CN111877140A - Connecting structure for segment prefabricated assembled pier combination and construction method - Google Patents

Connecting structure for segment prefabricated assembled pier combination and construction method Download PDF

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CN111877140A
CN111877140A CN202010030383.2A CN202010030383A CN111877140A CN 111877140 A CN111877140 A CN 111877140A CN 202010030383 A CN202010030383 A CN 202010030383A CN 111877140 A CN111877140 A CN 111877140A
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segment
section
connecting steel
base
steel bar
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孙树礼
白鸿国
苏伟
张帅
刘凯
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China Railway Design Corp
China State Railway Group Co Ltd
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China State Railway Group Co Ltd
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    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01DCONSTRUCTION OF BRIDGES, ELEVATED ROADWAYS OR VIADUCTS; ASSEMBLY OF BRIDGES
    • E01D19/00Structural or constructional details of bridges
    • E01D19/02Piers; Abutments ; Protecting same against drifting ice
    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01DCONSTRUCTION OF BRIDGES, ELEVATED ROADWAYS OR VIADUCTS; ASSEMBLY OF BRIDGES
    • E01D21/00Methods or apparatus specially adapted for erecting or assembling bridges
    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02DFOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
    • E02D15/00Handling building or like materials for hydraulic engineering or foundations
    • E02D15/02Handling of bulk concrete specially for foundation or hydraulic engineering purposes
    • E02D15/04Placing concrete in mould-pipes, pile tubes, bore-holes or narrow shafts

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Abstract

一种用于节段预制拼装式桥墩组合的连接结构,具有墩柱和基座,所述墩柱由第一节段、第二节段组成,第一节段的底部与基座连接,第一节段的顶部与第二节段的底部连接,所述第一节段和第二节段内分别预埋管道,管道内分别设有连接钢筋和预应力束,第一节段的顶部预设剪力键,底部预设压浆管,第二节段底部设有的剪力键槽剪力键相配合使用,预应力束一端在第二节段顶端张拉,另一端与基座锚固;连接钢筋的一端与第二节段顶部固定连接,另一端与接头钢筋机械连接固定,采用上述结构施工的桥墩,施工容差大、精度要求低,可适用多节段、大断面桥墩拼装抗剪能力强,成本低;同时,可使预制拼装式桥墩适用于高震区的抗震需求,减少残余位移,有利于拼装墩的震后修复。A connection structure for a segmental prefabricated and assembled bridge pier combination, comprising a pier column and a base, the pier column is composed of a first segment and a second segment, the bottom of the first segment is connected to the base, and the first segment is connected to the base. The top of a segment is connected to the bottom of the second segment, pipelines are pre-buried in the first segment and the second segment respectively, and the pipelines are respectively provided with connecting steel bars and prestressed bundles, and the top of the first segment is pre-buried. A shear key is set, a grouting pipe is preset at the bottom, and the shear key groove and shear key provided at the bottom of the second segment are used together. One end of the prestressed bundle is stretched at the top of the second segment, and the other end is anchored to the base; One end of the connecting steel bar is fixedly connected with the top of the second segment, and the other end is mechanically connected and fixed with the joint steel bar. The bridge pier constructed with the above structure has large construction tolerance and low precision requirements, and can be applied to multi-segment and large-section bridge pier assembly for shear resistance. It has strong capacity and low cost; at the same time, it can make the prefabricated assembled pier suitable for the seismic demand of high seismic area, reduce the residual displacement, and facilitate the post-earthquake repair of the assembled pier.

Description

一种用于节段预制拼装式桥墩组合的连接结构及施工方法A connection structure and construction method for segmental prefabricated assembled bridge pier combination

技术领域technical field

本发明涉及桥梁建造领域,尤其涉及一种用于节段预制拼装式桥墩组合的连接结构及施工方法。The invention relates to the field of bridge construction, in particular to a connection structure and a construction method for a segmental prefabricated and assembled bridge pier combination.

背景技术Background technique

近年来,随着对预制拼装建筑的积极推进和技术发展,国内外对桥梁下部结构采用节段预制拼装法建造的研究成为热点,在铁路、城市轨道交通、公路、市政工程等领域,受桥墩受力需求、构造特点等不同的影响,对预制拼装式桥墩连接形式适用性不尽相同。In recent years, with the active promotion and technological development of prefabricated buildings, the research on the construction of substructures of bridges by segmental prefabrication has become a hot spot at home and abroad. In the fields of railways, urban rail transit, highways, municipal engineering, etc. Due to different influences such as force requirements and structural characteristics, the applicability of the connection forms of prefabricated piers is not the same.

在市政工程领域,节段预制拼装式桥墩常用钢筋套筒灌浆连接技术,该连接需要在预制节段内预埋灌浆套筒和预留钢筋接头,对安装精度和施工要求高,当桥墩高度高或横断面尺寸较大时,受节段运输尺寸限制,桥墩沿高度方向需划分多个节段,当采用套筒灌浆连接时,每个钢筋设置接头,横断面上需要设置多个接头,每个节段拼装时均需对灌浆套筒进行连接,造成施工难度大、成本高,特别对于多节段、大尺寸桥墩,该连接技术受到一定限制。In the field of municipal engineering, segmental prefabricated piers are commonly used in the grouting connection technology of steel sleeves. This connection requires pre-embedded grouting sleeves and reserved steel joints in the prefabricated segments, which requires high installation accuracy and construction. When the height of the pier is high Or when the size of the cross-section is large, the pier needs to be divided into multiple sections along the height direction due to the limitation of the section transportation size. The grouting sleeves need to be connected when each segment is assembled, resulting in difficult construction and high cost. Especially for multi-segment and large-sized bridge piers, the connection technology is limited to a certain extent.

在公路工程领域,节段预制拼装式桥墩也常用预应力束连接,在节段内预留预应力孔道,穿入预应力钢绞线形成节段间连接,该连接需对预应力进行张拉,预应力费用较高,预应力存在损失和失效风险,同时,采用预应力连接的拼装桥墩,根据国内外理论研究、试验验证及实践经验,该体系存在耗能能力弱、延性不足等问题,不适用于高震区。In the field of highway engineering, segmental prefabricated and assembled bridge piers are also commonly connected by prestressed bundles. Prestressed tunnels are reserved in segments, and prestressed steel strands are inserted to form inter-segment connections. The connection requires prestressing tension. , the prestressing cost is high, and the prestressing has the risk of loss and failure. At the same time, the prestressed connection of the assembled piers, according to domestic and foreign theoretical research, test verification and practical experience, the system has problems such as weak energy dissipation capacity and insufficient ductility. Not suitable for high seismic areas.

发明内容SUMMARY OF THE INVENTION

本发明提供一种用于节段预制拼装式桥墩组合的连接结构及施工方法,目的是解决现有技术问题,提供一种多节段、大断面桥墩拼装,该连接可靠,施工容差大、精度要求低,断面抗剪能力强,成本低,同时可以适用于高震区的抗震需求,减少残余位移,有利于拼装墩的震后修复的节段预制拼装式桥墩组合的连接结构及施工方法。The present invention provides a connection structure and a construction method for segmental prefabricated and assembled bridge pier assemblies, aiming at solving the problems of the prior art and providing a multi-segment, large-section bridge pier assembly, which is reliable in connection, has large construction tolerance, The connection structure and construction method of the segmental prefabricated pier combination, which has low precision requirements, strong shear resistance of the section, and low cost, can be applied to the seismic requirements of high seismic areas, reduce residual displacement, and is conducive to post-earthquake repair of assembled piers .

本发明解决问题采用的技术方案是:The technical scheme adopted by the present invention to solve the problem is:

一种用于节段预制拼装式桥墩组合的连接结构,具有墩柱和基座,墩柱位于基座上方,与基座固定连接,其特征在于:所述墩柱由第一节段、第二节段组成,第一节段的底部与基座连接,第一节段的顶部与第二节段的底部连接,所述第一节段和第二节段内分别预埋管道,所述第一节段和第二节段的底部分别设有挤胶槽,所述第一节段的顶部预设有剪力键,第一节段的下部侧壁上预设有压浆管,所述第二节段的底部设有剪力键槽,剪力键槽与剪力键相配合使用,剪力键槽的位置与第一节段顶部设有的剪力键相对应,剪力键槽的形状大小与剪力键相匹配;所述一部分管道内设有预应力束,预应力束的一端自第二节段预埋管道的顶端张拉,另一端自第一节段预埋管道的底部穿出与基座锚固;所述另一部分管道内设有延续的连接钢筋,连接钢筋之间通过机械连接固定,连接钢筋的一端位于第二节段的顶部,并与第二节段顶部固定连接,连接钢筋的另一端从第一节段底部穿出管道与基座顶部设有的接头钢筋机械连接固定。A connection structure for a segmental prefabricated and assembled bridge pier combination has a pier column and a base, the pier column is located above the base and is fixedly connected to the base, and is characterized in that: the pier column consists of a first segment, a second It consists of two segments, the bottom of the first segment is connected to the base, the top of the first segment is connected to the bottom of the second segment, the first segment and the second segment are respectively embedded with pipes, the said The bottoms of the first segment and the second segment are respectively provided with extrusion grooves, the top of the first segment is preset with a shear key, and the lower side wall of the first segment is preset with a grouting pipe, so the The bottom of the second segment is provided with a shear keyway. The shear keyway is used in conjunction with the shear key. The position of the shear keyway corresponds to the shear key provided at the top of the first segment. The shape and size of the shear keyway Matching with the shear key; the part of the pipeline is provided with a prestressed bundle, one end of the prestressed bundle is stretched from the top of the pre-embedded pipeline in the second segment, and the other end is pierced from the bottom of the pre-embedded pipeline in the first segment. It is anchored with the base; the other part of the pipeline is provided with continuous connecting steel bars, and the connecting steel bars are fixed by mechanical connection. The other end of the steel bar passes through the pipe from the bottom of the first segment and is mechanically connected and fixed with the joint steel bar provided on the top of the base.

所述第一节段、第二节段内预埋的一部分管道为波纹管孔道,另一部分管道为钢管,波纹管孔道内穿连接钢筋,钢管内穿预应力束,在所述波纹管孔道内灌注灌浆料。A part of the pipelines embedded in the first segment and the second segment are corrugated pipe tunnels, and the other part of the pipelines are steel pipes. The corrugated pipe tunnels pass through connecting steel bars, and the steel pipes pass through prestressed bundles. Pour in grout.

所述第一节段与第二节段内预埋的波纹管孔道和钢管位置分别一一对应,第一节段内预埋的波纹管孔道与基座顶部设有的接头钢筋位置一一对应,机械连接固定的连接钢筋一端穿出第二节段顶部的波纹管孔道,通过钢筋锚固螺栓与钢筋锚固垫板的配合与第二节段的顶部固定连接,连接钢筋的另一端穿过第一节段内的波纹管孔道底部与基座顶部设有接头钢筋机械连接,所述波纹管孔道的直径比连接钢筋的直径大25cm。The first section corresponds to the positions of the pre-buried corrugated pipe holes and the steel pipes in the second section, respectively, and the pre-buried corrugated pipe holes in the first section correspond to the positions of the joint reinforcement bars provided on the top of the base. One end of the mechanically fixed connecting steel bar passes through the corrugated pipe channel at the top of the second segment, and is fixedly connected to the top of the second segment through the cooperation of the steel bar anchor bolt and the steel bar anchor plate, and the other end of the connecting steel bar passes through the first segment. The bottom of the corrugated pipe channel in the segment is mechanically connected with the top of the base with a joint steel bar, and the diameter of the corrugated pipe channel is 25 cm larger than the diameter of the connecting bar.

所述基座内预埋钢管,基座内预埋的钢管与第一节段内预埋的钢管位置分别一一对应,预应力束的另一端穿过第一节段预埋的钢管、基座内预埋的钢管,并在基座内预埋钢管的端部锚固,基座上设有预应力压浆管,预应力压浆管与基座内预埋的钢管连通。The steel pipes are pre-buried in the base, and the positions of the steel pipes pre-buried in the base and the steel pipes pre-buried in the first segment are in one-to-one correspondence, and the other end of the prestress bundle passes through the pre-buried steel pipes and the foundation The steel pipe embedded in the seat is anchored at the end of the steel pipe embedded in the base. The base is provided with a prestressed grouting pipe, and the prestressed grouting pipe is connected with the steel pipe embedded in the base.

所述基座为现浇基座,基座顶部设有的接头钢筋长短不同。The base is a cast-in-place base, and the lengths of the joint reinforcement bars provided on the top of the base are different.

所述剪力键为圆台形状,剪力键的竖向截面为等腰梯形,梯形的斜边与底边之间的夹角为45°,所述剪力键与剪力键槽之间啮合。The shear key is in the shape of a truncated cone, the vertical section of the shear key is an isosceles trapezoid, the angle between the hypotenuse and the bottom edge of the trapezoid is 45°, and the shear key is meshed with the shear keyway.

所述挤胶槽分别位于第一节段和第二节段的底部,将第一节段和第二节段分别分隔成多个区域,挤胶槽的水平方向截面为正方形或矩形,边长为2-10cm。The glue extrusion groove is located at the bottom of the first section and the second section respectively, and the first section and the second section are respectively divided into a plurality of areas. The horizontal cross section of the glue extrusion groove is square or rectangular, and the side length 2-10cm.

所述第一节段与第二节段之间设有加高节段,所述加高节段内设有的波纹管孔道和钢管的位置与第一节段、第二节段内设有的波纹管孔道和钢管位置分别一一对应,加高节段的底部结构与第二节段底部的结构相同,加高节段的顶部结构与第一节段顶部的结构相同。A heightened segment is arranged between the first segment and the second segment, and the positions of the corrugated pipe holes and steel pipes provided in the heightened segment are the same as those of the first segment and the second segment. The positions of the corrugated pipes and the steel pipes correspond to each other one by one, the bottom structure of the heightened segment is the same as that of the bottom of the second segment, and the top structure of the heightened segment is the same as that of the top of the first segment.

一种用于节段预制拼装式桥墩组合的连接结构的施工方法,其特征在于:具有以下步骤A construction method for the connection structure of the segmental prefabricated assembled bridge pier combination is characterized in that: it has the following steps

步骤一、现场浇注基座,第一节段、第二节段在工厂内预制完成;Step 1. The base is cast on site, and the first segment and the second segment are prefabricated in the factory;

步骤二、吊装第一节段,将连接钢筋穿入第一节段预埋的管道中,并临时固定在第一节段顶部;将第一节段支承在临时千斤顶上,通过临时千斤顶调整节段空间位置;然后解除连接钢筋临时固定,将连接钢筋下放至接头位置,将连接钢筋与接头钢筋一一对应机械连接固定,并将基座顶面区域进行凿毛,铺设砂浆垫层,拆除临时千斤顶,下放第一节段进行坐浆法安装,多余的浆体通过挤胶槽挤出,实现第一节段与基座间的连接;Step 2, hoist the first segment, insert the connecting steel bar into the pre-buried pipeline of the first segment, and temporarily fix it on the top of the first segment; support the first segment on the temporary jack, and adjust the segment through the temporary jack. Then release the temporary fixation of the connecting steel bars, lower the connecting steel bars to the joint position, and fix the connecting steel bars and the connecting steel bars in one-to-one correspondence mechanically, and chisel the top area of the base, lay a mortar cushion, and remove the temporary Jack, lower the first section for installation by slurry sitting method, and the excess slurry is extruded through the extrusion groove to realize the connection between the first section and the base;

步骤三、吊装第二节段,将临时千斤顶移至第一节段顶面,吊装第二节段,将连接钢筋穿入第二节段预埋的管道中,并临时固定在第二节段顶;将第二节段支承在临时千斤顶上,通过临时千斤顶调整第二节段空间位置;解除连接钢筋在第二节段顶部的临时固定,并将连接钢筋下放至与第一节段顶部接头的位置,将第一节段顶部的连接钢筋头部与第二节段底部的连接钢筋一一对应机械连接固定,在第一节段的顶部铺设环氧树脂胶,拆除临时千斤顶,下放第二节段,将第一节段顶部设有的剪力键与第二节段底部设有的剪力键槽一一对应,第二节段进行挤胶法与第一节段安装固定,多余的胶体通过挤胶槽挤出,实现第二节段与第一节段间的固定连接;Step 3: Hoist the second segment, move the temporary jack to the top surface of the first segment, hoist the second segment, insert the connecting steel bar into the pre-buried pipeline of the second segment, and temporarily fix it on the second segment Support the second segment on the temporary jack, adjust the space position of the second segment through the temporary jack; release the temporary fixation of the connecting steel bar on the top of the second segment, and lower the connecting steel bar to the joint with the top of the first segment The head of the connecting steel bar at the top of the first segment and the connecting steel bar at the bottom of the second segment are mechanically connected and fixed one-to-one, lay epoxy glue on the top of the first segment, remove the temporary jack, and lower the second segment. segment, the shear key provided at the top of the first segment is in one-to-one correspondence with the shear key groove provided at the bottom of the second segment, the second segment is installed and fixed with the first segment by extrusion method, and the excess The fixed connection between the second segment and the first segment is realized by extrusion through the extrusion groove;

步骤四、各节段拼装完成后清理挤胶槽的浆体,清理完成后进行填缝;Step 4. After the assembly of each segment is completed, clean the slurry of the extrusion tank, and fill the seam after the cleaning is completed;

步骤五、通过压浆管将压浆料灌注入各连接钢筋所在的管道内,将连接钢筋锚固于预制节段中;Step 5, pouring the grouting slurry into the pipeline where each connecting steel bar is located through the grouting pipe, and anchoring the connecting steel bar in the prefabricated segment;

步骤六、将连接钢筋的一端在第二节段顶部固定;Step 6. Fix one end of the connecting steel bar on the top of the second segment;

步骤七、当设置预应力束时,将预应力束自第二节段顶部穿入预埋管道中,当穿入基座中时,通过锚固构造将预应力束与基座进行锚固连接,自第二节段顶端对预应力束逐一张拉,当采用粘结预应力时,将预应力压浆料灌注入预应力束贯穿的预埋管道中;Step 7. When setting the prestressed bundle, insert the prestressed bundle into the embedded pipeline from the top of the second segment, and when it penetrates into the base, anchor the prestressed bundle to the base through the anchoring structure, and The top of the second segment pulls the prestressed bundles one by one, and when bonding prestressing is used, the prestressed compressive slurry is poured into the embedded pipeline through which the prestressed bundles pass;

步骤八、待上述所有浆料养护完成后,拆除位于结构外的压浆管道,完成施工。Step 8. After all the above slurry maintenance is completed, remove the grouting pipeline outside the structure to complete the construction.

一种用于节段预制拼装式桥墩组合的连接结构的施工方法,其特征在于:当采用多个节段时,在第一节段和第二节段之间加设加高节段,在上述第二步和第三步之间增加步骤b,A construction method for a connection structure of a segmental prefabricated and assembled bridge pier combination, characterized in that: when multiple segments are used, a heightened segment is added between the first segment and the second segment, and a heightened segment is added between the first segment and the second segment. Step b is added between the second step and the third step above,

步骤b、吊装加高节段,将临时千斤顶移至第一节段顶面,吊装加高节段,将连接钢筋穿入加高节段预埋的管道中,并临时固定在加高节段顶;将加高节段支承在临时千斤顶上,通过临时千斤顶调整加高节段空间位置;解除连接钢筋在加高节段顶部的临时固定,并将连接钢筋下放至与第一节段顶部接头的位置,将第一节段顶部的连接钢筋头部与加高节段底部的连接钢筋一一对应机械连接固定,在第一节段的顶部铺设环氧树脂胶,拆除临时千斤顶,下放加高节段,将第一节段顶部设有的剪力键与加高节段底部设有的剪力键槽一一对应,加高节段进行挤胶法与第一节段安装固定,多余的胶体通过挤胶槽挤出,实现加高节段与第一节段间的固定连接;Step b, hoist the heightening section, move the temporary jack to the top surface of the first section, hoist the heightening section, insert the connecting steel bars into the pipeline embedded in the heightening section, and temporarily fix it on the heightening section Support the heightened segment on the temporary jack, and adjust the space position of the heightened segment through the temporary jack; release the temporary fixation of the connecting steel bar on the top of the heightened segment, and lower the connecting steel bar to the joint with the top of the first segment The head of the connecting steel bar at the top of the first segment and the connecting steel bar at the bottom of the heightened segment are mechanically connected and fixed one-to-one, lay epoxy glue on the top of the first segment, remove the temporary jack, and lower it to increase the height. segment, the shear key at the top of the first segment is in one-to-one correspondence with the shear keyway at the bottom of the heightened segment, and the heightened segment is extruded and fixed to the first segment. The fixed connection between the heightened segment and the first segment is realized by extrusion through the extrusion groove;

所述步骤三变为:吊装第二节段,将临时千斤顶移至加高节段顶面,吊装第二节段,将连接钢筋穿入第二节段预埋的管道中,并临时固定在第二节段顶;将第二节段支承在临时千斤顶上,通过临时千斤顶调整第二节段空间位置;解除连接钢筋在第二节段顶部的临时固定,并将连接钢筋下放至与加高节段顶部接头的位置,将加高节段顶部的连接钢筋头部与第二节段底部的连接钢筋一一对应机械连接固定,在加高节段的顶部铺设环氧树脂胶,拆除临时千斤顶,下放第二节段,将加高节段顶部设有的剪力键与第二节段底部设有的剪力键槽一一对应,第二节段进行挤胶法与加高节段安装固定,多余的胶体通过挤胶槽挤出,实现第二节段与加高节段间的固定连接。The third step becomes: hoisting the second section, moving the temporary jack to the top surface of the heightened section, hoisting the second section, threading the connecting steel bar into the pipeline embedded in the second section, and temporarily fixing it on the The top of the second segment; support the second segment on the temporary jack, and adjust the space position of the second segment through the temporary jack; release the temporary fixation of the connecting steel bar on the top of the second segment, and lower the connecting steel bar to the height of the second segment. For the position of the joint at the top of the segment, connect the head of the connecting steel bar at the top of the heightened segment with the connecting steel bar at the bottom of the second segment one-to-one mechanical connection and fix it, lay epoxy glue on the top of the heightened segment, and remove the temporary jack , lower the second segment, and match the shear key at the top of the heightened segment with the shear keyway at the bottom of the second segment. The second segment is extruded and fixed with the heightened segment. , the excess colloid is extruded through the extrusion groove to realize the fixed connection between the second segment and the heightened segment.

本发明的有益效果:采用该连接构施工容差大、精度要求低,可适用多节段、大断面桥墩拼装,断面抗剪能力强,成本低;同时,可不设或少设预应力,耗能能力强,可使预制拼装式桥墩适用于高震区的抗震需求,减少残余位移,有利于拼装墩的震后修复。The beneficial effects of the invention are as follows: the connection structure has large construction tolerance and low precision requirements, can be applied to multi-segment and large-section bridge pier assembly, has strong cross-section shear resistance and low cost; It has strong energy capacity, which can make the prefabricated assembled pier suitable for the seismic demand of high seismic area, reduce the residual displacement, and is beneficial to the post-earthquake repair of the assembled pier.

附图说明Description of drawings

图1是本发明的结构示意图;Fig. 1 is the structural representation of the present invention;

图2是本发明的分解结构示意图;Fig. 2 is the exploded structure schematic diagram of the present invention;

图3是本发明第一节段顶部俯视图;Figure 3 is a top plan view of the first segment of the present invention;

图4是本发明第二节段顶部俯视图;Figure 4 is a top plan view of the second segment of the present invention;

图5是本发明剪力键结构示意图;Fig. 5 is the structural representation of shear key of the present invention;

图6是本发明第一节段与基座连接施工前结构示意图;Figure 6 is a schematic structural diagram of the present invention before the first segment is connected to the base;

图7是本发明第一节段与基座连接施工过程的结构示意图;7 is a schematic structural diagram of the construction process of the connection between the first segment and the base of the present invention;

图8是本发明第一节段与第二节段施工前结构示意图;FIG. 8 is a schematic structural diagram of the first section and the second section of the present invention before construction;

图9是本发明预应力束施工过程结构示意图;Fig. 9 is the structural schematic diagram of the prestressed beam construction process of the present invention;

图10是本发明加高节段结构示意图;Figure 10 is a schematic view of the structure of the heightened segment of the present invention;

图11是本发明增加一节加高节段后的结构示意图。Figure 11 is a schematic structural diagram of the present invention after adding a heightened section.

其中:1.墩柱;2.基座;3.第一节段;23.第一接缝;4.第二节段;34.第二接缝;5.连接钢筋;6.波纹管孔道;7.预应力束;8.钢管;9.接头钢筋;10.挤胶槽;11.剪力键;12.压浆管;13.剪力键槽;14.钢筋锚固螺栓;15.钢筋锚固垫板;16.预应力压浆管;17.加高节段;18.临时千斤顶;19.预应力压浆料;20.压浆料;21.机械连接。Among them: 1. pier column; 2. base; 3. first segment; 23. first joint; 4. second segment; 34. second joint; 5. connecting steel bar; 6. corrugated pipe tunnel ; 7. Prestressed beam; 8. Steel pipe; 9. Joint reinforcement; 10. Extrusion groove; 11. Shear key; 12. Grouting pipe; 13. Shear keyway; 14. Rebar anchor bolt; Backing plate; 16. Prestressed grouting pipe; 17. Elevated section; 18. Temporary jack; 19. Prestressed grouting; 20. Grouting; 21. Mechanical connection.

具体实施方式Detailed ways

以下结合附图和具体实施例对本发明作进一步说明。The present invention will be further described below with reference to the accompanying drawings and specific embodiments.

如图1-9所示一种用于节段预制拼装式桥墩组合的连接结构,具有墩柱1和基座2,墩柱1位于基座2上方,与基座2固定连接,所述墩柱1由第一节段3、第二节段4组成,第一节段3的底部与基座2通过第一接缝23拼接连接,第一节段3的顶部与第二节段4的底部通过第二接缝34拼接连接,所述第一节段3和第二节段4内分别预埋管道,管道内穿连接钢筋5的为波纹管孔道6,波纹管孔道6内设有延续的连接钢筋5,连接钢筋5之间通过机械连接21固定,连接钢筋5的一端穿出第二节段4顶部的波纹管孔道通过钢筋锚固螺栓14与钢筋锚固垫板15的配合与第二节段4的顶部固定连接,另一端穿过第一节段3内的波纹管孔道底部与基座2顶部设有接头钢筋9通过机械连接21固定,管道内穿预应力束7的为钢管8,所述预应力束7的一端自第二节段4预埋钢管8的顶端张拉,另一端自第一节段3预埋钢管8的底部穿出与基座2锚固,所述第一节段3与第二节段4内预埋的波纹管孔道6的位置分别一一对应,所述第一节段3与第二节段4内预埋的钢管8的位置分别一一对应,第一节段3内预埋的波纹管孔道6与基座2顶部设有的接头钢筋9位置一一对应,所述第一节段3和第二节段4的底部分别设有挤胶槽10,所述第一节段3的顶部预设有剪力键11,第一节段3的下部侧壁上预设有压浆管12,所述第二节段4的底部设有剪力键槽13,剪力键槽13与剪力键11相配合使用,剪力键槽13的位置与第一节段顶部设有的剪力键11相对应,剪力键槽13的形状大小与剪力键11相匹配,所述基座2内预埋钢管8,基座2内预埋的钢管8与第一节段3内预埋的钢管8位置分别一一对应,预应力束7的另一端穿过第一节段3预埋的钢管8、基座2内预埋的钢管8,在基座2内预埋钢管8的端部锚固,基座2上设有预应力压浆管16,预应力压浆管16与基座2内预埋的钢管8连通,所述基座2为现浇基座,基座2顶部设有的接头钢筋9长短不同,所述波纹管孔道6的直径比连接钢筋5的直径大2-5cm。As shown in Figures 1-9, a connection structure for segmental prefabricated pier combination has a pier 1 and a base 2. The pier 1 is located above the base 2 and is fixedly connected to the base 2. The pier The column 1 is composed of a first segment 3 and a second segment 4. The bottom of the first segment 3 and the base 2 are spliced and connected by a first seam 23, and the top of the first segment 3 and the second segment 4 are connected. The bottom is spliced and connected by the second seam 34, the first section 3 and the second section 4 are respectively pre-buried pipelines, and the corrugated pipe holes 6 pass through the connecting steel bars 5 in the pipes, and the corrugated pipe holes 6 are provided with continuations. The connecting steel bars 5 are fixed by mechanical connection 21 between the connecting steel bars 5, and one end of the connecting steel bars 5 passes through the corrugated pipe tunnel at the top of the second section 4 through the cooperation of the steel bar anchor bolts 14 and the steel bar anchor pads 15 and the second section. The top of the section 4 is fixedly connected, and the other end passes through the bottom of the bellows tunnel in the first section 3 and the top of the base 2 is provided with a joint steel bar 9 to be fixed by a mechanical connection 21, and the steel pipe 8 passes through the prestressed bundle 7 in the pipeline, One end of the prestressed bundle 7 is stretched from the top of the pre-embedded steel pipe 8 in the second section 4, and the other end is protruded from the bottom of the pre-embedded steel pipe 8 in the first section 3 and anchored to the base 2. The positions of the pre-buried corrugated pipe ducts 6 in the section 3 and the second section 4 are in one-to-one correspondence, and the positions of the first section 3 and the pre-buried steel pipes 8 in the second section 4 are in a one-to-one correspondence. The pre-buried corrugated pipe holes 6 in a section 3 correspond to the positions of the joint reinforcement bars 9 provided on the top of the base 2, and the bottoms of the first section 3 and the second section 4 are respectively provided with extrusion grooves 10. , the top of the first segment 3 is pre-set with a shear key 11, the lower side wall of the first segment 3 is pre-set with a grouting pipe 12, and the bottom of the second segment 4 is provided with a shear key groove 13. The shear force keyway 13 is used in conjunction with the shear force key 11. The position of the shear force keyway 13 corresponds to the shear force key 11 provided at the top of the first segment. Matching, the steel pipe 8 is embedded in the base 2, the steel pipe 8 embedded in the base 2 and the steel pipe 8 embedded in the first segment 3 are in one-to-one correspondence, and the other end of the prestressing bundle 7 passes through the first section 3. The steel pipe 8 embedded in a section 3 and the steel pipe 8 embedded in the base 2 are anchored at the end of the steel pipe 8 embedded in the base 2. The base 2 is provided with a prestressed grouting pipe 16, and the prestressed pressure The slurry pipe 16 is communicated with the steel pipe 8 embedded in the base 2. The base 2 is a cast-in-place base. The joint steel bars 9 provided on the top of the base 2 are different in length. The diameter of 5 is 2-5cm larger.

所述剪力键11为圆台形状,剪力键11的竖向截面为等腰梯形,梯形的斜边与底边之间的夹角为45°,所述剪力键11与剪力键槽13之间啮合。The shear key 11 is in the shape of a truncated cone, the vertical section of the shear key 11 is an isosceles trapezoid, the angle between the hypotenuse and the bottom edge of the trapezoid is 45°, and the shear key 11 and the shear keyway 13 mesh between.

所述挤胶槽10分别位于第一节段3和第二节段4的底部,将第一节段3和第二节段4分别分隔成多个区域,挤胶槽10的水平方向截面为正方形或矩形,边长为2-10cm,当第一节段3和第二节段4的底部分别设两个挤胶槽10时,第一节段3和第二节段4的底部均分为三个区域。The glue extrusion tank 10 is located at the bottom of the first section 3 and the second section 4 respectively, and the first section 3 and the second section 4 are respectively divided into a plurality of areas. The horizontal cross section of the glue extrusion tank 10 is: Square or rectangle, the side length is 2-10cm, when the bottom of the first section 3 and the second section 4 are respectively provided with two extrusion grooves 10, the bottom of the first section 3 and the second section 4 are equally divided for three regions.

如图10、图11所示当采用多个节段时,在第一节段3和第二节段4之间加设加高节段17,所述加高节段17内设有的波纹管孔道6和钢管8的位置与第一节段3、第二节段4内设有的波纹管孔道6和钢管8位置分别一一对应,加高节段17的底部结构与第二节段底部的结构相同,加高节段的顶部结构与第一节段顶部的结构相同。As shown in FIGS. 10 and 11 , when multiple segments are used, a heightened segment 17 is added between the first segment 3 and the second segment 4 , and the corrugations provided in the heightened segment 17 are The positions of the pipe holes 6 and the steel pipes 8 correspond to the positions of the corrugated pipe holes 6 and the steel pipes 8 in the first section 3 and the second section 4, respectively, and the bottom structure of the heightened section 17 corresponds to the second section. The structure of the bottom is the same, and the structure of the top of the raised section is the same as that of the top of the first section.

所述加高节段17可以为多个。The raised sections 17 may be plural.

实施上述结构的具体步骤如下:The specific steps for implementing the above structure are as follows:

步骤一、现场浇注基座2,第一节段3、第二节段4在工厂内预制完成;Step 1, cast the base 2 on site, the first segment 3 and the second segment 4 are prefabricated in the factory;

步骤二、吊装第一节段3时,将连接钢筋5穿入第一节段预埋的波纹管孔道6中,并临时固定在第一节段3顶部;将第一节段3支承在临时千斤顶18上,通过临时千斤顶18调整第一节段3的空间位置;然后解除连接钢筋5临时固定,将连接钢筋5下放至接头位置,将连接钢筋5与接头钢筋9一一对应并通过机械连接21固定,并将基座2顶面区域进行凿毛,铺设砂浆垫层,拆除临时千斤顶18,下放第一节段3进行坐浆法安装,多余的浆体通过挤胶槽10挤出,实现第一节段3与基座2间的连接;Step 2: When hoisting the first section 3, insert the connecting steel bar 5 into the bellows tunnel 6 embedded in the first section, and temporarily fix it on the top of the first section 3; support the first section 3 on the temporary On the jack 18, the spatial position of the first segment 3 is adjusted by the temporary jack 18; then the temporary fixation of the connecting steel bar 5 is released, the connecting steel bar 5 is lowered to the joint position, and the connecting steel bar 5 and the connecting steel bar 9 are in one-to-one correspondence and are mechanically connected 21 is fixed, and the top surface area of the base 2 is chiseled, the mortar cushion is laid, the temporary jack 18 is removed, and the first section 3 is lowered for installation by the slurry method. The connection between the first segment 3 and the base 2;

步骤三、吊装第二节段4时,将临时千斤顶18移至第一节段3顶面,吊装第二节段4,将连接钢筋5穿入第二节段4预埋的波纹管孔道6中,并临时固定在第二节段4顶;将第二节段4支承在临时千斤顶18上,通过临时千斤顶18调整第二节段4的空间位置;解除连接钢筋5在第二节段4顶部的临时固定,并将连接钢筋5下放至与第一节段3顶部接头的位置,将第一节段3顶部的连接钢筋5头部与第二节段4底部的连接钢筋5一一对应并通过机械连接21固定,在第一节段3的顶部铺设环氧树脂胶,拆除临时千斤顶18,下放第二节段4,将第一节段4顶部设有的剪力键11与第二节段4底部设有的剪力键槽13一一对应,第二节段4进行挤胶法与第一节段3安装固定,多余的胶体通过挤胶槽挤出,实现第二节段4与第一节段3间的固定连接;Step 3: When hoisting the second section 4, move the temporary jack 18 to the top surface of the first section 3, hoist the second section 4, and insert the connecting steel bar 5 into the pre-buried corrugated pipe hole 6 of the second section 4. and temporarily fix it on the top of the second segment 4; support the second segment 4 on the temporary jack 18, and adjust the spatial position of the second segment 4 through the temporary jack 18; release the connecting steel bar 5 on the second segment 4 Temporarily fix the top, and lower the connecting bar 5 to the position where it is connected to the top of the first segment 3, and make a one-to-one correspondence between the head of the connecting bar 5 at the top of the first segment 3 and the connecting bar 5 at the bottom of the second segment 4 And fixed by mechanical connection 21, lay epoxy glue on the top of the first segment 3, remove the temporary jack 18, lower the second segment 4, and connect the shear key 11 provided on the top of the first segment 4 with the second segment. The shear key grooves 13 provided at the bottom of the segment 4 are in one-to-one correspondence. The second segment 4 is installed and fixed with the first segment 3 by the extrusion method. Fixed connection between the first segment 3;

步骤四、各节段拼装完成后清理挤胶槽10的浆体,清理完成后进行填缝;Step 4. After the assembly of each segment is completed, clean the slurry of the glue extrusion tank 10, and fill the joints after the cleaning is completed;

步骤五、通过压浆管12将压浆料20灌注入各连接钢筋所在的管道内,将连接钢筋5锚固于预制节段中;Step 5, pour the grouting material 20 into the pipeline where each connecting steel bar is located through the grouting pipe 12, and anchor the connecting steel bar 5 in the prefabricated segment;

步骤六、将连接钢筋5的一端在第二节段4顶部固定;Step 6: Fix one end of the connecting steel bar 5 on the top of the second segment 4;

步骤七、当设置预应力束7时,将预应力束7自第二节段4顶部穿入预埋钢管8中,当穿入基座2中时,通过锚固构造将预应力束7与基座2进行锚固连接,自第二节段4顶端对预应力束7逐一张拉,当采用粘结预应力时,将预应力压浆料19通过预应力压浆管16灌注入预应力束7贯穿的预埋钢管8中;Step 7. When setting the prestressed bundle 7, insert the prestressed bundle 7 into the embedded steel pipe 8 from the top of the second segment 4, and when penetrating into the base 2, connect the prestressed bundle 7 to the base through the anchoring structure. The seat 2 is anchored and connected, and the prestressed bundles 7 are pulled one by one from the top of the second segment 4. When the bonding prestress is used, the prestressed grouting slurry 19 is poured into the prestressed bundle 7 through the prestressed grouting pipe 16. In the penetrating pre-buried steel pipe 8;

步骤八、待上述所有浆料养护完成后,拆除位于结构外的压浆管12和预应力压浆管16,完成施工。Step 8. After all the above slurry maintenance is completed, remove the grouting pipe 12 and the prestressed grouting pipe 16 located outside the structure to complete the construction.

当采用多个节段时,在第一节段3和第二节段4之间加设加高节段17,在上述第二步和第三步之间增加步骤b,When multiple segments are used, a heightened segment 17 is added between the first segment 3 and the second segment 4, and step b is added between the second step and the third step above,

步骤b、吊装加高节段17时,将临时千斤顶18移至第一节段3顶面,吊装加高节段17,将连接钢筋5穿入加高节段17预埋的波纹管孔道6中,并临时固定在加高节段顶;将加高节段17支承在临时千斤顶18上,通过临时千斤顶18调整加高节段17的空间位置;解除连接钢筋5在加高节段17顶部的临时固定,并将连接钢筋5下放至与第一节段3顶部接头的位置,将第一节段3顶部的连接钢筋5头部与加高节段17底部的连接钢筋一一对应并机械连接21连接,在第一节段3的顶部铺设环氧树脂胶,拆除临时千斤顶18,下放加高节段17,将第一节段3顶部设有的剪力键11与加高节段17底部设有的剪力键槽13一一对应,加高节段17进行挤胶法与第一节段3安装固定,多余的胶体通过挤胶槽挤出,实现加高节段17与第一节段3间的固定连接;Step b. When the heightening section 17 is hoisted, the temporary jack 18 is moved to the top surface of the first section 3, the heightening section 17 is hoisted, and the connecting steel bar 5 is inserted into the corrugated pipe hole 6 embedded in the heightening section 17. and temporarily fixed on the top of the heightened segment; the heightened segment 17 is supported on the temporary jack 18, and the spatial position of the heightened segment 17 is adjusted through the temporary jack 18; Temporarily fix, lower the connecting steel bar 5 to the position where it is connected to the top of the first segment 3, and make a one-to-one correspondence between the head of the connecting steel bar 5 at the top of the first segment 3 and the connecting steel bar at the bottom of the heightened segment 17 and mechanically Connection 21 is connected, epoxy glue is laid on the top of the first segment 3, the temporary jack 18 is removed, the heightened segment 17 is lowered, and the shear key 11 provided on the top of the first segment 3 is connected with the heightened segment 17. The shear key grooves 13 provided at the bottom correspond one by one, the heightened segment 17 is installed and fixed with the first segment 3 by extrusion method, and the excess colloid is extruded through the extrusion groove to realize the heightened segment 17 and the first segment. fixed connections between sections 3;

所述步骤三变为:吊装第二节段,将临时千斤顶18移至加高节段17顶面,将连接钢筋5穿入第二节段4预埋的波纹管孔道64中,并临时固定在第二节段顶;将第二节段支承在临时千斤顶18上,通过临时千斤顶18调整第二节段4空间位置;解除连接钢筋5在第二节段顶部的临时固定,并将连接钢筋5下放至与加高节段17顶部接头的位置,将加高节段17顶部的连接钢筋5头部与第二节段4底部的连接钢筋5一一对应并通过机械连接21固定,在加高节段17的顶部铺设环氧树脂胶,拆除临时千斤顶18,下放第二节段4,将加高节段17顶部设有的剪力键11与第二节段底部设有的剪力键槽13一一对应,第二节段4进行挤胶法与加高节段17安装固定,多余的胶体通过挤胶槽10挤出,实现第二节段4与加高节段17间的固定连接。The third step becomes: hoisting the second section, moving the temporary jack 18 to the top surface of the heightening section 17, inserting the connecting steel bar 5 into the bellows hole 64 embedded in the second section 4, and temporarily fixing it On the top of the second section; support the second section on the temporary jack 18, adjust the spatial position of the second section 4 through the temporary jack 18; release the temporary fixation of the connecting steel bar 5 on the top of the second section, and put the connecting steel bar 5 is lowered to the position where it is connected to the top of the heightened segment 17, and the head of the connecting steel bar 5 at the top of the heightened segment 17 is in one-to-one correspondence with the connecting steel bar 5 at the bottom of the second segment 4 and fixed by the mechanical connection 21. Lay epoxy resin glue on the top of the high segment 17, remove the temporary jack 18, lower the second segment 4, and connect the shear key 11 provided on the top of the heightened segment 17 with the shear key groove provided at the bottom of the second segment. 13 One-to-one correspondence, the second segment 4 is installed and fixed with the heightened segment 17 by extrusion method, and the excess colloid is extruded through the extrusion groove 10 to realize the fixed connection between the second segment 4 and the heightened segment 17 .

采用上述结构及施工方法,节段间钢筋连接可靠,质量易于控制,同一断面上接头可相互错开。桥墩钢筋下部伸入基座内,上部采用锚固板加强,钢筋连接和锚固可靠,保证预制拼装桥墩各节段间连接性能;同时,普通钢筋为拼装式桥墩提供了明确和可靠的耗能作用,克服了预应力拼装墩滞回曲线不饱满、耗能不足的缺陷,可使本方案适用于高震区,为预制拼装桥墩应用于高震区提供了一种解决方案。By adopting the above structure and construction method, the steel bars between the segments are connected reliably, the quality is easy to control, and the joints on the same section can be staggered from each other. The lower part of the steel bar of the bridge pier extends into the base, and the upper part is reinforced by the anchor plate. The connection and anchoring of the steel bar are reliable, which ensures the connection performance between the segments of the prefabricated pier. It overcomes the defects of incomplete hysteresis curve and insufficient energy consumption of prestressed assembled piers, which makes this scheme suitable for high seismic areas, and provides a solution for the application of prefabricated assembled piers in high seismic areas.

为减轻大尺寸实体断面节段重量,节段可采用轻质混凝土制造,在满足节段拼装式桥墩强度、刚度要求的前提下,减小了节段重量,方便运输和吊装。In order to reduce the weight of large-sized solid section segments, the segments can be made of lightweight concrete. Under the premise of meeting the strength and stiffness requirements of segment-assembled piers, the weight of the segments is reduced, which is convenient for transportation and hoisting.

钢筋采用预埋波纹管孔道的形式,施工容差大、精度要求低,现场钢筋穿入方便,截面采用大直径、大间距钢筋,满足结构受力性能情况下减少钢筋根数和接头数,方便现场施工。The steel bars are in the form of pre-embedded corrugated pipe channels, with large construction tolerance and low precision requirements, and the on-site steel bars are easy to penetrate. Site construction.

墩身截面设置挤胶槽,采用分仓坐浆法施工,有利于保证接缝面密实度和施工质量,有效解决大尺寸桥墩断面间连接问题,当设两个挤胶槽时,将桥墩截面分为三个区域,当采用坐浆施工时,保证每个区域沿四个方向均出胶,保证接缝胶结材料的质量和密实度;如不设置挤胶槽,对于大面积断面拼接则易导致坐浆面空鼓、不密实等问题,影响接缝面质量。The section of the pier body is equipped with a glue extrusion groove, and the construction is carried out by the method of grouting in separate warehouses, which is conducive to ensuring the compactness of the joint surface and the construction quality, and effectively solves the problem of connection between the sections of large-sized piers. When two glue extrusion grooves are set, the pier section is It is divided into three areas. When using grouting construction, ensure that each area is glued in four directions to ensure the quality and compactness of the joint cementing material; This leads to problems such as hollowing and non-compactness of the seating surface, which affects the quality of the joint surface.

节段间设置圆台型剪力键,该剪力键各方向抗剪面积相等,提供的抗剪能力相当,满足不同方向地震作用时的抗剪需求,而常规采用的矩形剪力键,各方向抗剪能力强弱不一,对抵抗不同方向的地震不利;剪力键采用圆台形状,使得剪力键承受的局部集中应力减小,圆弧面造型减小了剪力键承受的弯矩,保证剪力键以抗剪为主,防止剪力键过早因弯曲破坏而丧失抵抗能力。The circular truncated shear key is set between the segments. The shear area of the shear key is equal in all directions, and the shear resistance provided by the shear key is equivalent, which can meet the shear resistance requirements when earthquakes act in different directions. The strength of shear resistance varies, which is unfavorable for resisting earthquakes in different directions; the shear key is in the shape of a truncated cone, which reduces the local concentrated stress on the shear key, and the arc surface shape reduces the bending moment on the shear key. Ensure that the shear key is mainly shear resistant to prevent the shear key from losing its resistance due to bending damage prematurely.

节段拼装过程中,设置临时千斤顶对节段的三维空间位置进行精确调整,节段支撑在临时千斤顶上时,通过预拼装及时调整节段高程和平面位置,临时千斤顶支承于节段底面上,不占用外部空间,无需在节段上设置预埋件,安装拆除方便,保证了节段精确拼装。During the segment assembly process, a temporary jack is set to accurately adjust the three-dimensional space position of the segment. When the segment is supported on the temporary jack, the elevation and plane position of the segment are adjusted in time through pre-assembly. The temporary jack is supported on the bottom surface of the segment. It does not occupy external space, does not need to set embedded parts on the segments, and is easy to install and dismantle, ensuring the precise assembly of the segments.

节段内部可根据需要设置少量预应力束,通过预应力束提供的预压力,保证接缝在一般工况下不开裂,提高接缝的耐久性,同时,预应力束可采用无粘结预应力,为桥墩提供自复位能力,当桥墩在地震作用下发生摆动时,预应力束提供的回复力能使桥墩恢复到初始位置,从而减少残余位移,有利于拼装墩的震后修复,避免桥墩虽未倒塌但因无法修复而不得不拆除重建。A small number of prestressed beams can be set inside the segment as required. The prestressed pressure provided by the prestressed beams ensures that the joints will not crack under normal working conditions and improve the durability of the joints. At the same time, the prestressed beams can be made of non-bonded When the pier swings under the action of an earthquake, the restoring force provided by the prestressed beam can restore the pier to its original position, thereby reducing the residual displacement, which is beneficial to the post-earthquake repair of the assembled pier and avoids the pier Although it did not collapse, it had to be demolished and rebuilt because it could not be repaired.

Claims (10)

1.一种用于节段预制拼装式桥墩组合的连接结构,具有墩柱和基座,墩柱位于基座上方,与基座固定连接,其特征在于:所述墩柱由第一节段、第二节段组成,第一节段的底部与基座连接,第一节段的顶部与第二节段的底部连接,所述第一节段和第二节段内分别预埋管道,所述第一节段和第二节段的底部分别设有挤胶槽,所述第一节段的顶部预设有剪力键,第一节段的下部侧壁上预设有压浆管,所述第二节段的底部设有剪力键槽,剪力键槽与剪力键相配合使用,剪力键槽的位置与第一节段顶部设有的剪力键相对应,剪力键槽的形状大小与剪力键相匹配;所述一部分管道内设有预应力束,预应力束的一端自第二节段预埋管道的顶端张拉,另一端自第一节段预埋管道的底部穿出与基座锚固;所述另一部分管道内设有延续的连接钢筋,连接钢筋之间通过机械连接固定,连接钢筋的一端位于第二节段的顶部,并与第二节段顶部固定连接,连接钢筋的另一端从第一节段底部穿出管道与基座顶部设有的接头钢筋机械连接固定。1. A connection structure for the combination of segmental prefabricated piers, comprising a pier column and a base, and the pier column is located above the base and is fixedly connected with the base, and is characterized in that: the pier column is composed of a first segment. , the second section is composed, the bottom of the first section is connected with the base, the top of the first section is connected with the bottom of the second section, the first section and the second section are respectively pre-buried pipes, The bottoms of the first segment and the second segment are respectively provided with extrusion grooves, the top of the first segment is preset with a shear key, and the lower side wall of the first segment is preset with a grouting pipe , the bottom of the second segment is provided with a shear force keyway, the shear force keyway is used in conjunction with the shear force key, and the position of the shear force keyway corresponds to the shear force key provided at the top of the first segment. The shape and size match the shear key; the part of the pipeline is provided with a prestressed bundle, one end of the prestressed bundle is stretched from the top of the pre-embedded pipeline in the second segment, and the other end is from the bottom of the pre-embedded pipeline in the first segment. The outlet is anchored to the base; the other part of the pipeline is provided with continuous connecting steel bars, and the connecting steel bars are fixed by mechanical connection, and one end of the connecting steel bars is located on the top of the second section and is fixedly connected with the top of the second section , the other end of the connecting steel bar passes through the pipe from the bottom of the first segment and is mechanically connected and fixed with the joint steel bar provided on the top of the base. 2.如权利要求1所述一种用于节段预制拼装式桥墩组合的连接结构,其特征在于:所述第一节段、第二节段内预埋的一部分管道为波纹管孔道,另一部分管道为钢管,波纹管孔道内穿连接钢筋,钢管内穿预应力束,在所述波纹管孔道内灌注灌浆料。2. A connection structure for segment prefabricated and assembled bridge pier combination according to claim 1, characterized in that: a part of the pipelines embedded in the first segment and the second segment are corrugated pipe tunnels, and the other A part of the pipelines are steel pipes, connecting steel bars are pierced in the corrugated pipe ducts, prestressed bundles are pierced inside the steel pipes, and grouting material is poured into the bellows pipe ducts. 3.如权利要求1或2所述一种用于节段预制拼装式桥墩组合的连接结构,其特征在于:所述第一节段与第二节段内预埋的波纹管孔道和钢管位置分别一一对应,第一节段内预埋的波纹管孔道与基座顶部设有的接头钢筋位置一一对应,机械连接固定的连接钢筋一端穿出第二节段顶部的波纹管孔道,通过钢筋锚固螺栓与钢筋锚固垫板的配合与第二节段的顶部固定连接,连接钢筋的另一端穿过第一节段内的波纹管孔道底部与基座顶部设有接头钢筋机械连接,所述波纹管孔道的直径比连接钢筋的直径大2-5cm。3. A connection structure for segmental prefabricated and assembled bridge pier combination according to claim 1 or 2, characterized in that: the pre-buried bellows tunnels and steel pipe positions in the first segment and the second segment One-to-one correspondence, the pre-buried corrugated pipe holes in the first section correspond to the positions of the joint steel bars provided on the top of the base, and one end of the mechanically fixed connecting steel bars passes through the corrugated pipe holes at the top of the second section, and passes through the corrugated pipe holes at the top of the second section. The cooperation of the steel bar anchor bolt and the steel bar anchor plate is fixedly connected with the top of the second section, and the other end of the connecting steel bar passes through the bottom of the corrugated pipe tunnel in the first section and is mechanically connected with the top of the base with a joint steel bar. The diameter of the corrugated pipe is 2-5cm larger than the diameter of the connecting steel bar. 4.如权利要求3所述一种用于节段预制拼装式桥墩组合的连接结构,其特征在于:所述基座内预埋钢管,基座内预埋的钢管与第一节段内预埋的钢管位置分别一一对应,预应力束的另一端穿过第一节段预埋的钢管、基座内预埋的钢管,并在基座内预埋钢管的端部锚固,基座上设有预应力压浆管,预应力压浆管与基座内预埋的钢管连通。4. A connection structure for segmental prefabricated and assembled bridge pier combination according to claim 3, characterized in that: the steel pipe pre-buried in the base, the steel pipe pre-buried in the base and the pre-buried steel pipe in the first segment The positions of the buried steel pipes correspond one by one, and the other end of the prestressed bundle passes through the steel pipes embedded in the first segment and the steel pipes embedded in the base, and is anchored at the ends of the steel pipes embedded in the base. A prestressed grouting pipe is provided, and the prestressed grouting pipe communicates with the steel pipe embedded in the base. 5.如权利要求1或3所述一种用于节段预制拼装式桥墩组合的连接结构,其特征在于:所述基座为现浇基座,基座顶部设有的接头钢筋长短不同。5 . The connection structure for segmental prefabricated and assembled bridge piers according to claim 1 or 3 , wherein the base is a cast-in-place base, and the lengths of the joint reinforcement bars provided on the top of the base are different. 6 . 6.如权利要求1所述一种用于节段预制拼装式桥墩组合的连接结构,其特征在于:所述剪力键为圆台形状,剪力键的竖向截面为等腰梯形,梯形的斜边与底边之间的夹角为45°,所述剪力键与剪力键槽之间啮合。6. A connection structure for segment prefabricated pier assembly according to claim 1, characterized in that: the shear key is in the shape of a truncated cone, the vertical section of the shear key is an isosceles trapezoid, and the trapezoid The included angle between the hypotenuse and the base is 45°, and the shear key is engaged with the shear keyway. 7.如权利要求1所述一种用于节段预制拼装式桥墩组合的连接结构,其特征在于:所述挤胶槽分别位于第一节段和第二节段的底部,将第一节段和第二节段分别分隔成多个区域,挤胶槽的水平方向截面为正方形或矩形,边长为2-10cm。7. A connection structure for segmental prefabricated and assembled bridge pier combination according to claim 1, characterized in that: the extrusion grooves are located at the bottoms of the first segment and the second segment respectively, and the first segment The section and the second section are respectively divided into a plurality of areas, and the horizontal cross section of the extrusion groove is square or rectangular, and the side length is 2-10cm. 8.如权利要求1所述一种用于节段预制拼装式桥墩组合的连接结构,其特征在于:所述第一节段与第二节段之间设有加高节段,所述加高节段内设有的波纹管孔道和钢管的位置与第一节段、第二节段内设有的波纹管孔道和钢管位置分别一一对应,加高节段的底部结构与第二节段底部的结构相同,加高节段的顶部结构与第一节段顶部的结构相同。8 . The connection structure for segment prefabricated and assembled bridge pier combination according to claim 1 , wherein a heightened segment is arranged between the first segment and the second segment, and the heightened segment is provided between the first segment and the second segment. 9 . The positions of the corrugated pipe holes and steel pipes provided in the high section correspond to the positions of the corrugated pipe holes and steel pipes provided in the first section and the second section respectively, and the bottom structure of the heightened section corresponds to the second section. The structure of the bottom of the segment is the same, and the structure of the top of the raised segment is the same as that of the top of the first segment. 9.如权利要求1所述一种用于节段预制拼装式桥墩组合的连接结构的施工方法,其特征在于:具有以下步骤9. The construction method for the connection structure of the segmental prefabricated assembled bridge pier combination according to claim 1, characterized in that: having the following steps 步骤一、现场浇注基座,第一节段、第二节段在工厂内预制完成;Step 1. The base is cast on site, and the first segment and the second segment are prefabricated in the factory; 步骤二、吊装第一节段,将连接钢筋穿入第一节段预埋的管道中,并临时固定在第一节段顶部;将第一节段支承在临时千斤顶上,通过临时千斤顶调整节段空间位置;然后解除连接钢筋临时固定,将连接钢筋下放至接头位置,将连接钢筋与接头钢筋一一对应机械连接固定,并将基座顶面区域进行凿毛,铺设砂浆垫层,拆除临时千斤顶,下放第一节段进行坐浆法安装,多余的浆体通过挤胶槽挤出,实现第一节段与基座间的连接;Step 2, hoist the first segment, insert the connecting steel bar into the pre-buried pipeline of the first segment, and temporarily fix it on the top of the first segment; support the first segment on the temporary jack, and adjust the segment through the temporary jack. Then release the temporary fixation of the connecting steel bars, lower the connecting steel bars to the joint position, and fix the connecting steel bars and the connecting steel bars in one-to-one correspondence mechanically, and chisel the top area of the base, lay a mortar cushion, and remove the temporary Jack, lower the first section for installation by slurry sitting method, and the excess slurry is extruded through the extrusion groove to realize the connection between the first section and the base; 步骤三、吊装第二节段,将临时千斤顶移至第一节段顶面,吊装第二节段,将连接钢筋穿入第二节段预埋的管道中,并临时固定在第二节段顶;将第二节段支承在临时千斤顶上,通过临时千斤顶调整第二节段空间位置;解除连接钢筋在第二节段顶部的临时固定,并将连接钢筋下放至与第一节段顶部接头的位置,将第一节段顶部的连接钢筋头部与第二节段底部的连接钢筋一一对应机械连接固定,在第一节段的顶部铺设环氧树脂胶,拆除临时千斤顶,下放第二节段,将第一节段顶部设有的剪力键与第二节段底部设有的剪力键槽一一对应,第二节段进行挤胶法与第一节段安装固定,多余的胶体通过挤胶槽挤出,实现第二节段与第一节段间的固定连接;Step 3: Hoist the second segment, move the temporary jack to the top surface of the first segment, hoist the second segment, insert the connecting steel bar into the pre-buried pipeline of the second segment, and temporarily fix it on the second segment Support the second segment on the temporary jack, adjust the space position of the second segment through the temporary jack; release the temporary fixation of the connecting steel bar on the top of the second segment, and lower the connecting steel bar to the joint with the top of the first segment The head of the connecting steel bar at the top of the first segment and the connecting steel bar at the bottom of the second segment are mechanically connected and fixed one-to-one, lay epoxy glue on the top of the first segment, remove the temporary jack, and lower the second segment. segment, the shear key provided at the top of the first segment is in one-to-one correspondence with the shear key groove provided at the bottom of the second segment, the second segment is installed and fixed with the first segment by extrusion method, and the excess The fixed connection between the second segment and the first segment is realized by extrusion through the extrusion groove; 步骤四、各节段拼装完成后清理挤胶槽的浆体,清理完成后进行填缝;Step 4. After the assembly of each segment is completed, clean the slurry of the extrusion tank, and fill the seam after the cleaning is completed; 步骤五、通过压浆管将压浆料灌注入各连接钢筋所在的管道内,将连接钢筋锚固于预制节段中;Step 5, pouring the grouting slurry into the pipeline where each connecting steel bar is located through the grouting pipe, and anchoring the connecting steel bar in the prefabricated segment; 步骤六、将连接钢筋的一端在第二节段顶部固定;Step 6. Fix one end of the connecting steel bar on the top of the second segment; 步骤七、当设置预应力束时,将预应力束自第二节段顶部穿入预埋管道中,当穿入基座中时,通过锚固构造将预应力束与基座进行锚固连接,自第二节段顶端对预应力束逐一张拉,当采用粘结预应力时,将预应力压浆料灌注入预应力束贯穿的预埋管道中;Step 7. When setting the prestressed bundle, insert the prestressed bundle into the embedded pipeline from the top of the second segment, and when it penetrates into the base, anchor the prestressed bundle to the base through the anchoring structure, and The top of the second segment pulls the prestressed bundles one by one, and when bonding prestressing is used, the prestressed compressive slurry is poured into the embedded pipeline through which the prestressed bundles pass; 步骤八、待上述所有浆料养护完成后,拆除位于结构外的压浆管道,完成施工。Step 8. After all the above slurry maintenance is completed, remove the grouting pipeline outside the structure to complete the construction. 10.如权利要求9所述一种用于节段预制拼装式桥墩组合的连接结构的施工方法,其特征在于:当采用多个节段时,在第一节段和第二节段之间加设加高节段,在上述第二步和第三步之间增加步骤b,10. The construction method for the connection structure of segment prefabricated pier combination according to claim 9, characterized in that: when multiple segments are used, between the first segment and the second segment Add a heightened segment, and add step b between the second step and the third step above, 步骤b、吊装加高节段,将临时千斤顶移至第一节段顶面,吊装加高节段,将连接钢筋穿入加高节段预埋的管道中,并临时固定在加高节段顶;将加高节段支承在临时千斤顶上,通过临时千斤顶调整加高节段空间位置;解除连接钢筋在加高节段顶部的临时固定,并将连接钢筋下放至与第一节段顶部接头的位置,将第一节段顶部的连接钢筋头部与加高节段底部的连接钢筋一一对应机械连接固定,在第一节段的顶部铺设环氧树脂胶,拆除临时千斤顶,下放加高节段,将第一节段顶部设有的剪力键与加高节段底部设有的剪力键槽一一对应,加高节段进行挤胶法与第一节段安装固定,多余的胶体通过挤胶槽挤出,实现加高节段与第一节段间的固定连接;Step b, hoist the heightening section, move the temporary jack to the top surface of the first section, hoist the heightening section, insert the connecting steel bars into the pipeline embedded in the heightening section, and temporarily fix it on the heightening section Support the heightened segment on the temporary jack, and adjust the space position of the heightened segment through the temporary jack; release the temporary fixation of the connecting steel bar on the top of the heightened segment, and lower the connecting steel bar to the joint with the top of the first segment The head of the connecting steel bar at the top of the first segment and the connecting steel bar at the bottom of the heightened segment are mechanically connected and fixed one-to-one, lay epoxy glue on the top of the first segment, remove the temporary jack, and lower it to increase the height. segment, the shear key at the top of the first segment is in one-to-one correspondence with the shear keyway at the bottom of the heightened segment, and the heightened segment is extruded and fixed to the first segment. The fixed connection between the heightened segment and the first segment is realized by extrusion through the extrusion groove; 所述步骤三变为:吊装第二节段,将临时千斤顶移至加高节段顶面,吊装第二节段,将连接钢筋穿入第二节段预埋的管道中,并临时固定在第二节段顶;将第二节段支承在临时千斤顶上,通过临时千斤顶调整第二节段空间位置;解除连接钢筋在第二节段顶部的临时固定,并将连接钢筋下放至与加高节段顶部接头的位置,将加高节段顶部的连接钢筋头部与第二节段底部的连接钢筋一一对应机械连接固定,在加高节段的顶部铺设环氧树脂胶,拆除临时千斤顶,下放第二节段,将加高节段顶部设有的剪力键与第二节段底部设有的剪力键槽一一对应,第二节段进行挤胶法与加高节段安装固定,多余的胶体通过挤胶槽挤出,实现第二节段与加高节段间的固定连接。The third step becomes: hoisting the second section, moving the temporary jack to the top surface of the heightened section, hoisting the second section, threading the connecting steel bar into the pipeline embedded in the second section, and temporarily fixing it on the The top of the second segment; support the second segment on the temporary jack, and adjust the space position of the second segment through the temporary jack; release the temporary fixation of the connecting steel bar on the top of the second segment, and lower the connecting steel bar to the height of the second segment. For the position of the joint at the top of the segment, connect the head of the connecting steel bar at the top of the heightened segment with the connecting steel bar at the bottom of the second segment one-to-one mechanical connection and fix it, lay epoxy glue on the top of the heightened segment, and remove the temporary jack , lower the second segment, and make one-to-one correspondence between the shear key at the top of the heightened segment and the shear keyway at the bottom of the second segment. , the excess colloid is extruded through the extrusion groove to realize the fixed connection between the second segment and the heightened segment.
CN202010030383.2A 2020-01-10 2020-01-10 Connecting structure for segment prefabricated assembled pier combination and construction method Pending CN111877140A (en)

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Application publication date: 20201103