CN111913477A - An unmanned mining electric drive dump truck - Google Patents
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Abstract
一种无人驾驶矿用电传动自卸车,包括矿用电传动自卸车本体,其特征在于:还设有用于矿车生产管理、构建并更新矿区地图的车队管理系统;用于车辆与车队管理系统、车辆与车辆、车辆与生产设备、车辆与生产工人信息交互,并具定位功能的通讯系统;用于感知地面环境、更新矿区地图、规划行驶路径、控制车辆动作的无人驾驶系统;能依据控制指令控制车辆加速、转向、减速、举升和发出声光信号的线控系统。利用本发明,可实现露天矿运输系统的无人化生产,有助于提高矿山生产效率,降低矿山生产成本,减少矿山安全事故的发生。
An unmanned mining electric drive dump truck, including a mining electric drive dump truck body, is characterized in that: it is further provided with a fleet management system for mine truck production management, construction and updating of mining area maps; for vehicle and fleet management Communication system with information interaction between systems, vehicles and vehicles, vehicles and production equipment, vehicles and production workers, and with positioning functions; unmanned systems for sensing the ground environment, updating maps of mining areas, planning driving paths, and controlling vehicle actions; Control-by-wire system that controls vehicle acceleration, steering, deceleration, lifting and audible and visual signals according to control commands. The invention can realize the unmanned production of the open-pit mine transportation system, help to improve the mine production efficiency, reduce the mine production cost, and reduce the occurrence of mine safety accidents.
Description
技术领域technical field
本发明涉及矿用电传动自卸车,具体涉及一种无人驾驶矿用电传动自卸车。The invention relates to a mining electric transmission dump truck, in particular to an unmanned mining electric transmission dump truck.
背景技术Background technique
伴随新旧动能转换和供给侧结构改革的不断推进,社会发展已经进入到智能化发展新时代。在2018年中国国际矿业大会上,有专家表示,为了实现我国从矿业大国到矿业强国的转变,塑造新时代中国矿业产业形象,矿山建设也必须走创新之路。当前智能技术已经在各个领域发挥越来越大的作用,矿山运行智能化已经成为一种必然趋势,成为全球矿业领域的技术热点和发展方向。With the transformation of old and new kinetic energy and the continuous advancement of supply-side structural reform, social development has entered a new era of intelligent development. At the 2018 China International Mining Conference, some experts said that in order to realize the transformation of my country from a big mining country to a powerful mining country, and to shape the image of China's mining industry in the new era, mine construction must also take the road of innovation. At present, intelligent technology has played an increasingly important role in various fields. The intelligent operation of mines has become an inevitable trend, and has become a technology hotspot and development direction in the global mining field.
无人驾驶矿用自卸车是无人驾驶系统通过对具有线控系统的矿用自卸车进行控制,在无驾驶人员参与的情况下,使矿车能够按照特定路线自动地完成装载、行驶、卸载等工作循环,遇到意外情况时能够减速、避让或者停车。The unmanned mining dump truck is an unmanned system that controls the mining dump truck with a wire control system, and enables the mining truck to automatically complete loading, driving and unloading according to a specific route without the participation of drivers. Waiting for the work cycle, it can slow down, avoid or stop when encountering unexpected situations.
当前矿用自卸车的无人驾驶功能的实现是通过机器人技术实现的:在方向盘上安装步进电机模拟人转动方向盘从而控制车辆前轮的转向,在牵引踏板、制动踏板上安装拉绳电机,模拟人踩动踏板控制车辆的加速或减速。这种控制方式十分原始,仅实现了无人驾驶的初步功能:以机器替代人,。其控制精度、响应速度无法达到真正无人驾驶系统的要求,是靠降低无人驾驶矿车的性能要求,增加无人驾驶系统的运算量来实现矿车的无人驾驶功能的。At present, the realization of the unmanned function of mining dump trucks is realized through robotic technology: a stepper motor is installed on the steering wheel to simulate a person turning the steering wheel to control the steering of the front wheel of the vehicle, and a pull rope motor is installed on the traction pedal and the brake pedal. , simulating the acceleration or deceleration of the vehicle by stepping on the pedal. This control method is very primitive, and only realizes the initial function of unmanned driving: replacing humans with machines. Its control accuracy and response speed cannot meet the requirements of a real unmanned system. It relies on reducing the performance requirements of the unmanned minecart and increasing the calculation amount of the unmanned system to realize the unmanned function of the minecart.
发明内容SUMMARY OF THE INVENTION
本发明所要解决的技术问题是,克服现有技术的不足,提供一种可实现矿区的无人化、信息化和智能化生产的无人驾驶矿用电传动自卸车。The technical problem to be solved by the present invention is to overcome the deficiencies of the prior art and provide an unmanned mining electric drive dump truck that can realize unmanned, informatized and intelligent production in the mining area.
本发明解决其技术问题采用的技术方案是,一种无人驾驶矿用电传动自卸车,包括矿用电传动自卸车本体,还设有用于矿车生产管理、构建并更新矿区地图的车队管理系统;用于车辆与车队管理系统、车辆与车辆、车辆与生产设备、车辆与生产工人信息交互,并具定位功能的通讯系统;用于感知地面环境、更新矿区地图、规划行驶路径、控制车辆动作的无人驾驶系统;能依据控制指令控制车辆加速、转向、减速、举升和发出声光信号的线控系统。The technical solution adopted by the present invention to solve the technical problem is: an unmanned mining electric drive dump truck, including a mining electric drive dump truck body, and also provided with a fleet management for mine truck production management, construction and updating of mining area maps System; used for vehicle and fleet management system, vehicle and vehicle, vehicle and production equipment, vehicle and production worker information interaction, and communication system with positioning function; used to perceive ground environment, update mining area map, plan driving path, control vehicle Action unmanned system; control-by-wire system that can control vehicle acceleration, steering, deceleration, lift, and sound and light signals according to control commands.
进一步,所述车队管理系统具有车铲状态分析、作业数据统计、及依据车辆反馈的环境信息构建矿区地图、查询统计与报表制作功能,能够根据矿山用户的生产作业计划,以及当前的车铲配比状态,动态规划每台无人驾驶自卸车的装载地点、卸载地点、行驶路线;所述无人驾驶系统控制线控矿用电传动自卸车按车队管理系统规划的装载点、卸载点以及行驶路线行驶。Further, the fleet management system has the functions of truck and shovel status analysis, operation data statistics, construction of mining area maps, query statistics and report production based on environmental information fed back by vehicles, and can be based on the mine user's production operation plan and the current truck and shovel configuration. According to the state, the loading location, unloading location and driving route of each driverless dump truck are dynamically planned; the driverless system controls the loading point, unloading point and driving point planned by the fleet management system. route travel.
进一步,所述通讯系统包括固定基站和移动终端,所述固定基站能够覆盖生产作业区,所述移动终端安装在矿内的每台生产设备上,进入生产区的工人及车辆持有便携移动终端,每台移动终端都具有定位和数据通讯功能,通过移动终端可实现车辆与车队管理系统、车辆与车辆、车辆与生产设备、车辆与生产工人信息交互,保障矿区生产安全。Further, the communication system includes a fixed base station and a mobile terminal, the fixed base station can cover the production operation area, the mobile terminal is installed on each production equipment in the mine, and the workers and vehicles entering the production area hold the portable mobile terminal. , Each mobile terminal has the functions of positioning and data communication. Through the mobile terminal, the information exchange between vehicles and fleet management systems, vehicles and vehicles, vehicles and production equipment, vehicles and production workers can be realized to ensure the safety of production in the mining area.
进一步,所述无人驾驶系统包括激光雷达、视频摄像头、超声波雷达、毫米波雷达以及数据处理单元,通过通讯系统接收车队管理系统发送的自卸车的装载地点、卸载地点、行驶路线等信息,生成车辆前往装载点或卸载点的行驶轨迹,并以CAN总线通讯的方式控制车辆沿轨迹行驶,在行驶过程中可感知地面环境,侦测障碍物并控制车辆绕行,同时将感知的环境信息通过通信系统发送至车队管理系统,由车队管理系统更新矿区地图。Further, the unmanned system includes laser radar, video camera, ultrasonic radar, millimeter wave radar and data processing unit, and receives information such as the loading location, unloading location, driving route and other information of the dump truck sent by the fleet management system through the communication system, and generates The driving trajectory of the vehicle to the loading point or the unloading point, and the vehicle can be controlled to drive along the trajectory by CAN bus communication. During the driving process, the ground environment can be sensed, obstacles can be detected and the vehicle can be controlled to detour, and the perceived environmental information can be passed through. The communication system is sent to the fleet management system, which updates the mine map.
进一步,所述线控矿用电传动自卸车包括线控牵引系统、线控转向系统、线控制动系统、CAN通讯网络,可执行无人驾驶系统发送的加速、减速、转向,车斗举升、灯光打开及关闭、喇叭鸣响动作。Further, the wire-controlled mining electric drive dump truck includes a wire-controlled traction system, a wire-controlled steering system, a wire-controlled brake system, and a CAN communication network, which can perform acceleration, deceleration, steering, and body lifting sent by the unmanned system. , lights on and off, horn sounding action.
进一步,所述无人驾驶系统与整车的控制单元以CAN通讯方式进行数据交换。Further, the unmanned driving system and the control unit of the vehicle perform data exchange by CAN communication.
进一步,其特征在于:所述通讯系统和无人驾驶系统均安装在所述线控矿用电传动自卸车上,并与线控矿用电传动自卸车的各个执行元件组成CAN总线通讯网络。Further, it is characterized in that: the communication system and the unmanned driving system are installed on the wire-controlled mining electric transmission dump truck, and form a CAN bus communication network with each executive element of the wire-controlled mining electric transmission dump truck.
进一步,无人驾驶系统通过对外数据总线下达车辆控制指令给整车控制单元,整车控制单元将车辆控制指令解析后,控制线控牵引系统、线控转向系统、线控制动系统和IO控制器控制车辆加速/减速、转向和其他功能性动作。Further, the unmanned driving system issues vehicle control instructions to the vehicle control unit through the external data bus. After the vehicle control unit parses the vehicle control instructions, it controls the traction-by-wire system, the steering-by-wire system, the brake-by-wire system and the IO controller. Control vehicle acceleration/deceleration, steering and other functional actions.
利用本发明,可实现露天矿运输系统的无人化生产,有助于提高矿山生产效率、降低矿山生产成本,减少矿山安全事故的发生。The invention can realize the unmanned production of the open-pit mine transportation system, which helps to improve the mine production efficiency, reduce the mine production cost, and reduce the occurrence of mine safety accidents.
附图说明Description of drawings
图1为本发明实施例的原理框图;Fig. 1 is the principle block diagram of the embodiment of the present invention;
图2为本发明实施例的CAN总线框图。FIG. 2 is a block diagram of a CAN bus according to an embodiment of the present invention.
具体实施方式Detailed ways
下面结合附图和实施例对本发明作进一步详细说明。The present invention will be described in further detail below with reference to the accompanying drawings and embodiments.
参照附图1-2,本实施例包括用于矿车生产管理、构建并更新矿区地图的车队管理系统;用于车辆与车队管理系统、车辆与车辆、车辆与生产设备、车辆与生产工人信息交互,并具定位功能的通讯系统;用于感知地面环境、更新矿区地图、规划行驶路径、控制车辆动作的无人驾驶系统;用于拉运货物、并能依据控制指令控制车辆加速、转向、减速、举升和声光信号的线控矿用电传动自卸车。Referring to Figures 1-2, this embodiment includes a fleet management system for mine car production management, construction and updating of mining area maps; information for vehicle and fleet management systems, vehicles and vehicles, vehicles and production equipment, vehicles and production workers An interactive communication system with positioning function; an unmanned system used to sense the ground environment, update the mine map, plan the driving path, and control vehicle actions; Wire-controlled mining electric drive dump truck with deceleration, lift and sound and light signals.
车队管理系统具有车铲状态分析、作业数据统计、及依据车辆反馈的环境信息构建矿区地图、查询统计与报表制作功能,能够根据矿山用户的生产作业计划,以及当前的车铲配比状态,动态规划每台无人驾驶自卸车的装载地点、卸载地点、行驶路线;无人驾驶系统控制线控矿用电传动自卸车按车队管理系统规划的装载点、卸载点以及行驶路线行驶。The fleet management system has the functions of vehicle and shovel status analysis, operation data statistics, construction of mining area maps, query statistics and report production based on environmental information fed back by vehicles. Plan the loading location, unloading location, and driving route of each unmanned dump truck; the unmanned system controls the wire-controlled mining electric drive dump truck to drive according to the loading point, unloading point and driving route planned by the fleet management system.
通讯系统包括固定基站和移动终端,固定基站能够覆盖生产作业区,移动终端安装在矿内的每台生产设备上,进入生产区的工人及车辆持有便携移动终端,每台移动终端都具有定位和数据通讯功能,通过移动终端可实现车辆与车队管理系统、车辆与车辆、车辆与生产设备、车辆与生产工人信息交互,保障矿区生产安全。The communication system includes a fixed base station and a mobile terminal. The fixed base station can cover the production operation area. The mobile terminal is installed on each production equipment in the mine. The workers and vehicles entering the production area hold portable mobile terminals. Each mobile terminal has a positioning system. And data communication function, through the mobile terminal, the information exchange between vehicles and fleet management systems, vehicles and vehicles, vehicles and production equipment, vehicles and production workers can be realized to ensure the production safety of mining areas.
无人驾驶系统包括激光雷达、视频摄像头、超声波雷达、毫米波雷达以及数据处理单元,通过通讯系统接收车队管理系统发送的自卸车的装载地点、卸载地点、行驶路线等信息,生成车辆前往装载点或卸载点的行驶轨迹,并以CAN总线通讯的方式控制车辆沿轨迹行驶,在行驶过程中可感知地面环境,侦测障碍物并控制车辆绕行,同时将感知的环境信息通过通信系统发送至车队管理系统,由车队管理系统更新矿区地图。The unmanned driving system includes lidar, video camera, ultrasonic radar, millimeter-wave radar and data processing unit. It receives the loading location, unloading location, driving route and other information of the dump truck sent by the fleet management system through the communication system, and generates the vehicle to the loading point. Or the driving trajectory of the unloading point, and control the vehicle to drive along the trajectory by CAN bus communication. During the driving process, it can sense the ground environment, detect obstacles and control the vehicle to detour, and at the same time, the sensed environmental information is sent to the communication system. Fleet management system, the mine map is updated by the fleet management system.
线控矿用电传动自卸车包括线控牵引系统、线控转向系统、线控制动系统、CAN通讯网络,可执行无人驾驶系统的发送的加速、减速、转向,车斗举升、灯光打开及关闭、喇叭鸣响动作。The wire-controlled mining electric drive dump truck includes a wire-controlled traction system, a wire-controlled steering system, a wire-controlled brake system, and a CAN communication network. And close, horn sounding action.
车队管理系统根据矿山用户的生产作业计划,以及当前的车、铲以及车铲配比状态,动态规划每台无人驾驶自卸车的装载地点、卸载地点、行驶路线等信息。The fleet management system dynamically plans the loading location, unloading location, driving route and other information of each driverless dump truck according to the mine user's production operation plan and the current ratio of trucks, shovels, and trucks and shovels.
通讯系统通过移动终端将车队管理系统规划的装载点、卸载点以及行驶路线传送至无人驾驶系统,并同时将车辆与车辆、车辆与生产设备、车辆与生产工人的信息进行交互,保障矿区生产安全。The communication system transmits the loading point, unloading point and driving route planned by the fleet management system to the unmanned system through the mobile terminal, and at the same time, the information of vehicles and vehicles, vehicles and production equipment, and vehicles and production workers are exchanged to ensure the production of mining areas. Safety.
无人驾驶系统将激光雷达、视频摄像头、超声波雷达、毫米波雷达获取的地面信息经过数据处理单元处理后形成车辆周边环境信息,并结合管理系统发送的自卸车的装载地点、卸载地点、行驶路线等生产指令信息,生成车辆前往装载点或卸载点的行驶轨迹,并以CAN总线通讯的方式控制车辆沿轨迹行驶。在行驶过程中无人驾驶系统不断感知地面环境,侦测障碍物并控制车辆绕行,同时将感知的环境信息通过通信系统发送至车队管理系统,由车队管理系统更新矿区地图。The unmanned driving system processes the ground information obtained by lidar, video camera, ultrasonic radar, and millimeter-wave radar to form the surrounding environment information of the vehicle after processing by the data processing unit, and combines the loading location, unloading location, and driving route of the dump truck sent by the management system. Wait for the production instruction information, generate the driving trajectory of the vehicle to the loading point or the unloading point, and control the vehicle to travel along the trajectory by CAN bus communication. During the driving process, the unmanned driving system continuously senses the ground environment, detects obstacles and controls the vehicle to detour. At the same time, the sensed environment information is sent to the fleet management system through the communication system, and the fleet management system updates the mining area map.
无人驾驶系统与整车控制单元以CAN通讯方式进行数据交换,数据交换包含以下内容:The driverless system and the vehicle control unit exchange data through CAN communication. The data exchange includes the following contents:
通讯系统和无人驾驶系统均安装在线控矿用电传动自卸车上,并与线控矿用电传动自卸车的各个执行元件组成CAN总线通讯网络。其总线框图见附图1。The communication system and the unmanned driving system are installed on the wire-controlled mining electric drive dump truck, and form a CAN bus communication network with each executive element of the wire-controlled mining electric drive dump truck. Its bus block diagram is shown in Figure 1.
CAN总线包括动力控制总线、底盘控制总线、车身控制总线、对外数据总线,其中:CAN bus includes power control bus, chassis control bus, body control bus, and external data bus, among which:
动力控制总线:用于柴油机功率控制及柴油机运行数据采集;Power control bus: used for diesel engine power control and diesel engine operation data acquisition;
底盘控制总线:控制车辆的加速、减速、和车辆的转向,并采集电传系统运行数据;Chassis control bus: control the acceleration, deceleration, and steering of the vehicle, and collect the operation data of the telex system;
车身控制总线:通过各种总线设备、IO控制器和安装的传感器,采集车辆的液压系统数据、车辆的状态信息、载重数据、轮胎状态信息;并通过IO控制器控制车辆灯光的开/关,车斗的升/降等功能;Body control bus: Collect vehicle hydraulic system data, vehicle status information, load data, tire status information through various bus devices, IO controllers and installed sensors; and control vehicle lights on/off through IO controllers, Lifting/lowering functions of the body;
对外数据总线:用于车载移动终端、无人驾驶系统、整车控制单元进行数据交互。车辆状态信息、无人驾驶控制指令都将通过车载移动终端发送至车队管理系统。External data bus: used for data interaction between vehicle-mounted mobile terminals, driverless systems, and vehicle control units. Vehicle status information and driverless control commands will be sent to the fleet management system through the vehicle-mounted mobile terminal.
无人驾驶系统通过对外数据总线下达车辆控制指令给整车控制单元,整车控制单元将车辆控制指令解析后,控制线控牵引系统、线控转向系统、线控制动系统和IO控制器控制车辆加速/减速、转向和其他功能性动作。The driverless system issues vehicle control commands to the vehicle control unit through the external data bus. After the vehicle control unit parses the vehicle control instructions, it controls the traction-by-wire system, the steering-by-wire system, the brake-by-wire system and the IO controller to control the vehicle. Acceleration/deceleration, steering and other functional actions.
工作过程:work process:
如图1所示,车队管理系统依据矿山生产计划、调度指令和接收到的车辆状态信息,并结合矿区地图中的装载点、卸载点等位置信息生成无人驾驶车辆的行驶路径,并通过通信系统发送给和大型移动终端,由大型移动终端通过外数据总线,以CAN通信的方式发送至车载无人驾驶系统。As shown in Figure 1, the fleet management system generates the driving path of the unmanned vehicle according to the mine production plan, scheduling instructions and the received vehicle status information, combined with the location information of the loading point and unloading point in the mine map, and communicates with the driverless vehicle. The system is sent to the large mobile terminal, and the large mobile terminal sends it to the vehicle-mounted driverless system by CAN communication through the external data bus.
车载无人驾驶系统接收到车队管理系统的指令后,通过激光雷达、视频摄像头、超声波雷达、毫米波雷达等感知设备探测车辆当前的环境信息,通过定位系统确定的车辆位置信息,通过CAN通信接收的车辆状态信息,经过预测、决策等算法判断车辆是按预定路径行驶,还是进行障碍物绕行,生成相应的车辆控制指令。车辆控制指令通过外数据总线,以CAN通信的方式发送至整车控制单元和大型移动终端。After receiving the instructions from the fleet management system, the vehicle-mounted driverless system detects the current environmental information of the vehicle through sensing equipment such as lidar, video camera, ultrasonic radar, and millimeter-wave radar, and receives the vehicle position information determined by the positioning system through CAN communication. According to the vehicle status information, through prediction, decision-making and other algorithms, it is judged whether the vehicle is traveling on a predetermined path or is detouring around obstacles, and the corresponding vehicle control instructions are generated. The vehicle control command is sent to the vehicle control unit and large mobile terminal in the form of CAN communication through the external data bus.
整车控制单元接收到车辆控制指令后,将车辆控制指令解析后,通过动力控制总线进行柴油机功率控制;通过底盘控制总线控制车辆的加速、减速、和车辆的转向;通过车身控制总线控制车体IO控制器和各个总线设备,实现车辆灯光的开/关,车斗的升/降等控制。After receiving the vehicle control command, the vehicle control unit analyzes the vehicle control command, and then controls the power of the diesel engine through the power control bus; controls the acceleration, deceleration, and steering of the vehicle through the chassis control bus; controls the vehicle body through the body control bus The IO controller and various bus devices realize the control of on/off of the vehicle lights and the lift/lower of the body.
同时(如图2所示),整车控制单元通过动力控制总线采集柴油机运行数据;通过底盘控制总线采集电传系统运行数据、车辆转向数据、车辆机械制动系统数据;通过车身控制总线采集车辆的液压系统数据、车辆的状态数据、载重数据、轮胎状态数据、车辆灯光开启状态、车斗升/降状态等。At the same time (as shown in Figure 2), the vehicle control unit collects the diesel engine operation data through the power control bus; collects the telex system operation data, vehicle steering data, and vehicle mechanical braking system data through the chassis control bus; collects the vehicle through the body control bus. Hydraulic system data, vehicle status data, load data, tire status data, vehicle light on status, body lifting/lowering status, etc.
整车控制单元将采集到的数据经过综合判断,进行车辆故障辨识,车辆状态辨识。并将车辆故障代码、车辆状态数据以及其他必要的数据通过通过外数据总线,以CAN通信方式发送至无人驾驶系统和大型移动终端。The vehicle control unit will comprehensively judge the collected data to identify vehicle faults and vehicle status. And the vehicle fault code, vehicle status data and other necessary data are sent to the unmanned system and large mobile terminal by CAN communication through the external data bus.
仪表台IO控制器在车辆处理无人驾驶状态下仅用于仪表台上的车辆状态指示功能。在非无人驾驶状态下,接收操作人员操作仪表台控制按键的指令,通过CAN通信将控制指令发送至整车控制单元,由整车控制单元进行控制指令解析后进行车辆控制。The instrument panel IO controller is only used for the vehicle status indication function on the instrument panel when the vehicle is in an unmanned state. In the non-autonomous state, it receives the operator's command to operate the control buttons of the instrument panel, and sends the control command to the vehicle control unit through CAN communication. The vehicle control unit analyzes the control command and then controls the vehicle.
大型移动终端与固定基站、便携移动终端进行数据交换,将车辆位置数据、车辆状态数据等对外数据总线中的CAN数据进行转发。车队管理系统以及接收的数据修正车辆的行驶路径或调度信息,并对数据进行存储备查。便携移动终端接收数据后,根据使用人员的需求情况,实现碰撞预警、车辆维护、车辆紧急停车等功能。The large mobile terminal exchanges data with fixed base stations and portable mobile terminals, and forwards the CAN data in the external data bus, such as vehicle position data and vehicle status data. The fleet management system and the received data correct the driving route or scheduling information of the vehicle, and store the data for future reference. After receiving the data, the portable mobile terminal realizes functions such as collision warning, vehicle maintenance, and emergency vehicle stop according to the needs of the user.
本领域的技术人员可以对本发明进行各种修改和变型,倘若这些修改和变型在本发明权利要求及其等同技术的范围之内,则这些修改和变型也仍在本发明专利的保护范围之内。Those skilled in the art can make various modifications and variations to the present invention, if these modifications and variations are within the scope of the claims of the present invention and its equivalent technology, then these modifications and variations are still within the protection scope of the patent of the present invention .
说明书中未详细描述的内容为本领域技术人员公知的现有技术。The content not described in detail in the specification is the prior art known to those skilled in the art.
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