CN111874532A - Die forging high strength scraper conveyor - Google Patents
Die forging high strength scraper conveyor Download PDFInfo
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- CN111874532A CN111874532A CN202010760702.5A CN202010760702A CN111874532A CN 111874532 A CN111874532 A CN 111874532A CN 202010760702 A CN202010760702 A CN 202010760702A CN 111874532 A CN111874532 A CN 111874532A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G19/00—Conveyors comprising an impeller or a series of impellers carried by an endless traction element and arranged to move articles or materials over a supporting surface or underlying material, e.g. endless scraper conveyors
- B65G19/04—Conveyors comprising an impeller or a series of impellers carried by an endless traction element and arranged to move articles or materials over a supporting surface or underlying material, e.g. endless scraper conveyors for moving bulk material in open troughs or channels
- B65G19/06—Conveyors comprising an impeller or a series of impellers carried by an endless traction element and arranged to move articles or materials over a supporting surface or underlying material, e.g. endless scraper conveyors for moving bulk material in open troughs or channels the impellers being scrapers similar in size and shape to the cross-section of the trough or channel
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G19/00—Conveyors comprising an impeller or a series of impellers carried by an endless traction element and arranged to move articles or materials over a supporting surface or underlying material, e.g. endless scraper conveyors
- B65G19/18—Details
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- Mechanical Engineering (AREA)
- Jigging Conveyors (AREA)
- Devices For Conveying Motion By Means Of Endless Flexible Members (AREA)
Abstract
The invention discloses a die forging high-strength scraper conveyor, which belongs to the technical field of conveyors and comprises a supporting component, a transmission component and a power source component, wherein the supporting component is positioned at the outermost side of the whole set of device, one end of the supporting component is provided with the transmission component, one side of the transmission component is provided with the power source component, the die forging high-strength scraper conveyor is scientific and reasonable and is safe and convenient to use, the device utilizes the reaction thrust of materials on scrapers to ensure that a curved surface pressed rotating block is stressed and rotates, one end of the curved surface pressed rotating block, which is close to a transmission column, can generate upward thrust on the transmission column, and utilizes the cambered surface contact surface of a cambered surface convex block and a filling block, the cambered surface convex block can push the filling block to support a rubber sleeve, the supported rubber sleeve can be inserted into the materials between two adjacent scrapers, a plurality of filling blocks can act together to play a role in binding, the materials are not easy to scatter in the inclined state of the inclined conveying baffle plate area.
Description
Technical Field
The invention relates to the technical field of conveyors, in particular to a die forging high-strength scraper conveyor.
Background
Scraper conveyor is the device that utilizes the thrust of scraper blade to carry out material transport, at grain loading, the aspect of material transport application range is very wide, but current scraper conveyor is carrying out the in-process to the eminence transported substance material, easily receive the influence of slope transportation channel, when the material filling is many, the material easily slides down along the inclined plane, cause the problem that material transport efficiency is low, and current scraper conveyor is in material transportation process, because the material is moist, the material itself carries viscous characteristics, the material easily glues even on the scraper blade surface, make the space that can pack into new material around the scraper blade reduce, the transmission efficiency of material has been reduced, so people need die forging high strength scraper conveyor to solve above-mentioned problem.
Disclosure of Invention
The invention aims to provide a die forging high-strength scraper conveyor to solve the problems in the prior art.
In order to achieve the purpose, the invention provides the following technical scheme:
the die forging high-strength scraper conveyor comprises a supporting component, a transmission component, a power source component, a scraping component, a guiding component, a cleaning component, a fixing plate component and a triggering component, wherein the supporting component is positioned at the outermost side of the whole device and plays a role in supporting other parts of the device, the transmission component is arranged at one end of the supporting component and plays a role in power transmission, the power source component is arranged at one side of the transmission component, the power source component is a power source of the device, the scraping component is arranged on the transmission component and plays a role in pushing materials to move, the guiding component is arranged at the side of the scraping component and plays a role in guiding and limiting the scraping component, the cleaning component is arranged at one side of the guiding component and plays a role in cleaning the materials which are adhered to the scraping component, the scraper component is provided with a fixed plate component, the fixed plate component plays a role in reducing sliding leakage of materials, a trigger component is arranged in the fixed plate component, and the trigger component plays a role in triggering the fixed plate component to run.
The supporting component comprises an installation base, two horizontal conveying baffles and an oblique conveying baffle, the installation base is positioned at the lowest end of the whole device, the horizontal conveying baffle is fixedly installed at the upper end of the installation base, the number of the horizontal conveying baffles is two, the oblique conveying baffle is fixedly connected at one end of the two horizontal conveying baffles, the transmission component comprises a transmission platform, a transmission gear column, a driven gear column and gear teeth, the transmission platform is fixedly connected between the two horizontal conveying baffles, the end of the transmission platform, far away from the horizontal conveying baffle, is fixedly connected with the two oblique conveying baffles, the end of the transmission platform, close to the horizontal conveying baffle, is provided with the transmission gear column, the two ends of the transmission gear column are rotatably connected with the horizontal conveying baffle, the end of the transmission platform, close to the oblique conveying baffle, is fixedly installed with the driven gear column, and the two ends of the driven gear, the utility model discloses a material conveying device, including transmission gear post, driven gear post, power source subassembly, installation base, conveying platform, driven gear post, motor, transmission platform, motor installation base, motor transmission shaft, driven gear post, transmission platform, driven gear post and the.
The scraping component comprises a chain and two scraping plates, wherein the chain is installed on the gear teeth in a meshed mode, the chain is wound on the surface of the conveying table through the gear teeth on the transmission gear column and the driven gear column, the two chains are fixedly connected through the scraping plates, the two chains jointly drive the scraping plates to move towards the direction close to the oblique conveying baffle, the scraping plates push materials on the conveying table to enable the materials to move towards the direction of the driven gear column, the material conveying effect is achieved, in the moving process of the chains, the guide limiting columns always slide in the guide grooves, the longitudinal limiting effect is achieved on the chains, the chains are enabled to be more stable, the phenomenon of large amplitude swing cannot occur, the effect of stably attaching the scraping plates and the conveying table to scrape the materials is facilitated, when the scraping plates push the materials to enter the oblique conveying baffle area, because the inclined plane effect, the material easily crosses on the scraper blade drippage gets into the scraper blade of punishment from the eminence, piles up layer upon layer, easily causes the unrestrained phenomenon of material, and prevents that the material from unrestrained through the mode that reduces material filling speed, can greatly reduced material transmission efficiency.
The guide assembly comprises a guide limiting column, an auxiliary guide vibration column and a guide groove, the side, away from the scraper, of the chain is fixedly provided with the guide limiting column, the side, away from the chain, of the guide limiting column is fixedly provided with the auxiliary guide vibration column, the side wall, close to one side of the conveying table, of the horizontal conveying baffle is provided with the guide groove, the guide limiting column is clamped into the guide groove and can slide in the guide groove, the cleaning assembly comprises a vibration transmission plate, a vibration plate high-thickness area, a vibration plate low-thickness area and an auxiliary vibration fault, one side of the motor mounting seat is fixedly provided with the vibration transmission plate, one side, close to the horizontal conveying baffle, of the vibration transmission plate is fixedly provided with the vibration plate high-thickness area, the vibration plate high-thickness area is provided with four vibration plates, the four vibration plates are distributed in four corners of one side, close to the horizontal conveying baffle, and the vibration plate low, in the device, when the scraper transmits the materials to the highest point, the scraper moves back along the bottom of the conveying table along a chain, a vibration channel is formed in one side, away from the conveying table, of a guide groove, the vibration channel and the guide groove are closed annular, an auxiliary guide vibration column can slide and move in the vibration channel, the high-thickness area and the low-thickness area of the vibration plate penetrate through the side wall of the horizontal conveying baffle, the upper side wall and the lower side wall of the vibration channel in the area are replaced by the high-thickness area and the low-thickness area of the vibration plate, and the auxiliary guide vibration column passing through the area can be vibrated and hit, when the auxiliary guide vibration column moves to the middle of the high thickness areas of the two adjacent vibration plates from top to bottom along the chain, the high thickness area of the vibration plate has large thickness and small amplitude, so that the auxiliary guide vibration column can smoothly enter the centers of the high thickness areas of the two vibration plates, the auxiliary guide vibration column continuously moves to the low thickness area of the vibration plate, the low thickness area of the vibration plate has small thickness and large amplitude, the auxiliary guide vibration column can be hit violently, and a scraper connected with the auxiliary guide vibration column is caused to vibrate violently, so that the adhered materials on the scraper can be shaken off quickly, the auxiliary guide vibration column continuously moves to the high thickness area of the vibration plate at the other end, the amplitude of the high thickness area of the vibration plate is small, and the auxiliary guide vibration column smoothly separates from the center of the high thickness area of the vibration plate, get into the vibration channel and continue the operation, the setting up of supplementary vibration fault makes horizontal adjacent vibration board low thickness district can not cause the phenomenon that the amplitude reduces because of interconnect, is favorable to shaking off the effect to gluing the material.
The fixed plate component comprises a movable groove, a filling block, a rubber sleeve, a linking sliding groove, an elastic homing groove, a linking sliding block, a homing ejector block and a spring, the movable groove is formed in the scraper, a plurality of filling block grooves are formed in the side wall of the movable groove, the filling block is slidably mounted in the filling block groove, the bottom of one end, close to the movable groove, of the filling block is a cambered surface, the rubber sleeve is fixedly mounted at one end, away from the movable groove, of the filling block groove, a linking sliding groove is formed in the side wall of the filling block groove, the elastic homing groove is formed in one end, away from the filling block groove, of the linking sliding groove, a linking sliding block is fixedly mounted on the side wall of the filling block and is slidably connected with the linking sliding groove, the homing ejector block is fixedly mounted at one end, away from the filling block, of the sliding block is slidably connected with the elastic homing ejector block, and, the device is characterized in that one end, far away from the reset top block, of the spring is fixedly connected with the elastic reset groove, the trigger assembly comprises a transmission column, an arc-surface convex block, a power groove and a curved-surface pressed rotating block, the transmission column is arranged in the movable groove, the arc-surface convex block is fixedly arranged on the side wall of the transmission column, the power groove is formed below the movable groove, the bottom of the transmission column extends into the power groove, the curved-surface pressed rotating block is rotatably arranged at one end, close to the moving direction of the scraper, of the curved-surface pressed rotating block, the scraper pushes materials to move, the materials have reverse thrust on the scraper, the reverse thrust can cause thrust on the curved-surface pressed rotating block, the curved-surface pressed rotating block rotates under stress, the end, close to the transmission column, of the curved-surface pressed rotating block can cause upward thrust on the transmission column, the transmission column drives the arc-surface convex block to move, cambered surface lug can promote the filling block and remove to the rubber sleeve direction, the filling block gets into inside the rubber sleeve, can prop the rubber sleeve, the rubber sleeve that is propped can insert in the middle of the material between two adjacent scraper blades, a plurality of filling block combined action, play the constraint effect to the material, it is compacter to make the contact between the material more, make the material be difficult for scattering in slant conveying baffle region, avoid causing the material landing to pile up finally scattering, and the phenomenon that transmission efficiency is low, and scraper blade moving speed is faster, curved surface pressurized turning block atress is big more, and then the compression degree to the spring is big more, also can make the filling block stretch into the length in the rubber sleeve longer, it is better to the fixed effect of constraint of material, the same reason, the slope degree of slant conveying baffle is big more, curved surface pressurized turning block atress is big more, the fixed effect of material is better.
The curved surface compression turning block is manufactured by die forging, the outer surface of the curved surface compression turning block is an irregular curved surface, and the die forging manufacturing is adopted, so that the production is convenient.
Compared with the prior art, the invention has the beneficial effects that:
the device utilizes the reaction thrust of the material to the scrapers to lead the curved surface pressed rotating block to be stressed and rotate, the end of the curved surface pressed rotating block close to the transmission column can cause upward driving force to the transmission column, and utilizes the cambered surface contact surface of the cambered surface convex block and the filling block, the cambered surface convex block can push the filling block to support the rubber sleeve, the supported rubber sleeve can be inserted into the material between two adjacent scrapers, a plurality of filling blocks play a role together to bind the material, so that the connection between the materials is more compact, the material is not easy to scatter in the inclined state of the inclined conveying baffle plate area, the material is prevented from sliding and accumulating and finally scattering waste is avoided, and the transmission efficiency can be greatly improved, and the faster the scraper in the device is, the larger the stress of the curved surface pressed rotating block is, and the larger the compression degree of the spring is, the longer the length of the filling block extending into the rubber sleeve is also ensured to be longer, the better the binding and fixing effect on the materials, and similarly, the larger the inclination degree of the inclined conveying baffle plate is, the larger the stress of the curved surface pressed rotating block is, and the better the binding and fixing effect on the materials is;
in material transportation process, because the material is moist, the material itself carries sticky characteristics, the material easily glues even on the scraper blade surface, make the space that can pack into new material around the scraper blade reduce, the transmission efficiency of material has been reduced, this device utilizes the vibrational force that the motor operation produced to carry out periodic clearance to gluing the material, and through the different thickness in design vibrating plate high thickness district and vibrating plate low thickness district, make the amplitude different, make supplementary direction vibration post can get into two upper and lower vibrating plate high thickness district central authorities smoothly, and the region that the amplitude is big is located to the vibrating plate low thickness district carries out effective vibration pendulum and takes off the material that bonds, be favorable to the liberation in space around the scraper blade, material transmission efficiency has effectively been improved.
Drawings
FIG. 1 is a schematic view of the overall structure of a die forging high-strength scraper conveyor of the present invention in a chain-free state;
FIG. 2 is a schematic view of the chain area structural connection of the inventive die forged high strength scraper conveyor;
FIG. 3 is an enlarged schematic view of area A of FIG. 1 of the die forged high strength flight conveyor of the present invention;
FIG. 4 is an enlarged schematic structural view of area B of the die forged high strength scraper conveyor of the present invention shown in FIG. 1;
FIG. 5 is a schematic view of the internal construction of the scraper of the die forging high strength scraper conveyor of the present invention;
FIG. 6 is a schematic structural diagram showing the positional relationship between the vibrating plate high thickness region, the vibrating plate low thickness region, and the auxiliary guide vibration column of the die forging high strength scraper conveyor of the present invention;
fig. 7 is an enlarged schematic view of region C of fig. 5 of the swaged high strength flight conveyor of the present invention.
Reference numbers in the figures: 101. installing a base; 102. a horizontal transfer baffle; 103. an oblique conveying baffle; 201. a transfer table; 202. a transmission gear column; 203. a driven gear post; 204. gear teeth; 301. a motor mounting seat; 302. a motor; 401. a chain; 402. a squeegee; 501. a guide limit column; 502. an auxiliary guide vibration column; 503. a guide groove; 601. a vibration transfer plate; 602. a vibrating plate high thickness region; 603. a vibrating plate low thickness region; 604. assisting in vibrating the fault; 701. a movable groove; 702. filling the block groove; 703. filling blocks; 704. a rubber sleeve; 705. connecting the sliding chutes; 706. an elastic homing slot; 707. connecting the sliding blocks; 708. resetting the top block; 709. a spring; 801. a drive post; 802. a cambered surface bump; 803. a power tank; 804. the curved surface is pressed to rotate the block.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Example (b): as shown in fig. 1-7, the die forging high-strength scraper conveyor comprises a supporting component, a transmission component, a power source component, a scraping component, a guiding component, a cleaning component, a fixing plate component and a triggering component, wherein the supporting component is positioned at the outermost side of the whole set of device and plays a role of supporting other parts of the device, the transmission component is arranged at one end of the supporting component and plays a role of power transmission, the power source component is arranged at one side of the transmission component, the power source component is a power source of the device, the scraping component is arranged on the transmission component and plays a role of pushing materials to move, the guiding component is arranged at the side of the scraping component and plays a role of guiding and limiting the scraping component, the cleaning component is arranged at one side of the guiding component and plays a role of cleaning the materials adhered to the scraping component, and the fixing plate component is arranged on the scraping component, the fixed plate assembly plays a role in reducing sliding leakage of materials, the trigger assembly is arranged in the fixed plate assembly, and the trigger assembly plays a role in triggering the fixed plate assembly to run.
The supporting component comprises a mounting base 101, two horizontal conveying baffles 102 and two inclined conveying baffles 103, the mounting base 101 is positioned at the lowest end of the whole device, the horizontal conveying baffles 102 are fixedly mounted at the upper end of the mounting base 101, the number of the horizontal conveying baffles 102 is two, the inclined conveying baffles 103 are fixedly connected at one ends of the two horizontal conveying baffles 102, the transmission component comprises a transmission table 201, a transmission gear column 202, a driven gear column 203 and gear teeth 204, the transmission table 201 is fixedly connected between the two horizontal conveying baffles 102, one end of the transmission table 201 far away from the horizontal conveying baffles 102 is fixedly connected with the two inclined conveying baffles 103, the transmission gear column 202 is arranged at one end of the transmission table 201 close to the horizontal conveying baffles 102, the two ends of the transmission gear column 202 are rotatably connected with the horizontal conveying baffles 102, the driven gear column 203 is fixedly mounted at one end of the transmission table 201 close to the inclined conveying baffles 103, the two ends of the, drive gear post 202 both ends are provided with teeth of a cogwheel 204, driven gear post 203 both ends are provided with teeth of a cogwheel 204, the power supply subassembly includes motor mount pad 301, motor 302, installation base 101 upper end fixed mounting has motor mount pad 301, motor mount pad 301 upper end fixed mounting has motor 302, the motor 302 transmission shaft runs through horizontal transfer baffle 102 and is connected fixedly with drive gear post 202, place installation base 101 subaerial, conveying platform 201 one end is close to the material filling region, driven gear post 203 one end is close to the material and sends up the region, the material that will carry is irritated on conveying platform 201, motor 302 provides power, it rotates to drive gear post 202, drive gear post 202 drives chain 401 through teeth of a cogwheel 204 and rotates around conveying platform 201, driven gear post 203 plays the effect of supporting and reducing corner friction power to chain 401.
The scraping component comprises chains 401 and scraping plates 402, wherein the chains 401 are installed on the gear teeth 204 in a meshed mode, the chains 401 are wound on the surface of the conveying table 201 through the gear teeth 204 on the transmission gear column 202 and the driven gear column 203, two chains 401 are arranged, the two chains 401 are fixedly connected through the scraping plates 402, the scraping plates 402 are driven by the two chains 401 to move towards the direction close to the inclined conveying baffle plate 103, the scraping plates 402 push materials on the conveying table 201 to enable the materials to move towards the direction of the driven gear column 203, and the material conveying effect is achieved, in the moving process of the chains 401, the guide limiting columns 501 always slide in the guide grooves 503 to achieve the longitudinal limiting effect on the chains 401, so that the chains 401 are more stable, the large-amplitude swinging phenomenon cannot occur, the stable attaching and scraping effect of the scraping plates 402 and the conveying table 201 is facilitated, when the scraping plates 402 push the materials to enter, because of the inclined plane effect, the material easily crosses the scraper blade 402 from the eminence and spills on getting into the scraper blade 402 at the position, piles up layer upon layer, easily causes the material unrestrained phenomenon, and prevents that the material from spilling through the mode that reduces material filling speed, can greatly reduced material transmission efficiency.
The guide assembly comprises a guide limiting column 501, auxiliary guide vibration columns 502 and guide grooves 503, one side of the chain 401, which is far away from the scraper 402, is fixedly provided with the guide limiting column 501, one side of the guide limiting column 501, which is far away from the chain 401, is fixedly provided with the auxiliary guide vibration columns 502, the side wall of the horizontal conveying baffle plate 102, which is close to the conveying table 201, is provided with the guide grooves 503, the guide limiting column 501 is clamped into the guide grooves 503, the guide limiting column 501 can slide and move in the guide grooves 503, the cleaning assembly comprises a vibration transfer plate 601, a vibration plate high thickness area 602, a vibration plate low thickness area 603 and an auxiliary vibration fault 604, one side of the motor mounting seat 301 is fixedly provided with the vibration transfer plate 601, one side of the vibration transfer plate 601, which is close to the horizontal conveying baffle plate 102, is fixedly provided with the vibration plate high thickness area 602, the vibration plate high thickness areas 602, in the device, when the scraper 402 transmits the materials to the highest point, the scraper 402 moves back along the bottom of the conveying table 201 along the chain 401, a vibration channel is arranged on one side of the guide groove 503 far away from the conveying table 201, the vibration channel and the guide groove 503 are both in a closed ring shape, the auxiliary guide vibration column 502 can slide and move in the vibration channel, the vibration plate high-thickness area 602 and the vibration plate low-thickness area 603 penetrate through the side wall of the horizontal conveying baffle 102, the vibration plate high-thickness area 602 and the vibration plate low-thickness area 603 at the upper part and the lower part replace the upper side wall and the lower side wall of the vibration channel in the area, the auxiliary guide vibration column 502 passing through the area can be vibrated and beaten, the vibration force generated by the operation of the motor is sequentially transmitted to the motor mounting seat 301, the vibration transmission plate 601, the vibration plate high thickness area 602 and the auxiliary vibration fault 604, when the auxiliary guide vibration column 502 moves to the middle of the two vibration plate high thickness areas 602 adjacent up and down along with the chain 401, the vibration plate high thickness area 602 has large thickness and small amplitude, so that the auxiliary guide vibration column 502 can smoothly enter the centers of the two vibration plate high thickness areas 602, the auxiliary guide vibration column 502 continuously moves to the vibration plate low thickness area 603, the vibration plate low thickness area 603 has small thickness and large amplitude, the auxiliary guide vibration column 502 can be violently vibrated, the scraper 402 indirectly connected with the auxiliary guide vibration column 502 is violently vibrated, the effect of quickly shaking off the sticky materials on the scraper 402 is achieved, the auxiliary guide vibration column 502 continuously moves to the vibration plate high thickness area 602 at the other end, the vibrating plate high thickness area 602 amplitude is little, and supplementary direction vibration post 502 breaks away from vibrating plate high thickness area 602 central authorities smoothly, gets into the vibration channel and continues the operation, and the setting up of supplementary vibration fault 604 makes horizontal adjacent vibrating plate low thickness area 603 can not cause the phenomenon that the amplitude reduces because of interconnect, is favorable to the effect of shaking off to gluing the material.
The fixing plate component comprises a movable groove 701, a filling block groove 702, a filling block 703, a rubber sleeve 704, a joining sliding groove 705, an elastic homing groove 706, a joining sliding block 707, a homing top block 708 and a spring 709, the movable groove 701 is arranged in the scraper 402, a plurality of filling block grooves 702 are arranged on the side wall of the movable groove 701, the filling block 703 is arranged in the filling block groove 702 in a sliding manner, the bottom of one end, close to the movable groove 701, of the filling block 703 is an arc surface, the rubber sleeve 704 is fixedly arranged at one end, far away from the movable groove 701, of the filling block groove 702, the joining sliding groove 705 is arranged on the side wall of the filling block groove 702, the elastic homing groove 706 is arranged at one end, far away from the filling block groove 702, of the joining sliding groove 705, the joining sliding block 707 is fixedly arranged on the side wall of the filling block 703, the homing top block 705 is fixedly arranged at one end, far away from the filling block, the device is characterized in that a spring 709 is fixedly arranged at one end of the resetting top block 708 far away from the movable groove 701, one end of the spring 709 far away from the resetting top block 708 is connected and fixed with an elastic resetting groove 706, the triggering assembly comprises a transmission column 801, an arc-surface bump 802, a power groove 803 and a curved-surface pressed rotating block 804, the transmission column 801 is arranged in the movable groove 701, the arc-surface bump 802 is fixedly arranged on the side wall of the transmission column 801, the power groove 803 is arranged below the movable groove 701, the bottom of the transmission column 801 extends into the power groove 803, and the curved-surface pressed rotating block 804 close to the moving direction of the scraper 402 is rotatably provided with the curved-surface pressed rotating block 804 through 805, in the device, the scraper 402 pushes materials to move, the materials have reactive thrust on the scraper 402, the reactive thrust can cause pushing force on the curved-surface pressed rotating block 804, the curved-surface pressed rotating block 804 is forced to rotate around 805, and the upward pushing force can be, the transmission column 801 drives the cambered surface convex block 802 to move upwards, the contact surface between the cambered surface convex block 802 and the filling block 703 is a cambered surface, the cambered surface convex block 802 can push the filling block 703 to move towards the rubber sleeve 704, the filling block 703 enters the rubber sleeve 704 to support the rubber sleeve 704, the supported rubber sleeve 704 can be inserted into the material between two adjacent scrapers 402, the plurality of filling blocks 703 act together to bind the material, so that the connection between the materials is more compact, the material is not easy to scatter in the inclined conveying baffle 103 area, the phenomenon that the material slides down and is finally scattered and the transmission efficiency is low is avoided, the faster the scraper 402 moves, the greater the stress on the curved surface pressed rotating block 804 is, the greater the compression degree of the spring 709 is, the longer the length of the filling block 703 extending into the rubber sleeve 704 is, and the better the binding and fixing effect on the material is achieved, the larger the inclination degree of the inclined conveying baffle plate 103 is, the larger the stress of the curved surface pressed rotating block 804 is, and the better the binding and fixing effect of the materials is.
The curved surface pressed rotating block 804 is manufactured by die forging, the outer surface of the curved surface pressed rotating block 804 is an irregular curved surface, and the die forging manufacturing is adopted, so that the production is convenient.
The working principle is as follows:
the mounting base 101 is placed on the ground, one end of a conveying table 201 is close to a material filling area, one end of a driven gear column 203 is close to a material delivery area, materials to be conveyed are filled on the conveying table 201, a motor 302 provides power to drive a transmission gear column 202 to rotate, the transmission gear column 202 drives a chain 401 to rotate around the conveying table 201 through gear teeth 204, and the driven gear column 203 supports the chain 401 and reduces friction force at corners;
the two chains 401 drive the scraper 402 to move towards the direction close to the oblique conveying baffle 103 together, the scraper 402 pushes the material on the conveying table 201, so that the material moves towards the driven gear column 203, and the material conveying effect is achieved, in the moving process of the chains 401, the guide limiting column 501 always slides in the guide groove 503, and the longitudinal limiting effect is achieved on the chains 401, so that the chains 401 have stability, the phenomenon of large amplitude swing cannot occur, and the stable attaching and material scraping effects of the scraper 402 and the conveying table 201 are facilitated;
when the scraper 402 pushes the material, when the scraper 402 pushes the material to enter the inclined conveying baffle 103 area, the material is easy to spill over the scraper 402 from a high position onto the scraper 402 at the place where the material is easy to enter because of the inclined surface effect, and the material is easy to spill layer by layer, and the material is easy to spill, and the material is prevented from spilling by reducing the material filling speed, so that the material conveying efficiency is greatly reduced;
in the device, the scraper 402 pushes the material to move, the material has a reaction thrust to the scraper 402, the reaction thrust can cause a driving force to the curved surface pressed rotating block 804, the curved surface pressed rotating block 804 rotates around 805 under a stress, one end of the curved surface pressed rotating block 804 close to the transmission column 801 can cause an upward driving force to the transmission column 801, the transmission column 801 drives the arc lug 802 to move upward, the contact surface between the arc lug 802 and the filling block 703 is an arc surface, the arc lug 802 can push the filling block 703 to move towards the rubber sleeve 704, the filling block 703 enters the rubber sleeve 704 to support the rubber sleeve 704, the supported rubber sleeve 704 can be inserted into the material between two adjacent scrapers 402, the plurality of filling blocks act together to play a role in binding the material 703, so that the connection between the materials is more compact, the material is not easy to scatter in the inclined conveying baffle 103 area, and the material is prevented from sliding and finally scattering, the transmission efficiency is low, and the higher the moving speed of the scraper 402 is, the higher the stress of the curved surface pressed rotating block 804 is, and further the compression degree of the spring 709 is, the longer the length of the filling block 703 extending into the rubber sleeve 704 is, and the better the binding and fixing effect on the material is, and similarly, the larger the inclination degree of the inclined conveying baffle 103 is, the larger the stress of the curved surface pressed rotating block 804 is, and the better the binding and fixing effect on the material is;
in the material conveying process, due to the characteristics of moist materials and viscosity carried by the materials, the materials are easily adhered to the surface of the scraper 402, so that the space for loading new materials around the scraper 402 is reduced, and the material conveying efficiency is reduced, in the device, after the scraper 402 conveys the materials to the highest point, the scraper 402 moves back along the bottom of the conveying table 201 along the chain 401, the guide groove 503 is provided with a vibration channel far away from one side of the conveying table 201, the vibration channel and the guide groove 503 are closed annular, the auxiliary guide vibration column 502 can slide and move in the vibration channel, the vibration plate high thickness area 602 and the vibration plate low thickness area 603 penetrate through the side wall of the horizontal conveying baffle 102, the upper vibration plate high thickness area 602 and the lower vibration plate low thickness area 603 replace the upper side wall and the lower side wall of the vibration channel in the area, and the auxiliary guide vibration column 502 passing through the area can be vibrated and hit, the vibration force generated by the motor operation is transmitted to the motor mounting seat 301, the vibration transmission plate 601, the vibration plate high thickness area 602 and the auxiliary vibration fault 604 in sequence, when the auxiliary guide vibration column 502 moves to the middle of the two vibration plate high thickness areas 602 adjacent to each other up and down along with the chain 401, the vibration plate high thickness area 602 has large thickness and small amplitude, so that the auxiliary guide vibration column 502 can smoothly enter the center of the two vibration plate high thickness areas 602, the auxiliary guide vibration column 502 continuously moves to the area of the vibration plate low thickness area 603, the vibration plate low thickness area 603 has small thickness and large amplitude, and can violently hit the auxiliary guide vibration column 502, further cause the scraper 402 indirectly connected with the auxiliary guide vibration column 502 to vibrate violently, so that the effect of quickly shaking off the bonding material on the scraper 402 is achieved, the auxiliary guide vibration column 502 continuously moves to the vibration plate high thickness area 602 at the other end, the vibrating plate high thickness area 602 amplitude is little, and supplementary direction vibration post 502 breaks away from vibrating plate high thickness area 602 central authorities smoothly, gets into the vibration channel and continues the operation, and the setting up of supplementary vibration fault 604 makes horizontal adjacent vibrating plate low thickness area 603 can not cause the phenomenon that the amplitude reduces because of interconnect, is favorable to the effect of shaking off to gluing the material.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Claims (10)
1. Die forging high strength scraper conveyor, its characterized in that: the device comprises a supporting component, a transmission component, a power source component, a scraping component, a guiding component, a cleaning component, a fixing plate component and a triggering component, wherein the supporting component is positioned at the outermost side of the whole device and plays a role of supporting other components of the device, the transmission component is arranged at one end of the supporting component and plays a role of power transmission, the power source component is arranged at one side of the transmission component, the power source component is a power source of the device, the scraping component is arranged on the transmission component and plays a role of pushing materials to move, the guiding component is arranged at the side of the scraping component and plays a role of guiding and limiting the scraping component, the cleaning component is arranged at one side of the guiding component and plays a role of cleaning the scraping component by adhering the materials, and the fixing plate component is arranged on the scraping component, the fixed plate assembly plays a role in reducing sliding leakage of materials, the trigger assembly is arranged in the fixed plate assembly, and the trigger assembly plays a role in triggering the fixed plate assembly to run.
2. The swaged high strength flight conveyor of claim 1, wherein: the supporting component comprises an installation base (101), horizontal conveying baffles (102) and oblique conveying baffles (103), wherein the installation base (101) is located at the lowest end of the whole device, the horizontal conveying baffles (102) are fixedly installed at the upper end of the installation base (101), the number of the horizontal conveying baffles (102) is two, and the oblique conveying baffles (103) are fixedly connected to one end of each horizontal conveying baffle (102).
3. The swaged high strength flight conveyor of claim 2, wherein: the transmission assembly comprises a transmission platform (201), a transmission gear column (202), a driven gear column (203) and gear teeth (204), the transmission platform (201) is fixedly connected between the two horizontal transmission baffles (102), one end of the conveying platform (201) far away from the horizontal conveying baffle (102) is fixedly connected with two oblique conveying baffles (103), one end of the conveying table (201) close to the horizontal conveying baffle (102) is provided with a transmission gear column (202), two ends of the transmission gear column (202) are rotationally connected with the horizontal transmission baffle (102), one end of the conveying table (201) close to the oblique conveying baffle (103) is fixedly provided with a driven gear column (203), two ends of the driven gear column (203) are rotationally connected with the oblique transmission baffle (103), the transmission gear post (202) both ends are provided with teeth of a cogwheel (204), driven gear post (203) both ends are provided with teeth of a cogwheel (204).
4. The swaged high strength flight conveyor of claim 3, wherein: the power source component comprises a motor mounting seat (301) and a motor (302), the upper end of the mounting base (101) is fixedly provided with the motor mounting seat (301), the upper end of the motor mounting seat (301) is fixedly provided with the motor (302), and a transmission shaft of the motor (302) penetrates through the horizontal transmission baffle (102) and is fixedly connected with the transmission gear column (202).
5. The swaged high strength flight conveyor of claim 4, wherein: the scraping component comprises a chain (401) and a scraper (402), the chain (401) is installed on the gear teeth (204) in a meshed mode, the chain (401) is installed on the surface of the conveying table (201) in a wound mode through the gear teeth (204) on the transmission gear column (202) and the driven gear column (203), the chain (401) is two, and the two chains (401) are fixedly connected through the scraper (402).
6. The swaged high strength flight conveyor of claim 5, wherein: the direction subassembly includes spacing post of direction (501), supplementary direction vibration post (502), guide way (503), scraper blade (402) one side fixed mounting is kept away from in chain (401) has spacing post of direction (501), spacing post of direction (501) are kept away from chain (401) one side fixed mounting and are assisted direction vibration post (502), guide way (503) have been seted up on horizontal transfer baffle (102) are close to conveying platform (201) one side lateral wall, spacing post of direction (501) card is gone into in guide way (503), spacing post of direction (501) can be in guide way (503) sliding movement.
7. The swaged high strength flight conveyor of claim 6, wherein: the clearance subassembly is including vibrating transfer board (601), vibrating plate high thickness district (602), vibrating plate low thickness district (603), auxiliary vibration fault (604), motor mount pad (301) one side fixed mounting has vibration transfer board (601), vibration transfer board (601) are close to horizontal transfer baffle (102) one side fixed mounting has vibrating plate high thickness district (602), vibrating plate high thickness district (602) have four, distribute in the four corners that horizontal transfer baffle (102) one side is close to in vibration transfer board (601), and fixed mounting has vibrating plate low thickness district (603), two between two vibrating plate high thickness districts (602) of same height be provided with auxiliary vibration fault (604) between vibrating plate low thickness district (603).
8. The swaged high strength flight conveyor of claim 7, wherein: the fixed plate component comprises a movable groove (701), a filling block groove (702), a filling block (703), a rubber sleeve (704), a linking sliding groove (705), an elastic homing groove (706), a linking sliding block (707), a homing top block (708) and a spring (709), the movable groove (701) is formed in the scraper (402), a plurality of filling block grooves (702) are formed in the side wall of the movable groove (701), the filling block (703) is slidably mounted in the filling block groove (702), the bottom of one end, close to the movable groove (701), of the filling block (703) is an arc surface, the rubber sleeve (704) is fixedly mounted at one end, far away from the movable groove (701), of the filling block groove (702), the linking sliding groove (705) is formed in the side wall of the filling block groove (705), the elastic homing groove (706) is formed in one end, far away from the filling block groove (702), the linking sliding block (707) is fixedly mounted on the side wall of the filling block (703), the connecting sliding block (707) is in sliding connection with the connecting sliding groove (705), a returning ejector block (708) is fixedly mounted at one end, far away from the filling block (703), of the connecting sliding block (707), the returning ejector block (708) is in sliding connection with the elastic returning groove (706), a spring (709) is fixedly mounted at one end, far away from the movable groove (701), of the returning ejector block (708), and one end, far away from the returning ejector block (708), of the spring (709) is fixedly connected with the elastic returning groove (706).
9. The swaged high strength flight conveyor of claim 8, wherein: trigger the subassembly and include transmission post (801), cambered surface lug (802), power groove (803), curved surface pressurized turning block (804), activity groove (701) inside is provided with transmission post (801), fixed mounting has cambered surface lug (802) on transmission post (801) lateral wall, power groove (803) have been seted up to activity groove (701) below, transmission post (801) bottom stretches into inside power groove (803), curved surface pressurized turning block (804) are close to scraper blade (402) moving direction one end and rotate through 805 and install curved surface pressurized turning block (804).
10. The swaged high strength flight conveyor of claim 9, wherein: the curved surface compression rotating block (804) is manufactured by die forging, the outer surface of the curved surface compression rotating block (804) is an irregular curved surface, and the die forging manufacturing is adopted, so that the production is convenient.
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| CN202010760702.5A CN111874532B (en) | 2020-07-31 | 2020-07-31 | Die forging high strength scraper conveyor |
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| CN202010760702.5A CN111874532B (en) | 2020-07-31 | 2020-07-31 | Die forging high strength scraper conveyor |
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Cited By (2)
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| CN112374060A (en) * | 2020-11-12 | 2021-02-19 | 合肥长安汽车有限公司 | Auxiliary transmission structure for gear disc |
| CN115231204A (en) * | 2022-08-16 | 2022-10-25 | 成都吉豪汽车部件有限公司 | Anti-blocking structure for automatic stamping waste conveying line |
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| CN115231204B (en) * | 2022-08-16 | 2023-08-08 | 成都吉豪汽车部件有限公司 | Anti-blocking structure for automatic stamping waste conveying line |
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|---|---|
| CN111874532B (en) | 2021-12-03 |
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