CN210938047U - Automatic assembly device of tap - Google Patents
Automatic assembly device of tap Download PDFInfo
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- CN210938047U CN210938047U CN201921726370.8U CN201921726370U CN210938047U CN 210938047 U CN210938047 U CN 210938047U CN 201921726370 U CN201921726370 U CN 201921726370U CN 210938047 U CN210938047 U CN 210938047U
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- valve seat
- guide
- hose
- automatic
- sleeve
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Abstract
The utility model provides an automatic assembly quality of tap, move including the automatic supplied materials separating mechanism of hose, direction and carry mechanism, hose guide sleeve mechanism, rotatory locking mechanism, leading body tool subassembly, pre-installation disk seat location move and carry mechanism, jacking assembly devices and disk seat locking mechanism. The technical scheme provided by the utility model realizes the procedures of automatic feeding, separation and transfer of parts, automatic installation of the valve seat, automatic rotation and locking of the hose under the quantitative torsion force, and the like, and improves the positioning precision of the product, the stability of the product assembly result and the production beat of the product; meanwhile, the number of operators is reduced, the labor intensity of the operators is reduced, and the development of the automation industry is promoted.
Description
Technical Field
The utility model belongs to nonstandard automation equipment field, in particular to automatic assembly device of tap.
Background
In tap manufacturing enterprises, the assembly of tap parts can all involve processes such as part material loading, separation, move and carry, part installation, rotation locking, and these works are all accomplished by manpower basically, consume a large amount of manpower and materials, still have simultaneously that efficiency is uneven, the process is easy to be omitted, product information traces back complicacy, the manual management cost is high, personnel mobility is big problem. In order to solve the technical problem, no related equipment or device exists in the market at present, so that in the prior art, the processes of loading, separating, transferring, mounting parts, rotating and locking and the like of the parts of the water faucet mainly depend on a manual mode.
In the existing bathroom industry, a novel faucet is novel in structure, and the shape and the appearance of the novel faucet are bright in front, so that the clamping and positioning of the surface of a special-shaped workpiece represented by the faucet is always a difficult problem of an automation equipment enterprise.
SUMMERY OF THE UTILITY MODEL
The utility model provides an automatic assembly device of tap can realize part automatic feeding separation, move and carry, and disk seat automatic installation has alleviateed operating personnel's intensity of labour.
The technical scheme of the utility model is realized like this:
an automatic faucet assembling device comprises an automatic hose feeding and separating mechanism, a guiding and transferring mechanism, a hose guiding sleeve mechanism, a rotary locking mechanism, a faucet body jig assembly, a preassembled valve seat positioning and transferring mechanism, a jacking and assembling mechanism and a valve seat locking mechanism, wherein the hose feeding and separating mechanism is arranged on the hose guiding sleeve mechanism;
the faucet body jig assembly, the valve seat locking mechanism and the hose guide sleeve mechanism are all arranged on a first support frame of the rack; the valve seat locking mechanism is arranged on one side of the faucet body jig assembly, and the hose guide sleeve mechanism is arranged behind the faucet body jig assembly; the rack above the faucet body jig assembly is provided with the guide transfer mechanism, and the rotary locking mechanism is arranged above the guide transfer mechanism; the side wall of the rack between the guide transfer mechanism and the first support frame is provided with the automatic hose feeding and separating mechanism; a pre-installed valve seat positioning and transferring mechanism is arranged at the bottom of the first support frame, and a jacking assembly mechanism is arranged below the pre-installed valve seat positioning and transferring mechanism;
the automatic feeding and separating mechanism for the hose comprises a hose, a guide frame and a material stopper; the hose and the material stopper are arranged on the guide frame;
the guide shifting mechanism comprises a first X-axis guide mechanism, a first Y-axis guide mechanism and a rotary grabbing shifting mechanism; the first Y-axis guide mechanism is provided with the first X-axis guide mechanism, and the first X-axis guide mechanism is provided with the rotary grabbing and transferring mechanism matched with the first X-axis guide mechanism.
Preferably, the faucet body jig assembly comprises a faucet body, a jig, a second X-axis guide mechanism, a second Y-axis guide mechanism and a buffering and limiting mechanism; the faucet body is arranged on the jig; the jig is arranged on the second X-axis guide mechanism and is driven by the first air cylinder; and a second X-axis guide mechanism is arranged on the second Y-axis guide mechanism and driven by a second cylinder.
Preferably, the pre-installed valve seat positioning and transferring mechanism comprises a pre-installed valve seat, a valve seat feeding mechanism and a valve seat transferring mechanism; the pre-installed valve seat is provided with a valve seat feeding position, a jacking assembly placing position and the valve seat feeding mechanism; the valve seat loading mechanism is provided with the valve seat transferring mechanism, and the valve seat transferring mechanism can move to pre-install a valve seat; the jacking assembly mechanism is arranged below the pre-installed valve seat; the faucet body is matched with the pre-installed valve seat.
Preferably, the locking mechanism comprises a second bracket fixed on the first bracket, and a locking component is arranged at the top of the second bracket.
Preferably, the hose guide sleeve mechanism comprises a guide sleeve lifting mechanism, a fixed guide sleeve, a guide opening and closing cylinder and a movable guide sleeve; the movable end of the guide sleeve lifting mechanism is fixed with the fixed guide sleeve, one side of the fixed guide sleeve is provided with the guide opening and closing cylinder, and the movable end of the guide opening and closing cylinder is fixed with a movable guide sleeve matched with the fixed guide sleeve.
Preferably, the rotary locking mechanism comprises a motor, a first rotating shaft is arranged at the output end of the motor, a first bearing and a second bearing are arranged on the periphery of the first rotating shaft, and the first bearing is arranged above the second bearing; a sealing sleeve is arranged on the periphery of the second bearing; the length of the seal sleeve is shorter than that of the second bearing; a plurality of joints are arranged on the second bearing below the sealing sleeve; and the bottom of the second bearing is connected with a clamping jaw cylinder.
The utility model provides an automatic assembling device for a faucet, which has the following advantages that the technical proposal provided by the utility model realizes the procedures of automatic feeding, separation and load-carrying of parts, automatic installation of valve seats, automatic rotation and locking of hoses under the quantitative torsion force, and the like, and improves the positioning precision of products, the stability of the product assembling result and the production beat of the products; meanwhile, the number of operators is reduced, the labor intensity of the operators is reduced, and the development of the automation industry is promoted.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without creative efforts.
Fig. 1 is a schematic structural view of an automatic faucet assembling device provided by the present invention;
FIG. 2 is a schematic view of the faucet body fixture assembly shown in FIG. 1;
FIG. 3 is a schematic structural view of the pre-installed valve seat positioning and transferring mechanism and the jacking mechanism in FIG. 1;
FIG. 4 is a schematic structural view of the pre-installed valve seat positioning and transferring mechanism of FIG. 1;
FIG. 5 is a schematic structural view of the valve seat latching mechanism of FIG. 1;
FIG. 6 is a schematic structural view of the automatic feeding and separating mechanism of the hose of FIG. 1;
fig. 7 is a schematic structural view of the guide transfer mechanism in fig. 1;
FIG. 8 is a schematic structural view of the rotary locking mechanism of FIG. 1;
FIG. 9 is a schematic structural view of the rotary locking mechanism of FIG. 1;
fig. 10 is a schematic view of the hose guide sleeve mechanism of fig. 1.
In the figure:
1. a faucet body fixture assembly; 2. a valve seat positioning and transferring mechanism is preassembled; 3. a jacking assembly mechanism; 4. a valve seat locking mechanism; 5. the hose automatic feeding and separating mechanism; 6. a guide transfer mechanism; 7. rotating the locking mechanism; 8. a hose guide sleeve mechanism; a1, a jig; a2, a second X-axis guide mechanism; a3, a second Y-axis guide mechanism; a4, a buffer limiting mechanism; b1, a valve seat feeding mechanism; b2, a valve seat transfer mechanism; c1, valve seat material loading level; c2, jacking assembly placement; d1, a second scaffold; d2, a locking assembly; e1, hoses; e2, a guide frame; e3, a stock stop; f1, a first X-axis guide mechanism; f2, a first Y-axis guide mechanism; f3, a rotary grabbing and transferring mechanism; g1, a motor; g2, a clamping jaw cylinder; g3, a rotating shaft; g4, first bearing; g5, second bearing; g6, sealing sleeve; g7, linker; g8, O-shaped ring; h1, a guide sleeve lifting mechanism; h2, fixed guide sleeve; h3, a guide opening and closing cylinder; h4, movable guide sleeve.
Detailed Description
The present invention is further described in detail below with reference to the drawings so that those skilled in the art can implement the invention with reference to the description.
As shown in fig. 1, 6 and 7, an automatic faucet assembling device comprises an automatic hose feeding and separating mechanism 5, a guiding and transferring mechanism 6, a hose guiding sleeve mechanism 8, a rotating and locking mechanism 7, a faucet body jig assembly 1, a pre-installed valve seat positioning and transferring mechanism 2, a jacking and assembling mechanism 3 and a valve seat locking mechanism 4;
the faucet body jig assembly 1, the valve seat locking mechanism 4 and the hose guide sleeve mechanism 8 are all arranged on a first support frame of the rack; a valve seat locking mechanism 4 is arranged on one side of the tap body jig assembly 1, and a hose guide sleeve mechanism 8 is arranged behind the valve seat locking mechanism; a guide transfer mechanism 6 is arranged on the rack above the tap body jig assembly 1, and a rotary locking mechanism 7 is arranged above the guide transfer mechanism 6; a hose automatic incoming material separating mechanism 5 is arranged on the side wall of the rack between the guide transfer mechanism 6 and the first support frame; the bottom of the first support frame is provided with a pre-installed valve seat positioning and transferring mechanism 2, and a jacking assembly mechanism 3 is arranged below the pre-installed valve seat positioning and transferring mechanism 2;
the automatic hose feeding and separating mechanism 5 comprises a hose E1, a guide frame E2 and a stopper E3; a hose E1 and a stopper E3 are arranged on the guide frame E2;
the guide transfer mechanism 6 comprises a first X-axis guide mechanism F1, a first Y-axis guide mechanism F2 and a rotary grabbing transfer mechanism F3; the first Y-axis guide mechanism F2 is provided with a first X-axis guide mechanism F1, and the first X-axis guide mechanism F1 is provided with a rotary grabbing and transferring mechanism F3 engaged therewith.
The automatic faucet assembling device has the working principle that after an operator manually places a faucet body on a faucet body jig assembly 1, a valve seat positioning and transferring mechanism 2 is preassembled to the station, the faucet body is jacked and pressed in by a bottom jacking assembling mechanism 3, and a valve seat is locked by a valve seat locking mechanism 4; the hose E1 in the automatic feeding and separating mechanism 5 of the hose is moved to the position corresponding to the rotary locking mechanism 7 through the guide transfer mechanism 6 and is clamped by the rotary locking mechanism 7, the hose guide sleeve mechanism 8 guides the end part of the hose E1 to the inlet of the hose guide sleeve mechanism 8 and is inserted into the faucet body, and the hose is locked by the rotary locking mechanism 7.
The hose E1 is moved to the position of the material stopper E3 through the guide frame E2 to wait for the rotary grabbing and transferring mechanism F3 to take materials, the first X-axis guide mechanism F1 and the first Y-axis guide mechanism F2 move the rotary grabbing and transferring mechanism F3 to the position of the material stopper E3 to take materials, then the hose E1 is moved to the position corresponding to the rotary locking mechanism 7 to wait for the rotary locking mechanism 7 to take materials.
Further, referring to fig. 2, the faucet body jig assembly 1 includes a faucet body, a jig a1, a second X-axis guide mechanism a2, a second Y-axis guide mechanism A3, and a buffering and limiting mechanism a 4; the tap body is arranged on the jig A1; a jig A1 is arranged on the second X-axis guide mechanism A2 and is driven by the first air cylinder; the second Y-axis guide A3 is provided with a second X-axis guide a2 and is driven by a second cylinder. An operator places the faucet body in a fixture A1, the first air cylinder drives the second X-axis guide mechanism A2 and the second air cylinder drives the second Y-axis guide mechanism A3 to be automatically positioned to a reference position, and the buffering limiting mechanism A4 is used for buffering and limiting. The arrangement ensures the positioning accuracy and safety and reliability.
More specifically, referring to fig. 3 to 4, the pre-installed valve seat positioning and transferring mechanism 2 comprises a pre-installed valve seat, a valve seat feeding mechanism B1 and a valve seat transferring mechanism B2; the pre-installed valve seat is provided with a valve seat feeding position C1, a jacking assembly placing position C2 and a valve seat feeding mechanism B1; the valve seat feeding mechanism B1 is provided with a valve seat transfer mechanism B2, and the valve seat transfer mechanism B2 can move to pre-load the valve seat; a jacking assembly mechanism 3 is arranged below the pre-installed valve seat; the tap body is matched with the pre-installed valve seat. The valve seat preassembly is moved to a valve seat transfer mechanism B2 grabbing position through a module by a valve seat feeding position C1, the valve seat transfer mechanism B2 moves the preassembly valve seat to a jacking assembly placing position C2, at the moment, the jacking assembly mechanism 3 automatically realizes the valve seat assembly to the faucet body, and the valve seat locking mechanism 4 completes the valve seat locking action.
Referring to fig. 5, the valve seat locking mechanism 4 comprises a second bracket D1 fixed on the first bracket, and a locking assembly D2 is arranged on the top of the second bracket D1, so that a pre-assembled valve seat can be assembled on the tap body.
Referring to fig. 8 to 9, the rotary locking mechanism 7 includes a motor G1, a first rotating shaft G3 is provided at an output end of the motor G1, a first bearing G4 and a second bearing G5 are provided at a periphery of the first rotating shaft G3, a first bearing G4 is provided above the second bearing G5, and a sealing sleeve G6 is provided at a periphery of the second bearing G5; the length of the gland G6 is shorter than the length of the second bearing G5; a plurality of joints G7 are arranged on a second bearing G5 below the sealing sleeve G6; and a clamping jaw air cylinder G2 is connected to the bottom of the second bearing G5. The clamping jaw air cylinder G2 is connected to an external air path through an air path between the rotating shaft G3 and the sealing sleeve G6 to realize the grabbing of the hose E1; the motor G1 drives the pivot G3 rotatory, and pivot G3 drives clamping jaw cylinder G2 rotatory, realizes the rotatory locking function of installation of hose E1. The mechanism is compact and skillfully realizes the function that the clamping jaw air cylinder G2 does not rotate while the hose E1 is installed and rotationally locked.
In addition, referring to fig. 10, the hose guide sleeve mechanism 8 includes a guide sleeve lifting mechanism H1, a fixed guide sleeve H2, a guide opening and closing cylinder H3, and a movable guide sleeve H4; the movable end of the guide sleeve lifting mechanism H1 is fixed with a fixed guide sleeve H2, one side of the fixed guide sleeve H2 is provided with a guide opening and closing cylinder H3, and the movable end of the guide opening and closing cylinder H3 is fixed with a movable guide sleeve H4 matched with the fixed guide sleeve H2. It should be noted that, after the hose E1 is gripped by the jaw cylinder G2 and before the hose E1 is locked by the rotation locking mechanism 7, the guide sleeve lifting mechanism H1 adjusts the hose E1 to a proper position according to the position of the faucet body, the guide opening and closing cylinder H3 operates to open the movable guide sleeve H4, the rotation locking mechanism 7 descends, and the movable guide sleeve H4 is closed, at this time, the hose E1 is accurately installed at a proper position of the faucet body along the guide sleeve mechanism 8.
The above description is only a preferred embodiment of the present invention, and should not be taken as limiting the invention, and any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (6)
1. An automatic faucet assembling device is characterized by comprising an automatic hose feeding and separating mechanism, a guiding and transferring mechanism, a hose guiding sleeve mechanism, a rotary locking mechanism, a faucet body jig assembly, a pre-installed valve seat positioning and transferring mechanism, a jacking and assembling mechanism and a valve seat locking mechanism;
the faucet body jig assembly, the valve seat locking mechanism and the hose guide sleeve mechanism are all arranged on a first support frame of the rack; the valve seat locking mechanism is arranged on one side of the faucet body jig assembly, and the hose guide sleeve mechanism is arranged behind the faucet body jig assembly; the rack above the faucet body jig assembly is provided with the guide transfer mechanism, and the rotary locking mechanism is arranged above the guide transfer mechanism; the side wall of the rack between the guide transfer mechanism and the first support frame is provided with the automatic hose feeding and separating mechanism; the bottom of the first support frame is provided with the pre-installed valve seat positioning and transferring mechanism, and the jacking assembly mechanism is arranged below the pre-installed valve seat positioning and transferring mechanism;
the automatic feeding and separating mechanism for the hose comprises a hose, a guide frame and a material stopper; the hose and the material stopper are arranged on the guide frame;
the guide shifting mechanism comprises a first X-axis guide mechanism, a first Y-axis guide mechanism and a rotary grabbing shifting mechanism; the first Y-axis guide mechanism is provided with the first X-axis guide mechanism, and the first X-axis guide mechanism is provided with the rotary grabbing and transferring mechanism matched with the first X-axis guide mechanism.
2. The automatic faucet assembling device according to claim 1, wherein the faucet body jig assembly comprises a faucet body, a jig, a second X-axis guide mechanism, a second Y-axis guide mechanism and a buffer limiting mechanism; the faucet body is arranged on the jig; the jig is arranged on the second X-axis guide mechanism and is driven by the first air cylinder; the second Y-axis guide mechanism is provided with the second X-axis guide mechanism and is driven by a second cylinder.
3. The automatic faucet assembling device according to claim 2, wherein the pre-installed valve seat positioning and transferring mechanism comprises a pre-installed valve seat, a valve seat feeding mechanism and a valve seat transferring mechanism; the pre-installed valve seat is provided with a valve seat feeding position, a jacking assembly placing position and the valve seat feeding mechanism; the valve seat loading mechanism is provided with the valve seat transfer mechanism, and the valve seat transfer mechanism can move the pre-installed valve seat; the jacking assembly mechanism is arranged below the pre-installed valve seat; the faucet body is matched with the pre-installed valve seat.
4. The automated faucet assembly device of claim 1, wherein the valve seat locking mechanism comprises a second bracket fixed on the first bracket, and a locking component is arranged on the top of the second bracket.
5. The automatic faucet assembling device according to claim 1, wherein the hose guide sleeve mechanism comprises a guide sleeve lifting mechanism, a fixed guide sleeve, a guide opening and closing cylinder and a movable guide sleeve; the movable end of the guide sleeve lifting mechanism is fixed with the fixed guide sleeve, one side of the fixed guide sleeve is provided with the guide opening and closing cylinder, and the movable end of the guide opening and closing cylinder is fixed with the movable guide sleeve matched with the fixed guide sleeve.
6. The automatic faucet assembling device according to claim 1, wherein the rotary locking mechanism comprises a motor, an output end of the motor is provided with a first rotating shaft, a first bearing and a second bearing are arranged on the periphery of the first rotating shaft, and the first bearing is arranged above the second bearing; a sealing sleeve is arranged on the periphery of the second bearing; the length of the seal sleeve is shorter than that of the second bearing; a plurality of joints are arranged on the second bearing below the sealing sleeve; and the bottom of the second bearing is connected with a clamping jaw cylinder.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921726370.8U CN210938047U (en) | 2019-10-15 | 2019-10-15 | Automatic assembly device of tap |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921726370.8U CN210938047U (en) | 2019-10-15 | 2019-10-15 | Automatic assembly device of tap |
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| Publication Number | Publication Date |
|---|---|
| CN210938047U true CN210938047U (en) | 2020-07-07 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201921726370.8U Active CN210938047U (en) | 2019-10-15 | 2019-10-15 | Automatic assembly device of tap |
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|---|---|
| CN (1) | CN210938047U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114193153A (en) * | 2021-12-20 | 2022-03-18 | 苏州朗坤自动化设备股份有限公司 | Tap water level joint equipment |
-
2019
- 2019-10-15 CN CN201921726370.8U patent/CN210938047U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114193153A (en) * | 2021-12-20 | 2022-03-18 | 苏州朗坤自动化设备股份有限公司 | Tap water level joint equipment |
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