[ summary of the invention ]
Accordingly, there is a need for a diaphragm forming process with high yield.
A diaphragm forming process comprises the following steps:
carrying out primary molding on the film, and forming a first annular groove with a folding ring imitating structure on the film to obtain a semi-finished vibrating diaphragm; and
and carrying out secondary molding on the support ring and the semi-finished product of the vibrating diaphragm, molding and fixing the periphery of the support ring and the periphery of the first annular groove together, and molding the first annular groove into a folded ring, thereby obtaining the vibrating diaphragm.
A diaphragm forming process comprises the following steps:
carrying out primary molding on the film, and forming a first annular groove of a folding ring imitating structure on the film to obtain a first vibrating diaphragm semi-finished product;
carrying out secondary molding on the support ring and the first diaphragm semi-finished product, and molding and fixing the top surface of the support ring and the periphery of the first annular groove together to obtain a second diaphragm semi-finished product; and
and forming the second diaphragm semi-finished product for the third time, forming and fixing the outer side surface of the support ring and the periphery of the first annular groove together, and forming patterns on the first annular groove, so that the first annular groove is formed into a folded ring, and the diaphragm is obtained.
The vibrating diaphragm forming process includes forming the first annular groove in the structure of the folding ring on the vibrating diaphragm, forming and fixing the support ring and the first annular groove together, and forming the first annular groove into the folding ring. Compared with the traditional diaphragm one-time forming process, the diaphragm forming process has the advantages that the first annular groove of the imitated corrugated rim structure is formed in advance, so that enough diaphragm materials of the corrugated rim part can be reserved, and the problems that the corrugated rim size (the inner diameter and the outer diameter of the corrugated rim, the corrugated rim height, the thickness of the diaphragm and the like) is poor in consistency, the diaphragm structure is inconsistent with the design and the like due to one-time forming are greatly solved.
The folding ring of the diaphragm manufactured by the diaphragm forming process has reduced internal stress and deformation, the consistency of the inner diameter and the outer diameter of the folding ring, the height of the folding ring and the thickness is obviously improved, and the performance of the diaphragm is stable, so that the yield of diaphragm forming is improved.
[ detailed description ] embodiments
The invention is further described with reference to the following figures and embodiments.
The diaphragm forming process of one embodiment shown in fig. 1 and fig. 2 includes the following steps:
s110, performing primary molding on the film 110, and forming a first annular groove 112 with a zigzag ring structure on the film 110 to obtain a diaphragm semi-finished product 130.
Referring to fig. 2, specifically, the first molding operation of the film 110 includes: providing a film stretching plate 120 provided with a cavity 122, laying the film 110 on the film stretching plate 120, and then carrying out primary molding on the film 110 so that the first annular groove 112 is formed in the area of the film 110 in the cavity 122.
Preferably, the first molding can be gas explosion integral molding, compression molding or other molding processes.
With reference to the drawings, in this embodiment, S110 further includes: a second annular groove 114 is formed in the membrane 110 surrounding the first annular groove 112.
Referring to the figures, in the diaphragm 150, the support ring 140 is fixed with the second annular groove 114.
By reserving enough film material in the area of the film 110 in the cavity 122, a series of problems such as boundary, thickness and the like caused by stretching of the film 110 can be avoided in the subsequent forming process of the support ring 140.
And S120, performing secondary molding on the support ring 140 and the diaphragm semi-finished product 130, molding and fixing the support ring 140 and the periphery of the first annular groove 112 together, and molding the first annular groove 112 into a folded ring 152, thereby obtaining the diaphragm 150.
With reference to fig. 2, in the present embodiment, the periphery of the first annular groove 112 includes a second annular groove 114 and a region enclosed between the first annular groove 112 and the second annular groove 114. In other embodiments, the second annular groove 114 may not be present.
Referring to fig. 2, in the present embodiment, the operations of forming and fixing the support ring 140 and the outer periphery of the first annular groove 112 are as follows: the top and outer sides 142, 144 of the support ring 140 are formed and secured to the periphery of the first annular groove 112, while forming a pattern 154 in the first annular groove 112.
Specifically, the top surface 142 of the support ring 140 is secured to the area enclosed between the first annular groove 112 and the second annular groove 114, and the outer side surface 144 of the support ring 140 is secured to the second annular groove 114.
Preferably, the support ring 140 is glued to the periphery of the first annular groove 112.
Preferably, the second molding process may be gas explosion integral molding, compression molding or other molding processes.
Generally, the material of the film 110 may be PEEK, TPU, or other polymer composite film material.
The support ring 140 may be a steel ring or a ring made of other materials, as long as the support function of the support ring 140 can be achieved, and the support ring 140 can be glued and fixed to the periphery of the first annular groove 112 with a suitable glue.
In the diaphragm forming process, a first annular groove 112 with a zigzag ring structure is formed on the film 110, and then the support ring 140 and the periphery of the first annular groove 112 are formed and fixed together, and the first annular groove 112 is formed into a zigzag ring 152. Compared with the traditional diaphragm one-time forming process, the diaphragm forming process has the advantages that the first annular groove 112 imitating the corrugated rim structure is formed in advance, so that enough diaphragm materials of the corrugated rim part can be reserved, and the problems that the corrugated rim size (the inner diameter and the outer diameter of the corrugated rim, the corrugated rim height, the thickness of the diaphragm and the like) is poor in consistency, the diaphragm structure is not matched with the design and the like caused by one-time forming are greatly solved.
The folding rings 152 of the diaphragm 150 manufactured by the diaphragm molding process have reduced internal stress and deformation, the consistency of the inner and outer diameters of the folding rings 152, the height of the folding rings 152 and the thickness is obviously improved, and the performance of the diaphragm 150 is stable, so that the molding yield of the diaphragm 150 is improved.
Another embodiment of the diaphragm forming process shown in fig. 3 and 4 includes the following steps:
s210, performing primary molding on the film 210, and forming a first annular groove 212 with a zigzag ring structure on the film 210 to obtain a diaphragm semi-finished product 230.
Referring to fig. 2, in detail, the first molding operation of the film 210 is as follows: providing a film stretching plate 220 provided with a cavity 222, laying the film 210 on the film stretching plate 220, and then carrying out primary molding on the film 210 so that the first annular groove 212 is formed in the area of the film 210 in the cavity 222.
Preferably, the first molding can be gas explosion integral molding, compression molding or other molding processes.
With reference to the drawings, in this embodiment, S210 further includes: a second annular groove 214 is formed on the film 210 surrounding the first annular groove 212.
Referring to the figures, in the diaphragm 260, the support ring 240 is fixed with the second annular groove 214.
By reserving enough film material in the area of the film 210 in the cavity 222, a series of problems such as boundary, thickness and the like caused by stretching of the film 210 can be avoided in the subsequent forming process of the support ring 240.
And S220, carrying out secondary molding on the support ring 240 and the diaphragm semi-finished product 230, and molding and fixing the top surface 242 of the support ring 240 and the periphery of the first annular groove 212 together to obtain a second diaphragm semi-finished product 250.
Referring to fig. 4, in the present embodiment, the outer periphery of the first annular groove 212 includes the second annular groove 214 and the region enclosed between the first annular groove 212 and the second annular groove 214. In other embodiments, the second annular groove 214 may not be present.
Specifically, the top surface 242 of the support ring 240 is secured to the area enclosed between the first and second annular grooves 212, 214.
Preferably, the top surface 242 of the support ring 240 is glued to the area enclosed between the first annular groove 212 and the second annular groove 214.
Preferably, the second molding process may be gas explosion integral molding, compression molding or other molding processes.
And S230, carrying out third molding on the second diaphragm semi-finished product 250, molding and fixing the outer side surface 244 of the support ring 240 and the periphery of the first annular groove 212 together, and forming a pattern 264 on the first annular groove 212, so that the first annular groove 212 is molded into a folded ring 262, thereby obtaining the diaphragm 260.
Specifically, the outer side 244 of the support ring 240 is secured with the second annular groove 214.
Preferably, the outer side 244 of the support ring 240 is adhesively secured with the second annular groove 214.
In general, the material of the film 210 may be PEEK, TPU, or other polymer composite film material.
The support ring 240 may be a steel ring or a ring made of other materials, as long as the support function of the support ring 240 can be achieved, and the support ring 240 can be glued and fixed to the periphery of the first annular groove 212 by using a suitable glue.
In the diaphragm forming process, a first annular groove 212 with a zigzag ring structure is formed on the film 210, and then the support ring 240 and the periphery of the first annular groove 212 are formed and fixed together, and the first annular groove 212 is formed into a zigzag ring 262. Compared with the traditional diaphragm one-time forming process, the diaphragm forming process has the advantages that the first annular groove 212 of the folding ring imitating structure is formed in advance, so that enough diaphragm materials of the folding ring part can be reserved, and the problems that the size of the folding ring (the inner diameter and the outer diameter of the folding ring, the height of the folding ring, the thickness of the film and the like) is poor, the diaphragm structure is not consistent with the design and the like caused by one-time forming are greatly solved.
The folded ring 262 internal stress and deformation of the diaphragm 260 manufactured by the diaphragm molding process are reduced, the consistency of the inner diameter and the outer diameter of the folded ring 262, the height of the folded ring 262 and the thickness is obviously improved, the performance of the diaphragm 260 is stable, and therefore the yield of the diaphragm 260 molding is improved.
More preferably, for a film material with a smaller modulus, the elasticity is large, and the size variation is more obvious, and the step S220 added in the diaphragm forming process is to further compensate for the film material within the boundary of the support ring 240, so that the size variation of the finally formed diaphragm 260 is smaller, the flatness and the size consistency are further improved, and the stability of the diaphragm 260 is further improved.
While the foregoing is directed to embodiments of the present invention, it will be understood by those skilled in the art that various changes may be made without departing from the spirit and scope of the invention.