CN111922700B - Manual assembly machine for automobile seat angle adjuster assembly line and assembly method - Google Patents
Manual assembly machine for automobile seat angle adjuster assembly line and assembly method Download PDFInfo
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- CN111922700B CN111922700B CN202010716737.9A CN202010716737A CN111922700B CN 111922700 B CN111922700 B CN 111922700B CN 202010716737 A CN202010716737 A CN 202010716737A CN 111922700 B CN111922700 B CN 111922700B
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- fluted disc
- assembling
- volute spring
- fat liquoring
- oiling
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P21/00—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
- B23P21/004—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control the units passing two or more work-stations whilst being composed
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60N—SEATS SPECIALLY ADAPTED FOR VEHICLES; VEHICLE PASSENGER ACCOMMODATION NOT OTHERWISE PROVIDED FOR
- B60N2/00—Seats specially adapted for vehicles; Arrangement or mounting of seats in vehicles
- B60N2/02—Seats specially adapted for vehicles; Arrangement or mounting of seats in vehicles the seat or part thereof being movable, e.g. adjustable
- B60N2/22—Seats specially adapted for vehicles; Arrangement or mounting of seats in vehicles the seat or part thereof being movable, e.g. adjustable the back-rest being adjustable
- B60N2/235—Seats specially adapted for vehicles; Arrangement or mounting of seats in vehicles the seat or part thereof being movable, e.g. adjustable the back-rest being adjustable by gear-pawl type mechanisms
Abstract
The invention relates to an assembling method of a manual assembling machine for an automobile seat angle adjuster assembling line, and belongs to the field of automobile manufacturing. The oiling device is matched with the volute spring assembly assembling device, the volute spring assembly assembling device is matched with the fluted disc assembling device, and the structure is characterized in that: the oiling limiting mechanism and the oiling guide mechanism are both installed on the oiling mechanism, the volute spring component separating mechanism is installed on the volute spring component lifting mechanism, the volute spring component pre-tightening mechanism is installed on the volute spring component separating mechanism, the volute spring component base is installed at the bottom of the volute spring component lifting mechanism, the sliding chute board component base is located below the volute spring component pre-tightening mechanism, the volute spring component limiting buffer is installed on the volute spring component lifting mechanism, the fluted disc assembling and pressing mechanism is matched with the fluted disc assembling and unlocking mechanism, the fluted disc assembling base is located below the fluted disc assembling and pressing mechanism, and the fluted disc assembling and buffering limiter is installed on the fluted disc assembling and pressing mechanism.
Description
Technical Field
The invention relates to an assembling method of a manual assembling machine for an automobile seat angle adjuster assembling line, and belongs to the field of automobile manufacturing.
Background
With the rapid development of socioeconomic performance in China, the automobile industry is getting larger and larger, and the automobile seat is an important part directly related to drivers and passengers in automobiles. The comfort level of the automobile seat is a key factor in the design process of the automobile seat, wherein the adjustment of the angle of the seat back is an important factor, and the adjustment of the angle of the seat back is realized by a seat angle adjuster. The angle adjuster mainly comprises a sliding groove plate, a wrapping ring, a fluted disc, a volute spring assembly and the like, wherein in the prior art, the oiling work of the sliding groove plate, the wrapping ring and the fluted disc requires manual operation, the installation of the volute spring assembly also requires manual operation, the manual operation cost is high, the work efficiency is low, and the product quality is difficult to guarantee.
In view of the above, patent document No. 201610672011.3 discloses an automobile seat recliner assembling machine which lacks a corresponding oil coating process and has difficulty in ensuring product quality.
Disclosure of Invention
The invention aims to overcome the defects in the prior art and provide the assembling method of the manual assembling machine for the automobile seat angle adjuster assembling line, which has reasonable structural design.
The technical scheme adopted by the invention for solving the problems is as follows: this a manual assembly machine for car seat angle modulation ware assembly line, including oiling station, spiral spring subassembly assembly quality and fluted disc assembly quality, oiling station and the cooperation of spiral spring subassembly assembly quality, the cooperation of spiral spring subassembly assembly quality and fluted disc assembly quality, its structural feature lies in: the oiling device comprises an oiling mechanism, an oiling limiting mechanism and an oiling guiding mechanism, wherein the oiling limiting mechanism and the oiling guiding mechanism are arranged on the oiling mechanism, the volute spring assembly assembling device comprises a volute spring assembly lifting mechanism, a volute spring assembly separating mechanism, a volute spring assembly pre-tightening mechanism, a volute spring assembly base, a sliding chute plate assembly base and a volute spring assembly limiting buffer, the volute spring assembly separating mechanism is arranged on the volute spring assembly lifting mechanism, the volute spring assembly pre-tightening mechanism is arranged on the volute spring assembly separating mechanism, the volute spring assembly base is arranged at the bottom of the volute spring assembly lifting mechanism, the sliding chute plate assembly base is located below the volute spring assembly pre-tightening mechanism, the volute spring assembly limiting buffer is arranged on the volute spring assembly lifting mechanism, and the fluted disc assembling device comprises a fluted disc assembling and compressing mechanism, a fluted disc assembling and unlocking mechanism, The assembly device comprises a fluted disc assembly base and a fluted disc assembly buffer limiter, wherein the fluted disc assembly pressing mechanism is matched with a fluted disc assembly unlocking mechanism, the fluted disc assembly base is located below the fluted disc assembly pressing mechanism, and the fluted disc assembly buffer limiter is installed on the fluted disc assembly pressing mechanism.
Further, fat liquoring mechanism includes fat liquoring frock, fat liquoring shower nozzle, fat liquoring support, fat liquoring base and fat liquoring cylinder, fat liquoring frock fixed mounting is on the fat liquoring support, fat liquoring base slidable mounting is on the fat liquoring support, the fat liquoring shower nozzle is installed on the fat liquoring base, the fat liquoring base is connected with the fat liquoring cylinder.
Further, fat liquoring stop gear is including fat liquoring spacing head and the spacing seat of fat liquoring, the spacing head of fat liquoring is installed on the fat liquoring base, the spacing seat of fat liquoring is installed on the fat liquoring support, fat liquoring spacing head and the cooperation of the spacing seat of fat liquoring.
Furthermore, fat liquoring guiding mechanism includes fat liquoring guide bar and fat liquoring uide bushing, the fat liquoring guide bar is installed on the fat liquoring support, the fat liquoring uide bushing is installed on the fat liquoring base, the fat liquoring uide bushing suit is on the fat liquoring guide bar.
Furthermore, the volute spring assembly lifting mechanism comprises a volute spring assembly lifting support, a volute spring assembly lifting bottom plate, a volute spring assembly lifting slide rail and a volute spring assembly lifting slide block, the volute spring assembly lifting slide rail is installed on the volute spring assembly lifting support, the volute spring assembly lifting slide block is connected with the volute spring assembly lifting bottom plate, and the volute spring assembly lifting slide block is installed on the volute spring assembly lifting slide rail.
Furthermore, the volute spring component separation mechanism comprises a volute spring component separation top plate, a volute spring component separation air cylinder, a volute spring component separation guide rod and a volute spring component separation guide sleeve, the volute spring component separation air cylinder is installed on a volute spring component lifting bottom plate, the volute spring component separation top plate is connected with the volute spring component separation air cylinder, the volute spring component separation guide rod is installed on the volute spring component lifting bottom plate, the volute spring component separation guide sleeve is installed on the volute spring component separation top plate, and the volute spring component separation guide sleeve is sleeved on the volute spring component separation guide rod.
Furthermore, the volute spring component pre-tightening mechanism comprises a volute spring component pre-tightening motor and a volute spring component pre-tightening rotating shaft, the volute spring component pre-tightening motor is installed on the volute spring component separation top plate, and the volute spring component pre-tightening rotating shaft is connected with the volute spring component pre-tightening motor.
Further, fluted disc equipment hold-down mechanism includes that the fluted disc equipment compresses tightly the support, the fluted disc equipment compresses tightly the slide, the fluted disc equipment compresses tightly the pressure head, the fluted disc equipment compresses tightly the cylinder, the fluted disc equipment compresses tightly slide rail and fluted disc equipment and compresses tightly the slider, the fluted disc equipment compresses tightly the slide and installs on the fluted disc equipment compresses tightly the slider, the fluted disc equipment compresses tightly the slider and installs on the fluted disc equipment compresses tightly the slide, the fluted disc equipment compresses tightly the pressure head and installs on the fluted disc equipment compresses tightly the slide, the fluted disc equipment compresses tightly the cylinder and is connected with the fluted disc equipment compresses tightly the slide.
Further, fluted disc equipment release mechanism includes fluted disc equipment unblock support, fluted disc equipment unblock motor, fluted disc equipment unblock axle, fluted disc equipment unblock rotation axis, fluted disc equipment unblock rotary shaft seat and fluted disc equipment unblock torque sensor the fluted disc equipment unblock motor is installed on fluted disc equipment unblock support, fluted disc equipment unblock torque sensor's both ends respectively are connected with a shaft coupling, and a shaft coupling is connected with fluted disc equipment unblock motor, and another shaft coupling is connected with fluted disc equipment unblock rotation axis, fluted disc equipment unblock axle is connected with fluted disc equipment unblock rotation axis, fluted disc equipment unblock rotation axis is installed on fluted disc equipment unblock rotary shaft seat, fluted disc equipment unblock axle is located the below that the fluted disc equipment compressed tightly the pressure head.
Furthermore, the manual assembly machine further comprises a detection device for detecting the assembled angle adjuster to ensure that the assembled angle adjuster is a qualified angle adjuster, and a transfer device for moving the qualified angle adjuster.
Compared with the prior art, the invention has the following advantages: this oiling station is when the fat liquoring, through fat liquoring cylinder drive fat liquoring base make spout plate fat liquoring shower nozzle, the package encloses fat liquoring shower nozzle and fluted disc fat liquoring shower nozzle respectively with arrange spout plate fat liquoring frock in, the spout plate on package encloses fat liquoring frock and the fluted disc fat liquoring frock, package circle and fluted disc mutually support, the nozzle opening through constant delivery pump control fat liquoring shower nozzle goes out oil, the realization is to spout plate, package circle and the even fat liquoring of fluted disc, need not manual operation, the input of human cost has been reduced, and the work efficiency is improved.
This volute spring subassembly assembly quality is when assembling volute spring subassembly and spout board subassembly, arrange spout board subassembly in on the spout board subassembly base, volute spring subassembly suit is in volute spring subassembly pretension pivot, and fix it through bulb jackscrew, pretension motor drive volute spring subassembly pretension pivot pretension to volute spring subassembly, through the sliding of volute spring subassembly lift cylinder drive volute spring subassembly lifting bottom plate on volute spring subassembly lifting support, make volute spring subassembly pretension pivot insert spout board subassembly, through the removal of volute spring subassembly separation cylinder drive volute spring subassembly separation roof, make volute spring subassembly and the separation of volute spring subassembly pretension pivot, and then will realize the equipment of volute spring subassembly and spout board subassembly, the input of human cost has been reduced, assembly efficiency has also been improved simultaneously.
This fluted disc assembly device is when assembling fluted disc and spout board subassembly, earlier drive the rotation of fluted disc equipment unblock rotation axis through fluted disc equipment unblock motor, and then drive the unblock rotation of fluted disc equipment and realize the unblock to spout board subassembly, detect its moment of torsion through fluted disc equipment unblock torque sensor simultaneously, arrange the fluted disc in on the spout board subassembly, it compresses tightly the slide to drive the fluted disc equipment through fluted disc equipment compress tightly the cylinder, make the fluted disc equipment compress tightly the pressure head with fluted disc and spout board subassembly pressfitting, assemble the input of reducible human cost through the device, the packaging efficiency is improved, also can detect its moment of torsion simultaneously, and then product quality has been guaranteed.
Drawings
Fig. 1 is a schematic perspective view of a hand-operated assembling machine according to an embodiment of the present invention.
Fig. 2 is a partial structural schematic view of the manual assembling machine according to the embodiment of the present invention.
Fig. 3 is a schematic perspective view of an oiling device for a chute plate according to an embodiment of the invention.
FIG. 4 is a schematic perspective view of an oiling device for a packing ring and a fluted disc according to an embodiment of the present invention.
FIG. 5 is a schematic top view of an oiling device for a packing and a toothed disc according to an embodiment of the present invention.
Fig. 6 is a schematic view of the sectional structure I-I in fig. 5.
Fig. 7 is a schematic perspective view of a scroll spring assembly mounting apparatus according to an embodiment of the present invention.
Fig. 8 is a front view schematically showing the structure of the spiral spring assembly mounting apparatus according to the embodiment of the present invention.
Fig. 9 is a schematic view of the sectional structure II-II in fig. 8.
Fig. 10 is a schematic perspective view of a fluted disc assembling device according to an embodiment of the present invention.
FIG. 11 is a schematic top view of a fluted disc assembling apparatus according to an embodiment of the present invention.
Fig. 12 is a schematic view of the sectional structure III-III in fig. 11.
In the figure: an oiling device A1, a volute spring assembly assembling device A2, a fluted disc assembling device A3, a transfer device A4, a detection device A5,
An oiling mechanism A11, an oiling limit mechanism A12, an oiling guide mechanism A13,
An oiling tool A111, an oiling nozzle A112, an oiling bracket A113, an oiling base A114, an oiling cylinder A115,
An oiling limit head A121, an oiling limit seat A122,
An oiling guide rod A131, an oiling guide sleeve A132,
A volute spring component lifting mechanism A21, a volute spring component separating mechanism A22, a volute spring component pre-tightening mechanism A23, a volute spring component base A24, a sliding groove plate component base A25, a volute spring component limiting buffer A26,
A scroll spring assembly lifting bracket A211, a scroll spring assembly lifting bottom plate A212, a scroll spring assembly lifting slide rail A213, a scroll spring assembly lifting slide block A214, a scroll spring assembly lifting cylinder A215,
A volute spring component separation top plate A221, a volute spring component separation cylinder A222, a volute spring component separation guide rod A223, a volute spring component separation guide sleeve A224,
A volute spring component pre-tightening motor A231, a volute spring component pre-tightening rotating shaft A232,
A fluted disc assembling and pressing mechanism A31, a fluted disc assembling and unlocking mechanism A32, a fluted disc assembling base A33, a fluted disc assembling buffer limiter A34,
A fluted disc assembling and pressing bracket A311, a fluted disc assembling and pressing slide seat A312, a fluted disc assembling and pressing pressure head A313, a fluted disc assembling and pressing air cylinder A314, a fluted disc assembling and pressing slide rail A315, a fluted disc assembling and pressing slide block A316,
The device comprises a fluted disc assembling and unlocking support A321, a fluted disc assembling and unlocking motor A322, a fluted disc assembling and unlocking shaft A323, a fluted disc assembling and unlocking rotating shaft A324, a fluted disc assembling and unlocking rotating shaft seat A325 and a fluted disc assembling and unlocking torque sensor A326.
Detailed Description
The present invention will be described in further detail below by way of examples with reference to the accompanying drawings, which are illustrative of the present invention and are not to be construed as limiting the present invention.
Examples are given.
Referring to fig. 1 to 12, it should be understood that the structures, ratios, sizes, and the like shown in the drawings attached to the present specification are only used for matching the disclosure of the present specification, so as to be understood and read by those skilled in the art, and are not used to limit the conditions that the present invention can be implemented, so that the present invention has no technical significance, and any structural modification, ratio relationship change, or size adjustment should still fall within the scope of the present invention without affecting the function and the achievable purpose of the present invention. In the present specification, the terms "upper", "lower", "left", "right", "middle" and "one" are used for clarity of description, and are not used to limit the scope of the present invention, and the relative relationship between the terms and the relative positions may be changed or adjusted without substantial technical changes.
The manual assembling machine for the automobile seat angle adjuster assembling line in the embodiment comprises an oil coating device A1, a worm spring assembly assembling device A2, a fluted disc assembling device A3, a detection device A5 used for detecting the assembled angle adjuster to ensure that the assembled angle adjuster is a qualified angle adjuster, and a transferring device A4 used for moving the qualified angle adjuster, wherein the oil coating device A1 is matched with the worm spring assembly assembling device A2, and the worm spring assembly assembling device A2 is matched with the fluted disc assembling device A3.
The oiling device A1 in the embodiment comprises an oiling mechanism A11, an oiling limiting mechanism A12 and an oiling guide mechanism A13, wherein the oiling limiting mechanism A12 and the oiling guide mechanism A13 are both installed on an oiling mechanism A11, and the oiling limiting mechanism A12 has a buffering function.
The oiling mechanism A11 in this embodiment includes oiling frock A111, oiling shower nozzle A112, fat liquoring support A113, fat liquoring base A114 and fat liquoring cylinder A115, oiling frock A111 fixed mounting is on fat liquoring support A113, fat liquoring base A114 slidable mounting is on fat liquoring support A113, fat liquoring shower nozzle A112 is installed on fat liquoring base A114, fat liquoring base A114 is connected with fat liquoring cylinder A115, fat liquoring frock A111 is located the below of fat liquoring shower nozzle A112, fat liquoring frock A111 is installed in the lower part of fat liquoring support A113, fat liquoring cylinder A115 is installed on the upper portion of fat liquoring support A113, be provided with the fat liquoring orifice on the fat liquoring shower nozzle A112.
The fat liquoring stop gear A12 in this embodiment includes fat liquoring spacing head A121 and fat liquoring spacing A122, and fat liquoring spacing head A121 is installed on fat liquoring base A114, and fat liquoring spacing A122 is installed on fat liquoring support A113, and fat liquoring spacing head A121 cooperates with fat liquoring spacing A122.
The oiling guide mechanism A13 in this embodiment includes oiling guide bar A131 and oiling guide sleeve A132, oiling guide bar A131 is installed on oiling support A113, oiling guide sleeve A132 is installed on oiling base A114, and oiling guide sleeve A132 is sleeved on oiling guide bar A131.
The fat liquoring frock A111 and the quantity of fat liquoring shower nozzle A112 in this embodiment are three, and three fat liquoring frock A111 is spout board fat liquoring frock, package circle fat liquoring frock and fluted disc fat liquoring frock respectively, and three fat liquoring shower nozzle A112 is spout board fat liquoring shower nozzle, package circle fat liquoring shower nozzle and fluted disc fat liquoring shower nozzle respectively, and spout board fat liquoring frock, package circle fat liquoring frock and fluted disc fat liquoring frock are located spout board fat liquoring shower nozzle, package circle fat liquoring shower nozzle and fluted disc fat liquoring shower nozzle's below respectively.
In this embodiment, the oil coating tool for the wrapping ring and the oil coating tool for the fluted disc are installed on the same oil coating support A113, the oil coating tool for the sliding groove plate is installed on the other oil coating support A113, the oil coating nozzle for the wrapping ring and the oil coating nozzle for the fluted disc are installed on the same oil coating base A114, and the oil coating nozzle for the sliding groove plate is installed on the other oil coating base A114.
The volute spring assembly assembling device A2 in the embodiment comprises a volute spring assembly lifting mechanism A21, a volute spring assembly separating mechanism A22, a volute spring assembly pre-tightening mechanism A23, a volute spring assembly base A24, a sliding groove plate assembly base A25 and a volute spring assembly limiting buffer A26, wherein the volute spring assembly separating mechanism A22 is installed on the volute spring assembly lifting mechanism A21, and the volute spring assembly pre-tightening mechanism A23 is installed on the volute spring assembly separating mechanism A22.
The volute spring assembly lifting mechanism a21 in this embodiment includes a volute spring assembly lifting support a211, a volute spring assembly lifting bottom plate a212, a volute spring assembly lifting slide rail a213, and a volute spring assembly lifting slide block a214, and the volute spring assembly separating mechanism a22 includes a volute spring assembly separating top plate a221, a volute spring assembly separating cylinder a222, a volute spring assembly separating guide rod a223, and a volute spring assembly separating guide sleeve a224, and the volute spring assembly pre-tightening mechanism a23 includes a volute spring assembly pre-tightening motor a231 and a volute spring assembly pre-tightening rotating shaft a 232.
In this embodiment, a scroll spring assembly lifting base plate a212 is slidably mounted on a scroll spring assembly lifting support a211, a scroll spring assembly separating cylinder a222 is mounted on the scroll spring assembly lifting base plate a212, a scroll spring assembly separating top plate a221 is connected with the scroll spring assembly separating cylinder a222, and a scroll spring assembly pre-tightening motor a231 is mounted on the scroll spring assembly separating top plate a 221.
The volute spring component pre-tightening rotating shaft A232 in the embodiment is connected with the volute spring component pre-tightening motor A231, the volute spring component pre-tightening motor A231 is connected with the volute spring component pre-tightening rotating shaft A232 through a coupler, the end portion of the volute spring component pre-tightening rotating shaft A232 is arranged in a polygonal structure, the volute spring component pre-tightening rotating shaft A232 is sleeved with a shaft sleeve, and the shaft sleeve is installed on a volute spring component base A24.
In this embodiment, the volute spring assembly base a24 is installed at the bottom of the volute spring assembly lifting bottom plate a212, the volute spring assembly pre-tightening rotating shaft a232 penetrates through the volute spring assembly base a24, the volute spring assembly base a24 is provided with a ball head top wire for fixing the volute spring assembly, the sliding groove plate assembly base a25 is located below the volute spring assembly pre-tightening rotating shaft a232, the volute spring assembly limiting buffer a26 is installed on the volute spring assembly lifting support a211, and the volute spring assembly limiting buffer a26 is matched with the volute spring assembly lifting bottom plate a 212.
The scroll spring assembly lifting slide rail a213 in this embodiment is mounted on the scroll spring assembly lifting bracket a211, the scroll spring assembly lifting slide a214 is connected to the scroll spring assembly lifting base plate a212, and the scroll spring assembly lifting slide a214 is mounted on the scroll spring assembly lifting slide rail a 213.
In this embodiment, a scroll spring assembly separating guide a223 is mounted on the scroll spring assembly lifting bottom plate a212, a scroll spring assembly separating guide a224 is mounted on the scroll spring assembly separating top plate a221, and the scroll spring assembly separating guide a224 is fitted over the scroll spring assembly separating guide a 223.
The fluted disc assembling device A3 in this embodiment includes a fluted disc assembling and pressing mechanism a31, a fluted disc assembling and unlocking mechanism a32, a fluted disc assembling base a33 and a fluted disc assembling and buffering stopper a34, and the fluted disc assembling and pressing mechanism a31 is matched with the fluted disc assembling and unlocking mechanism a 32.
The fluted disc assembling and pressing mechanism a31 in this embodiment includes a fluted disc assembling and pressing support a311, a fluted disc assembling and pressing slide a312, a fluted disc assembling and pressing pressure head a313, a fluted disc assembling and pressing cylinder a314, a fluted disc assembling and pressing slide rail a315, and a fluted disc assembling and pressing slide a316, and the fluted disc assembling and unlocking mechanism a32 includes a fluted disc assembling and unlocking support a321, a fluted disc assembling and unlocking motor a322, a fluted disc assembling and unlocking shaft a323, a fluted disc assembling and unlocking rotating shaft a324, a fluted disc assembling and unlocking rotating shaft base a325, and a fluted disc assembling and unlocking torque sensor a 326.
In this embodiment, the pressing slider a312 is mounted on the pressing support a311, the pressing head a313 is mounted on the pressing slider a312, the pressing cylinder a314 is connected to the pressing slider a312, the buffer stopper a34 is mounted on the pressing support a311, and the buffer stopper a34 is engaged with the pressing slider a 312.
In this embodiment, the gear disc assembling and unlocking motor a322 is installed on the gear disc assembling and unlocking support a321, the gear disc assembling and unlocking support a321 is located below the gear disc assembling base a33, the gear disc assembling and unlocking motor a322 is connected with the gear disc assembling and unlocking shaft a323, the gear disc assembling and unlocking shaft a323 is located below the gear disc assembling and pressing pressure head a313, the gear disc assembling base a33 is located below the gear disc assembling and pressing pressure head a313, and the gear disc assembling and unlocking shaft a323 penetrates through the gear disc assembling base a 33.
In this embodiment, the toothed disc assembling and pressing slide rail a315 is mounted on the toothed disc assembling and pressing bracket a311, the toothed disc assembling and pressing slide seat a312 is mounted on the toothed disc assembling and pressing slide block a316, and the toothed disc assembling and pressing slide block a316 is mounted on the toothed disc assembling and pressing slide rail a 315.
In this embodiment, the gear disc assembly unlocking shaft a323 is connected to the gear disc assembly unlocking rotating shaft a324, the gear disc assembly unlocking rotating shaft a324 is installed on the gear disc assembly unlocking rotating shaft base a325, two ends of the gear disc assembly unlocking torque sensor a326 are respectively connected to a coupler, one coupler is connected to the gear disc assembly unlocking motor a322, the other coupler is connected to the gear disc assembly unlocking rotating shaft a324, and the gear disc assembly unlocking rotating shaft a324 is installed on the gear disc assembly unlocking rotating shaft base a325 through a bearing.
Specifically, when the manual assembly machine is used for assembling the angle adjuster, the oiling device A1 is used for oiling the sliding groove plate, the wrapping ring and the fluted disc, the volute spring assembly device A2 and the fluted disc assembly device A3 are used for assembling the volute spring assembly and the fluted disc respectively, the assembled angle adjuster is detected through the detection device A5, and the angle adjuster is moved to the next process through the moving device A4.
This oiling station A1 is when the fat liquoring, through fat liquoring cylinder A115 drive fat liquoring base A114 make spout plate fat liquoring shower nozzle, package circle fat liquoring shower nozzle and fluted disc fat liquoring shower nozzle respectively with arrange spout plate fat liquoring frock in, package encloses the spout plate on fat liquoring frock and the fluted disc fat liquoring frock, package circle and fluted disc mutually support, spout hole through constant delivery pump control fat liquoring shower nozzle A112 on produces oil, the realization is to the spout plate, package circle and the even fat liquoring of fluted disc, need not manual operation, the input that has reduced human cost has improved work efficiency.
This volute spring subassembly assembly quality A2 is when assembling volute spring subassembly and spout board subassembly, arrange spout board subassembly in on spout board subassembly base A25, volute spring subassembly suit is on volute spring subassembly pretension pivot A232, and fix it through the bulb jackscrew, pretension motor A231 drive volute spring subassembly pretension pivot A232 pretensions the volute spring subassembly, through the sliding of volute spring subassembly lift cylinder A215 drive volute spring subassembly lifting bottom plate A212 on volute spring subassembly lift support A211, make volute spring subassembly pretension pivot A232 insert in the spout board subassembly, through the removal of volute spring subassembly separation cylinder A222 drive volute spring subassembly separation roof A221, make volute spring subassembly and volute spring subassembly pretension pivot A232 break away from, and then will realize the equipment of volute spring subassembly and spout board subassembly, the input of human cost has been reduced, and assembly efficiency has also been improved simultaneously.
This fluted disc assembly quality A3 is when assembling fluted disc and spout board subassembly, earlier drive fluted disc equipment unblock motor A322 through the fluted disc equipment and drive fluted disc equipment unblock rotation axis A324 and rotate, and then drive fluted disc equipment unblock axle A323 and rotate the unblock of realization to spout board subassembly, detect its moment of torsion through fluted disc equipment unblock torque sensor A326 simultaneously, arrange the fluted disc in on the spout board subassembly, it compresses tightly slide A312 to drive the fluted disc equipment through fluted disc equipment pressure cylinder A314, make fluted disc equipment pressure head A313 compress tightly fluted disc and spout board subassembly pressfitting, assemble the input of reducible human cost through the device, the packaging efficiency has been improved, also can detect its moment of torsion simultaneously, and then guaranteed product quality.
The manual assembly machine is characterized in that manual placement is needed when parts of a product are placed, the parts are automatically completed when the assembly machine is used for assembling, accordingly, the personnel investment can be reduced, automatic production is achieved during assembly, the investment of manpower and material resources is reduced, and the productivity is guaranteed.
In addition, it should be noted that the specific embodiments described in the present specification may be different in the components, the shapes of the components, the names of the components, and the like, and the above description is only an illustration of the structure of the present invention. Equivalent or simple changes in the structure, characteristics and principles of the invention are included in the protection scope of the patent. Various modifications, additions and substitutions for the specific embodiments described may be made by those skilled in the art without departing from the scope of the invention as defined in the accompanying claims.
Claims (9)
1. An assembling method of a manual assembling machine for an automobile seat angle adjuster assembling line comprises an oil coating device (A1), a worm spring assembly assembling device (A2), a fluted disc assembling device (A3), a detecting device (A5) for detecting an assembled angle adjuster to ensure that the assembled angle adjuster is a qualified angle adjuster, and a transferring device (A4) for moving the qualified angle adjuster, wherein the oil coating device (A1) is matched with the worm spring assembly assembling device (A2), and the worm spring assembly assembling device (A2) is matched with the fluted disc assembling device (A3), and is characterized in that: the oiling device (A1) comprises an oiling mechanism (A11), an oiling limiting mechanism (A12) and an oiling guiding mechanism (A13), the oiling limiting mechanism (A12) and the oiling guiding mechanism (A13) are both arranged on the oiling mechanism (A11), the volute spring assembly assembling device (A2) comprises a volute spring assembly lifting mechanism (A21), a volute spring assembly separating mechanism (A22), a volute spring assembly pre-tightening mechanism (A23), a volute spring assembly base (A4642), a sliding groove plate assembly base (A25) and a spring volute assembly limiting buffer (A26), the volute spring assembly separating mechanism (A22) is arranged on the volute spring assembly lifting mechanism (A21), the volute spring assembly pre-tightening mechanism (A23) is arranged on the volute spring assembly separating mechanism (A22), the volute spring assembly base (A24) is arranged at the bottom of the volute spring assembly lifting mechanism (A395), and the volute spring assembly pre-tightening mechanism (A4623) is positioned below the volute spring assembly lifting mechanism (A5857324), the worm spring assembly limiting buffer (A26) is installed on a worm spring assembly lifting mechanism (A21), the fluted disc assembling device (A3) comprises a fluted disc assembling and pressing mechanism (A31), a fluted disc assembling and unlocking mechanism (A32), a fluted disc assembling base (A33) and a fluted disc assembling and buffering limiting stopper (A34), the fluted disc assembling and pressing mechanism (A31) is matched with the fluted disc assembling and unlocking mechanism (A32), the fluted disc assembling base (A33) is located below the fluted disc assembling and pressing mechanism (A31), and the fluted disc assembling and buffering limiting stopper (A34) is installed on the fluted disc assembling and pressing mechanism (A31);
the oiling mechanism (A11) comprises an oiling tool (A111), an oiling spray head (A112), an oiling support (A113), an oiling base (A114) and an oiling cylinder (A115), wherein the oiling tool (A111) is fixedly installed on the oiling support (A113), the oiling base (A114) is slidably installed on the oiling support (A113), the oiling spray head (A112) is installed on the oiling base (A114), and the oiling base (A114) is connected with the oiling cylinder (A115);
the volute spring assembly lifting mechanism (A21) comprises a volute spring assembly lifting support (A211), a volute spring assembly lifting bottom plate (A212), a volute spring assembly lifting slide rail (A213) and a volute spring assembly lifting slide block (A214), the volute spring assembly lifting slide rail (A213) is installed on the volute spring assembly lifting support (A211), the volute spring assembly lifting slide block (A214) is connected with the volute spring assembly lifting bottom plate (A212), and the volute spring assembly lifting slide block (A214) is installed on the volute spring assembly lifting slide rail (A213);
the fluted disc assembling and pressing mechanism (A31) comprises a fluted disc assembling and pressing support (A311), a fluted disc assembling and pressing sliding seat (A312), a fluted disc assembling and pressing pressure head (A313), a fluted disc assembling and pressing cylinder (A314), a fluted disc assembling and pressing sliding rail (A315) and a fluted disc assembling and pressing sliding block (A316), wherein the fluted disc assembling and pressing sliding rail (A315) is installed on the fluted disc assembling and pressing support (A311), the fluted disc assembling and pressing sliding seat (A312) is installed on the fluted disc assembling and pressing sliding block (A316), the fluted disc assembling and pressing sliding block (A316) is installed on the fluted disc assembling and pressing sliding rail (A315), the fluted disc assembling and pressing pressure head (A313) is installed on the fluted disc assembling and pressing sliding seat (A312), and the fluted disc assembling and pressing cylinder (A314) is connected with the fluted disc assembling and pressing sliding seat (A312);
the assembly method comprises the following steps: firstly, the sliding groove plate, the wrapping ring and the fluted disc are oiled by an oiling device (A1), the volute spring assembly and the fluted disc are assembled by a volute spring assembly assembling device (A2) and a fluted disc assembling device (A3), the assembled angle adjuster is detected by a detection device (A5), and the angle adjuster is moved to the next process by a moving and carrying device (A4).
2. The assembling method of the manual assembling machine for the assembling line of the seat recliner of the automobile according to claim 1, wherein: fat liquoring stop gear (A12) is including fat liquoring limit head (A121) and fat liquoring limit seat (A122), fat liquoring limit head (A121) is installed on fat liquoring base (A114), fat liquoring limit seat (A122) is installed on fat liquoring support (A113), fat liquoring limit head (A121) and the cooperation of fat liquoring limit seat (A122).
3. The assembling method of the manual assembling machine for the assembling line of the seat recliner of the automobile according to claim 2, wherein: fat liquoring guiding mechanism (A13) is including fat liquoring guide bar (A131) and fat liquoring uide bushing (A132), fat liquoring guide bar (A131) is installed on fat liquoring support (A113), fat liquoring uide bushing (A132) is installed on fat liquoring base (A114), fat liquoring uide bushing (A132) suit is on fat liquoring guide bar (A131).
4. The assembling method of the manual assembling machine for the assembling line of the seat recliner of the automobile according to claim 1, wherein: the volute spring component separating mechanism (A22) comprises a volute spring component separating top plate (A221), a volute spring component separating cylinder (A222), a volute spring component separating guide rod (A223) and a volute spring component separating guide sleeve (A224), the volute spring component separating cylinder (A222) is installed on a volute spring component lifting bottom plate (A212), the volute spring component separating top plate (A221) is connected with the volute spring component separating cylinder (A222), the volute spring component separating guide rod (A223) is installed on the volute spring component lifting bottom plate (A212), the volute spring component separating guide sleeve (A224) is installed on the volute spring component separating top plate (A221), and the volute spring component separating guide sleeve (A224) is sleeved on the volute spring component separating guide rod (A223).
5. The assembling method of the manual assembling machine for the assembling line of the seat recliner of the automobile according to claim 4, wherein: the volute spring component pre-tightening mechanism (A23) comprises a volute spring component pre-tightening motor (A231) and a volute spring component pre-tightening rotating shaft (A232), the volute spring component pre-tightening motor (A231) is installed on a volute spring component separation top plate (A221), and the volute spring component pre-tightening rotating shaft (A232) is connected with the volute spring component pre-tightening motor (A231).
6. The assembling method of the manual assembling machine for the assembling line of the seat recliner of the automobile according to claim 1, wherein: the fluted disc assembling and unlocking mechanism (A32) comprises a fluted disc assembling and unlocking support (A321), a fluted disc assembling and unlocking motor (A322), a fluted disc assembling and unlocking shaft (A323), a fluted disc assembling and unlocking rotating shaft (A324), a fluted disc assembling and unlocking rotating shaft seat (A325) and a fluted disc assembling and unlocking torque sensor (A326), the fluted disc assembling and unlocking motor (A322) is arranged on the fluted disc assembling and unlocking support (A321), two ends of the fluted disc assembling and unlocking torque sensor (A326) are respectively connected with a coupler, one coupler is connected with the fluted disc assembling and unlocking motor (A322), the other coupler is connected with the fluted disc assembling and unlocking rotating shaft (A324), the fluted disc assembling and unlocking shaft (A323) is connected with the fluted disc assembling and unlocking rotating shaft (A324), the fluted disc assembling and unlocking rotating shaft (A324) is arranged on the fluted disc assembling and unlocking rotating shaft seat (A325), the fluted disc assembling and unlocking shaft (A323) is positioned below the fluted disc assembling and pressing pressure head (A313).
7. The assembling method of the manual assembling machine for the assembling line of the seat recliner of the automobile according to claim 1, wherein: this oiling station (A1) is when the fat liquoring, through fat liquoring cylinder (A115) drive fat liquoring base (A114) make spout plate fat liquoring shower nozzle, the package encloses fat liquoring shower nozzle and fluted disc fat liquoring shower nozzle respectively with arrange spout plate fat liquoring frock in, the spout plate on package encloses fat liquoring frock and the fluted disc fat liquoring frock, package encloses and the fluted disc is mutually supported, spout hole through quantitative pump control fat liquoring shower nozzle (A112) goes out oil, the realization is to the spout plate, package encloses and the even fat liquoring of fluted disc.
8. The assembling method of the manual assembling machine for the assembling line of the seat recliner of the automobile according to claim 5, wherein: this volute spring subassembly assembly quality (A2) is when assembling volute spring subassembly and spout board subassembly, arrange spout board subassembly in spout board subassembly base (A25), volute spring subassembly suit is on volute spring subassembly pretension pivot (A232), and fix it through the bulb jackscrew, drive volute spring subassembly pretension pivot (A232) through volute spring subassembly pretension motor (A231) and carry out the pretension to the volute spring subassembly, drive volute spring subassembly lifting bottom plate (A212) through volute spring subassembly lift cylinder (A215) and slide on volute spring subassembly lift support (A211), make volute spring subassembly pretension pivot (A232) insert in the spout board subassembly, drive volute spring subassembly separation roof (A221) through volute spring subassembly separation cylinder (A222) and remove, make volute spring subassembly and volute spring subassembly pretension pivot (A232) break away from, and then will realize the equipment of volute spring subassembly and spout board subassembly.
9. The assembling method of the manual assembling machine for the assembling line of the seat recliner of the automobile according to claim 6, wherein: this fluted disc assembly device (A3) is when assembling fluted disc and spout board subassembly, earlier drive the rotation of fluted disc equipment unblock rotation axis (A324) through fluted disc equipment unblock motor (A322), and then drive the rotation of fluted disc equipment unblock axle (A323) and realize the unblock to spout board subassembly, detect its moment of torsion through fluted disc equipment unblock torque sensor (A326) simultaneously, arrange the fluted disc in spout board subassembly on, compress tightly cylinder (A314) through the fluted disc equipment and drive the fluted disc equipment and compress tightly slide (A312), make the fluted disc equipment compress tightly pressure head (A313) with fluted disc and spout board subassembly pressfitting.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010716737.9A CN111922700B (en) | 2020-07-23 | 2020-07-23 | Manual assembly machine for automobile seat angle adjuster assembly line and assembly method |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010716737.9A CN111922700B (en) | 2020-07-23 | 2020-07-23 | Manual assembly machine for automobile seat angle adjuster assembly line and assembly method |
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| Publication Number | Publication Date |
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| CN111922700A CN111922700A (en) | 2020-11-13 |
| CN111922700B true CN111922700B (en) | 2022-04-22 |
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| JP3308095B2 (en) * | 1993-04-15 | 2002-07-29 | マツダ株式会社 | Method of mounting vehicle sheet on vehicle and robot hand for gripping vehicle sheet |
| JPH08207841A (en) * | 1995-01-31 | 1996-08-13 | Tachi S Co Ltd | Automatic seat assembling apparatus |
| DE102009052512A1 (en) * | 2009-11-11 | 2011-05-12 | Johnson Controls Gmbh | Tilt adjuster for vehicles |
| CN203918407U (en) * | 2014-06-04 | 2014-11-05 | 三峡大学 | A kind of recliner torsion spring spring arrangement that falls |
| CN105345466B (en) * | 2015-12-16 | 2018-01-19 | 芜湖瑞泰汽车零部件有限公司 | Seat assembling line and assembly method |
| CN205904661U (en) * | 2016-07-26 | 2017-01-25 | 上海力柯机电科技有限公司 | Wind spring assembly quality in seat angle modulation ware subassembly |
| CN106078203B (en) * | 2016-08-15 | 2018-08-07 | 江苏力乐汽车部件股份有限公司 | A kind of angle regulating device for seat of vehicle assembly machine |
| CN207668833U (en) * | 2018-01-03 | 2018-07-31 | 苏州托克斯冲压设备有限公司 | A kind of assembly device of recliner scrollwork spring |
| CN208945501U (en) * | 2018-04-09 | 2019-06-07 | 长春一汽富维安道拓汽车金属零部件有限公司 | A kind of assembly detection system of backrest angle adjustor |
| CN108638921B (en) * | 2018-06-11 | 2024-01-16 | 安道拓鱼复(重庆)汽车部件有限公司 | Automatic assembling equipment for seat slide rail pawl |
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