CN111875945A - Method for preparing light-transmitting resin base material and light-transmitting resin base material - Google Patents

Method for preparing light-transmitting resin base material and light-transmitting resin base material Download PDF

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Publication number
CN111875945A
CN111875945A CN202010856412.0A CN202010856412A CN111875945A CN 111875945 A CN111875945 A CN 111875945A CN 202010856412 A CN202010856412 A CN 202010856412A CN 111875945 A CN111875945 A CN 111875945A
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CN
China
Prior art keywords
light
transmitting resin
base material
resin substrate
spectral transmittance
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Pending
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CN202010856412.0A
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Chinese (zh)
Inventor
鲁廷君
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Jiashan Jingtian Precision Machinery Manufacturing Co ltd
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Jiashan Jingtian Precision Machinery Manufacturing Co ltd
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Priority to CN202010856412.0A priority Critical patent/CN111875945A/en
Publication of CN111875945A publication Critical patent/CN111875945A/en
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
    • C08K5/0008Organic ingredients according to more than one of the "one dot" groups of C08K5/01 - C08K5/59
    • C08K5/0041Optical brightening agents, organic pigments
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
    • C08K5/0091Complexes with metal-heteroatom-bonds
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
    • C08K5/16Nitrogen-containing compounds
    • C08K5/34Heterocyclic compounds having nitrogen in the ring
    • C08K5/3467Heterocyclic compounds having nitrogen in the ring having more than two nitrogen atoms in the ring
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B1/00Optical elements characterised by the material of which they are made; Optical coatings for optical elements
    • G02B1/04Optical elements characterised by the material of which they are made; Optical coatings for optical elements made of organic materials, e.g. plastics
    • G02B1/041Lenses
    • GPHYSICS
    • G02OPTICS
    • G02CSPECTACLES; SUNGLASSES OR GOGGLES INSOFAR AS THEY HAVE THE SAME FEATURES AS SPECTACLES; CONTACT LENSES
    • G02C7/00Optical parts
    • G02C7/10Filters, e.g. for facilitating adaptation of the eyes to the dark; Sunglasses

Abstract

The invention discloses a translucent resin substrate technical field as the material of spectacle lens, concretely a translucent resin substrate and a manufacturing method thereof, which can manufacture the translucent resin substrate of the target spectral transmittance curve by properly mixing titanium cyanine series pigment with insoluble molecular structure, namely, properly mixing several titanium cyanine series pigments with different extreme positions in the range of 800 nm-1000 nm on the spectral transmittance curve, and provide the spectacle lens which can effectively block the wavelength of specific field in the light, especially can effectively block the infrared field of 800 nm-1000 nm, and simultaneously can use the polycarbonate resin with excellent impact resistance, and the translucent resin substrate manufactured by the method and the manufacturing method thereof, which can effectively solve the problems that the infrared absorbent can be degraded in the existing lens process, The lens is decomposed and the infrared absorption performance and impact resistance can not be obtained.

Description

Method for preparing light-transmitting resin base material and light-transmitting resin base material
Technical Field
The present invention relates to a light-transmitting resin base material used as a material for spectacle lenses and the like, and more particularly to a method for producing a light-transmitting resin base material having an extremely small region having a transmittance of less than 5% in a wavelength region of 800nm to 1000nm, and a light-transmitting resin base material.
Background
The glasses can not only correct eyesight, but also protect eyes from harmful rays of infrared rays or ultraviolet rays; therefore, a goggle lens such as sunglasses has an ultraviolet absorber for blocking transmission of ultraviolet rays or an infrared absorber for blocking transmission of infrared rays (see, for example, japanese patent laid-open nos. 2007 and 271744 and 2000 and 7871).
However, in the case of using a material having excellent transparency such as MMA (methyl methacrylate resin), acryl, PC (polycarbonate resin), or nylon as a light-transmitting resin base material for spectacle lenses, it is preferable to use PC having high impact resistance because MMA has low impact resistance, but PC requires a molding temperature of 250 ℃.
In view of the above problems, an object of the present invention is to provide a spectacle lens capable of effectively blocking a wavelength in a specific region in light, particularly, an infrared region of 800nm to 1000 nm; and a method for producing a light-transmitting resin base material, which can use a resin such as polycarbonate having excellent impact resistance and can be produced at low cost and in a simple production process, and a light-transmitting resin base material produced by the method.
Disclosure of Invention
The invention aims to solve the problem that the infrared absorption agent is degraded and decomposed in the prior lens process, so that the infrared absorption performance and the impact resistance cannot be obtained.
In order to achieve the object of the present invention, the present inventors have locked a titanium cyanine dye that is not decomposed even at high temperatures, and the titanium cyanine dye has a molecular structure that allows the extreme value of the absorption wavelength to be varied in a range of 800nm to 1000 nm; however, the present inventors have made extensive studies to find that a translucent resin substrate having a desired spectral transmittance curve can be produced by appropriately mixing several kinds of titanocyanine-based dyes having different extreme positions in the range of 800nm to 1000nm on the spectral transmittance curve, which are molecular-structure-insoluble titanocyanine-based dyes, with a narrow range of extreme values and a limit of about 10% in transmittance.
The invention provides the following technical scheme: a method for producing a light-transmitting resin substrate, characterized in that: a method for producing a light-transmitting resin base material by injection molding of a molten resin in a mold, comprising:
a titanocyanine-based dye (A) having a spectral transmittance curve minimum value of less than 10% in a wavelength region of 800nm to 850nm and having a transmittance of 0.1ppm to 50ppm by weight; and a titanocyanine-based dye (B) having a spectral transmittance curve minimum value having a transmittance of less than 10% in a wavelength region of 950nm to 1000 nm; and a titanocyanine-based pigment (C) having a minimum spectral transmittance curve having a transmittance of less than 10% in a wavelength region of 875nm to 925nm, and then melted together with the resin and then emitted so that the spectral transmittance curve has a minimum transmittance region of less than 5% in a wavelength region of 800nm to 1000 nm.
Preferably, the light-transmitting resin substrate is provided with a polarizing function and/or a light-adjusting function.
Preferably, the method for producing the light-transmitting resin substrate is provided with a correction function in the field of vision correction.
Preferably, the resin is a polycarbonate, and the weight of the polycarbonate relative to the titanium cyanine dye is 16.0ppm to 17.0ppm of the titanium cyanine dye (A), 18.5ppm to 19.5ppm of the titanium cyanine dye (B), and 16.0ppm to 17.0ppm of the titanium cyanine dye (C)
A light-transmitting resin base material formed by injection molding of a molten resin in a mold, comprising:
titanium cyanine dyes (A) each having a spectral transmittance curve minimum value having a transmittance of less than 10% in a wavelength region of 800nm to 850nm in a weight range of 0.1ppm to 50 ppm; and a titanocyanine-based dye (B) having a spectral transmittance curve minimum value having a transmittance of less than 10% in a wavelength region of 950nm to 1000 nm; and a titanocyanine-based pigment (C) having a minimum spectral transmittance curve having a transmittance of less than 10% in a wavelength region of 875nm to 925nm, wherein the spectral transmittance curve has a minimum transmittance region of less than 5% in a wavelength region of 800nm to 1000 nm.
Preferably, the light-transmitting resin substrate is provided with a polarizing function and/or a light-adjusting function.
Preferably, the resin is a polycarbonate, and the weight of the polycarbonate relative to the titanium cyanine dye is 16.0ppm to 17.0ppm of the titanium cyanine dye (a), 18.5ppm to 19.5ppm of the titanium cyanine dye (B), and 16.0ppm to 17.0ppm of the titanium cyanine dye (C).
The invention has the beneficial effects that: a method for producing a light-transmitting resin substrate and a light-transmitting resin substrate, wherein a titanium cyanine dye that does not decompose even at high temperatures is suitably mixed with a titanium cyanine dye having an insoluble molecular structure, that is, several kinds of titanocyanine-based pigments having different extreme positions in the range of 800nm to 1000nm are properly mixed on the spectral transmittance curve, a translucent resin substrate having a desired spectral transmittance curve can be produced, a wavelength of a specific region in light can be effectively blocked, in particular to a spectacle lens which can effectively block the infrared ray field of 800 nm-1000 nm, meanwhile, a method for preparing a light-transmitting resin base material by using a resin such as polycarbonate with excellent impact resistance and a low cost and simple manufacturing process and the light-transmitting resin base material manufactured by the method can be used for effectively solving the problem that the infrared ray absorption performance and the impact resistance can not be obtained due to the deterioration and decomposition of an infrared ray absorbent in the prior lens process.
Drawings
FIG. 1 is a diagram showing absorption spectra of various titanocyanine-based dyes (a) to (c) having different molecular structures when mixed and dissolved in a toluene solvent at 5% by weight;
FIG. 2 is a diagram showing absorption spectra of (a) and (b) when various titanocyanine-based pigments having different molecular structures are mixed and dissolved in a toluene solvent at a ratio of 5% by weight;
FIG. 3 is a graph showing an example of transmission spectra obtained when various kinds of titanocyanine-based dyes having different structures are appropriately mixed in a range of 0.1ppm to 50ppm by weight;
FIG. 4 shows absorption spectra of (a) to (c) titanium cyanine dye used in the examples of the present invention;
FIG. 5 is an absorption spectrum of a light-transmitting resin substrate obtained in an example of the present invention;
FIG. 6 is an absorption spectrum chart of a light-transmitting resin substrate obtained in example of the present invention, to which a polarizing function is added.
Detailed Description
The technical solutions of the present invention will be described clearly and completely with reference to the following embodiments of the present invention, and it should be understood that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
The resin that can be used for the light-transmitting resin base material of the present invention can be melted and then injection-molded through a cavity in a mold to form the light-transmitting resin base material, and as long as it has excellent transparency, the material is not limited herein, and polypropylene-based diethylene glycol dicarbonate, polymethyl methacrylate, methyl methacrylate, and the like can be used.
Titanium cyanine dye
Since the titanium cyanine dye is a known near-infrared absorbing dye and the extreme value of the absorption wavelength varies depending on the molecular structure, various titanium cyanine dyes having extreme values of different absorption wavelengths depending on the application are commercially available as shown in fig. 1.
Commercially available titanocyanine-based dyes, for example, manufactured by Japan K.K.;
the above-mentioned titanium cyanine-based pigments may be dissolved in methyl ethyl ketone (mek), 2-butane (butane), toluene (toluene), etc. as a solvent, and absorption spectra may be analyzed in a state of being dissolved in the solvent, and fig. 1 and 2 are absorption spectra when various titanium cyanine-based pigments having different molecular structures are mixed and dissolved in a toluene solvent at a weight ratio of 5%;
the titanium cyanine dye can be used in the invention, and has a minimum value of a spectral transmittance curve with the transmittance of less than 10% in the target wavelength field of 800 nm-1000 nm;
more than two kinds of titanium cyanine dyes having different extrema in the range of 0.1ppm to 50ppm by weight among the various titanium cyanine dyes shown in FIG. 1 and FIG. 2 are melted and mixed in polycarbonate melted at 250 ℃ to 300 ℃; if the concentration is less than 0.1ppm, the infrared absorption effect is hardly exhibited, and if the concentration exceeds 50ppm, the visible light is blocked, and the function of sunglasses cannot be exerted; in the visible light region (about 500nm to 700nm wavelength region), the lower limit of the allowable transmittance is about 15%;
examples of the combination include the titanocyanine-based dye of FIG. 1(a) having an extreme value of transmittance of less than 10% around 820 nm; and the titanocyanine dye of FIG. 2(a) or FIG. 2(b) having an extreme value of transmittance of less than 10% before or after 980 nm; and (c) a titanocyanine dye of FIG. 1 having an extreme value of transmittance of less than 10% before and after 880 nm.
The spectral transmittance curve of the transparent resin substrate obtained by obtaining a standard mixing amount through experiments in a spectral transmittance curve change in which the transmittance in the visible light range is secured to 15% or more, for example, in the range of 0.1ppm to 50ppm by weight, and appropriately mixing (for example, 15ppm each) a plurality of kinds of titanocyanine-based dyes having different structures, is shown in fig. 3; in this transmission spectrum, a high infrared absorption energy of less than 5% is exhibited between 800nm and 880nm and around 970nm, but a peak of about 10% is exhibited around 900nm, and a spectral transmittance curve is rapidly raised from around 970nm, so that a waveform is formed as a whole, and in this case, a titanium cyanine-based dye having an extremum around 900nm and a titanium cyanine-based dye having an extremum around 970nm are appropriately added in a total weight range of 0.1ppm to 50ppm by weight, a transmission spectrum is obtained for the obtained transparent resin substrate to analyze the spectral transmittance curve, and an optimum amount of the titanium cyanine-based dye combination is determined after repeating the above steps,
further, since the titanocyanine-based dye is generally expensive, it is preferable to obtain a combination at the lowest cost by reducing the amount of the titanocyanine-based dye to be used after achieving a desired spectral transmittance curve.
Mixing the determined combination and amount of the titanium cyanine pigments with polycarbonate melted at 250-300 ℃, and injecting the mixed solution into a mold cavity; thereby obtaining a light-transmitting resin substrate having a spectral transmittance curve in the wavelength region of 800nm to 100anm and a flat minimum region having a transmittance of less than 5%; the light-transmitting resin base material can be used as a material for optical instruments such as lenses and filters, and the size and shape of the above-mentioned cavity can be formed in advance to obtain a light-transmitting resin base material and a spectacle lens having excellent infrared absorption.
The light-transmitting resin substrate of the present invention may be added with a polarizing function, a light-adjusting function, and a vision-correcting function; in addition to the titanocyanine-based coloring matter, other coloring matter or additives may be added as necessary.
Example (b):
specific examples of the present invention will be described below, using the materials shown below:
resin: polycarbonate (mitsubishi synthesis jeszechi synthesis corporation, H3000U) was transparent 100 kg;
titanium cyanine dye (a): self-purifying social diary medium (NIPPON SHOKUBAI CO., LTD.) charging amount "イ - エクスカラ -one";
(maximum absorption wavelength at 5% by weight dissolved in chloroform (chloroform) solvent is 832nm, see FIG. 4(a))
Proper amount range: 16.0g to 17.0 g;
titanium cyanine series pigment (B)
(maximum absorption wavelength of 977nm when 5% by weight of chloroform (chloroform) is dissolved in the solvent, see FIG. 4(b))
Proper amount range: 18.5g to 19.5 g;
titanium cyanine series pigment (C)
(maximum absorption wavelength of 904nm when 5% by weight of chloroform (chloroform) was dissolved in the solvent, see FIG. 4(c))
Proper amount range: 16.0g to 17.0 g;
melting and mixing the above substances at 300 deg.C, and injection molding to obtain transparent resin substrate;
FIG. 5 is a spectrum of transmitted light of the light-transmitting resin base material (spectacle lens) when the above-mentioned components (A), (B) and (C) are defined as 16.5g, 19.0g and 16.5g at substantially the center of each appropriate amount range; as shown in the figure, the light-transmitting resin substrate has a flat minimum region having a transmittance of less than 5% (almost 0) in a wavelength region having a spectral transmittance curve of 800nm to 1000 nm.
Imparting polarizing function
FIG. 6 shows a transparent resin substrate (spectacle lens) having a polarizing function, which is applied to an embodiment of the present invention;
the broken line represents the spectral transmittance curve of the transparent resin substrate with general polarization function; a polarizing plate is attached to at least one surface of the light-transmitting resin substrate; the general light-transmitting resin base material with the polarization function does not have the function of inhibiting infrared transmission, so that more than 90 percent of the wavelength in the 800 nm-1000 nm field can be transmitted;
when the infrared absorption function of the present invention is applied to a light-transmitting resin substrate having a polarizing function, a light-transmitting resin substrate having a spectral transmittance curve in the wavelength region of 800nm to 1000nm and a flat minimum region having a transmittance of less than 5% (almost 0) can be obtained.
The present invention has been described above with reference to the embodiments, but the present invention is not limited to the embodiments;
for example, the light-transmitting resin substrate of the present invention can be provided with a light-adjusting function in addition to a polarizing function, and particularly, a vision-correcting function for spectacle lenses;
a titanocyanine dye (A) having a spectral transmittance curve minimum value of less than 10% transmittance in a wavelength region of 800nm to 850 nm; a titanocyanine dye (B) having a minimum value of a spectral transmittance curve having a transmittance of less than 10% in a wavelength region of 950nm to 1000 nm; and at the wavelength range of 875 nm-925 nm, a titanocyanine pigment (C) having a spectral transmittance curve minimum value of less than 10% of transmittance, which is in the total weight range of 0.1 ppm-50 ppm, and can be one or more;
further, a titanocyanine-based coloring matter, another coloring matter for color adjustment, or another additive may be added to the resin.
The light-transmitting resin substrate of the present invention can be widely used as a spectacle lens such as general spectacles, sunglasses (including those having a polarizing function or a light-adjusting function), front-mount spectacles, and goggles, and can be applied to other optical devices such as a filter.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims (7)

1. A method for producing a light-transmitting resin substrate, characterized in that: a method for producing a light-transmitting resin base material by injection molding of a molten resin in a mold, comprising:
a titanocyanine-based dye (A) having a spectral transmittance curve minimum value of less than 10% in a wavelength region of 800nm to 850nm and having a transmittance of 0.1ppm to 50ppm by weight; and a titanocyanine-based dye (B) having a spectral transmittance curve minimum value having a transmittance of less than 10% in a wavelength region of 950nm to 1000 nm; and a titanocyanine-based pigment (C) having a minimum spectral transmittance curve having a transmittance of less than 10% in a wavelength region of 875nm to 925nm, and then melted together with the resin and then emitted so that the spectral transmittance curve has a minimum transmittance region of less than 5% in a wavelength region of 800nm to 1000 nm.
2. The method for producing a light-transmitting resin substrate according to claim 1, wherein: a polarizing function and/or a light-adjusting function is provided on the light-transmitting resin base material.
3. The method for producing a light-transmitting resin substrate according to claim 1 or 2, wherein: a method for producing a light-transmitting resin base material is provided with a correction function in the field of vision correction.
4. The method for producing a light-transmitting resin substrate according to claim 1, wherein: the resin is a polycarbonate resin, and the weight of the polycarbonate resin relative to the titanium cyanine dye is 16.0ppm to 17.0ppm of the titanium cyanine dye (A), 18.5ppm to 19.5ppm of the titanium cyanine dye (B), and 16.0ppm to 17.0ppm of the titanium cyanine dye (C).
5. A light-transmitting resin substrate characterized in that: a translucent resin base material formed by injection molding of a molten resin in a mold, comprising:
titanium cyanine dyes (A) each having a spectral transmittance curve minimum value having a transmittance of less than 10% in a wavelength region of 800nm to 850nm in a weight range of 0.1ppm to 50 ppm; and a titanocyanine-based dye (B) having a spectral transmittance curve minimum value having a transmittance of less than 10% in a wavelength region of 950nm to 1000 nm; and a titanocyanine-based pigment (C) having a minimum spectral transmittance curve having a transmittance of less than 10% in a wavelength region of 875nm to 925nm, wherein the spectral transmittance curve has a minimum transmittance region of less than 5% in a wavelength region of 800nm to 1000 nm.
6. The light-transmitting resin substrate according to claim 5, wherein: a light polarizing function and/or a light modulating function are provided on a light-transmitting resin base material.
7. The light-transmitting resin substrate according to claim 5 or 6, wherein: the resin is a polycarbonate resin, and the weight of the polycarbonate resin relative to the titanium cyanine dye is 16.0ppm to 17.0ppm of the titanium cyanine dye (A), 18.5ppm to 19.5ppm of the titanium cyanine dye (B), and 16.0ppm to 17.0ppm of the titanium cyanine dye (C).
CN202010856412.0A 2020-08-24 2020-08-24 Method for preparing light-transmitting resin base material and light-transmitting resin base material Pending CN111875945A (en)

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Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TW201209082A (en) * 2010-08-25 2012-03-01 Tony Optical Entpr Co Ltd Fabrication method of transparent resin substrate and transparent resin substrate

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TW201209082A (en) * 2010-08-25 2012-03-01 Tony Optical Entpr Co Ltd Fabrication method of transparent resin substrate and transparent resin substrate

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