CN111877607A - Heat-preservation and decoration integrated disassembly-free template for building and manufacturing method thereof - Google Patents
Heat-preservation and decoration integrated disassembly-free template for building and manufacturing method thereof Download PDFInfo
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- CN111877607A CN111877607A CN202010792494.7A CN202010792494A CN111877607A CN 111877607 A CN111877607 A CN 111877607A CN 202010792494 A CN202010792494 A CN 202010792494A CN 111877607 A CN111877607 A CN 111877607A
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- 238000005034 decoration Methods 0.000 title claims abstract description 53
- 238000004321 preservation Methods 0.000 title claims abstract description 52
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 20
- 239000010410 layer Substances 0.000 claims abstract description 56
- 238000009413 insulation Methods 0.000 claims abstract description 55
- 230000000712 assembly Effects 0.000 claims abstract description 28
- 238000000429 assembly Methods 0.000 claims abstract description 28
- 239000011241 protective layer Substances 0.000 claims abstract description 14
- 238000009415 formwork Methods 0.000 claims description 38
- 229910000831 Steel Inorganic materials 0.000 claims description 19
- 239000010959 steel Substances 0.000 claims description 19
- 238000000034 method Methods 0.000 claims description 14
- 241001233242 Lontra Species 0.000 claims description 10
- 238000005452 bending Methods 0.000 claims description 6
- 230000003014 reinforcing effect Effects 0.000 description 17
- 238000003780 insertion Methods 0.000 description 11
- 230000037431 insertion Effects 0.000 description 11
- 238000003466 welding Methods 0.000 description 8
- 230000008569 process Effects 0.000 description 6
- 230000002787 reinforcement Effects 0.000 description 5
- 230000010354 integration Effects 0.000 description 4
- 229910001294 Reinforcing steel Inorganic materials 0.000 description 3
- 230000009471 action Effects 0.000 description 3
- 238000010276 construction Methods 0.000 description 2
- 238000009826 distribution Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000002360 preparation method Methods 0.000 description 2
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000001066 destructive effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000003063 flame retardant Substances 0.000 description 1
- 239000012774 insulation material Substances 0.000 description 1
- 230000002452 interceptive effect Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000004570 mortar (masonry) Substances 0.000 description 1
- 239000003973 paint Substances 0.000 description 1
- 230000035515 penetration Effects 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 230000002265 prevention Effects 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
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Classifications
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B2/00—Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls
- E04B2/84—Walls made by casting, pouring, or tamping in situ
- E04B2/86—Walls made by casting, pouring, or tamping in situ made in permanent forms
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/62—Insulation or other protection; Elements or use of specified material therefor
- E04B1/74—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls
- E04B1/76—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls specifically with respect to heat only
- E04B1/78—Heat insulating elements
- E04B1/80—Heat insulating elements slab-shaped
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/62—Insulation or other protection; Elements or use of specified material therefor
- E04B1/92—Protection against other undesired influences or dangers
- E04B1/94—Protection against other undesired influences or dangers against fire
- E04B1/941—Building elements specially adapted therefor
- E04B1/942—Building elements specially adapted therefor slab-shaped
Abstract
The heat-preservation and decoration integrated disassembly-free template for the building comprises a heat-preservation plate, a fire-proof layer, a decoration layer, a protection layer, a first screen plate, a second screen plate, a plurality of rows of connecting assemblies and a plurality of fastening rods, wherein the first screen plate and the second screen plate are correspondingly arranged on a first side surface and a second side surface of the heat-preservation plate, the connecting assemblies penetrate through the heat-preservation plate, first ends of the connecting assemblies are exposed out of the first side surface and are clamped with the first screen plate, the connecting assemblies in each row are respectively and correspondingly provided with one fastening rod, the fastening rods are used for serially connecting second ends of the connecting assemblies in each row into a whole, the fastening rods are simultaneously extruded on the second screen plate, and the fastening rods and the connecting; the first side face and the second side face of the heat insulation board are respectively provided with the fireproof layer, the outer side face of the fireproof layer on the first side face is provided with a decorative layer, and the fireproof layer on the second side face is provided with a protective layer. The disassembly-free template has high manufacturing efficiency, high manufacturing quality and long service life.
Description
Technical Field
The invention relates to the technical field of buildings, in particular to a thermal insulation and decoration integrated disassembly-free template for a building and a manufacturing method thereof.
Background
In the construction industry, when a wall body is built, an inner formwork and an outer formwork are generally erected on two sides of a reinforcing steel bar frame, and then concrete is poured between the inner formwork and the outer formwork to form the poured wall body. The non-dismantling formwork is a new formwork which is directly used as a part of a wall body without dismantling the formwork after pouring is finished, wherein the formwork is formed by pouring.
In the heat preservation and decoration integrated non-dismantling template in the prior art, the steel bar net plates are arranged on two sides of the heat preservation plate, the steel bar net plates on the two sides of the heat preservation plate are welded into a whole through the tie bars which penetrate through the heat preservation plate, when the welding between the steel bar net plates and the tie bars is realized, the welding construction space is extremely limited, and the heat preservation plate is easily melted and damaged by sparks and high temperature generated in the welding process; in addition, in the process of welding the lacing wires, the welding process is easy to be held in place, and a framework structure formed between the two mesh plates and the lacing wires is easy to deform. Therefore, the manufacturing of the heat-preservation and decoration integrated disassembly-free template is time-consuming and labor-consuming, the manufacturing efficiency is low, and the manufacturing quality cannot be guaranteed.
In view of this, the appearance of a thermal insulation and decoration integrated disassembly-free template with high manufacturing efficiency and guaranteed manufacturing quality is urgently needed, and the problems in the prior art are solved.
Disclosure of Invention
In view of the above, the present invention aims to provide a non-dismantling form for building insulation and decoration integration, which has high manufacturing efficiency, high quality and long service life.
According to a first aspect of the invention, a heat preservation and decoration integrated disassembly-free formwork for a building is provided, which comprises a heat preservation plate, a fire protection layer, a decoration layer, a protection layer, a first net plate, a second net plate, a plurality of rows of connecting assemblies and a plurality of fastening rods, wherein the first net plate and the second net plate are correspondingly arranged on a first side surface and a second side surface of the heat preservation plate, the connecting assemblies penetrate through the heat preservation plate, the first ends of the connecting assemblies are exposed out of the first side surface and clamped with the first net plate, the connecting assemblies in each row are respectively and correspondingly provided with one fastening rod, the fastening rods are used for serially connecting the second ends of the connecting assemblies in each corresponding row into a whole, the fastening rods are simultaneously extruded on the second net plate, and the fastening rods and the connecting assemblies are used for clamping the second net plate;
the heat insulation board is characterized in that the first side face and the second side face of the heat insulation board are respectively provided with the fireproof layer, the outer side face of the fireproof layer on the first side face is provided with the decorative layer, and the fireproof layer on the second side face is provided with the protective layer.
Preferably, a first reticular groove is arranged on the first side surface of the heat-insulating plate, a second reticular groove is arranged on the second side surface,
the first reticular groove is matched with the first screen plate, the first screen plate is arranged in the first reticular groove, the second reticular groove is matched with the second screen plate, and the second screen plate is arranged in the second reticular groove.
Preferably, the first mesh plate and the second mesh plate respectively include transverse reinforcing bars and vertical reinforcing bars, which are perpendicularly crossed with each other and welded, so that the transverse reinforcing bars and the vertical reinforcing bars form a mesh plate structure.
Preferably, the connecting assembly includes a connecting rod, a support plate, a catching plate, and a spring,
the clamping plate is arranged on the end face of the first end of the connecting rod, the second end of the connecting rod can slide to penetrate through the supporting plate, a flange is arranged on the end head of the second end of the connecting rod, a clamping pin is further arranged on the connecting rod and is perpendicular to the clamping plate, the clamping pin and the flange are oppositely arranged on two sides of the supporting plate,
the connecting rod is further sleeved with a spring, and two ends of the spring are respectively extruded on the supporting plate and the flange.
Preferably, a clamping groove is formed in the clamping plate and used for being clamped with the first screen plate, and the clamping plate is clamped with the first screen plate through the clamping groove.
Preferably, a ball is arranged on the side of the clamping plate far away from the connecting rod, a cut-off surface is arranged on one side of the ball far away from the supporting plate, and the cut-off surface is perpendicular to the clamping plate.
Preferably, a supporting block is arranged at the first end of the supporting plate, the connecting rod penetrates through the supporting block, a notch is formed in the first side surface of the supporting block, the extending direction of the notch is perpendicular to the axis of the connecting rod, the notch is used for being clamped into the clamping pin, the clamping pin can be clamped on the first side surface of the supporting block or pressed on the first side surface to rotate, and when the clamping pin rotates to the position of the notch, the clamping pin slides into the notch and is clamped into the notch,
the second end of backup pad is equipped with the kink of perpendicular bending, the bending extension direction of kink with the extending direction of connecting rod is the same, the extending direction of notch is on a parallel with the kink, seted up the draw-in groove on the terminal surface of kink for the joint the second otter board.
According to a second aspect of the invention, a method for manufacturing a thermal insulation and decoration integrated disassembly-free template for a building is provided, which comprises the following steps:
passing rows of said connecting assemblies through said insulation board;
arranging the first screen plate on a first side surface of the heat insulation plate, and clamping a first end of each connecting assembly on the first screen plate;
the second screen plate is arranged on the second side face of the heat insulation plate, and the second screen plate is clamped at the second end of the connecting assembly through the fastening rod and the connecting assembly, so that an integral framework structure is formed among the first screen plate, the second screen plate, the connecting assembly and the fastening rod;
and the first side surface and the second side surface of the heat-insulating mould are respectively provided with a fireproof layer, the outer side surface of the fireproof layer on the first side surface is provided with the decorative layer, and the fireproof layer on the second side surface is provided with the protective layer.
Preferably, before the plurality of rows of connecting assemblies penetrate through the heat-insulating plate, a first reticular groove is firstly formed in a first side surface of the heat-insulating plate, and a second reticular groove is formed in a second side surface of the heat-insulating plate.
Preferably, the step of arranging the first mesh plate on the first side surface of the heat-insulating plate includes clamping the first mesh plate into the first mesh-shaped groove;
and arranging the second screen plate on the second side surface of the heat-insulating plate comprises clamping the second screen plate into the second reticular groove.
The heat-preservation and decoration integrated disassembly-free template for the building is convenient and quick to manufacture, omits complex and complicated welding or binding compared with the prior art, greatly saves labor and improves manufacturing efficiency. In addition, the disassembly-free template has the advantages of firm structure, stronger capability of bearing external load, better breakage-proof performance, better service performance and long service life.
Drawings
The above and other objects, features and advantages of the present invention will become more apparent from the following description of the embodiments of the present invention with reference to the accompanying drawings.
Fig. 1-2 show a schematic perspective structure view of a building insulation and decoration integrated disassembly-free template from different perspectives according to an embodiment of the invention.
Fig. 3 shows an enlarged view of a portion a in fig. 1.
Fig. 4 shows an enlarged view of a portion B in fig. 2.
Fig. 5 shows a front view of the integrated thermal insulation and decoration non-dismantling formwork for buildings according to the embodiment of the invention.
Fig. 6 shows a left side view of the integrated thermal insulation and decoration non-dismantling formwork for buildings according to the embodiment of the invention.
Fig. 7 shows a top view of the architectural insulation and decoration integrated non-dismantling formwork according to the embodiment of the invention.
Fig. 8 shows an enlarged view of the portion C in fig. 6.
Fig. 9 shows an enlarged view of a portion D in fig. 7.
Fig. 10 shows a schematic perspective structure diagram of a heat preservation plate of a heat preservation and decoration integrated disassembly-free template for a building according to an embodiment of the invention.
Fig. 11 shows a front view of the heat preservation plate of the heat preservation and decoration integrated disassembly-free template for the building according to the embodiment of the invention.
Fig. 12 shows an enlarged view of a portion E of fig. 11.
Fig. 13-14 are schematic perspective views illustrating a connecting assembly of a thermal insulation and decoration integrated disassembly-free formwork for a building according to an embodiment of the invention.
Fig. 15-16 are schematic perspective views illustrating a support plate of a connecting assembly of a thermal insulation and decoration integrated disassembly-free formwork for a building according to an embodiment of the invention.
Fig. 17 is a schematic perspective structure view of a connecting rod of a connecting assembly of a thermal insulation and decoration integrated disassembly-free formwork for a building according to an embodiment of the invention.
Fig. 18 shows a schematic perspective structure of a fastening rod of the insulation and decoration integrated disassembly-free formwork for a building according to an embodiment of the invention.
Fig. 19 shows an enlarged view of portion F in fig. 18.
Fig. 20 is a schematic perspective view illustrating a connecting rod string of the integrated thermal insulation and decoration non-dismantling formwork for a building according to an embodiment of the invention.
Fig. 21 shows an enlarged view of the portion G in fig. 20.
Fig. 22 is a flow chart showing steps of a method for manufacturing the integrated thermal insulation and decoration non-dismantling formwork for buildings according to the embodiment of the invention.
In the figure: the heat insulation board 1, the first mesh groove 11, the second mesh groove 12, the insertion groove 13, the inner groove 14, the outer convex groove 15, the fireproof layer 2, the decoration layer 3, the protection layer 30, the first mesh plate 41, the second mesh plate 42, the connecting assembly 5, the connecting rod 51, the flange 511, the clamping pin 512, the support plate 52, the support block 521, the notch 5211, the bent part 522, the clamping groove 5221, the clamping plate 53, the clamping groove 531, the sphere 54, the spring 55, the fastening rod 6, the tubular part 61, the through hole 611, the connecting ring 612, the plate body part 62, the first bolt 63, the second bolt 64, the series rod 7, the sliding inlet 71 and the third bolt 72.
Detailed Description
Various embodiments of the present invention will be described in more detail below with reference to the accompanying drawings. Like elements in the various figures are denoted by the same or similar reference numerals. For purposes of clarity, the various features in the drawings are not necessarily drawn to scale.
Description of the drawings: in the embodiment, in order to clearly show the internal structure of the heat-preservation and decoration integrated disassembly-free formwork for the building, particularly the connection structure of the framework and the heat-preservation plate 1, in each corresponding drawing, the heat-preservation plate 1, the fire-proof layer 2, the decoration layer 3 and the protection layer 30 are partially cut off.
It further says that this integration is decorated in heat preservation for building exempts from to tear open template vertical setting when using, and at this moment, the horizontal reinforcing bar level of two otter boards sets up, and vertical reinforcing bar extends along vertical direction, and the inner groovy 14 and the outer tongue 15 of heated board 1 are located the left and right sides of heated board 1 respectively.
As shown in fig. 1 to 21, the invention provides a thermal insulation and decoration integrated disassembly-free template for buildings, the heat-preservation and decoration integrated disassembly-free template for the building comprises a heat-preservation plate 1, a fire-proof layer 2, a decoration layer 3, a protective layer 30, a first screen plate 41, a second screen plate 42 and a plurality of rows of connecting assemblies 5, and a plurality of fastening rods 6, the first net plate 41 and the second net plate 42 are provided on the first side and the second side of the insulation board 1 corresponding to each other, the connecting assembly 5 penetrates through the heat insulation board 1, the first end of the connecting assembly 5 is exposed out of the first side face and is clamped with the first screen plate 41, each row of connecting assemblies 5 are respectively and correspondingly provided with one fastening rod 6, each fastening rod 6 is connected with the second end of the corresponding row of connecting assemblies 5 in series into a whole, the fastening rod 6 is simultaneously pressed on the second net plate 42, and the fastening rod 6 and the connecting assembly 5 clamp the second net plate 42 therein.
The heat insulation board is characterized in that the first side face and the second side face of the heat insulation board 1 are respectively provided with the fireproof layer 2, the outer side face of the fireproof layer 2 on the first side face is further provided with the decorative layer 3, the outer side face of the fireproof layer 2 on the second side face is further provided with the protective layer 30, and the protective layer 30 is used for protecting the internal structure of the heat insulation board 1 and preventing the internal structure from being damaged. In this embodiment, the protective layer 30, the fire-proof layer 2 and the decorative layer 3 may be made of fire-proof materials, specifically polymer mortar, fire-proof paint, etc., and the fire-proof layer 2 may be formed on the heat-insulating plate 1 by spraying, and then the decorative layer 3 or the protective layer 30 may be sprayed on the fire-proof layer 2. Of course, the protective layer 30, the fire-retardant layer 2, the decorative layer 3, and the insulating layer 1 may be formed separately and then formed into an integral layered structure by means of bonding. The outer surface of the decorative layer 3 may be provided with a pattern, such as a decorative pattern, a wavy pattern, or a landscape picture, as desired.
First netted recess 11 has been seted up on the first side of heated board 1, is equipped with the netted recess 12 of second on the second side, and first netted recess 11 and the corresponding setting of the thickness direction of second netted recess 12 along heated board 1, stack the setting on the thickness direction of heated board 1 promptly. The first mesh groove 11 is matched with the first mesh plate 41, the first mesh plate 41 is arranged in the first mesh groove 11, the second mesh groove 12 is matched with the second mesh plate 42, and the second mesh plate 42 is arranged in the second mesh groove. In this embodiment, the heat insulation board 1 is made of a heat insulation material, the first mesh-shaped groove 11 and the second mesh-shaped groove 12 respectively include a plurality of transverse grooves and a plurality of vertical grooves, and the plurality of transverse grooves and the plurality of vertical grooves of each mesh-shaped groove are perpendicularly crossed with each other to form a mesh-shaped groove structure. Furthermore, the insulation board 1 is further provided with a plurality of insertion grooves 13, and the opening positions and the opening numbers of the insertion grooves 13 correspond to the distribution positions and the distribution numbers of the connecting components 5 one by one and are used for the insertion and the penetration of the connecting components 5. The insertion groove 13 penetrates from the first mesh groove 11 to the second mesh groove 12 of the insulation board 1, and the cross section of the insertion groove 13 includes a circular portion and a rectangular portion, which are penetrated and adjacent. The circular portion is located the juncture of horizontal recess and vertical recess, and the rectangle portion extends along vertical recess.
The first net plate 41 and the second net plate 42 include transverse reinforcing bars and vertical reinforcing bars, respectively, which are perpendicularly crossed with each other and welded, so that the transverse reinforcing bars and the vertical reinforcing bars form a net plate structure. The transverse steel bars of the first net plate 41 are positioned in the transverse grooves of the first net-shaped groove 11, and the vertical steel bars of the first net plate 41 are positioned in the vertical grooves of the first net-shaped groove 11; the transverse reinforcing steel bars of the second net plate 42 are positioned in the transverse grooves of the second net-shaped groove 12, and the vertical reinforcing steel bars of the second net plate 42 are positioned in the vertical grooves of the second net-shaped groove 12.
The connecting assembly 5 comprises a connecting rod 51, a supporting plate 52, a clamping plate 53 and a spring 55, wherein the clamping plate 53 is arranged on the end face of the first end of the connecting rod 51, the second end of the connecting rod 51 can slide through the supporting plate 52, and the connecting rod 51 can rotate relative to the supporting plate 52. Be equipped with flange 511 on the end of connecting rod 51 second end, still be equipped with bayonet lock 512 on the connecting rod 51, bayonet lock 512 with flange 511 is located relatively the both sides of backup pad 52, and bayonet lock 512 perpendicular to joint board 53 sets up. The connecting rod 51 is further sleeved with a spring 55, and two ends of the spring 55 are respectively pressed between the supporting plate 52 and the flange 511. A clamping groove 531 is formed in one side edge of the clamping plate 53, the opening direction of the clamping groove 531 is perpendicular to the axis of the connecting rod 51, the clamping groove 531 is used for being connected with the first screen plate 41 in a clamping mode, and the clamping plate 53 passes through the clamping groove 531 and the first screen plate 41 in a clamping mode. The side of the clamping plate 53 far away from the connecting rod 51 is provided with a ball 54, and the axis of the connecting rod 51 passes through the axis of the ball 54, i.e. the axis of the connecting rod 51 and the axis of the ball 54 are located on the same straight line. The ball 54 has a cut-out surface on the side facing away from the support plate 52, which is arranged perpendicular to the snap plate 53. The connecting structure formed by the clamping plate 53 and the ball 54 of the connecting rod 51 is matched with the structure of the upper heat-preservation insertion groove 13, so that the first end of the connecting rod 51 can be inserted into the insertion groove 13 and penetrates out of the insertion groove 13.
The support plate 52 of each connecting assembly 5 is clamped in the corresponding transverse groove of the second mesh groove, a support block 521 is arranged at the first end of the support plate 52, the connecting rod 51 penetrates through the support block 521, a notch 5211 is formed in the first side surface of the support block 521, the extending direction of the notch 5211 is perpendicular to the axis of the connecting rod 51, and specifically, the extending direction of the notch 5211 is the same as the extending direction of the vertical groove of the second mesh groove 12. The notch 5211 is used to be inserted into the latch 512, and the latch 512 can be inserted into the first side of the supporting block 521, or be pressed against the first side to rotate, and slide into the notch 5211 when rotating to the position of the notch 5211. The second end of backup pad 52 is equipped with the kink 522 of perpendicular kink, the extending direction of kink 522 with connecting rod 51's extending direction is the same, specifically is that kink 522 extends towards the direction bending of the netted recess bottom surface of second of keeping away from heated board 1, notch 5211's extending direction is on a parallel with kink 522, draw-in groove 5221 has been seted up on the terminal surface of kink 522, is used for the joint the horizontal reinforcing bar of second otter board 42, the horizontal reinforcing bar card of second otter board 42 is gone into in this draw-in groove 5221. The catching grooves 5221 are staggered with the connecting rods 51 in the vertical direction, i.e., in the direction along the vertical bars of the second net plate 42, so as to prevent the lateral bars of the second net plate 42 from interfering with the positions of the connecting rods 51.
Further, the fastening rod 6 comprises a tubular part 61 and a plate part 62, wherein the plate part 62 is arranged on the bottom surface of the tubular part 61, and the bottom surface refers to the surface of the tubular part 61 facing the ground when the building thermal insulation and decoration integrated non-dismantling formwork is vertically arranged and poured. The side of the tubular part 61 facing the heat insulation board 1 is opened with a through hole 611, the through hole 611 penetrates the entire tubular part 61 along the length direction of the fastening rod 6 for sliding in the snap plate 53, and the tubular part 61 is used for connecting in series the second ends of the connecting rods 51 of the connecting assemblies 5 in the corresponding row, namely, connecting in series the flanges 511 on the connecting rods 51 in the corresponding row. A plurality of first bolts 63 are screwed into the side of the tubular part 61 opposite to the through-holes 611, the plurality of first bolts 63 are arranged along the length direction of the tubular part 61, and the ends of the first bolts 63 are caught and pressed against the flanges 511, so that the second end of the connecting rod 51 is fastened and fixed to the fastening rod 6. A plurality of second bolts 64 are screwed on the plate body 62, the plurality of second bolts 64 are arranged along the length direction of the plate body 62, and the tip of each second bolt 64 is pressed against the corresponding transverse steel bar on the second net plate 42. With such a structure, the fastening rod 6 and the support plate 52 of the connecting assembly 5 tightly clamp the second mesh plate 42, specifically, the fastening rod 6 tightly clamps the transverse steel bars of the second mesh plate 42 in the clamping grooves 5221 of the bending part 522, and at this time, the vertical steel bars are accommodated in the accommodating space formed between the support plate 52 and the fastening rod; simultaneously, the fastening rod 6 uses with 5 cooperations of coupling assembling, locks first otter board 41, second otter board 42, heated board 1 and be overall structure, and first otter board 41 and second otter board 42 hold heated board 1 tightly to make heated board 1 have skeleton bearing structure steadily, the wholeness is better. In this embodiment, the spring 55 of the connecting assembly 5 can play a role of tension adjustment, so that the connecting rod 51 firmly holds the vertical steel bar of the first mesh plate 41: on one hand, in view of the deformation between different vertical reinforcements of the first net plate 41 and between different parts of the same vertical reinforcement, the arrangement of the spring 55 can perform a self-adaptive adjustment function at each hooking point, so that the first end of the connecting rod 51 is firmly hooked to pull the first net plate 41.
Furthermore, a plurality of connecting rings 612 are further arranged on the side surface of the fastening rod 6 opposite to the through hole 611, and the connecting rings 612 are used for binding and connecting the building thermal insulation and decoration integrated disassembly-free formwork with the middle reinforcing frame during pouring. The connection ring 612 sequentially penetrates the corresponding fire prevention layer 2 and the protective layer 30 toward the outside, and exposes the protective layer 30.
Further, the heat-preservation and decoration integrated disassembly-free formwork for the building further comprises a series connecting rod 7, and the series connecting rod 7 connects the spheres 54 of the corresponding row of connecting assemblies 5 in series. The serial connecting rod 7 is of a tubular structure provided with a sliding inlet 71, the width of the sliding inlet 71 is slightly larger than the plate thickness of the clamping plate 53, the sliding inlet 71 is used for sliding the clamping plate 53, a plurality of third bolts 72 are screwed on the side surface of the serial connecting rod 7 opposite to the sliding inlet 71, and the third bolts 72 are arranged along the length direction of the serial connecting rod 7. The ball 54 on the connecting rod 51 of the connecting assembly 5 slides into the string link 7, and the end of the third bolt 72 snaps over the ball 54, so that the string link 7 secures the second end of the corresponding row of connecting assemblies 5. The string connecting rod 7 can further prevent that first otter board 41 from droing from heated board 1, has further increased this exempt from to tear open template skeleton texture's wholeness and stability.
In the embodiment of the integrated disassembly-free template for thermal insulation and decoration of the building, the thermal insulation boards 1 in the middle are tightly held by the first screen plates 41 and the second screen plates 42 at two sides of the thermal insulation board 1 of the formed framework structure, the combination between the framework and the thermal insulation board 1 is firmer, and the integrity is better. Compared with the existing reinforcement welding or binding type skeleton structure of the non-dismantling template, the defect that the relative skeleton of the heat-insulating plate 1 is easy to move and damage due to insufficient supporting force caused by supporting the heat-insulating plate 1 only by the transverse connecting reinforcements (the connecting reinforcements are connected with the net plates at two sides of the heat-insulating plate 1) is avoided. So, make the integration of exempting from to tear open the template for heat preservation decoration for building in this embodiment bear the ability reinforce of outer load, in the middle of having strengthened the transportation to and the anti destructive power of template deformation in the later stage use, the deformation damage that prevents heated board 1 that can be better.
When the integrated non-dismantling formwork for the heat preservation and decoration for the building in the embodiment is used, the integrated non-dismantling formwork for the heat preservation and decoration for the building is bound and connected to the outer side of the steel bar frame to serve as an outer formwork, one side with the decoration layer faces outwards, the inner side of the steel bar frame is bound and connected with the inner formwork, a pouring space is formed among the integrated non-dismantling formwork for the heat preservation and decoration for the building, the steel bar frame and the inner formwork, and concrete is poured in the pouring space, so that the structural wall is formed.
Fig. 22 is a flow chart showing steps of a method for manufacturing the integrated thermal insulation and decoration non-dismantling formwork for buildings according to the embodiment of the invention. As shown in fig. 22, the method for manufacturing the integrated non-dismantling template for thermal insulation and decoration for building includes the following steps, which may be specifically referred to as steps S01) -S05).
S01), before the connecting assemblies 5 penetrate through the insulation board 1, firstly, forming a first mesh-shaped groove 11 on a first side surface of the insulation board 1, and forming a second mesh-shaped groove on a second side surface of the insulation board 1;
s02), passing a plurality of rows of the connecting members 5 through the insulation board 1;
in this step, the connecting rod 51 of the connecting assembly 5 is first rotated to make the bayonet 512 perpendicular to the notch 5211, so that the first end of the connecting rod 51 matches with the shape of the insertion slot 13 on the insulation board 1, and then the first end of the connecting rod 51 is inserted into and penetrates through the insertion slot 13, so that the first end of the connecting rod 51, specifically, the clamping plate 53 and the ball 54, is exposed out of the first side surface of the insulation board 1, and at the same time, the supporting plate 52 is clamped into and supported in a corresponding transverse groove on the second mesh-shaped groove 12.
S03), arranging the first net plate 41 on the first side surface of the heat insulation board 1, and clamping the first end of each connecting assembly 5 on the first net plate 41;
in this embodiment, the first net plate 41 is clipped into the first net-shaped groove 11, the first connecting rod 51 is rotated to make the clipping plate 53 parallel to the transverse groove of the first net plate 41, so that the clipping groove 531 on the clipping plate 53 is clipped into the vertical steel bar of the first net plate 41, then, the connecting rod 51 is loosened, the clipping pin 512 is pulled back by the spring 55 to be sunk into the notch 5211, so that the first net plate 41 is pulled tightly toward the direction of the second side of the heat insulation plate 1.
S04), arranging the second net plate 42 on the second side surface of the heat insulation board 1, and clamping the second net plate 42 at the second end of the connecting assembly 5 through the fastening rod 6 and the connecting assembly 5, so that an integral supporting skeleton structure is formed among the first net plate 41, the second net plate 42, the connecting assembly 5 and the fastening rod 6;
s05), arranging a fireproof layer 2 on the first side surface and the second side surface of the heat preservation mold 1 respectively, arranging the decorative layer 3 on the outer side surface of the fireproof layer 2 on the first side surface, and arranging the protective layer 30 on the fireproof layer 2 on the second side surface.
As preferred scheme, seted up inner groovy 14 on the first side on the horizontal direction of heated board 1, seted up outer tongue 15 on the relative second side, inner groovy 14 and outer tongue 15 extend along vertical direction respectively, and inner groovy 14 and outer tongue 15 are located the left and right sides of heated board 1 respectively in fig. 1. The inner groove 14 and the outer groove 15 are matched in external dimension and can be matched for use and clamped with each other, and the inner groove 14 and the outer groove 15 are used for being clamped with the adjacent disassembly-free template. In this embodiment, each of the first net plate 41 and the second net plate 42 has four transverse reinforcing bars and four vertical reinforcing bars, but the specific number of the transverse reinforcing bars and the vertical reinforcing bars is not limited to four, and may be set as desired, for example, five, six, seven, eight, etc.
The heat preservation decorates integration and exempts from to tear open template for building in this application, preparation convenient and fast, relative prior art has saved the loaded down with trivial details complicacy that the welding or tie up and tie up, has saved the manpower greatly, has improved preparation efficiency. In addition, the disassembly-free template has the advantages of firm structure, stronger capability of bearing external load, better breakage-proof performance, better service performance and long service life.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising an … …" does not exclude the presence of other identical elements in a process, method, article, or apparatus that comprises the element.
Finally, it should be noted that: it should be understood that the above examples are only for clearly illustrating the present invention and are not intended to limit the embodiments. Other variations and modifications will be apparent to persons skilled in the art in light of the above description. And are neither required nor exhaustive of all embodiments. And obvious variations or modifications of the invention may be made without departing from the scope of the invention.
Claims (10)
1. The integrated non-dismantling formwork for the heat preservation and decoration of the building is characterized by comprising a heat preservation plate, a fire-proof layer, a decoration layer, a protection layer, a first screen plate, a second screen plate, a plurality of rows of connecting assemblies and a plurality of fastening rods, wherein the first screen plate and the second screen plate are correspondingly arranged on a first side surface and a second side surface of the heat preservation plate, the connecting assemblies penetrate through the heat preservation plate, the first ends of the connecting assemblies are exposed out of the first side surface and are clamped with the first screen plate, the fastening rods are correspondingly arranged on the rows of connecting assemblies respectively, each fastening rod is connected with the second end of the corresponding row of connecting assemblies into a whole in series, the fastening rods are simultaneously extruded on the second screen plate, and the fastening rods and the connecting assemblies clamp the second screen plate therein;
the heat insulation board is characterized in that the first side face and the second side face of the heat insulation board are respectively provided with the fireproof layer, the outer side face of the fireproof layer on the first side face is provided with the decorative layer, and the fireproof layer on the second side face is provided with the protective layer.
2. The integrated non-dismantling formwork for heat preservation and decoration of buildings according to claim 1 is characterized in that a first reticular groove is arranged on a first side surface of the heat preservation plate, a second reticular groove is arranged on a second side surface of the heat preservation plate,
the first reticular groove is matched with the first screen plate, the first screen plate is arranged in the first reticular groove, the second reticular groove is matched with the second screen plate, and the second screen plate is arranged in the second reticular groove.
3. The integrated non-dismantling formwork for insulation and decoration of buildings according to claim 1, wherein the first net plate and the second net plate comprise transverse steel bars and vertical steel bars, respectively, and the transverse steel bars and the vertical steel bars are perpendicularly crossed with each other and welded, so that the transverse steel bars and the vertical steel bars form a net plate structure.
4. The integrated non-dismantling formwork for heat preservation and decoration of buildings as claimed in claim 1, wherein the connecting assembly comprises a connecting rod, a supporting plate, a clamping plate and a spring,
the clamping plate is arranged on the end face of the first end of the connecting rod, the second end of the connecting rod can slide to penetrate through the supporting plate, a flange is arranged on the end head of the second end of the connecting rod, a clamping pin is further arranged on the connecting rod and is perpendicular to the clamping plate, the clamping pin and the flange are oppositely arranged on two sides of the supporting plate,
the connecting rod is further sleeved with a spring, and two ends of the spring are respectively extruded on the supporting plate and the flange.
5. The integrated non-dismantling formwork for heat preservation and decoration of the building as claimed in claim 4, wherein a clamping groove is formed in the clamping plate, the clamping groove is used for being clamped with the first screen plate, and the clamping plate is clamped with the first screen plate through the clamping groove.
6. The integrated non-dismantling formwork for heat preservation and decoration of buildings according to claim 5 is characterized in that a ball is arranged on the side of the clamping plate far away from the connecting rod, a cut-off surface is arranged on one side of the ball far away from the supporting plate, and the cut-off surface is perpendicular to the clamping plate.
7. The integrated non-dismantling formwork for heat preservation and decoration of buildings according to claim 4, wherein a support block is provided at the first end of the support plate, the connecting rod passes through the support block, a notch is provided on the first side surface of the support block, the extending direction of the notch is perpendicular to the axis of the connecting rod, the notch is used for clamping the bayonet lock, the bayonet lock can be clamped on the first side surface of the support block or pressed on the first side surface to rotate, and when rotating to the position of the notch, the bayonet lock slides into the notch and is clamped in the notch,
the second end of backup pad is equipped with the kink of perpendicular bending, the bending extension direction of kink with the extending direction of connecting rod is the same, the extending direction of notch is on a parallel with the kink, seted up the draw-in groove on the terminal surface of kink for the joint the second otter board.
8. The manufacturing method of the building insulation and decoration integrated disassembly-free template according to any one of claims 1 to 7, characterized by comprising the following steps:
passing rows of said connecting assemblies through said insulation board;
arranging the first screen plate on a first side surface of the heat insulation plate, and clamping a first end of each connecting assembly on the first screen plate;
the second screen plate is arranged on the second side face of the heat insulation plate, and the second screen plate is clamped at the second end of the connecting assembly through the fastening rod and the connecting assembly, so that an integral framework structure is formed among the first screen plate, the second screen plate, the connecting assembly and the fastening rod;
and the first side surface and the second side surface of the heat-insulating mould are respectively provided with a fireproof layer, the outer side surface of the fireproof layer on the first side surface is provided with the decorative layer, and the fireproof layer on the second side surface is provided with the protective layer.
9. The method for manufacturing the heat-preservation and decoration integrated disassembly-free formwork for the building as claimed in claim 8, wherein before the plurality of rows of the connecting assemblies pass through the heat-preservation board, a first net-shaped groove is firstly formed in a first side surface of the heat-preservation board, and a second net-shaped groove is formed in a second side surface of the heat-preservation board.
10. The manufacturing method of the integrated non-dismantling formwork for the heat preservation and decoration of the building as claimed in claim 9, wherein the step of arranging the first mesh plate on the first side surface of the heat preservation plate comprises the step of clamping the first mesh plate into the first mesh groove;
and arranging the second screen plate on the second side surface of the heat-insulating plate comprises clamping the second screen plate into the second reticular groove.
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| CN202010792494.7A CN111877607B (en) | 2020-08-09 | 2020-08-09 | Heat-preservation and decoration integrated disassembly-free template for building and manufacturing method thereof |
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| CN202010792494.7A CN111877607B (en) | 2020-08-09 | 2020-08-09 | Heat-preservation and decoration integrated disassembly-free template for building and manufacturing method thereof |
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Also Published As
| Publication number | Publication date |
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| CN111877607B (en) | 2022-07-26 |
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Effective date of registration: 20220704 Address after: 657199 Banfang village, Ciyuan Township, Ludian County, Zhaotong City, Yunnan Province Applicant after: Zhaotong high speed prefabricated construction Co.,Ltd. Address before: Cao Zhuang Xiang Guo Di Kou Xing Zheng Cun Dong Men Wai Cun, Shan county, Heze City, Shandong Province 274000 Applicant before: Guo Kewu |
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