CN111875806A - Application of Ziegler-Natta catalyst, method for preparing cable plant flexible joint and insulating layer thereof, and cable plant flexible joint - Google Patents
Application of Ziegler-Natta catalyst, method for preparing cable plant flexible joint and insulating layer thereof, and cable plant flexible joint Download PDFInfo
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- 239000000463 material Substances 0.000 claims description 52
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- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G81/00—Macromolecular compounds obtained by interreacting polymers in the absence of monomers, e.g. block polymers
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- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
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Abstract
Description
技术领域technical field
本发明涉及电力电缆附件领域,具体涉及一种齐格勒-纳塔催化剂的应用、制备电缆工厂软接头及其绝缘层的方法、制备电缆工厂软接头。The invention relates to the field of power cable accessories, in particular to the application of a Ziegler-Natta catalyst, a method for preparing a cable factory soft joint and an insulating layer thereof, and a cable factory soft joint.
背景技术Background technique
以交联聚乙烯(XLPE)为主绝缘材料的挤出式电缆因其结构简单、输电容量大、重量轻、安装维护简便、加工制造费用低、运行稳定等优点,被广泛应用于电力系统中。在电缆之间以及电缆与电力一次设备之间需要各种类型的电缆附件实现电气连接,以优化电缆与其他部件(含其他电缆)之间的绝缘界面配合以及疏散因电缆剥离外半导电屏蔽层引起的电场应力集中畸变。在电力电缆之间相互连接的电缆附件被称为电缆中间接头或电缆联结器。Extruded cables with cross-linked polyethylene (XLPE) as the main insulating material are widely used in power systems due to their simple structure, large transmission capacity, light weight, easy installation and maintenance, low processing and manufacturing costs, and stable operation. . Various types of cable accessories are required for electrical connection between cables and between cables and power primary equipment to optimize the insulation interface fit between cables and other components (including other cables) and evacuate the outer semi-conductive shield due to cable stripping The induced electric field stress concentration distortion. Cable accessories that interconnect between power cables are called cable splices or cable couplers.
电缆中间接头按其结构形式的不同被分为整体预制式、组合预制式以及以电缆工厂制作或者现场制作为主的工厂软接头。工厂软接头与前两者的最主要区别为工厂软接头主要采用与电缆本体相同和接近的绝缘材料以及半导电屏蔽材料作为结构材料,其制作工艺也与电缆本体的挤出工艺类似,制作完成后的外形尺寸与电缆本体接近一致。Cable intermediate joints are divided into integral prefabricated, combined prefabricated and factory soft joints mainly made by cable factories or on-site according to their different structural forms. The main difference between the factory soft joint and the former two is that the factory soft joint mainly uses the same and close insulating materials and semi-conductive shielding materials as the cable body as structural materials, and its production process is also similar to the extrusion process of the cable body. The rear dimensions are nearly the same as the cable body.
现有交联电缆的工厂软接头制作过程,其绝缘层制作主要采用注塑熔接技术进行熔接,从工具上,主要需要熔融注塑挤出机、与电缆线芯层(电缆外屏蔽层以内)几乎等径的包覆模具等。由于常用挤包电缆的绝缘材料为交联聚乙烯材料,软接头制作绝缘时需要在聚乙烯绝缘材料中掺杂交联剂完成交联反应,以最终形成和电缆绝缘相当的绝缘结构。然而包覆模具内部的空气、恢复绝缘进行交联时产生的交联副产物在软接头绝缘料中由于排出困难,极易形成气泡、杂质等缺陷,在注塑过程中,电缆本体和注入材料接触部位的材料性能无法达到完全对等,结果导致新旧绝缘界面部位的绝缘性能下降,从而诱发击穿,导致电缆工厂软接头损坏。In the production process of the factory soft joint of the existing cross-linked cable, the insulation layer is mainly welded by injection welding technology. From the tool, it mainly needs a melt injection extruder, which is almost the same as the core layer of the cable (within the outer shielding layer of the cable). Diameter coating mold, etc. Since the insulation material of the commonly used extruded cable is cross-linked polyethylene material, it is necessary to dope the cross-linking agent in the polyethylene insulating material to complete the cross-linking reaction when making the insulation of the soft joint, so as to finally form an insulating structure equivalent to the cable insulation. However, due to the difficulty in discharging the cross-linked by-products generated when the air inside the mold is covered and the insulation is restored and cross-linked, it is easy to form defects such as bubbles and impurities in the soft joint insulating material. During the injection molding process, the cable body and the injection material are in contact with each other. The material properties of the parts cannot be completely equal, resulting in a decrease in the insulation performance of the old and new insulation interface parts, which induces breakdown and damages the soft joints of the cable factory.
在传统的化工材料中,与交联后的聚乙烯材料类似,聚丙烯材料同样具有高介电强度、良好的绝缘性能以及良好的耐热性、相当的机械强度等优点。然而,聚乙烯和聚丙烯尽管有类似的烃组成,但彼此互不相容,导致使用传统方式的情况下,分别使用这两种材料制备的电缆绝缘以及中间软接头之间总会存在界面,最终由于界面沿面击穿原因导致绝缘失效故障。In traditional chemical materials, similar to cross-linked polyethylene materials, polypropylene materials also have the advantages of high dielectric strength, good insulating properties, good heat resistance, and equivalent mechanical strength. However, polyethylene and polypropylene, despite having similar hydrocarbon compositions, are incompatible with each other, resulting in an interface between cable insulation and intermediate flexible joints prepared with these two materials, respectively, in the conventional manner. In the end, insulation failure is caused by the breakdown of the interface along the surface.
发明内容SUMMARY OF THE INVENTION
因此,本发明要解决的技术问题在于克服现有技术中在使用聚乙烯和聚丙烯制备工厂软接头时总会存在界面的缺陷,从而提供一种使用齐格勒-纳塔催化剂在聚乙烯和聚丙烯共聚中的应用。Therefore, the technical problem to be solved by the present invention is to overcome the defect in the prior art that when using polyethylene and polypropylene to prepare factory soft joints, there is always an interface defect, so as to provide a Ziegler-Natta catalyst in polyethylene and polypropylene. Applications in polypropylene copolymerization.
本发明还提供一种制备电缆工厂软接头绝缘层的方法。The invention also provides a method for preparing the insulating layer of the soft joint of a cable factory.
本发明还提供一种制备电缆工厂软接头的方法。The invention also provides a method for preparing a cable factory soft joint.
本发明还提供一种电缆工厂软接头。The invention also provides a cable factory soft joint.
为此,本发明提供一种齐格勒-纳塔催化剂在交联聚乙烯和聚丙烯共聚中的应用。Therefore, the present invention provides the application of a Ziegler-Natta catalyst in the copolymerization of cross-linked polyethylene and polypropylene.
目前,绝大多数聚乙烯(PE)和聚丙烯(PP)的制备采用异相铬和钛催化剂。异相烯烃聚合催化剂有许多活性位点,每个分子都有各自的反应性差异,导致不同分子量(MW)、分子量分布和微观结构的聚合物。以聚乙烯和聚丙烯为例,这些差异与相分离抑制了界面粘合,降低了熔融共混物的力学性能。为解决聚丙烯和聚乙烯相容性的问题,找到了一种齐格勒-纳塔催化剂作为聚合引发剂,用以合成高分子量的PE-b-PP共聚物,并可以精确控制共聚嵌段的长度。生成的嵌段非晶态共聚物可起到添加剂的作用,从而增加聚乙烯和聚丙烯的相容性。Currently, the vast majority of polyethylene (PE) and polypropylene (PP) are produced using heterogeneous chromium and titanium catalysts. Heterophasic olefin polymerization catalysts have many active sites, each with individual differences in reactivity, resulting in polymers of varying molecular weight (MW), molecular weight distribution, and microstructure. In the case of polyethylene and polypropylene, these differences and phase separation inhibit interfacial adhesion and reduce the mechanical properties of melt blends. In order to solve the problem of compatibility between polypropylene and polyethylene, a Ziegler-Natta catalyst was found as a polymerization initiator to synthesize high molecular weight PE-b-PP copolymer, and the copolymerization block can be precisely controlled. length. The resulting block amorphous copolymer can act as an additive to increase the compatibility of polyethylene and polypropylene.
进一步地,所述催化剂为TiCl4-Al(C2H5)3和/或TiCl4-Al(C2H5)2Cl。Further, the catalyst is TiCl 4 -Al(C 2 H 5 ) 3 and/or TiCl 4 -Al(C 2 H 5 ) 2 Cl.
其化学反应原理如下所示。The chemical reaction principle is shown below.
烷基化:Alkylation:
TiCl4+AlR3→RTiCl3+AlR2ClTiCl 4 +AlR 3 →RTiCl 3 +AlR 2 Cl
TiCl4+AlR2Cl→RTiCl3+AlRCl2 TiCl 4 +AlR 2 Cl→RTiCl 3 +AlRCl 2
RTiCl3+AlR3→R2TiCl2+AlR2ClRTiCl 3 +AlR 3 →R 2 TiCl 2 +AlR 2 Cl
烷基钛的均裂和还原:Homolysis and reduction of alkyl titanium:
RTiCl3→TiCl3+R·RTiCl 3 →TiCl 3 +R·
R2TiCl2→RTiCl2+R·R 2 TiCl 2 →RTiCl 2 +R·
TiCl4+R·→TiCl3+RClTiCl 4 +R·→TiCl 3 +RCl
自由基终止:Free radical termination:
2R·→偶合或歧化终止。2R · → Coupling or disproportionation termination.
本发明还提供一种制备电缆工厂软接头绝缘层的方法,包括以下步骤:The present invention also provides a method for preparing an insulating layer of a soft joint in a cable factory, comprising the following steps:
S1,将工厂软接头连接位置处包覆导体的交联聚乙烯绝缘层削剥为坡面并露出内半导电屏蔽层和一段导体;S1, strip the XLPE insulating layer covering the conductor at the connection position of the factory soft joint into a slope and expose the inner semiconducting shielding layer and a section of conductor;
S2,连接露出的导体,并恢复内半导电屏蔽层;S2, connect the exposed conductor and restore the inner semiconducting shielding layer;
S3,将用齐格勒-纳塔催化剂与聚丙烯和/或聚乙烯制成的催化剂材料带缠绕在坡面的绝缘层上;S3, winding the catalyst material tape made of Ziegler-Natta catalyst and polypropylene and/or polyethylene on the insulating layer of the slope;
S4,将被催化剂材料带缠绕的绝缘层处的空气全部排出,然后对该处进行加热;S4, all the air at the insulating layer wound by the catalyst material tape is exhausted, and then the place is heated;
S5,向被催化剂材料带缠绕的绝缘层处挤入聚丙烯,使聚丙烯与交联聚乙烯熔融共聚,反应完成后降温使反应部分变为固态。S5, extruding polypropylene into the insulating layer wound by the catalyst material tape to melt and copolymerize the polypropylene and the cross-linked polyethylene. After the reaction is completed, the temperature is lowered to make the reaction part turn into a solid state.
进一步地,催化剂材料带的制备方法为:将齐格勒-纳塔催化剂与聚乙烯或聚丙烯混合,然后挤压成催化剂材料带。Further, the preparation method of the catalyst material tape is: mixing the Ziegler-Natta catalyst with polyethylene or polypropylene, and then extruding into the catalyst material tape.
进一步地,坡面的绝缘层与导体之间的夹角为25-40°。Further, the included angle between the insulating layer of the slope and the conductor is 25-40°.
进一步地,连接导体前还包括将裸露的导体进行表面去氧化、防水的处理。Further, before connecting the conductors, the exposed conductors are subjected to surface deoxidation and waterproofing treatment.
进一步地,步骤S2中用半导电屏蔽带恢复内半导电屏蔽层。Further, in step S2, the inner semiconducting shielding layer is restored with a semiconducting shielding tape.
进一步地,在在坡面的绝缘层上缠绕催化剂材料带之前,还包括将坡面的绝缘层打磨为毛面的步骤。Further, before winding the catalyst material tape on the insulating layer of the slope, the step of grinding the insulating layer of the slope into a rough surface is also included.
进一步地,步骤S4中用惰性气体或氮气排出空气,温度加热至180℃至240℃。Further, in step S4, the air is exhausted with inert gas or nitrogen, and the temperature is heated to 180°C to 240°C.
进一步地,步骤S5中,反应部分变为固态后,继续处于惰性气体或氮气环境24-36小时。Further, in step S5, after the reaction part becomes solid, it continues to be in an inert gas or nitrogen environment for 24-36 hours.
本发明还提供一种制备电缆工厂软接头的方法,包括以下步骤:The present invention also provides a method for preparing a cable factory soft joint, comprising the following steps:
按照上述的方法制备电缆工厂软接头绝缘层;According to the above method, the insulating layer of the soft joint of the cable factory is prepared;
恢复外半导电屏蔽层;Restore the outer semiconducting shielding layer;
恢复金属屏蔽层、缓冲层、外护套。Restore metal shield, buffer, outer jacket.
本发明还提供上述方法制备的电缆工厂软接头。The present invention also provides the cable factory flexible joint prepared by the above method.
本发明技术方案,具有如下优点:The technical scheme of the present invention has the following advantages:
1.本发明提供的齐格勒-纳塔催化剂在聚乙烯和聚丙烯共聚中的应用,齐格勒-纳塔催化剂可以引发聚乙烯和聚丙烯反应,合成高分子量的PE-b-PP共聚物,并可以精确控制共聚嵌段的长度,得到的共聚物力学性能优异。1. Application of the Ziegler-Natta catalyst provided by the present invention in the copolymerization of polyethylene and polypropylene, the Ziegler-Natta catalyst can initiate the reaction of polyethylene and polypropylene to synthesize high molecular weight PE-b-PP copolymerization The length of the copolymerized block can be precisely controlled, and the obtained copolymer has excellent mechanical properties.
2.本发明提供的制备电缆工厂软接头绝缘层的方法,使用齐格勒-纳塔催化剂使聚丙烯材料与聚乙烯材料在熔融态下共聚,可以有效消除工厂软接头制作过程中的新旧绝缘材料之间的界面,直接提高了工厂软接头制作的成功率与可靠性,并且达到达到不使用交联反应也可以实现工厂软接头的全部功能的目的。因聚乙烯主体材料在熔融恢复过程中不需要排气,仅在与聚丙烯材料共聚区域才有少量排气或排除杂质形式,可以极大的缩短电力电缆工厂软接头制作时间,并极大提高工厂软接头可靠性。2. The method for preparing the insulating layer of a cable factory soft joint provided by the present invention uses a Ziegler-Natta catalyst to copolymerize a polypropylene material and a polyethylene material in a molten state, which can effectively eliminate the old and new insulation in the production process of the factory soft joint The interface between the materials directly improves the success rate and reliability of the factory soft joint production, and achieves the purpose of realizing all the functions of the factory soft joint without using cross-linking reaction. Because the polyethylene main material does not need exhaust during the melting recovery process, only a small amount of exhaust or impurity removal is available in the copolymerization area with the polypropylene material, which can greatly shorten the production time of soft joints in power cable factories and greatly improve Factory soft joint reliability.
3.本发明提供的制备电缆工厂软接头绝缘层的方法,利用缠绕含有催化剂的绝缘材料基带的方法将聚丙烯与聚乙烯共聚反应催化物精确放置到需要共聚反应的位置,利用对整体材料升温使原有的交联聚乙烯解交联,并在催化剂作用下和聚丙烯完成共聚反应,得到的整体接头中不再含有聚乙烯与聚丙烯明显界面,从而达到恢复整体电缆本体的效果。3. The method for preparing the insulating layer of a soft joint in a cable factory provided by the present invention utilizes the method of winding an insulating material base tape containing a catalyst to precisely place the catalyst for the copolymerization reaction of polypropylene and polyethylene to the position where the copolymerization reaction is required. The original cross-linked polyethylene is de-cross-linked, and the copolymerization reaction is completed with polypropylene under the action of a catalyst, and the obtained integral joint no longer contains an obvious interface between polyethylene and polypropylene, so as to achieve the effect of restoring the overall cable body.
4.本发明提供的制备电缆工厂软接头绝缘层的方法,连接导体前还包括将裸露的导体进行表面去氧化、防水的处理,可以在恢复导体连接时尽可能少的包含杂质,防止未来因导体接触不良或导体接头处电导率下降带来导体接头发热问题,可以有效保证导体连接的可靠性;将坡面的绝缘层打磨为毛面,可以增加其与催化剂材料带之间的接触性,更有利于反应过程中催化剂材料带与交联聚乙烯之间的融合,促进反应进行。4. The method for preparing the insulating layer of the flexible joint of a cable factory provided by the present invention also includes deoxidizing and waterproofing the exposed conductors on the surface before connecting the conductors, so that impurities can be contained as little as possible when restoring the conductor connections, preventing future damage due to Poor contact of conductors or decreased electrical conductivity at the conductor joints leads to the problem of heating of the conductor joints, which can effectively ensure the reliability of the conductor connection; grinding the insulating layer of the slope into a rough surface can increase the contact between it and the catalyst material tape. It is more conducive to the fusion between the catalyst material band and the cross-linked polyethylene in the reaction process, and promotes the reaction to proceed.
5.本发明提供的制备电缆工厂软接头绝缘层的方法,步骤S4中温度加热至180℃至240℃,该温度为聚丙烯和交联聚乙烯适宜的熔融聚合反应温度,在该温度范围内能够保证生成高分子量的PE-b-PP共聚物。5. In the method for preparing the insulating layer of a flexible joint of a cable factory provided by the present invention, the temperature in step S4 is heated to 180° C. to 240° C., which is the suitable melt polymerization reaction temperature of polypropylene and cross-linked polyethylene, and is within this temperature range. It can ensure the formation of high molecular weight PE-b-PP copolymer.
6.本发明提供的制备电缆工厂软接头绝缘层的方法,反应部分变为固态后,继续是反应部分处于惰性气体环境24-36小时,可以保证完成排出熔融共聚过程中产生的杂质。6. In the method for preparing the insulating layer of a cable factory flexible joint provided by the present invention, after the reaction part becomes solid, the reaction part is kept in an inert gas environment for 24-36 hours, which can ensure that the impurities generated in the melt copolymerization process are completely discharged.
7.本发明提供的制备电缆工厂软接头的方法制备的软接头,以应用于各个电压等级,且与电力系统的交流或直流属性无关。7. The flexible joint prepared by the method for preparing a cable factory flexible joint provided by the present invention can be applied to various voltage levels and has nothing to do with the AC or DC properties of the power system.
附图说明Description of drawings
为了更清楚地说明本发明具体实施方式或现有技术中的技术方案,下面将对具体实施方式或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图是本发明的一些实施方式,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to illustrate the specific embodiments of the present invention or the technical solutions in the prior art more clearly, the following briefly introduces the accompanying drawings that need to be used in the description of the specific embodiments or the prior art. Obviously, the accompanying drawings in the following description The drawings are some embodiments of the present invention. For those of ordinary skill in the art, other drawings can also be obtained based on these drawings without creative efforts.
图1是本发明实施例1中电缆的横截面图;1 is a cross-sectional view of a cable in
图2是本发明实施例1中经步骤3)处理后的电缆的结构示意图;Fig. 2 is the structural representation of the cable after step 3) processing in
图3是本发明实施例1步骤5)中将导体连接后的电缆的结构示意图;3 is a schematic structural diagram of the cable after the conductors are connected in step 5) of
图4是本发明实施例1步骤6)中恢复内半导电屏蔽层后的电缆结构示意图;4 is a schematic diagram of the cable structure after restoring the inner semiconducting shielding layer in step 6) of
图5是本发明实施例1步骤13)中形成新的绝缘层后的电缆结构示意图。5 is a schematic diagram of the cable structure after forming a new insulating layer in step 13) of
附图标记:Reference number:
1、导体;2、内半导体屏蔽层;3、交联聚乙烯绝缘层;4、外半导体屏蔽层;5、金属屏蔽层;6、缓冲层;7、外护套;8、半导电屏蔽带;9、聚丙烯绝缘层。1. Conductor; 2. Inner semiconductor shielding layer; 3. XLPE insulating layer; 4. Outer semiconductor shielding layer; 5. Metal shielding layer; 6. Buffer layer; 7. Outer sheath; 8.
具体实施方式Detailed ways
提供下述实施例是为了更好地进一步理解本发明,并不局限于所述最佳实施方式,不对本发明的内容和保护范围构成限制,任何人在本发明的启示下或是将本发明与其他现有技术的特征进行组合而得出的任何与本发明相同或相近似的产品,均落在本发明的保护范围之内。The following examples are provided for a better understanding of the present invention, and are not limited to the best embodiments, and do not limit the content and protection scope of the present invention. Any product identical or similar to the present invention obtained by combining with the features of other prior art shall fall within the protection scope of the present invention.
实施例中未注明具体实验步骤或条件者,按照本领域内的文献所描述的常规实验步骤的操作或条件即可进行。所用试剂或仪器未注明生产厂商者,均为可以通过市购获得的常规试剂产品。If the specific experimental steps or conditions are not indicated in the examples, it can be carried out according to the operations or conditions of the conventional experimental steps described in the literature in this field. The reagents or instruments used without the manufacturer's indication are all conventional reagent products that can be obtained from the market.
实施例1Example 1
一种制备电缆工厂软接头的方法,包括以下步骤:A method for preparing a cable factory soft joint, comprising the following steps:
1)将齐格勒-纳塔催化剂TiCl4-Al(C2H5)3(颗粒状)和聚乙烯按质量比1:1配比充分混合,在平面挤出机上使用单向拉挤方式制备成为宽4cm左右,薄2mm左右的催化剂材料带。1) Fully mix the Ziegler-Natta catalyst TiCl 4 -Al(C 2 H 5 ) 3 (granular) and polyethylene in a mass ratio of 1:1, and use a unidirectional pultrusion method on a flat extruder A catalyst material tape having a width of about 4 cm and a thickness of about 2 mm was prepared.
2)对挤包式绝缘电力电缆的工厂软接头连接位置进行加热校直,电缆的横截面如图1所示,包括导体1、内半导体屏蔽层2、交联聚乙烯绝缘层3、外半导体屏蔽层4、金属屏蔽层5、缓冲层6和外护套7;2) Heating and aligning the connection position of the factory soft joint of the extruded insulated power cable. The cross-section of the cable is shown in Figure 1, including
3)校直后的电缆去除部分外护套7、缓冲层6、金属屏蔽层5、外半导电屏蔽层4、交联聚乙烯绝缘层3以及内半导电屏蔽层2,直至露出一段导体1,并用削剥工具将交联聚乙烯绝缘层3削剥为与导体夹角为35°的坡面,并露出20mm的内半导电屏蔽层(俗称制作电缆线芯软接头铅笔头),经此处理后的电缆剖面如图2所示(图中仅标示出部分结构);3) Remove part of the
4)将坡面的交联聚乙烯绝缘层3打磨为毛面;4) grinding the cross-linked
5)将裸露的导体1进行表面去氧化、防水的处理,用螺栓连接的方式连接两根电缆中露出的导体1,并将连接后的导体1处理至表面光滑无毛刺,连接后电缆如图3所示;5) Deoxidize and waterproof the exposed
6)使用与内半导电屏蔽层2材料一致的半导电屏蔽带8恢复内半导电屏蔽层2,恢复内半导电屏蔽层2后的电缆如图4所示;6) Use the
7)使用催化剂材料带缠绕在两边的呈坡面的交联聚乙烯绝缘层3上,缠绕时,从坡面底部开始,在后的催化剂材料带叠压在前的材料带一半的宽度,依次缠绕,直至缠绕至坡面的顶端,此时应保持缠绕接触面不存在残余空气隙或空气泡;7) Use the catalyst material tape to wrap around the sloped cross-linked
8)将工厂软接头模具固定在连接后的电缆上,将工厂软接头连接位置置于工厂软接头模具的中间,闭合工厂软接头模具,连接氮气闭合回路,通入2个大气压强的氮气,确保工厂软接头连接绝缘恢复位置即被催化剂材料带缠绕的绝缘层处的空气全部排出;8) Fix the factory soft joint mold on the connected cable, place the factory soft joint connection position in the middle of the factory soft joint mold, close the factory soft joint mold, connect the nitrogen closed loop, and pass 2 atmospheres of nitrogen gas, Make sure that the factory soft joint is connected to the insulation recovery position, that is, the air at the insulation layer wrapped by the catalyst material tape is completely exhausted;
9)将模具所在位置的电缆连接段加热至210℃;9) Heat the cable connection section where the mold is located to 210°C;
10)使用小型挤出机将210℃的聚丙烯挤入到工厂软接头模具内,直至聚丙烯从工厂软接头模具的气体排出口排出,并维持工厂软接头模具内的温度为210℃;10) Use a small extruder to extrude polypropylene at 210 °C into the factory soft joint mold until the polypropylene is discharged from the gas outlet of the factory soft joint mold, and maintain the temperature in the factory soft joint mold at 210 °C;
11)等待2小时至聚丙烯与交联聚乙烯熔融共聚反应完成;11) wait for 2 hours to complete the melt copolymerization of polypropylene and cross-linked polyethylene;
12)熔融反应完成后自然冷却至常温,待反应部分变为固态后,继续等待30小时;12) After the melting reaction is completed, it is naturally cooled to normal temperature, and after the reaction part becomes solid, continue to wait for 30 hours;
13)拆除工厂软接头模具,处理新挤出绝缘材料表面至要求的表面洁净度,使用酒精布等材料将绝缘材料表面擦干净,处理后的电缆如图5所示(图中仅标示出部分结构),包括新形成的聚丙烯绝缘层9,聚丙烯绝缘层9与交联聚乙烯绝缘层3接触部分为共聚的聚乙烯-聚丙烯共聚物;13) Remove the factory soft joint mold, treat the surface of the newly extruded insulating material to the required surface cleanliness, and wipe the surface of the insulating material with alcohol cloth and other materials. The treated cable is shown in Figure 5 (only the part is marked in the figure). structure), including the newly formed
14)使用半导电屏蔽带恢复外半导电屏蔽层4;14) Use the semiconductive shielding tape to restore the outer
15)恢复电缆金属屏蔽层5、缓冲层6、外护套7。15) Restore the
沿垂直导体的方向刨开制备得到的工厂软接头,观察到电缆原有的交联聚乙烯绝缘层与新形成的聚丙烯绝缘层接触部分无新旧绝缘材料之间的斜线界限,完全实现了电缆本体的交联聚乙烯材料与中间接头的聚丙烯绝缘材料之间的无界面过渡。Plane the prepared factory soft joint in the direction of the vertical conductor, and observe that there is no slash boundary between the old and new insulating materials in the contact part of the original cross-linked polyethylene insulating layer of the cable and the newly formed polypropylene insulating layer, which is completely realized. Interface-free transition between the cross-linked polyethylene material of the cable body and the polypropylene insulating material of the intermediate joint.
实施例2Example 2
一种制备电缆工厂软接头的方法,包括以下步骤:A method for preparing a cable factory soft joint, comprising the following steps:
1)将齐格勒-纳塔催化剂TiCl4-Al(C2H5)2Cl(颗粒状)和聚丙烯按1:1配比充分混合,在平面挤出机上使用单向拉挤方式制备成为宽4cm左右,薄2mm左右的催化剂材料带。1) Mix the Ziegler-Natta catalyst TiCl 4 -Al(C 2 H 5 ) 2 Cl (granular) and polypropylene in a ratio of 1:1, and prepare by unidirectional pultrusion on a flat extruder A catalyst material belt with a width of about 4 cm and a thickness of about 2 mm was obtained.
2)对挤包式绝缘电力电缆的工厂软接头连接位置进行加热校直;2) Heating and straightening the connection position of the factory soft joint of the extruded insulated power cable;
3)校直后的电缆去除部分外护套、缓冲层、金属屏蔽层、外半导电屏蔽层、交联聚乙烯绝缘层以及内半导电屏蔽层,至露出一段导体,并用削剥工具将绝缘层削剥为与导体夹角为25°的坡面,并露出20mm的内半导电屏蔽层(俗称制作电缆线芯软接头铅笔头);3) Remove part of the outer sheath, buffer layer, metal shielding layer, outer semiconducting shielding layer, XLPE insulating layer and inner semiconducting shielding layer of the straightened cable until a section of conductor is exposed, and use a peeling tool to remove the insulating layer. It is stripped to a slope with an included angle of 25° to the conductor, and a 20mm inner semi-conductive shielding layer is exposed (commonly known as the pencil head of the cable core soft joint);
4)将坡面的交联聚乙烯绝缘层打磨为毛面;4) Grind the cross-linked polyethylene insulating layer of the slope to a rough surface;
5)将裸露的导体进行表面去氧化、防水的处理,用焊接连接的方式连接两根电缆中露出的导体,并将连接后的导体处理至表面光滑无毛刺;5) Deoxidize and waterproof the exposed conductors on the surface, connect the exposed conductors in the two cables by welding, and treat the connected conductors until the surface is smooth and free of burrs;
6)使用与内半导电屏蔽层材料一致的半导电屏蔽带恢复内半导电屏蔽层;6) Use the semiconductive shielding tape that is consistent with the material of the inner semiconductive shielding layer to restore the inner semiconducting shielding layer;
7)使用催化剂材料带缠绕在两边的呈坡面的交联聚乙烯绝缘层上,缠绕时,从坡面底部开始,在后的催化剂材料带叠压在前的材料带一半的宽度,依次缠绕,直至缠绕至坡面的顶端,此时应保持缠绕接触面不存在残余空气隙或空气泡;7) Use the catalyst material tape to wrap around the sloped cross-linked polyethylene insulating layer on both sides. When wrapping, start from the bottom of the slope surface, and the latter catalyst material tape is overlapped with half the width of the front material tape, and then wound in turn. , until the winding reaches the top of the slope, at this time, there should be no residual air gaps or air bubbles on the winding contact surface;
8)将工厂软接头模具固定在连接后的电缆上,将工厂软接头连接位置置于工厂软接头模具的中间,闭合工厂软接头模具,连接氮气闭合回路,通入2个大气压强的氮气,确保工厂软接头连接绝缘恢复位置即被催化剂材料带缠绕的绝缘层处的空气全部排出;8) Fix the factory soft joint mold on the connected cable, place the factory soft joint connection position in the middle of the factory soft joint mold, close the factory soft joint mold, connect the nitrogen closed loop, and pass 2 atmospheres of nitrogen gas, Make sure that the factory soft joint is connected to the insulation recovery position, that is, the air at the insulation layer wrapped by the catalyst material tape is completely exhausted;
9)将模具所在位置的电缆连接段加热至180℃;9) Heat the cable connection section where the mold is located to 180°C;
10)使用小型挤出机将180℃的聚丙烯挤入到工厂软接头模具内,直至聚丙烯从工厂软接头模具的气体排出口排出,并维持工厂软接头模具内的温度为180℃;10) Use a small extruder to extrude polypropylene at 180 °C into the factory soft joint mold until the polypropylene is discharged from the gas outlet of the factory soft joint mold, and maintain the temperature in the factory soft joint mold at 180 °C;
11)等待2小时至聚丙烯与交联聚乙烯熔融共聚反应完成;11) wait for 2 hours to complete the melt copolymerization of polypropylene and cross-linked polyethylene;
12)熔融反应完成后自然冷却至常温,待反应部分变为固态后,继续等待24小时;12) After the melting reaction is completed, it is naturally cooled to normal temperature, and after the reaction part becomes solid, continue to wait for 24 hours;
13)拆除工厂软接头模具,处理新挤出绝缘材料表面至要求的表面洁净度,使用酒精布等材料将绝缘材料表面擦干净,经此处理后的电缆软接头包括新形成的聚丙烯绝缘层,聚丙烯绝缘层与交联聚乙烯绝缘层接触部分为共聚的聚乙烯-聚丙烯共聚物;13) Remove the factory soft joint mold, treat the surface of the newly extruded insulating material to the required surface cleanliness, and use alcohol cloth and other materials to clean the surface of the insulating material. The cable soft joint after this treatment includes the newly formed polypropylene insulating layer , the contact part of the polypropylene insulating layer and the cross-linked polyethylene insulating layer is a copolymerized polyethylene-polypropylene copolymer;
14)使用半导电屏蔽带恢复外半导电屏蔽层;14) Use semiconducting shielding tape to restore the outer semiconducting shielding layer;
15)恢复电缆金属屏蔽层、缓冲层、外护套。15) Restore the metal shielding layer, buffer layer and outer sheath of the cable.
沿垂直导体的方向刨开制备得到的工厂软接头,观察到电缆原有的交联聚乙烯绝缘层与新形成的聚丙烯绝缘层接触部分无新旧绝缘材料之间的斜线界限,完全实现了电缆本体的交联聚乙烯材料与中间接头的聚丙烯绝缘材料之间的无界面过渡。Plane the prepared factory soft joint in the direction of the vertical conductor, and observe that there is no slash boundary between the old and new insulating materials in the contact part of the original cross-linked polyethylene insulating layer of the cable and the newly formed polypropylene insulating layer, which is completely realized. Interface-free transition between the cross-linked polyethylene material of the cable body and the polypropylene insulating material of the intermediate joint.
实施例3Example 3
一种制备电缆工厂软接头的方法,包括以下步骤:A method for preparing a cable factory soft joint, comprising the following steps:
1)将齐格勒-纳塔催化剂TiCl4-Al(C2H5)2Cl(颗粒状)和聚丙烯按1:1配比充分混合,在平面挤出机上使用单向拉挤方式制备成为宽4cm左右,薄2mm左右的催化剂材料带。1) Mix the Ziegler-Natta catalyst TiCl 4 -Al(C 2 H 5 ) 2 Cl (granular) and polypropylene in a ratio of 1:1, and prepare by unidirectional pultrusion on a flat extruder A catalyst material belt having a width of about 4 cm and a thickness of about 2 mm was obtained.
2)对挤包式绝缘电力电缆的工厂软接头连接位置进行加热校直;2) Heating and straightening the connection position of the factory soft joint of the extruded insulated power cable;
3)校直后的电缆去除部分外护套、缓冲层、金属屏蔽层、外半导电屏蔽层、交联聚乙烯绝缘层以及半导电屏蔽层,至露出一段导体,并用削剥工具将绝缘层削剥为与导体夹角为45°的坡面,并露出20mm的内半导电屏蔽层(俗称制作电缆线芯软接头铅笔头);3) Remove part of the outer sheath, buffer layer, metal shielding layer, outer semiconducting shielding layer, cross-linked polyethylene insulating layer and semiconducting shielding layer of the straightened cable until a section of conductor is exposed, and the insulating layer is stripped with a stripping tool It is a slope with an included angle of 45° with the conductor, and exposes a 20mm inner semi-conductive shielding layer (commonly known as making a cable core soft joint pencil head);
4)将坡面的交联聚乙烯绝缘层打磨为毛面;4) Grind the cross-linked polyethylene insulating layer of the slope to a rough surface;
5)将裸露的导体进行表面去氧化、防水的处理,用焊接连接的方式连接两根电缆中露出的导体,并将连接后的导体处理至表面光滑无毛刺;5) Deoxidize and waterproof the exposed conductors on the surface, connect the exposed conductors in the two cables by welding, and treat the connected conductors until the surface is smooth and free of burrs;
6)使用与内半导电屏蔽层材料一致的半导电屏蔽带恢复内半导电屏蔽层;6) Use the semiconductive shielding tape that is consistent with the material of the inner semiconductive shielding layer to restore the inner semiconducting shielding layer;
7)使用催化剂材料带缠绕在两边的呈坡面的交联聚乙烯绝缘层上,缠绕时,从坡面底部开始,在后的催化剂材料带叠压在前的材料带一半的宽度,依次缠绕,直至缠绕至坡面的顶端,此时应保持缠绕接触面不存在残余空气隙或空气泡;7) Use the catalyst material tape to wrap around the sloped cross-linked polyethylene insulating layer on both sides. When wrapping, start from the bottom of the slope surface, and the latter catalyst material tape is overlapped with half the width of the front material tape, and then wound in turn. , until the winding reaches the top of the slope, at this time, there should be no residual air gaps or air bubbles on the winding contact surface;
8)将工厂软接头模具固定在连接后的电缆上,将工厂软接头连接位置置于工厂软接头模具的中间,闭合工厂软接头模具,连接氮气闭合回路,通入2个大气压强的氮气,确保工厂软接头连接绝缘恢复位置即被催化剂材料带缠绕的绝缘层处的空气全部排出;8) Fix the factory soft joint mold on the connected cable, place the factory soft joint connection position in the middle of the factory soft joint mold, close the factory soft joint mold, connect the nitrogen closed loop, and pass 2 atmospheres of nitrogen gas, Make sure that the factory soft joint is connected to the insulation recovery position, that is, the air at the insulation layer wrapped by the catalyst material tape is completely exhausted;
9)将模具所在位置的电缆连接段加热至240℃;9) Heat the cable connection section where the mold is located to 240°C;
10)使用小型挤出机将240℃的聚丙烯挤入到工厂软接头模具内,直至聚丙烯从工厂软接头模具的气体排出口排出,并维持工厂软接头模具内的温度为240℃;10) Use a small extruder to extrude polypropylene at 240°C into the factory soft joint mold until the polypropylene is discharged from the gas outlet of the factory soft joint mold, and maintain the temperature in the factory soft joint mold at 240°C;
11)等待2小时至聚丙烯与交联聚乙烯熔融共聚反应完成;11) wait for 2 hours to complete the melt copolymerization of polypropylene and cross-linked polyethylene;
12)熔融反应完成后自然冷却至常温,待反应部分变为固态后,继续等待36小时;12) After the melting reaction is completed, it is naturally cooled to normal temperature, and after the reaction part becomes solid, continue to wait for 36 hours;
13)拆除工厂软接头模具,处理新挤出绝缘材料表面至要求的表面洁净度,使用酒精布等材料将绝缘材料表面擦干净,经此处理后的电缆软接头包括新形成的聚丙烯绝缘层,聚丙烯绝缘层与交联聚乙烯绝缘层接触部分为共聚的聚乙烯-聚丙烯共聚物;13) Remove the factory soft joint mold, treat the surface of the newly extruded insulating material to the required surface cleanliness, and use alcohol cloth and other materials to clean the surface of the insulating material. The cable soft joint after this treatment includes the newly formed polypropylene insulating layer , the contact part of the polypropylene insulating layer and the cross-linked polyethylene insulating layer is a copolymerized polyethylene-polypropylene copolymer;
14)使用半导电屏蔽带恢复外半导电屏蔽层;14) Use semiconducting shielding tape to restore the outer semiconducting shielding layer;
15)恢复电缆金属屏蔽层、缓冲层、外护套。15) Restore the metal shielding layer, buffer layer and outer sheath of the cable.
沿垂直导体的方向刨开制备得到的工厂软接头,观察到电缆原有的交联聚乙烯绝缘层与新形成的聚丙烯绝缘层接触部分无新旧绝缘材料之间的斜线界限,完全实现了电缆本体的交联聚乙烯材料与中间接头的聚丙烯绝缘材料之间的无界面过渡。Plane the prepared factory soft joint in the direction of the vertical conductor, and observe that there is no slash boundary between the old and new insulating materials in the contact part of the original cross-linked polyethylene insulating layer of the cable and the newly formed polypropylene insulating layer, which is completely realized. Interface-free transition between the cross-linked polyethylene material of the cable body and the polypropylene insulating material of the intermediate joint.
实施例4Example 4
使用聚丙烯颗粒在160℃下制备厚0.5mm,直径150mm的聚丙烯薄膜;A polypropylene film with a thickness of 0.5 mm and a diameter of 150 mm was prepared using polypropylene particles at 160 °C;
使用聚乙烯颗粒与TiCl4-Al(C2H5)3(颗粒状)按1:1比例质量比混合,在170℃下制备厚0.5mm,直径150mm的催化剂薄膜;Mixing polyethylene particles with TiCl 4 -Al(C 2 H 5 ) 3 (granular) in a mass ratio of 1:1 to prepare a catalyst film with a thickness of 0.5 mm and a diameter of 150 mm at 170° C.;
使用聚乙烯颗粒在160℃下制备厚0.5mm,直径150mm的聚乙烯薄膜;A polyethylene film with a thickness of 0.5mm and a diameter of 150mm was prepared at 160°C using polyethylene particles;
将聚丙烯薄膜、聚乙烯薄膜及催化剂薄膜按照聚乙烯(下)-催化剂(中)-聚丙烯(上)的顺序叠加在一起,在180℃下热压粘合,保温2小时后,冷却至室温。The polypropylene film, polyethylene film and catalyst film were superimposed together in the order of polyethylene (bottom)-catalyst (middle)-polypropylene (top). room temperature.
对比例1Comparative Example 1
按照实施例4的方法制备聚丙烯薄膜和聚乙烯薄膜,将聚丙烯薄膜和聚乙烯薄膜按照聚乙烯(下)-聚丙烯(上)的顺序叠加在一起,在180℃下热压粘合,保温2小时后,冷却至室温。The polypropylene film and the polyethylene film were prepared according to the method of Example 4, and the polypropylene film and the polyethylene film were stacked together in the order of polyethylene (bottom)-polypropylene (top), and were bonded by thermocompression at 180°C, After holding for 2 hours, it was cooled to room temperature.
实验例Experimental example
对实施例4和对比例1制备的粘合后的薄膜进行拉伸测试,测试方法如下:A tensile test was carried out on the bonded films prepared in Example 4 and Comparative Example 1, and the test method was as follows:
取粘合后的薄膜,用锋利的薄片刀刃在边缘处沿粘合界面轻轻割开长、深均为1cm的小口,在割开的成两片的薄膜上相对应的位置分别穿孔,分别使用“丁”字形钩子由里至外穿过孔,“丁”字形钩子的横梁卡在孔上,两个钩子固定在拉伸试验仪的上、下夹具上。检查穿孔位置无裂痕等损伤。Take the bonded film, use a sharp sheet blade to lightly cut small slits with a length of 1 cm and a depth of 1 cm along the bonding interface at the edge, and perforate the corresponding positions on the cut film into two pieces, respectively. Use "T"-shaped hooks to pass through the holes from the inside to the outside, the beams of the "T"-shaped hooks are stuck on the holes, and the two hooks are fixed on the upper and lower clamps of the tensile tester. Check that there is no damage such as cracks at the piercing position.
使用拉伸试验仪缓慢拉伸两个钩子,慢慢撕开黏合的两张薄膜。记录拉伸力。重复测试3次。Use a tensile tester to slowly stretch the two hooks and slowly tear apart the two bonded films. The tensile force was recorded. Repeat the
实验结果:Experimental results:
对比例1粘合薄膜的撕裂拉伸力为0.9-1.1N。The tear tensile force of the adhesive film of Comparative Example 1 was 0.9-1.1 N.
实施例4的粘合聚薄膜拉伸力为5-8N。The tensile force of the adhesive poly film of Example 4 is 5-8N.
显然,上述实施例仅仅是为清楚地说明所作的举例,而并非对实施方式的限定。对于所属领域的普通技术人员来说,在上述说明的基础上还可以做出其它不同形式的变化或变动。这里无需也无法对所有的实施方式予以穷举。而由此所引伸出的显而易见的变化或变动仍处于本发明创造的保护范围之中。Obviously, the above-mentioned embodiments are only examples for clear description, and are not intended to limit the implementation manner. For those of ordinary skill in the art, changes or modifications in other different forms can also be made on the basis of the above description. There is no need and cannot be exhaustive of all implementations here. And the obvious changes or changes derived from this are still within the protection scope of the present invention.
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