CN111896399B - Research CFRP (carbon fiber reinforced plastic) constrained heat damage coal sample creep-impact coupling test system and method - Google Patents
Research CFRP (carbon fiber reinforced plastic) constrained heat damage coal sample creep-impact coupling test system and method Download PDFInfo
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- 239000003245 coal Substances 0.000 title claims abstract description 152
- 238000012360 testing method Methods 0.000 title claims abstract description 40
- 239000004918 carbon fiber reinforced polymer Substances 0.000 title claims abstract description 35
- 238000000034 method Methods 0.000 title claims abstract description 23
- 230000008878 coupling Effects 0.000 title claims abstract description 15
- 238000010168 coupling process Methods 0.000 title claims abstract description 15
- 238000005859 coupling reaction Methods 0.000 title claims abstract description 15
- 230000006378 damage Effects 0.000 title claims description 15
- 238000010438 heat treatment Methods 0.000 claims abstract description 6
- 230000003014 reinforcing effect Effects 0.000 claims abstract 13
- 230000002787 reinforcement Effects 0.000 claims description 18
- 229910000831 Steel Inorganic materials 0.000 claims description 14
- 238000010586 diagram Methods 0.000 claims description 14
- 239000010959 steel Substances 0.000 claims description 14
- 238000006243 chemical reaction Methods 0.000 claims description 3
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- 125000004122 cyclic group Chemical group 0.000 claims 3
- 230000001687 destabilization Effects 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 claims 1
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- 238000003825 pressing Methods 0.000 claims 1
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- 230000003685 thermal hair damage Effects 0.000 abstract description 15
- 239000011435 rock Substances 0.000 abstract description 13
- 238000005065 mining Methods 0.000 abstract description 8
- 238000002309 gasification Methods 0.000 abstract description 6
- 238000011065 in-situ storage Methods 0.000 abstract description 4
- 238000002347 injection Methods 0.000 abstract description 4
- 239000007924 injection Substances 0.000 abstract description 4
- 238000013461 design Methods 0.000 abstract description 2
- 230000032683 aging Effects 0.000 abstract 1
- 238000012669 compression test Methods 0.000 abstract 1
- 238000009863 impact test Methods 0.000 abstract 1
- 238000005457 optimization Methods 0.000 abstract 1
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 5
- 238000009412 basement excavation Methods 0.000 description 2
- 238000005422 blasting Methods 0.000 description 2
- 238000002474 experimental method Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000002485 combustion reaction Methods 0.000 description 1
- 239000004567 concrete Substances 0.000 description 1
- 239000004020 conductor Substances 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
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- 239000011150 reinforced concrete Substances 0.000 description 1
- 230000035939 shock Effects 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 230000002277 temperature effect Effects 0.000 description 1
- 230000036962 time dependent Effects 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
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- G—PHYSICS
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- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N3/00—Investigating strength properties of solid materials by application of mechanical stress
- G01N3/32—Investigating strength properties of solid materials by application of mechanical stress by applying repeated or pulsating forces
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- G01N2203/0001—Type of application of the stress
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- G—PHYSICS
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- G01N2203/00—Investigating strength properties of solid materials by application of mechanical stress
- G01N2203/003—Generation of the force
- G01N2203/0042—Pneumatic or hydraulic means
- G01N2203/0048—Hydraulic means
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N2203/00—Investigating strength properties of solid materials by application of mechanical stress
- G01N2203/0058—Kind of property studied
- G01N2203/0069—Fatigue, creep, strain-stress relations or elastic constants
- G01N2203/0071—Creep
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Abstract
Description
技术领域technical field
本发明涉及地下工程及采矿工程技术领域,尤其涉及一种研究类CFRP约束热损伤煤样蠕变-冲击耦合试验系统及方法。The invention relates to the technical field of underground engineering and mining engineering, in particular to a creep-shock coupling test system and method for studying CFRP-like confined thermal damage coal samples.
背景技术Background technique
随着我国煤矿开采深度越来越深,煤矿深部围岩因易受到“三高一扰动”环境的影响,出现了水压增大、地温升高、煤与瓦斯突出、冲击矿压等现象。As the mining depth of my country's coal mines is getting deeper and deeper, the deep surrounding rocks of coal mines are susceptible to the influence of the "three highs and one disturbance" environment, and there have been phenomena such as increased water pressure, increased ground temperature, coal and gas outbursts, and rock impacts. .
温度是影响煤块物理力学参数的重要因素之一。与常温相比,高温条件下煤岩的力学参数如断裂韧度、强度、弹性模量以及泊松比等都具有温度效应。与温度有关的采矿工程如煤炭地下气化、煤炭地下液化及煤层气的原位注热开采等,其共同特点是地下煤都处于三向应力和高温环境。像在煤炭地下气化中,气化燃烧区作为热源对周围煤岩体产生热作用,虽然岩体为热的不良导体,但经过高温长时间作用,煤层顶、底板在高温作用下岩性都会发生变化。而CFRP因为具有耐高温、高强度、高模量等特点,其在加固混凝土领域中被广泛使用,故采用CFRP加固煤柱能有效增强煤柱的力学性能。Temperature is one of the important factors affecting the physical and mechanical parameters of coal block. Compared with normal temperature, the mechanical parameters of coal rock under high temperature conditions, such as fracture toughness, strength, elastic modulus and Poisson's ratio, all have temperature effects. Mining projects related to temperature, such as underground coal gasification, underground coal liquefaction, and in-situ thermal injection mining of coalbed methane, have a common feature that underground coal is in a three-dimensional stress and high temperature environment. For example, in underground coal gasification, the gasification combustion zone acts as a heat source to generate heat on the surrounding coal and rock mass. Although the rock mass is a poor conductor of heat, after a long period of high temperature, the lithology of the top and bottom of the coal seam will change under the action of high temperature. change. CFRP is widely used in the field of reinforced concrete because of its high temperature resistance, high strength, and high modulus. Therefore, the use of CFRP to strengthen coal pillars can effectively enhance the mechanical properties of coal pillars.
在深度煤层的开采过程中,煤岩容易受到爆破掘进、机械振动等冲击影响,且煤岩在长期荷载作用下更容易出现蠕变变形。故在考虑到地下煤所处环境,地下煤柱会受到高温、上下岩层带来的地应力以及爆破掘进带来的冲击力,故需要一种能够模拟煤柱受高温、地应力和冲击荷载的试验方法。During the mining of deep coal seams, coal rocks are easily affected by impacts such as blasting, excavation, and mechanical vibration, and coal rocks are more prone to creep deformation under long-term loads. Therefore, considering the environment of underground coal, underground coal pillars will be subjected to high temperature, ground stress brought by upper and lower rock strata, and impact force brought by blasting and excavation, so a method that can simulate high temperature, ground stress and impact load on coal pillars is needed. experiment method.
发明内容Contents of the invention
针对上述现有技术的不足,本发明提供一种研究类CFRP约束热损伤煤样蠕变-冲击耦合试验系统及方法,可为煤炭地下气化、煤炭地下液化及煤层气的原位注热开采方案设计提供参考。Aiming at the deficiencies of the above-mentioned prior art, the present invention provides a creep-shock coupling test system and method for studying CFRP-like constrained thermal damage coal samples, which can be used for underground coal gasification, underground coal liquefaction and in-situ thermal injection mining of coalbed methane Program design provides reference.
为解决上述技术问题,本发明所采取的技术方案是:In order to solve the problems of the technologies described above, the technical solution adopted in the present invention is:
一种蠕变-冲击耦合试验系统,包括:顶板、平衡锤、重锤、砝码、砝码盘、支撑钢柱、液压千斤顶、荷载传感器、荷载采集器、底板、卷扬机、应变片、应变采集仪和计算机。A creep-shock coupling test system, including: top plate, counterweight, weight, weight, weight plate, supporting steel column, hydraulic jack, load sensor, load collector, bottom plate, hoist, strain gauge, strain acquisition instruments and computers.
所述支撑钢柱上带有滑槽,平衡锤的三个端部上带有滑块,平衡锤上的滑块与支撑钢柱上的滑槽滑动连接。The supporting steel column is provided with a chute, the three ends of the counterweight are provided with sliders, and the sliders on the counterweight are slidably connected with the chute on the supporting steel column.
所述重锤和卷扬机通过固定在顶板上的中心滑轮和钢绳连接;所述砝码盘和平衡锤通过固定在顶板上的三个小滑轮和大滑轮用钢绳连接,通过在砝码盘上增减砝码的数量控制平衡锤对试件施加压力;The weight and the winch are connected through the central pulley and the steel rope fixed on the top plate; Increase or decrease the number of weights to control the counterweight to exert pressure on the test piece;
所述三个小滑轮成正三角形分布在中心滑轮四周,与平衡锤的三个端部相对应,大滑轮固定在顶板上与砝码盘对应的位置;大滑轮与卷扬机在中心滑轮的异侧,中心滑轮、三个小滑轮中的一个小滑轮和大滑轮按顺序排布在一条直线的位置上;为避免线间交叉,卷扬机与中心滑轮连线不经过小滑轮。The three small pulleys are distributed around the central pulley in an equilateral triangle, corresponding to the three ends of the counterweight, and the large pulley is fixed on the top plate at the position corresponding to the weight plate; the large pulley and the hoist are on the opposite side of the central pulley, The center pulley, one of the three small pulleys and the large pulley are arranged in a straight line in order; in order to avoid crossing between the lines, the connection between the hoist and the center pulley does not pass through the small pulley.
所述应变采集仪控制应变片实时采集应变数据,并将数据传输给计算机;所述计算机通过分析应变数据给卷扬机发送控制指令,由卷扬机带动重锤给平衡锤施加冲击扰动。The strain collector controls the strain gauges to collect strain data in real time, and transmits the data to the computer; the computer sends control instructions to the hoist by analyzing the strain data, and the hoist drives the weight to apply impact disturbance to the counterweight.
所述平衡锤中部为半球形凹槽,便于试件受到均匀的冲击。The middle part of the counterweight is a hemispherical groove, which is convenient for the test piece to be impacted uniformly.
所述荷载传感器设置在液压千斤顶上部,在荷载传感器上放置待检测试件;所述荷载采集器控制荷载传感器采集试件所受的荷载,并将荷载数据传输给计算机,用于模拟不同阶段的工况。The load sensor is arranged on the upper part of the hydraulic jack, and the test piece to be tested is placed on the load sensor; the load collector controls the load sensor to collect the load on the test piece, and transmits the load data to the computer for simulating different stages. working conditions.
另一方面,本发明还提供一种采用蠕变-冲击耦合试验系统研究类CFRP约束热损伤煤样力学性能的方法,包括如下步骤:On the other hand, the present invention also provides a method of using a creep-shock coupling test system to study the mechanical properties of CFRP-like confined thermally damaged coal samples, including the following steps:
步骤1:采集并制作不同热损伤下的煤样,对不同热损伤下的煤样进行不同程度的加固处理,其过程如下:Step 1: Collect and make coal samples under different thermal damages, and carry out different degrees of reinforcement treatment on the coal samples under different thermal damages. The process is as follows:
步骤1.1:从深部矿井采集煤块,先将煤块打磨至标准煤样,且煤样需打磨光滑,确保表面干净无污;Step 1.1: Collect coal blocks from deep mines, first grind the coal blocks to standard coal samples, and the coal samples need to be polished smooth to ensure that the surface is clean and free of dirt;
步骤1.2:将煤样分成若干组,每组的数量一致,以温度递增的形式对不同组的煤样进行加热;Step 1.2: Divide the coal samples into several groups, the number of each group is the same, and heat the coal samples of different groups in the form of increasing temperature;
步骤1.3:静置加热过的煤样至常温后,分别在每组煤样的外表面粘贴不同层数的CFRP条带用以加固。Step 1.3: After standing the heated coal samples to room temperature, paste different layers of CFRP strips on the outer surface of each group of coal samples for reinforcement.
所述标准煤样为长宽高比为1:1:2的标准长方体,或高与直径比为2:1的标准圆柱体中的任意一种,且试件可替换为混凝土柱、岩石柱试件;The standard coal sample is any one of a standard cuboid with an aspect ratio of 1:1:2, or a standard cylinder with a height to diameter ratio of 2:1, and the specimen can be replaced by a concrete column, a rock column Specimen;
所述对不同组的煤样进行加热的温度范围为100℃~500℃。The temperature range for heating coal samples of different groups is 100°C to 500°C.
步骤2:从各组取一个相同CFRP层数的煤样,对其纵向施加压力至破坏,实测得到各组煤样的应力-应变曲线并获得该曲线上的峰值强度σp;Step 2: Take a coal sample with the same number of CFRP layers from each group, apply pressure to it in the longitudinal direction until it is destroyed, obtain the stress-strain curve of each group of coal samples and obtain the peak strength σ p on the curve;
步骤3:为模拟不同阶段的工况情况,在应力-应变曲线上选取三个小于峰值强度σp的点,记为应力强度σA、σB和σC;Step 3: In order to simulate the working conditions at different stages, select three points on the stress-strain curve that are smaller than the peak strength σ p , and record them as stress intensities σ A , σ B and σ C ;
步骤4:在煤样上粘贴应变片并放置在蠕变-冲击耦合试验系统的荷载传感器上,在步骤3得到的应力强度σA下,进行逐级加载蠕变试验,同时在相应的每级蠕变的等速蠕变阶段施加频率为f的n次循环冲击扰动,直到经过若干个蠕变阶段后煤样发生失稳破坏为止,记录煤样失稳破坏时施加的蠕变-冲击扰动强度,过程如下:Step 4: Paste the strain gauge on the coal sample and place it on the load cell of the creep-shock coupling test system. Under the stress intensity σ A obtained in step 3, carry out the creep test by step-by-step loading. In the constant-speed creep stage of creep, n cycles of impact disturbance with a frequency of f are applied until the coal sample is destabilized and destroyed after several creep stages, and the creep-shock disturbance intensity applied when the coal sample is destabilized and destroyed is recorded , the process is as follows:
步骤4.1:在煤样的CFRP条带外竖向和环向粘贴若干个应变片,并将煤样放置在荷载传感器上,通过液压千斤顶将煤样升至轻触平衡锤底部位置,避免煤样在试验前受到荷载出现细微破损的情况;Step 4.1: Paste several strain gauges vertically and circumferentially outside the CFRP strip of the coal sample, place the coal sample on the load cell, and raise the coal sample to the position where it touches the bottom of the counterweight lightly through a hydraulic jack to avoid coal sample Minor damage under load before the test;
步骤4.2:减少砝码盘上的砝码,使平衡锤对煤样加压,荷载采集器控制荷载传感器采集煤样所受的荷载,并将荷载数据传输给计算机,同时调整砝码数量使煤样上的加载值控制在应力σA;Step 4.2: Reduce the weight on the weight plate to make the counterweight pressurize the coal sample. The load collector controls the load sensor to collect the load on the coal sample, and transmits the load data to the computer. At the same time, adjust the number of weights to make the coal sample The loading value on the sample is controlled at the stress σ A ;
步骤4.3:应变采集仪控制应变片实时采集煤样的应变数据,并将数据传输给计算机,由计算机分析应变数据;Step 4.3: The strain collector controls the strain gauge to collect the strain data of the coal sample in real time, and transmits the data to the computer, which analyzes the strain data;
步骤4.4:当应变满足等速蠕变条件时,由计算机给卷扬机发送控制指令,并由卷扬机带动重锤给平衡锤施加频率为f的n次循环冲击扰动;Step 4.4: When the strain meets the constant-speed creep condition, the computer sends a control command to the hoist, and the hoist drives the weight to apply n cycles of impact disturbance with frequency f to the counterweight;
所述满足等速蠕变条件为满足dε/dt=Ω,ε为应变值,t为时间,dε/dt为单位时间的应变值,Ω为常数;Said satisfying the constant-rate creep condition is satisfying dε/dt=Ω, ε is the strain value, t is the time, dε/dt is the strain value per unit time, and Ω is a constant;
步骤4.5:每级蠕变完成后继续加载,每次加载后过相同时间,在等速蠕变阶段施加频率为f的n次循环冲击扰动。Step 4.5: Continue to load after the completion of each level of creep, and after the same time after each loading, apply n cycles of impact disturbance with frequency f in the constant-speed creep stage.
步骤5:重复步骤4得到不同组内即不同热损伤下,相同CFRP层数煤样分别在应力强度σA、σB和σC下的应力-应变图及失稳破坏时施加的蠕变-冲击扰动强度;Step 5: Repeat step 4 to obtain the stress-strain diagrams of coal samples with the same number of CFRP layers under stress intensities σ A , σ B and σ C in different groups, that is, under different thermal damages, and the creep- impact disturbance intensity;
步骤6:重复步骤2至步骤5直到得到同组内即同热损伤程度下、不同CFRP层数下的煤样的应力-应变图及失稳破坏时施加的蠕变-冲击扰动强度;Step 6: Repeat steps 2 to 5 until the stress-strain diagram of the coal samples in the same group, that is, under the same thermal damage degree and different CFRP layers, and the creep-impact disturbance strength applied during the instability failure are obtained;
步骤7:对比同组内即同热损伤程度下及同加载应力下,不同CFRP层数煤样的应力-应变图及失稳破坏时施加的蠕变-冲击扰动强度,根据不同加固层数对试件强度提升的增量得到最优抵抗蠕变-冲击扰动的CFRP包裹层数,并分析热损伤对煤样抵抗蠕变-冲击扰动的力学性能的影响。Step 7: Comparing the stress-strain diagrams of coal samples with different CFRP layers and the creep-impact disturbance strength applied at the time of instability failure in the same group, that is, under the same thermal damage degree and the same loading stress, according to the different reinforcement layers The increment of the strength of the specimen was increased to obtain the optimal number of CFRP wrapping layers for resisting creep-shock disturbance, and the influence of thermal damage on the mechanical properties of coal samples against creep-shock disturbance was analyzed.
采用上述技术方案所产生的有益效果在于:本发明提供的方法和系统,易于操作,能有效测出蠕变-冲击耦合下类CFRP被动约束热损伤煤样力学性能,还采用控制变量的方式,设置不同温度和分不同CFRP层数进行试验,根据不同加固层数对试件强度提升的增量得到最优抵抗蠕变-冲击扰动的CFRP包裹层数。本发明可为煤炭地下气化、煤炭地下液化及煤层气的原位注热开采、优化巷道围岩支护方案设计,探究冲击载荷作用下深部煤岩体时效破裂特征提供参考。The beneficial effects produced by adopting the above-mentioned technical scheme are: the method and system provided by the present invention are easy to operate, and can effectively measure the mechanical properties of CFRP-like passive confinement thermally damaged coal samples under creep-shock coupling, and also adopt the method of controlling variables, Experiments were carried out at different temperatures and with different numbers of CFRP layers, and the number of CFRP wrapping layers that optimally resisted creep-impact disturbances was obtained according to the increase in the strength of the specimen with different reinforcement layers. The invention can provide reference for underground coal gasification, underground coal liquefaction and in-situ heat injection mining of coalbed methane, optimized roadway surrounding rock support scheme design, and exploration of time-dependent fracture characteristics of deep coal and rock mass under impact load.
附图说明Description of drawings
图1为本发明实施例中一种蠕变-冲击耦合试验系统的结构图;Fig. 1 is the structural diagram of a kind of creep-shock coupling test system in the embodiment of the present invention;
图2为本发明实施例中砝码盘和平衡锤的连接方式示意图;Fig. 2 is a schematic diagram of the connection mode between the weight plate and the counterweight in the embodiment of the present invention;
图3为本发明实施例中研究类CFRP约束热损伤煤样力学性能的方法的流程图;Fig. 3 is the flowchart of the method for studying the mechanical properties of CFRP-like confined thermally damaged coal samples in an embodiment of the present invention;
图4为本发明实施例中煤样CFRP包裹及应变片布置示意图;Fig. 4 is a schematic diagram of coal sample CFRP package and strain gauge arrangement in the embodiment of the present invention;
图5为本发明实施例中图4的俯视图;Fig. 5 is the top view of Fig. 4 in the embodiment of the present invention;
图6为本发明实施例中应力-应变曲线示意图;Fig. 6 is the schematic diagram of stress-strain curve in the embodiment of the present invention;
图7为本发明实施例中煤样受力情况示意图;Fig. 7 is a schematic diagram of the force situation of the coal sample in the embodiment of the present invention;
图8为本发明实施例中逐级加载蠕变试验的加载情况示意图。Fig. 8 is a schematic diagram of the loading situation of the step-by-step loading creep test in the embodiment of the present invention.
具体实施方式Detailed ways
下面结合附图和实施例,对本发明的具体实施方式作进一步详细描述。以下实施例用于说明本发明,但不用来限制本发明的范围。The specific implementation manners of the present invention will be further described in detail below in conjunction with the accompanying drawings and embodiments. The following examples are used to illustrate the present invention, but are not intended to limit the scope of the present invention.
本实施例中,一种蠕变-冲击耦合试验系统,如图1所示,包括:顶板1、平衡锤2、重锤3、砝码4、砝码盘5、支撑钢柱6、液压千斤顶7、荷载传感器8、荷载采集器9、底板10、卷扬机11、应变片12、应变采集仪13和计算机14。In this embodiment, a creep-shock coupling test system, as shown in Figure 1, includes: a top plate 1, a counterweight 2, a weight 3, a weight 4, a weight plate 5, a supporting steel column 6, and a hydraulic jack 7. Load sensor 8, load collector 9, base plate 10, winch 11, strain gauge 12, strain collector 13 and computer 14.
所述支撑钢柱6上带有滑槽6-1,平衡锤2的三个端部上带有滑块,平衡锤上的滑块与支撑钢柱上的滑槽6-1滑动连接。The supporting steel column 6 has a chute 6-1, and the three ends of the counterweight 2 have sliders, and the slider on the counterweight is slidably connected with the chute 6-1 on the supporting steel column.
所述重锤3和卷扬机11通过固定在顶板上的中心滑轮1-1和钢绳连接;所述砝码盘5和平衡锤2通过固定在顶板上的三个小滑轮1-2和大滑轮1-3用钢绳连接,连接情况如图2所示,通过在砝码盘5上增减砝码4的数量控制平衡锤2对试件施加压力;The weight 3 and hoist 11 are connected through the central pulley 1-1 fixed on the top plate and the steel rope; the weight plate 5 and the counterweight 2 are connected through three small pulleys 1-2 and a large pulley fixed on the top plate 1-3 are connected by steel rope, the connection situation is shown in Figure 2, by increasing or decreasing the number of weights 4 on the weight plate 5, the counterweight 2 exerts pressure on the test piece;
所述三个小滑轮1-2成正三角形分布在中心滑轮1-1四周,与平衡锤2的三个端部相对应,大滑轮1-3固定在顶板上与砝码盘5对应的位置,如图2所示;大滑轮1-3与卷扬机11在中心滑轮1-1的异侧,中心滑轮1-1、三个小滑轮中的一个小滑轮1-2和大滑轮1-3按顺序排布在一条直线的位置上,如图2所示;为避免线间交叉,在平面上卷扬机11与中心滑轮1-1连线不经过小滑轮1-2。The three small pulleys 1-2 are distributed around the central pulley 1-1 in an equilateral triangle, corresponding to the three ends of the counterweight 2, and the large pulley 1-3 is fixed on the top plate at a position corresponding to the weight plate 5, As shown in Figure 2; the large pulley 1-3 and the winch 11 are on the opposite side of the central pulley 1-1, the central pulley 1-1, one of the three small pulleys 1-2 and the large pulley 1-3 are in order Arrange on the position of a straight line, as shown in Figure 2; For avoiding crossing between lines, hoisting machine 11 and center pulley 1-1 are connected on the plane and do not pass through small pulley 1-2.
所述应变采集仪13控制应变片12实时采集应变数据,并将数据传输给计算机14;所述计算机14通过分析应变数据给卷扬机11发送控制指令,由卷扬机11带动重锤3给平衡锤2施加冲击扰动。The strain acquisition instrument 13 controls the strain gauge 12 to collect strain data in real time, and transmits the data to the computer 14; the computer 14 sends a control command to the hoist 11 by analyzing the strain data, and the hoist 11 drives the weight 3 to apply the weight to the counterweight 2. Shock disturbance.
所述平衡锤2中部为半球形凹槽,便于试件受到均匀的冲击。The middle part of the counterweight 2 is a hemispherical groove, which is convenient for the test piece to be impacted uniformly.
所述荷载传感器8设置在液压千斤顶7上部,在荷载传感器8上放置待检测试件;所述荷载采集器9控制荷载传感器8采集试件所受的荷载,并将荷载数据传输给计算机14,用于模拟不同阶段的工况。The load sensor 8 is arranged on the top of the hydraulic jack 7, and the test piece to be detected is placed on the load sensor 8; the load collector 9 controls the load sensor 8 to collect the load on the test piece, and transmits the load data to the computer 14, Used to simulate working conditions in different stages.
另一方面,本发明还提供一种采用蠕变-冲击耦合试验系统研究类CFRP约束热损伤煤样力学性能的方法,其流程如图3所示,包括如下步骤:On the other hand, the present invention also provides a method of using a creep-shock coupling test system to study the mechanical properties of a CFRP-like confined thermally damaged coal sample. The process is shown in Figure 3, including the following steps:
步骤1:采集并制作不同热损伤下的煤样,对不同热损伤下的煤样进行不同程度的加固处理,其过程如下:Step 1: Collect and make coal samples under different thermal damages, and carry out different degrees of reinforcement treatment on the coal samples under different thermal damages. The process is as follows:
步骤1.1:从深部矿井采集煤块,先将煤块打磨至标准煤样,且煤样需打磨光滑,确保表面干净无污;Step 1.1: Collect coal blocks from deep mines, first grind the coal blocks to standard coal samples, and the coal samples need to be polished smooth to ensure that the surface is clean and free of dirt;
本实施例中,将煤块进行加工成50mm×100mm(直径×高)的标准圆柱体,具体实施为将煤样试件表面的突起部分用角磨机打磨平整,用砂纸除去表面浮灰,表面凸出部分用切割机将其修平,转角处打磨成圆弧状,所述煤样需打磨光滑且表面干净无污。In this embodiment, the coal block is processed into a standard cylinder of 50 mm × 100 mm (diameter × height), and the specific implementation is to polish the protruding part on the surface of the coal sample specimen with an angle grinder, and remove the floating ash on the surface with sandpaper, The protruding part of the surface is smoothed with a cutting machine, and the corners are polished into an arc shape. The coal sample needs to be polished smooth and the surface is clean and free of dirt.
步骤1.2:将煤样分成若干组,每组的数量一致,以温度递增的形式对不同组的煤样进行加热;Step 1.2: Divide the coal samples into several groups, the number of each group is the same, and heat the coal samples of different groups in the form of increasing temperature;
本实施例中,选取密度相近的煤样进行分组,设置高温加固组、高温不加固组、常温加固组和常温不加固组,可按温度设置多个高温加固组和高温不加固组,可按条带层数设置高温加固组和常温加固组,每组至少7个煤样。取高温加固组和高温不加固组中煤样进行加热处理,试件采用电阻炉加热,加热温度取值可为100℃、200℃、300℃、400℃、500℃。按温度分组分次将煤样放入炉内后,开启电源,调整温度控制到对应温度值,待升温到设置温度后再恒温4h,在炉内自然冷却至室温。In this embodiment, coal samples with similar densities are selected for grouping, and high-temperature reinforcement groups, high-temperature non-reinforcement groups, normal temperature reinforcement groups, and normal temperature non-reinforcement groups are set. Multiple high-temperature reinforcement groups and high-temperature non-reinforcement groups can be set according to temperature. The number of strip layers is set to a high temperature reinforcement group and a normal temperature reinforcement group, with at least 7 coal samples in each group. The coal samples in the high-temperature reinforcement group and the high-temperature non-reinforcement group were taken for heat treatment, and the specimens were heated by a resistance furnace. After putting the coal samples into the furnace in groups according to the temperature, turn on the power, adjust the temperature to the corresponding temperature value, wait for the temperature to rise to the set temperature, then keep the temperature for 4 hours, and cool it naturally in the furnace to room temperature.
步骤1.3:静置加热过的煤样至常温后,分别在每组煤样的外表面粘贴不同层数的CFRP条带用以加固。Step 1.3: After standing the heated coal samples to room temperature, paste different layers of CFRP strips on the outer surface of each group of coal samples for reinforcement.
本实施例中,用毛刷均匀的将胶水涂抹在CFRP条带两侧,将CFRP条带压实包裹在煤样整个侧面,其中CFRP搭接长度均为50mm。In this embodiment, the glue is evenly applied to both sides of the CFRP strip with a brush, and the CFRP strip is compacted and wrapped on the entire side of the coal sample, and the overlapping length of the CFRP is 50 mm.
步骤2:从各组取一个相同CFRP层数的煤样,对其纵向施加压力至破坏,实测得到各组煤样的应力-应变曲线并获得该曲线上的峰值强度σp;Step 2: Take a coal sample with the same number of CFRP layers from each group, apply pressure to it in the longitudinal direction until it is destroyed, obtain the stress-strain curve of each group of coal samples and obtain the peak strength σ p on the curve;
本实施例取所有组中一个煤样,在万能试验机上以0.2mm/s压煤样,直到破坏。实测得到图6所示试件的应力-应变曲线并获得峰值强度σp。In this embodiment, one coal sample in all groups is taken, and the coal sample is pressed at 0.2mm/s on a universal testing machine until it is destroyed. The stress-strain curve of the specimen shown in Fig. 6 was obtained by actual measurement and the peak strength σ p was obtained.
步骤3:为模拟不同阶段的工况情况,在应力-应变曲线上选取三个小于峰值强度σp的点,记为应力强度σA、σB和σC,如图6所示;Step 3: In order to simulate the working conditions at different stages, select three points on the stress-strain curve that are smaller than the peak strength σ p , and record them as stress intensities σ A , σ B and σ C , as shown in Figure 6;
本实施例中,σA=50%σp,σB=70%σp,σC=90%σp,对选取的应力大小以及每级蠕变应力大小与砝码重量进行对应换算。换算通过以下公式确定:In this embodiment, σ A = 50% σ p , σ B = 70% σ p , σ C = 90% σ p , and the corresponding conversion is performed on the selected stress and the creep stress of each level and the weight of the weight. The conversion is determined by the following formula:
mg=σ×πr2 mg=σ×πr 2
其中,m为对应加载应力所对应的砝码质量,σ为加载应力,π取3.14,半径r为0.025m,g取9.8m/s2。Wherein, m is the mass of the weight corresponding to the loading stress, σ is the loading stress, π is 3.14, the radius r is 0.025m, and g is 9.8m/s 2 .
步骤4:在煤样上粘贴应变片并放置在蠕变-冲击耦合试验系统的荷载传感器上,在步骤3得到的应力强度σA下,进行逐级加载蠕变试验,同时在相应的每级蠕变的等速蠕变阶段施加频率为f的n次循环冲击扰动,直到经过若干个蠕变阶段后煤样发生失稳破坏为止,记录煤样失稳破坏时施加的蠕变-冲击扰动强度,过程如下:Step 4: Paste the strain gauge on the coal sample and place it on the load cell of the creep-shock coupling test system. Under the stress intensity σ A obtained in step 3, carry out the creep test by step-by-step loading. In the constant-speed creep stage of creep, n cycles of impact disturbance with a frequency of f are applied until the coal sample is destabilized and destroyed after several creep stages, and the creep-shock disturbance intensity applied when the coal sample is destabilized and destroyed is recorded , the process is as follows:
步骤4.1:在煤样的CFRP条带外竖向和环向粘贴若干个应变片,并将煤样放置在荷载传感器上,通过液压千斤顶将煤样升至轻触平衡锤底部位置,避免煤样在试验前受到荷载出现细微破损的情况;Step 4.1: Paste several strain gauges vertically and circumferentially outside the CFRP strip of the coal sample, place the coal sample on the load cell, and raise the coal sample to the position where it touches the bottom of the counterweight lightly through a hydraulic jack to avoid coal sample Minor damage under load before the test;
本实施例中,对每一个煤样一共布置12片应变片,在煤样侧面四周按高度方向各均匀布置3个应变片,环向应变片用来检测CFRP约束力和水平破裂位置,竖向检测轴向应力和轴向破裂位置。应变片均匀分布在煤样侧面四周,中部应变片中心位置在煤样高度一半处,每个应变片中心高度差为30mm,应变片的具体布置如图4和图5所示。In this embodiment, a total of 12 strain gauges are arranged for each coal sample, and 3 strain gauges are evenly arranged in the height direction around the side of the coal sample. Detection of axial stress and axial fracture location. The strain gauges are evenly distributed around the sides of the coal sample. The central position of the strain gauges in the middle is at half the height of the coal sample. The center height difference of each strain gauge is 30mm. The specific layout of the strain gauges is shown in Figure 4 and Figure 5.
步骤4.2:减少砝码盘上的砝码,使平衡锤对煤样加压,荷载采集器控制荷载传感器采集煤样所受的荷载,并将荷载数据传输给计算机,同时调整砝码数量使煤样上的加载值控制在应力σA;Step 4.2: Reduce the weight on the weight plate to make the counterweight pressurize the coal sample. The load collector controls the load sensor to collect the load on the coal sample, and transmits the load data to the computer. At the same time, adjust the number of weights to make the coal sample The loading value on the sample is controlled at the stress σ A ;
步骤4.3:应变采集仪控制应变片实时采集煤样的应变数据,并将数据传输给计算机,由计算机分析应变数据;Step 4.3: The strain collector controls the strain gauge to collect the strain data of the coal sample in real time, and transmits the data to the computer, which analyzes the strain data;
步骤4.4:当应变满足等速蠕变条件时,由计算机给卷扬机发送控制指令,并由卷扬机带动重锤给平衡锤施加频率为f的n次循环冲击扰动;Step 4.4: When the strain meets the constant-speed creep condition, the computer sends a control command to the hoist, and the hoist drives the weight to apply n cycles of impact disturbance with frequency f to the counterweight;
所述满足等速蠕变条件为满足dε/dt=Ω,ε为应变值,t为时间,dε/dt为单位时间的应变值,Ω为常数;Said satisfying the constant-rate creep condition is satisfying dε/dt=Ω, ε is the strain value, t is the time, dε/dt is the strain value per unit time, and Ω is a constant;
步骤4.5:每级蠕变完成后继续加载,每次加载后过相同时间,在等速蠕变阶段施加频率为f的n次循环冲击扰动,如图8所示。Step 4.5: After each level of creep is completed, continue to load. After the same time after each loading, apply n cycles of impact disturbance with frequency f in the constant-speed creep stage, as shown in Figure 8.
本实施例中,进行每阶段时间为t2的逐级蠕变试验,同时用卷扬机将重锤提升重锤底部与平衡锤凹槽底部相距0.5m处,在相应每级蠕变阶段的t1时刻施加频率为f的n次循环冲击扰动,直到经过约4个到5个蠕变阶段煤样发生失稳破坏。In this embodiment, a step-by-step creep test with a period of t2 for each stage is carried out. At the same time, the hoist is used to lift the weight at a distance of 0.5m between the bottom of the weight and the bottom of the groove of the counterweight . The n-cycle impact disturbance with frequency f is applied at all times until the coal sample loses stability and fails after about 4 to 5 creep stages.
步骤5:重复步骤4得到不同组内即不同热损伤下,相同CFRP层数煤样分别在应力强度σA、σB和σC下的应力-应变图及失稳破坏时施加的蠕变-冲击扰动强度;Step 5 : Repeat step 4 to obtain the stress-strain diagrams and the creep- impact disturbance intensity;
步骤6:重复步骤2至步骤5直到得到同组内即同热损伤程度下、不同CFRP层数下的煤样的应力-应变图及失稳破坏时施加的蠕变-冲击扰动强度;Step 6: Repeat steps 2 to 5 until the stress-strain diagram of the coal samples in the same group, that is, under the same thermal damage degree and different CFRP layers, and the creep-impact disturbance strength applied during the instability failure are obtained;
如图7所示,所述煤样总共受到三个力,σ1为地应力,σ侧为CFRP层提供的环向约束力,σd为冲击荷载。重锤下落的冲击能量按下式计算:As shown in Figure 7, the coal sample is subjected to three forces in total, σ 1 is the ground stress, the σ side is the circumferential constraint force provided by the CFRP layer, and σ d is the impact load. The impact energy of the falling weight is calculated according to the following formula:
E=m1ghE=m 1 gh
其中,重锤质量m1为10kg,h为0.5m。Among them, the weight m 1 is 10kg, and h is 0.5m.
步骤7:对比同组内即同热损伤程度下及同加载应力下,不同CFRP层数煤样的应力-应变图及失稳破坏时施加的蠕变-冲击扰动强度,根据不同加固层数对试件强度提升的增量得到最优抵抗蠕变-冲击扰动的CFRP包裹层数,并分析热损伤对煤样抵抗蠕变-冲击扰动的力学性能的影响。Step 7: Comparing the stress-strain diagrams of coal samples with different CFRP layers and the creep-impact disturbance strength applied at the time of instability failure in the same group, that is, under the same thermal damage degree and the same loading stress, according to the different reinforcement layers The increment of the strength of the specimen was increased to obtain the optimal number of CFRP wrapping layers for resisting creep-shock disturbance, and the influence of thermal damage on the mechanical properties of coal samples against creep-shock disturbance was analyzed.
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