly and completely described with reference to the accompanying drawings in the embodiments of the present utility model, and the following embodiments are used to illustrate the present utility model, but are not intended to limit the scope of the present utility model.

In the description of the present utility model, it should be noted that, unless explicitly specified and limited otherwise, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be either fixedly connected, detachably connected, or integrally connected, for example; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium. The specific meaning of the above terms in the present utility model will be understood in specific cases by those of ordinary skill in the art.

As shown in fig. 1 to 5, a biscuit processing blanking device comprises a support shaft 6, a rotating unit and a pushing unit 3; both ends of the supporting shaft 6 are fixed on biscuit processing equipment; the rotating unit comprises a rotating cylinder 2, a material pressing ring 4 and a gear 1; the rotary cylinder 2 is rotatably arranged on the support shaft 6, the axis of the rotary cylinder 2 is coincident with the axis of the support shaft 6, and the rotary cylinder 2 can perform rotary motion on the support shaft 6 by taking the axis of the support shaft 6 as the center; a cavity is arranged in the rotary cylinder 2; the gear 1 is fixed on one side of the rotary drum 2, and the gear 1 is driven to rotate by a motor on the biscuit processing equipment, so that the rotary drum 2 is driven to rotate; an annular groove 8 is arranged on the outer wall of the rotary cylinder 2; the material pressing ring 4 is sleeved in the annular groove 8; the material pressing ring 4 can be arranged into two semicircular rings according to the use requirement and connected into a whole round shape through bolts, and different material pressing rings 4 can be replaced according to different production requirements; the pressing ring 4 is provided with a pressing groove for manufacturing a biscuit blank by extrusion, and the section shape of the pressing groove is the shape of the biscuit blank; the plurality of pressing grooves are distributed in an equidistant circumferential array with the axis of the pressing ring 4 as the center, and a plurality of biscuit blanks can be pressed out by rotating the rotary drum 2 once; a pushing groove 9 corresponding to the pressing groove is arranged on the rotary drum 2; the axes of the pressing trough and the pushing trough 9 are coincident; the pushing unit 3 comprises a pushing plate 31, a connecting column 33 and a pushing rod 32; the pushing plate 31 is slidably arranged in the pressing groove, and the axis of the pushing plate 31 is coincident with the axis of the pressing groove; both ends of the connecting column 33 are fixedly connected with the pushing plate 31 and the pushing rod 32 respectively; the connecting column 33 is slidably arranged in the pushing groove 9; the axis of the pushing rod 32 extends toward the axis direction of the support shaft 6; a pushing block 7 is integrally arranged outside the supporting shaft 6; the section of the pushing block 7 is fan-shaped; the outer side surface of the pushing block 7 is in sliding contact with the pushing rod 32; the material is extruded when the rotary cylinder 2 rotates, the material is pressed into the pressing groove to form a biscuit blank, and the material pushing plate 31 is pushed to the axial direction of the rotary cylinder 2 by the material in the process of pressing the material into the pressing groove; as the rotary drum 2 continues to rotate, when the pushing rod 32 follows the rotary drum 2 to rotate to the position of the pushing block 7, the pushing rod 32 moves along the outer contour of the pushing block 7, the pushing plate 31 is moved to a direction far away from the axis of the rotary drum 2 by the pushing rod 32, and the biscuit embryo is pushed out of the pressing groove, so that the blanking of the biscuit embryo is completed; the redundant fabric on the rotary cylinder 2 can be scraped off by the existing scraping plate on the biscuit processing equipment for recycling.

Further, an extension cylinder 5 is integrally arranged on the side surface of the rotary cylinder 2; the extension cylinder 5 is sleeved outside the support shaft 6; the gear 1 is fixed on an extension cylinder 5.

Further, the gears 1 are arranged in two, are symmetrically arranged on two sides of the rotary drum 2, and drive the rotary drum 2 bilaterally, so that the rotary drum 2 rotates more stably.

Further, the annular groove 8 on the rotary cylinder 2 is provided with a plurality of annular grooves; the annular grooves 8 are distributed on the rotary cylinder 2 at equal intervals along the axial direction of the rotary cylinder 2, and a plurality of biscuit blanks can be manufactured at a time.

Further, a bearing is arranged in the rotary cylinder 2; the supporting shaft 6 penetrates through the bearing, and the outer wall of the supporting shaft 6 is fixedly connected with the inner ring of the bearing, so that the rotary drum 2 can smoothly rotate on the supporting shaft 6.

Those skilled in the art will appreciate that while some embodiments described herein include some features contained in other embodiments but not others, combinations of features of different embodiments are equally meant to be within the scope of the utility model and form different embodiments. For example, in the above embodiments, those skilled in the art can use the above embodiments in combination according to known technical solutions and technical problems to be solved by the present application.

The foregoing description is only illustrative of the preferred embodiment of the present utility model, and is not to be construed as limiting the utility model, but is to be construed as limiting the utility model to any simple modification, equivalent variation and variation of the above embodiments according to the technical matter of the present utility model without departing from the scope of the utility model.

Claims

1. The biscuit processing blanking device is characterized by comprising a supporting shaft (6), a rotating unit and a pushing unit (3); the rotating unit comprises a rotating cylinder (2), a material pressing ring (4) and a gear (1); the rotary cylinder (2) is rotatably arranged on the supporting shaft (6), and the axis of the rotary cylinder (2) is coincident with the axis of the supporting shaft (6); a cavity is formed in the rotary cylinder (2); the gear (1) is fixed on one side of the rotary cylinder (2); an annular groove (8) is formed in the outer wall of the rotary cylinder (2); the material pressing ring (4) is sleeved in the annular groove (8); a pressing groove is arranged on the pressing ring (4); the plurality of pressing grooves are distributed in an equidistant circumferential array by taking the axis of the pressing ring (4) as the center; a pushing groove (9) corresponding to the pressing groove is arranged on the rotary drum (2); the axes of the pressing trough and the pushing trough (9) are overlapped; the pushing unit (3) comprises a pushing plate (31), a connecting column (33) and a pushing rod (32); the pushing plate (31) is slidably arranged in the pressing groove, and the axis of the pushing plate (31) is coincident with the axis of the pressing groove; two ends of the connecting column (33) are fixedly connected with the pushing plate (31) and the pushing rod (32) respectively; the connecting column (33) is slidably arranged in the pushing groove (9); the axis of the pushing rod (32) extends towards the axis direction of the supporting shaft (6); a pushing block (7) is integrally arranged outside the supporting shaft (6); the section of the pushing block (7) is fan-shaped; the outer side surface of the pushing block (7) is in sliding contact with the pushing rod (32).

2. A biscuit processing blanking device according to claim 1, characterized in that the side of the rotating drum (2) is integrally provided with an extension drum (5); the extension cylinder (5) is sleeved outside the support shaft (6); the gear (1) is fixed on the extension cylinder (5).

3. A biscuit processing blanking apparatus according to claim 2, wherein the gear wheels (1) are provided in two symmetrical arrangements on either side of the rotating drum (2).

4. A biscuit processing blanking device according to claim 1, characterized in that the annular groove (8) on the rotating drum (2) is provided with a plurality of grooves; the annular grooves (8) are distributed on the rotary cylinder (2) at equal intervals along the axial direction of the rotary cylinder (2).

5. A biscuit processing blanking device according to claim 1, characterized in that bearings are provided in the rotating drum (2); the supporting shaft (6) penetrates through the bearing, and the outer wall of the supporting shaft (6) is fixedly connected with the inner ring of the bearing.