CN111907074A - 一种管道补口防腐用热缩带的施工装置及施工方法 - Google Patents

一种管道补口防腐用热缩带的施工装置及施工方法 Download PDF

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CN111907074A
CN111907074A CN202010815148.6A CN202010815148A CN111907074A CN 111907074 A CN111907074 A CN 111907074A CN 202010815148 A CN202010815148 A CN 202010815148A CN 111907074 A CN111907074 A CN 111907074A
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heat
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罗建国
杜友如
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Sichuan Jishi Technology Co ltd
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    • B29C65/18—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated tools
    • B29C65/24—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated tools characterised by the means for heating the tool
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    • B—PERFORMING OPERATIONS; TRANSPORTING
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
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    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/80—General aspects of machine operations or constructions and parts thereof
    • B29C66/81—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps
    • B29C66/816—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the mounting of the pressing elements, e.g. of the welding jaws or clamps
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
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    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
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    • B29C66/82—Pressure application arrangements, e.g. transmission or actuating mechanisms for joining tools or clamps
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
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    • F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L58/00—Protection of pipes or pipe fittings against corrosion or incrustation
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Abstract

本发明公开了一种管道补口防腐用热缩带的施工装置，其包括滑轨、烘烤控制装置，烘烤控制装置的两侧各连接一个滑动控制装置，滑动控制装置套在对应的滑轨上，烘烤控制装置的下端连接喷火头，喷火头位于所述热缩带的上方。本发明的有益效果有：两条轨道支撑装置全自动运行，轨道组装拆卸便捷；热压辊可来回对烘烤好的热缩带进行热压成型；喷火头为点阵式出火，弧形设置，使得出火集中，另点阵式设计可通过编程来实现不同组合的出火方式，通用性强；喷火头为可更换式，以适用不同规格的热缩带以适用不同规格的热缩带热缩工艺，喷火头与热缩带之间的距离、喷火方向、火焰大小可灵活调整；无线控制，安全智能。

Description

一种管道补口防腐用热缩带的施工装置及施工方法
技术领域
本发明涉及一种管道补口防腐用热缩带的施工装置及施工方法，属于热缩带施工技术领域。
背景技术
热缩带系列产品是为埋地及架空钢质管道焊口的防腐和保温管道的保温补口而设计的。它是由辐射交联聚烯烃基材和特种密封热熔胶复合而成，特种密封热熔胶与聚烯烃基材、钢管表面及固体环氧涂层可形成良好的粘接。热缩带施工过程需要将热缩带粘接在管道上，然后进行热熔，最后经热压后成型。目前热缩带施工过程大都是通过人工进行烘烤、热压，施工效率低。
发明内容
本发明要解决的技术问题，在于提供一种管道补口防腐用热缩带的施工装置及施工方法。
本发明通过下述方案实现：一种管道补口防腐用热缩带的施工装置，其包括滑轨、烘烤控制装置，所述滑轨设有两个，为圆形结构，套在燃气管道上热缩带的两侧，所述燃气管道装在基坑内，所述烘烤控制装置的两侧各连接一个滑动控制装置，所述滑动控制装置套在对应的所述滑轨上，所述烘烤控制装置的下端连接喷火头，所述喷火头位于所述热缩带的上方。
所述滑动控制装置带动所述烘烤控制装置滑动，进而带动所述喷火头在所述热缩带的上方转动，所述滑动控制装置和所述烘烤控制装置无线连接到外部的控制器。
所述烘烤控制装置的下端连接弹性杆，所述弹性杆的下端连接热压辊，所述热压辊贴住所述热缩带。
每个所述滑轨均由两个半圈轨道拼接而成，所述滑轨的内侧连接支撑块，所述支撑块的内侧顶在所述燃气管道上。
所述烘烤控制装置设有两台，每台所述烘烤控制装置的两侧分别通过滑动控制装置连接半圈轨道，两台所述烘烤控制装置反向运行。
每个所述烘烤控制装置的下端均连接喷火头和所述热压辊，所述热压辊位于所述喷火头运动方向的后方。
所述喷火头为可拆卸结构，所述喷火头为点阵式出火，且弧形设置，所述喷火头无线连接到外部的控制器。
所述热压辊的按压力度可调节，所述热压辊无线连接到外部的控制器。
一种管道补口防腐用热缩带的施工方法，其将滑轨安装在燃气管道上热缩带的两侧，通过滑动控制装置在滑轨上滑动，进而带动烘烤控制装置滑动，喷火头跟随烘烤控制装置滑动，对热缩带进行喷火烘干，热压辊对喷火后的热缩带进行滚压。
一种管道补口防腐用热缩带的施工方法，其包括以下步骤：
步骤一、热缩带绕着燃气管道一圈，将两个分别由两个半圈轨道拼接而成的滑轨安装在燃气管道上热缩带的两侧；
步骤二、每台所述烘烤控制装置的两侧分别通过滑动控制装置连接在半圈轨道上；
步骤三、选择合适的喷火头连接在烘烤控制装置的下端。
步骤四、调节热压辊的按压力度；
步骤五、外部的控制器通过无线方式控制滑动控制装置、烘烤控制装置、喷火头和热压辊启动，两个烘烤控制装置反向运行。
本发明的有益效果为：
1、本发明一种管道补口防腐用热缩带的施工装置通过两条轨道支撑装置全自动运行，轨道组装拆卸便捷；
2、本发明一种管道补口防腐用热缩带的施工装置设有热压辊，热压辊可来回对烘烤好的热缩带进行热压成型；
3、本发明一种管道补口防腐用热缩带的施工装置的喷火头为点阵式出火，弧形设置，使得出火集中，另点阵式设计可通过编程来实现不同组合的出火方式，通用性强；
4、本发明一种管道补口防腐用热缩带的施工装置喷的火头为可更换式，以适用不同规格的热缩带以适用不同规格的热缩带热缩工艺，喷火头与热缩带之间的距离、喷火方向、火焰大小可灵活调整；
5、本发明一种管道补口防腐用热缩带的施工装置无线控制，控制器或移动终端可通过蓝牙等方式连接到设备以控制滑动或烘烤，安全智能。
附图说明
图1为本发明一种管道补口防腐用热缩带的施工装置的正视结构示意图。
图2为本发明一种管道补口防腐用热缩带的施工装置的侧视结构示意图。
图3为本发明一种管道补口防腐用热缩带的施工装置在基坑内的结构示意图。
图中：1为滑轨，2为烘烤控制装置，3为燃气管道，4为滑动控制装置，5为喷火头，6为弹性杆，7为热压辊，8为基坑，9为支撑块。
具体实施方式
下面结合图1-3对本发明进一步说明，但本发明保护范围不局限所述内容。
其中相同的零部件用相同的附图标记表示。需要说明的是，下面描述中使用的词语“前”、“后”、“左”、“右”、“上”和“下”指的是附图中的方向，词语“内”和“外”分别指的是朝向或远离特定部件几何中心的方向，且附图均采用非常简化的形式且均使用非精准的比率，仅用以方便、明晰地辅助说明本发明实施例的目的。
为了清楚，不描述实际实施例的全部特征，在下列描述中，不详细描述公知的功能和结构，因为它们会使本发明由于不必要的细节而混乱，应当认为在任何实际实施例的开发中，必须做出大量实施细节以实现开发者的特定目标，例如按照有关系统或有关商业的限制，由一个实施例改变为另一个实施例，另外，应当认为这种开发工作可能是复杂和耗费时间的，但是对于本领域技术人员来说仅仅是常规工作。
一种管道补口防腐用热缩带的施工装置，其包括滑轨1、烘烤控制装置2，滑轨1设有两个，为圆形结构，套在燃气管道3上热缩带的两侧，燃气管道3装在基坑8内，烘烤控制装置2的两侧各连接一个滑动控制装置4，滑动控制装置4套在对应的滑轨1上，烘烤控制装置2的下端连接喷火头5，喷火头5位于热缩带的上方。
滑动控制装置4带动烘烤控制装置2滑动，进而带动喷火头5在热缩带的上方转动，滑动控制装置4和烘烤控制装置2无线连接到外部的控制器。
烘烤控制装置2的下端连接弹性杆6，弹性杆6的下端连接热压辊7，热压辊7贴住热缩带。
每个滑轨1均由两个半圈轨道拼接而成，滑轨1的内侧连接支撑块9，支撑块9的内侧顶在燃气管道3上，烘烤控制装置2设有两台，每台烘烤控制装置2的两侧分别通过滑动控制装置4连接半圈轨道，两台烘烤控制装置2反向运行。
每个烘烤控制装置2的下端均连接喷火头5和热压辊7，热压辊7位于喷火头5运动方向的后方。
喷火头5为可拆卸结构，喷火头5为点阵式出火，且弧形设置，喷火头5无线连接到外部的控制器。
热压辊7的按压力度可调节，热压辊7无线连接到外部的控制器。
一种管道补口防腐用热缩带的施工装置及施工方法，其包括以下步骤：
步骤一、热缩带绕着燃气管道3一圈，将两个分别由两个半圈轨道拼接而成的滑轨1安装在燃气管道3上热缩带的两侧；
步骤二、每台烘烤控制装置2的两侧分别通过滑动控制装置4连接在半圈轨道上；
步骤三、选择合适的喷火头5连接在烘烤控制装置2的下端。
步骤四、调节热压辊7的按压力度；
步骤五、外部的控制器通过无线方式控制滑动控制装置4、烘烤控制装置2、喷火头5和热压辊7启动，两个烘烤控制装置2反向运行。
运行过程中，右边的烘烤控制装置2跟随滑动控制装置4顺时针转动，右边的喷火头5顺时针进行喷火，右边的热压辊7在喷火后进行热压，左边烘烤控制装置2跟随滑动控制装置4逆时针转动，左边的喷火头5逆时针进行喷火，左边的热压辊7在喷火后进行热压。
尽管已经对本发明的技术方案做了较为详细的阐述和列举，应当理解，对于本领域技术人员来说，对上述实施例做出修改或者采用等同的替代方案，这对本领域的技术人员而言是显而易见，在不偏离本发明精神的基础上所做的这些修改或改进，均属于本发明要求保护的范围。

Claims (10)

1.一种管道补口防腐用热缩带的施工装置，其特征在于：其包括滑轨（1）、烘烤控制装置（2），所述滑轨（1）设有两个，为圆形结构，套在燃气管道（3）上热缩带的两侧，所述燃气管道（3）装在基坑（8）内，所述烘烤控制装置（2）的两侧各连接一个滑动控制装置（4），所述滑动控制装置（4）套在对应的所述滑轨（1）上，所述烘烤控制装置（2）的下端连接喷火头（5），所述喷火头（5）位于所述热缩带的上方。
2.根据权利要求1所述的一种管道补口防腐用热缩带的施工装置，其特征在于：所述滑动控制装置（4）带动所述烘烤控制装置（2）滑动，进而带动所述喷火头（5）在所述热缩带的上方转动，所述滑动控制装置（4）和所述烘烤控制装置（2）无线连接到外部的控制器。
3.根据权利要求1所述的一种管道补口防腐用热缩带的施工装置，其特征在于：所述烘烤控制装置（2）的下端连接弹性杆（6），所述弹性杆（6）的下端连接热压辊（7），所述热压辊（7）贴住所述热缩带。
4.根据权利要求3所述的一种管道补口防腐用热缩带的施工装置，其特征在于：每个所述滑轨（1）均由两个半圈轨道拼接而成，所述滑轨（1）的内侧连接支撑块（9），所述支撑块（9）的内侧顶在所述燃气管道（3）上。
5.根据权利要求4所述的一种管道补口防腐用热缩带的施工装置，其特征在于：所述烘烤控制装置（2）设有两台，每台所述烘烤控制装置（2）的两侧分别通过滑动控制装置（4）连接半圈轨道，两台所述烘烤控制装置（2）反向运行。
6.根据权利要求5所述的一种管道补口防腐用热缩带的施工装置，其特征在于：每个所述烘烤控制装置（2）的下端均连接喷火头（5）和所述热压辊（7），所述热压辊（7）位于所述喷火头（5）运动方向的后方。
7.根据权利要求1所述的一种管道补口防腐用热缩带的施工装置，其特征在于：所述喷火头（5）为可拆卸结构，所述喷火头（5）为点阵式出火，且弧形设置，所述喷火头（5）无线连接到外部的控制器。
8.根据权利要求3所述的一种管道补口防腐用热缩带的施工装置，其特征在于：所述热压辊（7）的按压力度可调节，所述热压辊（7）无线连接到外部的控制器。
9.一种管道补口防腐用热缩带的施工方法，其特征在于：其将滑轨（1）安装在燃气管道（3）上热缩带的两侧，通过滑动控制装置（4）在滑轨（1）上滑动，进而带动烘烤控制装置（2）滑动，喷火头（5）跟随烘烤控制装置（2）滑动，对热缩带进行喷火烘干，热压辊（7）对喷火后的热缩带进行滚压。
10.根据权利要求9所述的一种管道补口防腐用热缩带的施工方法，其特征在于：其包括以下步骤：
步骤一、热缩带绕着燃气管道（3）一圈，将两个分别由两个半圈轨道拼接而成的滑轨（1）安装在燃气管道（3）上热缩带的两侧；
步骤二、每台所述烘烤控制装置（2）的两侧分别通过滑动控制装置（4）连接在半圈轨道上；
步骤三、选择合适的喷火头（5）连接在烘烤控制装置（2）的下端；
步骤四、调节热压辊（7）的按压力度；
步骤五、外部的控制器通过无线方式控制滑动控制装置（4）、烘烤控制装置（2）、喷火头（5）和热压辊（7）启动，两个烘烤控制装置（2）反向运行。
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