CN111874328A - Layer-by-layer material quantitative conveying device and multi-specification container and cover conveying and boxing unit - Google Patents

Abstract

The invention relates to a layer-by-layer material quantitative conveying device and a multi-specification container and cover conveying and boxing unit, which comprises a support, a conveying table, a first lifting driving device, a material bearing disc, a pushing device, an upper gate plate device and a lifting material pushing device, wherein the first lifting driving device enables the conveying table to lift and pushes materials into a carton layer by layer through the pushing device. Compared with the prior art, the invention has the following advantages: (1) the carton with large bearing weight is not moved but is lifted by the lighter conveying table and the material bearing disc, the structure is simpler, the manufacturing cost is lower, and meanwhile, the energy consumption is greatly reduced; (2) the lifting speed of the conveying table is higher than that of the device for bearing the cartons; (3) the paper box is prevented from shaking and the products in the paper box are prevented from scattering due to shaking; (4) the lifting and pushing device realizes ascending according to layers, thereby not only reducing energy consumption, but also saving time and improving working efficiency. The full automation of material receiving, stacking, conveying and boxing after the plastic food container and the cover are prepared is realized, and the working efficiency is improved.

Description

Layer-by-layer material quantitative conveying device and multi-specification container and cover conveying and boxing unit

Technical Field

The invention relates to the technical field of preparation and packaging equipment for plastic cups, bowls, lids, dishes and the like, in particular to a layer-by-layer material quantitative conveying device and a multi-specification container and lid conveying and boxing unit.

Background

The production method of the disposable plastic tableware in the prior art mainly comprises two modes, wherein the first mode is an injection molding mode, although the raw materials are not fully utilized and save points, the injection molding production has the defects that the price of a mold is high, the processing and debugging period of the mold is long, the prior machine of occupying the market is easily lost, and the quantity and the speed of each mold can not be compared with a sheet material pressure air thermal forming cup making machine. The second is to adopt the mode of punching, shearing and demolding by a sheet thermoforming machine, and the grade of the product with pure color and no pattern is lower, and even if the product is subjected to curved surface printing, the image-text definition and the texture of the product cannot be compared with those of the label in an injection mold, so that the applicant of the invention develops an in-mold labeling production line to realize the purpose of attaching labels with rich images and texts while producing and preparing the product, greatly improves the aesthetic degree of the product and increases the added value of the product. However, the traditional cup making connection stacking conveying manipulator needs six actions per mold, when in-mold labeling, an in-mold labeling manipulator needs to be added to a production line, the in-mold labeling manipulator firstly needs to wait for the material taking and discharging manipulator to descend to empty a space, then the in-mold labeling manipulator translates into, descends to place a label, ascends and translates to withdraw from four actions, therefore, even if the in-mold labeling manipulator connecting the traditional turnover mold needs nine actions to be capable of completing production of a mold product, and the upper and lower connection press-fit thermal forming cup making machine needs eleven actions to be capable of completing, and the multiple-effect action rate is relatively slow. Therefore, it is a research hotspot to utilize the existing cup making machine to ensure that the investment cost is low, the mold modification cost is low, the production period is short, the prior machine is more favorably occupied, the product added value is improved, the production line action is simplified, and the work efficiency is high, however, even the problem of fast and efficient production of in-mold labeling is solved, if the technology of efficient transmission and automatic product loading into a box is not available, the materials stacked into strips in the packaging and boxing process of plastic products such as plastic cups, bowls, dishes, covers and the like cannot be pushed into the packaging box according to a certain number of strips or rows, most of the materials such as the whole stacked cups, bowls, covers and the like need to be turned over to adjust the direction and then stacked into the box, the improvement of the automatic boxing efficiency is very important for the development of enterprises and the fast production of products, however, the box loader in the prior art has a complex structure, and is more favorable for the product loading into the box, The cup and bowl cover stacking machine has the advantages that the number of mechanical parts is large, the equipment cost is high, the occupied area of the equipment is large, the function of boxing a plurality of cups, bowls or covers one layer by one layer according to layers can not be realized, and the stacked cup and bowl covers are easy to scatter. Patent document No. CN 105730764 a discloses a "material boxing method", which can solve the problem of automatic boxing of materials layer by layer to some extent, but has the following problems, (1) the lifting and receiving of the carton causes the situation of shaking easily due to the heavy mechanism of the carton, and the energy consumption is high, and the equipment is easy to change. (2) In the process of lifting and receiving the materials in the carton, the materials such as plastic cups, bowls, dishes or covers and the like which are filled in the carton are easy to fall randomly.

Therefore, in order to solve the problems in the prior art, it is important to provide a boxing technique which has a simple structure, can realize material feeding according to layers, and has stable and non-shaking feeding.

Disclosure of Invention

One of the purposes of the invention is to provide a layer-by-layer material-receiving quantitative conveying device which can realize material receiving and stable material feeding, and the layer-by-layer material-receiving quantitative conveying device can enable a carton to be boxed by layer without lifting movement.

One of the purposes of the invention is realized by the following technical scheme:

the layer-by-layer material-receiving quantitative conveying device comprises a quantitative conveying support, a layer-by-layer lifting driving device, a conveying table, a material-bearing disc, a pushing device, a disc-discharging gate and a disc-discharging gate lifting driving device, wherein the layer-by-layer lifting driving device is arranged on the quantitative conveying support and drives the conveying table to lift, the material-bearing disc is arranged on the conveying table in a sliding manner, and the material-bearing disc is provided with a bolt hole;

the pushing device comprises a translation pushing support framework, a translation pushing driving device, a translation lifting support platform, a lifting driving source, a lifting connecting framework, a material pushing plate G16, a cylinder fixing seat, a bolt lifting cylinder, a bolt connecting plate and a bolt, wherein the translation lifting support platform is arranged on the upper part of the translation pushing support framework in a sliding mode through a guide rail and a slide block and is driven to translate by the translation pushing driving device;

the unloading disc brake lifting driving device is positioned at the upper part of the front end of the lifting pushing support framework and drives the unloading disc brake to ascend or descend.

Preferably, the layer-by-layer lifting driving device comprises a motor, a lifting support seat, a sliding block, a gear, a rack, a guide rail and a lifting connecting plate, wherein the motor is installed outside the lifting support seat, the sliding block is fixedly connected to the side face of the lifting support seat, the guide rail is slidably arranged on the sliding block, the guide rail is fixedly connected with the rack, the rack is meshed with the gear installed on a rotating shaft of the motor for conveying, a sliding sleeve is installed on the lifting support seat, a sliding rod is slidably arranged on the sliding sleeve, the upper end part of the sliding rod, the upper end part of the rack and the upper end part of the guide rail are fixedly connected with the bottom of the translation pushing framework, and the lower.

Another object of the present invention is to provide a material-by-layer quantitative transfer device which can stably feed materials by layers without lifting the cartons.

One of the other purposes of the invention is realized by the following technical scheme:

the conveying and boxing unit for containers and covers in various specifications and shapes comprises a multifunctional material taking conveying and stacking manipulator, a material receiving stacking conveying device, a material receiving transfer conveying manipulator, a single-row whole piece receiving and stacking lateral conveying device, a limiting material receiving overturning and translating transverse quantitative conveying device, a material receiving quantitative conveying device according to layers and a multi-specification material receiving boxing conveying device;

the material receiving stacking and conveying device slides to an unloading station after the material receiving station finishes the programmed preset number of splicing; the material receiving transfer conveying manipulator finishes single-row material receiving and conveys finished products to a single-row whole-strip material receiving and stacking lateral conveying device, the single-row whole-strip material receiving and stacking lateral conveying device finishes limiting material receiving according to the length of a box and then conveys the finished products to a limiting material receiving, overturning and translating transverse quantitative conveying device, the limiting material receiving, overturning and translating transverse quantitative conveying device runs at a material receiving station and a material discharging station, the finished products are quantitatively pushed to material bearing discs with limiting positions on two sides of the material receiving and quantitative conveying device according to the layer in sequence, after one layer of material receiving is finished according to the material bearing discs of the layer pushing boxing device, the material bearing discs and the finished products are pushed together by the layer pushing boxing conveying device to enter a carton and then reset to a standby station through an empty material bearing disc which is extracted, and the material receiving is finished by;

when the carton receives materials, the opening of the carton faces the layer-by-layer material-receiving quantitative conveying device, the carton is fixed, and the whole product tray is conveyed into the carton by the material-receiving tray of the layer-by-layer material-receiving quantitative conveying device and then the empty material-receiving tray is drawn out.

Preferably, the transfer conveying manipulator is provided with a fork, a material pressing limiting plate, a material pressing cylinder, a dislocation driving cylinder, a connecting seat, a translation lifting supporting seat, a lifting driving device and a translation driving device,

the front end of the holding fork is provided with a plurality of material taking forks;

the material pressing cylinder drives the material pressing limiting plate to ascend or descend;

the holding fork and the material pressing cylinder are arranged on the connecting seat, and the dislocation driving cylinder can drive the holding fork to move leftwards or rightwards;

the lifting driving device is arranged on the translation lifting supporting seat and drives the connecting seat to ascend or descend, and the translation lifting supporting seat is driven by the translation driving device to translate.

Preferably, the lifting driving device comprises a toothed bar, a gear, a transmission shaft and a motor, the lower end of the toothed bar is fixedly connected with the connecting seat, teeth of the toothed bar are meshed with the gear, the gear is fixedly connected to the transmission shaft, and the transmission shaft is rotatably installed on the translation lifting supporting seat and is driven to rotate by the motor.

Preferably, the multi-specification material receiving, conveying and boxing device is provided with a translation and rotation driving unit, a lifting and translation driving device, a carton clutch placing unit and a diaphragm ferrule removing and unloading unit, wherein the carton clutch placing unit is provided with a carton limiting frame capable of bearing a carton and a diaphragm ferrule sleeved at a box opening;

the lifting translation driving device can drive the carton clutch placing unit to lift, the lifting translation driving device is installed on the translation lifting supporting seat, and the translation supporting seat is driven by the translation driving device to translate;

the translational rotary driving unit is provided with a box opening limiting mechanism capable of clamping the opening of the carton;

the diaphragm ferrule removing unit is provided with a removing electromagnet, and the diaphragm ferrule can be adsorbed to remove the diaphragm ferrule from the carton when the removing electromagnet is electrified.

Preferably, the adjusting method of the multi-specification material receiving, conveying and boxing device comprises the following steps:

(1) after the limiting diaphragm ferrule is placed into the large diaphragm bag, the diaphragm bag exposed outside the limiting diaphragm ring is plugged into the ring;

(2) placing the film bag and the limiting diaphragm ferrule into a carton, reversely sleeving the large film bag opening into a box cover, and then reversely pressing the box cover and temporarily fixing by using adhesive paper;

(3) after the carton is placed on the carton placing unit, the width clutch cylinder at the bottom of the carton placing unit is adjusted to enable the clutch limiting plate to be tightly attached to the carton;

(4) a 90-degree clutch cylinder is arranged at the box outlet and connected with a length limit brake, and the box outlet limit brake is adjusted to be tightly attached to the carton;

(5) after the adjustment is started, the multi-specification material receiving and boxing conveying device drives the paper boxes and the paper box placing units to move to a finished product box receiving lifting station;

(6) measuring the distance between the carton opening and the carton opening limiting mechanism, wherein the distance is used as the lifting height, and then the carton and the carton placing unit are lifted;

(7) the position limiting point on the outer edge of the diaphragm position limiting ring of the material receiving box cover position limiting unit corresponds to the electromagnet to complete the height adjustment of the material receiving port and the carton; the adjusting box opening limiting mechanism enables four corners of the diaphragm ferrule to be in a right-angle state;

(8) moving to a diaphragm spacing ring pulling station and finishing rising;

(9) the stroke adjusting cylinder measures the lifting height of the diaphragm limiting ring which can be pulled out and then descends;

(0) the electromagnet completes all adjustment corresponding to the attracted iron of the diaphragm limiting ring and automatically runs to a material receiving box standby post station for standby.

Preferably, the multifunctional material taking, conveying and stacking manipulator comprises a translation support frame, a translation driving device, a lifting support seat, a lifting driving device and a lifting support plate, wherein the translation support frame is installed on the lifting support seat and is driven by the translation driving device to translate, the lifting driving device is installed on the lifting support seat and drives the lifting support plate to lift, a translation sliding installation plate is installed on the lifting support plate through a sliding pair, and a palm disc for taking and unloading cups is detachably installed on the translation sliding installation plate.

Preferably, the receiving stacking and conveying device comprises a receiving conveying support frame, a receiving tray translation driving device and a receiving tray, wherein the receiving tray is arranged on the receiving conveying support frame and can be driven by the receiving tray translation driving device to translate;

the material receiving disc is provided with a plurality of material receiving grooves which are parallel to each other, and a limiting parting stop is arranged between every two adjacent material receiving grooves; or the material receiving disc is provided with a disc body and at least one single-row material receiving frame, and each single-row material receiving frame is provided with a plurality of lugs to form a fork position groove.

Preferably, the single-row whole strip receiving and stacking lateral conveying device comprises a clutch limiting receiver, a frame body, a lifting receiving platform, a lifting driving device, a pushing discharging plate and a lateral pushing device, wherein the lifting receiving platform is positioned in the frame body, the lifting driving device drives the lifting receiving platform to lift, the clutch limiting receiver is positioned at the upper part of the frame body and above the lifting receiving platform, the clutch limiting receiver comprises two forward and reverse screw rods, two clutch limiting rod supporting seats, a plurality of receiving limiting rods and a forward driving device, the two forward and reverse screw rods are respectively rotatably arranged on the clutch driving supporting seats, the clutch driving supporting seats are fixed at the upper part of the frame body, driving wheels are arranged at the end parts of the same sides of the two screw rods, the driving wheels are connected through a driving belt, and the forward and reverse driving device can drive the two screw rods to synchronously rotate forward or; the two forward and reverse screw rods are respectively provided with two screw rod nuts capable of moving in opposite directions or back to back, the two screw rod nuts of each screw rod are respectively fixedly connected with two ends of a clutch limiting rod supporting seat, the clutch limiting rod supporting seat is provided with a plurality of material receiving limiting rods, and each material receiving limiting rod is provided with a limiting clamping ring; the pushing discharging plate is located in the frame and perpendicular to the lifting material receiving platform, and the lateral pushing device drives the pushing discharging plate to laterally translate.

Preferably, the multifunctional material taking, conveying and stacking manipulator, the material receiving, stacking and conveying device, the material receiving, transferring and conveying manipulator, the single-row whole piece receiving and stacking lateral conveying device, the limiting material receiving, overturning and translating transverse quantitative conveying device, the material receiving and quantitative conveying device according to layer and the multi-specification material receiving and boxing conveying device are controlled by a PLC control system to cooperatively operate.

Preferably, the spacing material turnover translation horizontal quantitative conveyer that connects of spacing material turnover translation horizontal quantitative conveyer is including the upset supporting seat, the cylinder mount pad, the upset drives actuating cylinder and connects the unloading transfer dish, the upset supporting seat is provided with the upset back shaft, the upset back shaft passes cylinder mount pad and can rotate around the upset back shaft, the upset drives actuating cylinder and installs in the cylinder mount pad, the upset drives actuating cylinder's telescopic link and connects unloading transfer dish one side bottom articulated, connect unloading transfer dish opposite side bottom and upset supporting seat articulated.

The invention has the beneficial effects that:

the layer-by-layer material quantitative conveying device comprises a quantitative conveying bracket, a layer-by-layer lifting driving device and a conveying table, the lifting driving device is arranged on the quantitative conveying support and drives the conveying table to lift according to layers, the material bearing disc is arranged on the conveying table in a sliding mode and is provided with a bolt hole, the translation lifting support table is arranged on the upper portion of the translation pushing support framework in a sliding mode through a guide rail and a sliding block and is driven to translate through the translation pushing driving device, the lifting driving source is arranged on the translation lifting support table and drives the lifting connection framework to lift, a material pushing plate G16 is fixedly connected to the front lower portion of the lifting connection framework, a cylinder fixing seat is fixed to the back face of the lifting connection framework, a bolt lifting cylinder is arranged on the cylinder fixing seat and independently drives the bolt connection plate to lift, a bolt is fixed to the bottom of the bolt connection plate, and the bolt can be inserted into the bolt hole to enable the material bearing disc. Compared with the prior art, the invention has the following advantages:

(1) the carton with large bearing weight is not moved but is lifted by the lighter conveying table and the material bearing disc, the structure is simpler, the manufacturing cost is lower, and meanwhile, the energy consumption is greatly reduced; the lifting speed of the conveying table is higher than that of a device for bearing the carton, and the working efficiency of layered boxing is higher; the carton is prevented from shaking, and products in the carton are scattered due to shaking.

(2) The lifting and pushing device is arranged along with the lifting of the conveying table, so that the conveying table does not need to ascend in a reciprocating way and descend and then ascend, the ascending in layers is realized, the energy consumption is reduced, the time is saved, and the working efficiency is improved.

(3) The bolt has independent bolt lift cylinder to bolt lift cylinder is installed in the cylinder fixing base, compares with prior art and need not to increase the second again and goes up and down pusher and can utilize original push plate to keep off the unable male problem of bolt in order to overcome the goods fender on the bolt hole with article forward and push away a bit, and the structure is simpler, and bolt lift cylinder and bolt move and the bolt independently goes up and down along with push plate moreover, and is fast and overall structure is compacter simple.

Compared with the prior art, the conveying boxing unit for the multifunctional container and the cover has the following advantages:

(1) the carton of the multi-specification material receiving and boxing conveying device does not need to be lifted and is lifted by the feeding disc of the layer-by-layer material receiving and quantitative conveying device to push materials layer by layer, the carton is more stable in product fixing and immovable in boxing, the effect is better, the energy consumption of equipment can be reduced, and the cost is reduced.

(2) The propelling movement drive support frame of conveying platform device is located the one side that connects the material platform top of sending, and the propelling movement support frame of per-layer pusher is located the opposite side that connects the material platform top of sending, so sets up, and propelling movement drive support frame and propelling movement support frame can be according to actual need suitably backward extend and can not collide each other.

(3) The multifunctional material taking, conveying and stacking manipulator, the material receiving, stacking and conveying device, the material receiving, transferring and conveying manipulator, the single-row whole piece receiving and stacking lateral conveying device, the limiting material receiving, overturning, translating and transverse quantitative conveying device, the layer receiving and quantitative conveying device and the multi-specification material receiving and boxing conveying device can limit and convey products, and can be suitable for conveying, stacking and boxing products of various specifications and shapes.

(4) The full automation of material receiving, stacking, conveying and boxing after the plastic food container and the cover are prepared is realized, and the working efficiency is greatly improved.

Drawings

The invention is further illustrated by means of the attached drawings, the content of which is not in any way limitative of the invention.

Fig. 1 is a schematic structural diagram of a layer-by-layer material quantitative conveying device and a limiting material receiving overturning translation transverse quantitative conveying device according to an embodiment of the invention.

Fig. 2 is another angle schematic diagram of the layer-by-layer material quantitative conveying device and the limiting material receiving overturning translation transverse quantitative conveying device according to one embodiment of the invention.

Fig. 3 is a schematic structural view of a layer-by-layer material quantitative transfer apparatus according to an embodiment of the present invention.

Fig. 4 is a schematic view of the butt joint of the layer-by-layer material quantitative conveying device and the multi-specification material receiving conveying boxing device according to one embodiment of the invention.

Fig. 5 is a schematic view of a horizontal projection layout of one embodiment of the multi-format container and lid transfer bin loader assembly of the present invention.

FIG. 6 is a schematic diagram of the construction of one embodiment of the multi-format container and lid transfer and packing unit of the present invention.

Fig. 7 is a schematic structural view of a multi-function reclaiming, conveying and stacking robot in accordance with an embodiment of the present invention.

Fig. 8 is a schematic structural view of a receiving stack conveying device according to an embodiment of the present invention.

Fig. 9 is a schematic structural view of a receiving stack conveying device according to another embodiment of the present invention.

Fig. 10 is a schematic structural view of a single row full splice side conveyor according to one embodiment of the present invention.

Fig. 11 is a partial structure diagram of a limiting material receiving part of a single-row whole-piece overlapping side conveying device according to an embodiment of the invention.

Fig. 12 is a schematic view of a single row full splice side conveyor in cooperation with a transfer robot according to one embodiment of the present invention.

Fig. 13 is a schematic view of another state of the single row full splice side conveyor cooperating with the transfer robot in accordance with one embodiment of the present invention.

Fig. 14 is another perspective view of a single row full splice side conveyor in cooperation with a transfer robot in accordance with an embodiment of the present invention.

Fig. 15 is a schematic structural view of a limiting material receiving turning and translating transverse quantitative conveying device according to an embodiment of the invention.

Fig. 16 is a schematic structural diagram of a multi-specification material receiving conveying boxing apparatus according to an embodiment of the present invention.

Fig. 17 is a schematic structural diagram of a receiving material translation and rotation driving unit of the multi-specification receiving material conveying boxing apparatus according to an embodiment of the present invention.

Fig. 18 is a schematic structural view of a carton placing unit of the multi-specification material receiving conveying boxing apparatus according to the embodiment of the invention.

Fig. 19 is a schematic structural diagram of a membrane ferrule removing unit of the multi-specification receiving material conveying boxing apparatus according to one embodiment of the present invention.

Fig. 20 is a schematic view of a receiving and discharging conveying disc F arranged between a limiting receiving, turning and translating transverse quantitative conveying device E and a layer-by-layer receiving quantitative conveying device G.

Included in fig. 1 to 20 are:

a, a multifunctional material taking, conveying and stacking manipulator; b, a receiving stacking and conveying device; c, transferring and conveying the mechanical arm;

d, single-row whole strip overlapping lateral conveying devices;

e, limiting, receiving, overturning and translating the transverse quantitative conveying device:

e1 overturning support seats, E2 air cylinder mounting seats, E3 overturning driving air cylinders, E4 unloading conveying discs, E5 overturning support shafts, E6 length threaded rods, E7 boxing length limiting plates, E8 rotating connecting plates, E9 transverse rails, E10 transverse sliding connecting plates, E11 sliding blocks, E12 air cylinder telescopic rod connecting pieces and E19 transverse air cylinders;

quantitative pushing manipulator: e13 quantitative pushing support frame, E14 quantitative pushing motor and E15 quantitative pushing plate;

e16 translation supporting frame, E17 translation supporting table and E18 translation driving device;

g according to layer material quantitative conveying device:

g1 quantitative transfer rack;

lifting driving device according to layers: a G2 motor, a G3 lifting support seat, a G4 rack, a G5 guide rail, a G6 lifting connecting plate,

G7 conveying table, G8 material-bearing tray, G8-1 bolt hole, G9 disk-unloading brake, G10 disk-unloading brake lifting driving device,

A pushing device: the device comprises a G11 translation pushing support framework, a G12 translation pushing driving device, a G13 translation lifting support platform G14 lifting driving source, a G15 lifting connection framework, a G16 material pushing plate G16, a G17 cylinder fixing seat, a G18 bolt lifting cylinder, a G19 bolt connection plate and a G20 bolt;

f, receiving a discharging conveying disc;

h many specifications connect material conveying vanning device.

Detailed Description

The invention is further illustrated by the following examples.

Example 1

Referring to the attached drawings, the multifunctional container and cover conveying and boxing unit comprises a multifunctional material taking, conveying and stacking manipulator A, a material receiving, stacking and conveying device B, a transfer conveying manipulator C, two single-row whole piece receiving and stacking lateral conveying devices D, a limiting material receiving, overturning and translating transverse quantitative conveying device E, a material receiving and quantitative conveying device G according to layer receiving and a multi-specification material receiving, conveying and boxing device H. The multifunctional material taking, conveying and stacking manipulator A, the material receiving, stacking and conveying device B, the transfer conveying manipulator C, the single-row whole piece receiving and stacking lateral conveying device D, the limiting material receiving, overturning and translation transverse quantitative conveying device E, the material receiving and quantitative conveying device G according to layer receiving and the multi-specification material receiving and boxing conveying device H are controlled by a PLC control system to operate cooperatively. Wherein, the multifunctional material taking, conveying and stacking manipulator A takes materials from the cup making machine and stacks the materials in one receiving tray of the material receiving, stacking and conveying device B, the transfer conveying manipulator C takes materials from the receiving tray of the material receiving, stacking and conveying device B and transmits the materials to the single-row whole-piece material receiving, stacking and conveying device D to be stacked into a whole piece, the single-row whole-piece material receiving, stacking and conveying device D conveys a plurality of materials to the limiting material receiving, overturning, translating and transverse quantitative conveying device E, the limiting material receiving, overturning, translating and transverse quantitative conveying device E pushes the materials to the material receiving, quantitative conveying device G according to the layer receiving, pushes the materials to cartons of the multi-specification material receiving, conveying and boxing device H according to the layer receiving, the cartons are contained with cartons, and when the materials are conveyed to the cartons, many specifications connect material conveying vanning device H need not to go up and down, and material quantitative conveyer G can go up and down according to the layer and push the vanning with the material according to the layer. The carton of the multi-specification material receiving and boxing conveying device does not need to be lifted and is lifted by a feeding disc of the material receiving and quantitative conveying device according to layers to push materials according to layers, the carton is more stable in fixed and fixed product boxing, the effect is better, the energy consumption of equipment can be reduced, the cost is reduced, the multifunctional material receiving and conveying stacking manipulator A, the material receiving and stacking conveying device B, the transfer conveying manipulator C, two single-row whole piece receiving and stacking lateral conveying devices D, the limiting material receiving, overturning and horizontal-translation transverse quantitative conveying device E, the material receiving and quantitative conveying device G and the multi-specification material receiving and conveying and boxing device H are controlled by a PLC control system to operate in a coordinated mode, automatic operation is achieved, and the working efficiency. It should be noted that the receiving stacking and conveying device B, the transfer conveying manipulator C, and the two single-row whole receiving stacking and side conveying devices D of the present embodiment may all adopt the devices in the prior art. Specifically, the material receiving stacking and conveying device B slides to the unloading station after the material receiving station finishes the programmed preset number of material receiving stacks, the material receiving station is a position where a material receiving tray of the material receiving stacking and conveying device B receives materials from a multifunctional material taking and conveying stacking manipulator a, the unloading station is a position where the material receiving station transfers the materials to a transfer conveying manipulator C, the material receiving station and the unloading station can be determined according to the actual space size and layout of a factory and a production line, and a person skilled in the art can clearly understand the concept and the determination method of the station. The material receiving transfer conveying manipulator C finishes single-row material receiving and conveys finished products to a single-row whole material receiving and stacking lateral conveying device D, the single-row whole material receiving and stacking lateral conveying device D conveys the finished products to a limiting material receiving, overturning and translating transverse quantitative conveying device E in a lateral mode after finishing limiting material receiving according to the length of a package, the limiting material receiving, overturning and translating transverse quantitative conveying device E runs in a material receiving station and a material discharging station, and the concept and the determination method of the station can be clearly understood by a person skilled in the art of the material receiving station and the material discharging station. The finished products are quantitatively pushed to material receiving trays G8 which are limited at two sides of a material receiving quantitative conveying device G according to layers in sequence, after material receiving of one layer is finished through the material receiving trays G8 of a layer pushing boxing device G, the material receiving trays G8 and the finished products are pushed into a carton through the layer pushing boxing conveying device G and then reset to a standby station through an empty material receiving tray G8 (the standby station can be determined according to actual spaces and layouts of a factory building and a production line), and the full boxing material receiving is finished through repeated operation and conveying of a multi-specification boxing conveying device H; when the carton is received, the opening of the carton faces to the layer-by-layer material-receiving quantitative conveying device G, the carton is fixed, and the material-receiving tray G8 of the layer-by-layer material-receiving quantitative conveying device G feeds the whole product tray into the carton and then draws out the empty material-receiving tray G8.

In this embodiment, the limiting material receiving and overturning transverse quantitative conveying device comprises an overturning supporting seat E1, an air cylinder mounting seat E2, an overturning driving air cylinder E3 and a material receiving and unloading conveying disc E4, wherein the overturning supporting seat E1 is provided with an overturning supporting shaft E5, the overturning supporting shaft E5 penetrates through the air cylinder mounting seat E2 and the air cylinder mounting seat E2 can rotate around an overturning supporting shaft E5, the overturning driving air cylinder E3 is mounted on the air cylinder mounting seat E2, an expansion rod of the overturning driving air cylinder E3 is hinged to the bottom of one side of the material receiving and unloading conveying disc E4, the bottom of the other side of the material receiving and unloading conveying disc E4 is hinged to the overturning supporting seat E1, and when the overturning driving air cylinder E3 is pushed and pulled to the material receiving and unloading conveying disc E4. The material receiving and discharging conveying disc E4 is further provided with a packing length limiting plate E7 and a length adjusting threaded rod E6, the threaded rod is mounted on the material receiving and discharging conveying disc E4 and fixes the packing length limiting plate E7, the length adjusting threaded rod E6 can be manually rotated according to actual needs to adjust the position of the packing length limiting plate E7, and therefore the material receiving and discharging conveying disc E4 is suitable for products stacked into different lengths, and the products are prevented from being scattered due to the fact that two ends of the strip products are limited.

In order to adjust the position of the conveying table conveniently, the limiting material receiving and overturning transverse quantitative conveying device of the embodiment is further provided with a rotating connecting plate E8 and a transverse sliding connecting plate E10, the upper end portion of the rotating connecting plate E8 is hinged with an overturning supporting seat E1, the lower end portion of the rotating connecting plate E8 is hinged with an expansion link of an overturning driving cylinder E3, the rotating connecting plate E8 is provided with a transverse rail E9, a transverse sliding connecting plate E10 is fixed at the bottom of the material receiving and unloading conveying disc E4, the transverse sliding connecting plate E10 is fixedly connected with a sliding block and an air cylinder expansion link connecting piece E12, the sliding block is slidably arranged on the transverse rail E9, the transverse air cylinder E19 is installed on the rotating connecting plate E8, when the telescopic rod of the transverse air cylinder E19 extends out, the air cylinder telescopic rod connecting piece E12 drives the transverse sliding connecting plate E10 to slide and move along the transverse track E9, and the transverse sliding connecting plate E10 drives the material receiving and discharging conveying disc E4 to move so as to adjust the position of the material receiving and discharging conveying disc E4.

For making things convenient for the horizontal quantitative conveyer translation of spacing connecing the material upset to connect the material and unload, the horizontal quantitative conveyer translation of the spacing connecing material upset of this embodiment still including translation support frame E16, translation supporting bench E17 and translation drive arrangement E18, translation supporting bench E17 passes through the slider and smoothly locates the track of translation support frame E16 and drive the translation by translation drive arrangement E18, upset supporting seat E1 installs in translation supporting bench E17. The translation driving device E18 is composed of a motor, a conveyor belt and driving wheels 1-11, the installation mode is conventional technology, and the specific structure and working principle of the translation driving device E18 are not described herein.

The quantitative pushing manipulator is arranged on the feeding side of the layer-by-layer material-receiving quantitative conveying device G and comprises a quantitative pushing support frame E13, a quantitative pushing driving device and a quantitative pushing plate E15, the quantitative pushing driving device is mounted on the quantitative pushing support frame E13 and consists of a quantitative pushing motor E14 and a transmission assembly, the quantitative pushing motor E14 drives the quantitative pushing plate E15 to move through the transmission assembly so as to push materials, the conveying assembly in the embodiment consists of a synchronous belt and a synchronous wheel with a shaft, the quantitative pushing motor E14 and the transmission assembly are conventional technologies, the quantitative pushing plate E15 can be clearly understood and implemented by a person skilled in the art, the quantitative pushing plate E15 is connected with the synchronous belt through a connecting piece, and when the quantitative pushing motor E14 drives the synchronous belt to rotate, the quantitative pushing plate E15 rotates along with the step belt.

The transverse quantitative conveying device E with the limiting material receiving, overturning and translating functions is characterized in that the transverse quantitative conveying device E is rotationally translated to a material receiving station after material receiving, is rotated, translated and simultaneously acts by an air cylinder to transversely push a material receiving and unloading conveying disc out of the station for translation to achieve a layer-by-layer boxing device, a standby quantitative pushing manipulator pushes a product into a material bearing disc of the layer-by-layer quantitative conveying device G according to a programming instruction, and the transverse air cylinder with the limiting material receiving, overturning and translating functions is reset every time when pushing is finished, so that the action of the layer-by-layer material receiving quantitative conveying device G is finished.

The layer-by-layer material-feeding quantitative conveying device of the embodiment comprises a quantitative conveying support G1, a layer-by-layer lifting driving device, a conveying table G7, a material bearing tray G8, a pushing device, a tray-unloading brake G9 and a tray-unloading brake lifting driving device G10, wherein a tray-unloading brake G9 is arranged at a discharge port of the layer-by-layer material-feeding quantitative conveying device and is driven to lift by the tray-unloading brake lifting driving device G10, the tray-unloading brake lifting driving device G10 can be a cylinder, an electric push rod or a drive formed by a motor G2 and a transmission assembly, and the invention belongs to the protection range of the invention as long as the tray-unloading brake G9 can be driven to lift.

The layer-by-layer lifting driving device is arranged on a quantitative conveying support G1 and drives a conveying table G7 to lift, and comprises a motor G2, a lifting support seat G3, a sliding block, a gear, a rack G4, a guide rail G5 and a lifting connecting plate G6, wherein the motor G2 is arranged on the outer side of the lifting support seat G3, the sliding block is fixedly connected to the side face of the lifting support seat G3, the guide rail G5 is slidably arranged on the sliding block, the guide rail G5 is fixedly connected with a rack G4, the rack G4 is in meshing transmission with the gear arranged on a rotating shaft of the motor G2, a sliding sleeve is arranged on the lifting support seat G3, a sliding rod is slidably arranged on the sliding sleeve, the upper end portion of the sliding rod, the upper end portion of the rack G4 and the upper end portion of the guide rail are fixedly connected with the bottom of a translation pushing framework, and the. The lifting can be realized by utilizing the meshing transmission of the rack G4 and the gear to lift for many times and any distance, and the meshing transmission effect of the teeth is more stable and the loading is stronger.

Wherein, the pushing device comprises a translational pushing support structure G11, a translational pushing driving device G12, a translational lifting support platform G13, a lifting driving source G14, a lifting connection structure G15, a material pushing plate G16, a cylinder fixing seat G17, a bolt lifting cylinder G18, a bolt connecting plate G19 and a bolt G20, the translational lifting support platform G20 is slidably arranged on the upper part of the translational pushing support structure G20 through a guide rail and a slide block and is driven to translate by the translational pushing driving device G20, the lifting driving source G20 is arranged on the translational lifting support platform G20 and drives the lifting connection structure G20 to lift, the front lower part of the lifting connection structure G20 is fixedly connected with the material pushing plate G20, the back of the lifting connection structure G20 is fixed with the cylinder fixing seat G20, the bolt lifting cylinder G20 is arranged on the cylinder fixing seat G20 and independently drives the bolt G20 to lift the bolt G20, the bolt G20 is fixed at the bottom of the bolt G20, the bolt G20 can be inserted into a bolt hole G20-1 of the material bearing, the material bearing disc G8 is slidably arranged on the conveying table G7. Meanwhile, the pushing plate G16 of the embodiment can be moved to the rear of the material bearing plate by the translation pushing support framework G11 to push the product of the material bearing plate G8 forward for a certain distance so that the product of the material bearing plate G8 leaves the position of the pin hole G8-1 on the material bearing plate G8, and by adopting the structure, the pin G20 can be smoothly inserted into the pin hole G8-1, and a lifting pushing device which is specially used for pushing the product for a small distance without influencing normal pushing is not required to be added. In this embodiment, the unloading tray gate lifting driving device G10 is located at the upper portion of the front end of the lifting pushing support structure, the unloading tray gate lifting driving device G10 drives the unloading tray gate G9 to ascend or descend, and the gate plate is lifted to limit the movement of the product during the non-pushing process to avoid the product falling or scattering.

When boxing, the method for boxing the products of the material bearing disc by the layer material quantitative conveying device comprises the following steps:

1. the paper box is in place;

2. a conveying table of the layer-material quantitative conveying device descends after receiving the full tray;

3. the material pushing plate G16 retreats and descends to push the product of the material bearing disc out for a certain distance to expose the bolt hole of the material bearing disc;

4. the bolt lifting cylinder drives the bolt to descend and insert into the bolt hole of the material bearing disc;

5. the translational pushing driving device drives the pushing plate G16 to push the materials on the whole tray into the carton;

6. the unloading disc brake of the layer-by-layer material quantitative conveying device descends to block the upper half of the product and then draws the product into a material bearing disc, the unloading disc brake prevents the material from being drawn out along with the material bearing disc when the material bearing disc is drawn out, and correspondingly, a lower gate arranged at the mouth of the carton ascends to block the half of the product;

5. the material bearing disc is drawn out by the translation pushing driving device;

6. resetting, wherein the conveying table drives the material bearing disc to ascend and receive materials from the conveying platform device;

7. repeating the actions 2 to 6 until the boxing task is completed.

Example 2

The main technical solution of this embodiment is substantially the same as that of embodiment 1, and the features that are not explained in this embodiment adopt the explanations in embodiment 1, and are not described herein again. The conveying and boxing unit for containers and lids in various specifications and shapes of the embodiment can be further provided with a material receiving and discharging conveying disc F (see fig. 20) as required, wherein the material receiving and discharging conveying disc F is positioned between the limiting material receiving, overturning and translating transverse quantitative conveying device E and the layer-by-layer material receiving and quantitative conveying device G and is connected with the limiting material receiving, overturning and translating transverse quantitative conveying device E and the layer-by-layer material receiving and quantitative conveying device G.

Example 3

The main technical solution of this embodiment is substantially the same as that of embodiment 1, and the features that are not explained in this embodiment adopt the explanations in embodiment 1, and are not described herein again. In this embodiment, the multifunctional material taking, conveying and stacking manipulator a includes a first-stage translational support frame a1, a first-stage translational driving device a2, a lifting translational support seat a4, a lifting driving device A3, a lifting translational support plate A8 and a palm disc a13, wherein the lifting translational support seat a4 is slidably mounted on the first-stage translational support frame a1 through a first sliding pair a17, and the first sliding pair a17 is composed of a sliding rail and a sliding block. Wherein, one-level translation drive arrangement A2 installs in one-level translation support frame 1 and by the motor, synchronizing wheel and hold-in range are constituteed, the hold-in range passes through clip, bolt or other connecting pieces and lift translation supporting seat A4 rigid coupling, when the hold-in range moved under the drive of motor, lift translation supporting seat A4 drove parts such as lift translation backup pad A8, lift drive arrangement A3 and palm dish A13 and translated simultaneously.

In this embodiment, the lifting driving device A3 is installed on the lifting translation supporting seat a4 and drives the lifting translation supporting plate A8 to lift, the lifting translation supporting plate A8 is fixedly connected with a guide rod a7, the guide rod 7 passes through the lifting translation supporting seat a4, and the top of the guide rod is connected with a lifting plate a 6. Meanwhile, the lifting driving device A3 consists of a motor, a synchronous wheel and a synchronous belt, the synchronous belt is vertically arranged and is connected with the lifting plate A6 through a clamp, a bolt or other connecting pieces, when the synchronous belt moves under the action of the motor, the lifting plate A6 ascends or descends along with the synchronous belt, and meanwhile, the lifting plate A6 drives the guide rod A7 and the lifting translation supporting plate A8 to ascend and descend. The lifting drive a3 may be replaced by other drive devices such as a cylinder and a screw lifter.

The lift translation backup pad A8 installs second grade translation through the vice A19 of second slip and slides mounting panel A9, and wherein the vice A19 of second slip comprises guide rail and slider, and the lift translation backup pad A8 rigid coupling of this embodiment has the slider, and second grade translation slides mounting panel A9 rigid coupling has the slide rail, slide rail and slider sliding connection. The lifting translation supporting plate A8 is provided with a secondary translation driving device A14, the secondary translation driving device A14 consists of a motor, a synchronous wheel and a synchronous belt, and the synchronous belt is connected with the secondary translation sliding mounting plate A9 and can drive the secondary translation sliding mounting plate A9 to perform translation motion.

A palm disc a13 for removing the cup is detachably mounted to the secondary translational sliding mounting plate a 9. Wherein, palm dish A13 is including palm dish backup pad A12 and a plurality of subassembly of getting unloaded, and palm dish backup pad A12 detachably installs in second grade translation sliding mounting panel A9 so can conveniently change the palm dish of different grade type in order to satisfy the demand that different products conveyed the material. The central axis of the palm disc supporting plate A12 is parallel or vertical to the central axis of the secondary translational sliding mounting plate A9, and specifically, the central axis is parallel or vertical to the central axis, and different palm discs are selected and replaced according to different modes of the cup making production line.

In this embodiment, every group is got the subassembly of unloading and is included sucking disc, connecting rod and air cock, be equipped with the air flue in the connecting rod, the lower extreme of sucking disc installation air flue, the air flue passes through air cock and pipeline are connected with positive negative pressure generating device, and positive negative pressure generating device can be for the air pump that produces negative pressure or malleation.

Example 4

The main technical solution of this embodiment is substantially the same as that of embodiment 1, and the features that are not explained in this embodiment adopt the explanations in embodiment 1, and are not described herein again. The material receiving and stacking conveying device B can select an AB unit multidirectional sliding alternative material receiving and conveying device or an AB unit telescopic alternative telescopic material receiving and stacking discharging device according to actual needs.

When the unit is applied to white cup receiving and conveying and boxing, the AB unit multidirectional sliding alternate receiving and conveying device is selected as a receiving stacking and conveying device B, the AB unit multidirectional sliding alternate receiving and conveying device is provided with two groups of stacking units, the two groups of receiving and stacking units can be divided into an A unit and a B unit, and the A unit and the B unit alternately cooperate to operate. Each group of stacking units comprises a material receiving tray B1, a primary driving mechanism and a secondary driving mechanism, wherein the primary driving mechanism comprises a mounting plate B2-1, a primary sliding block B2-2, a primary guide rail B2-3, a primary driving device B2-4 and a primary supporting table B2-5, and the material receiving tray B1 is detachably mounted on the mounting plate B2-1, so that different material receiving trays 1 can be conveniently replaced to be suitable for stacking different cup-shaped products with different specifications. The bottom of the mounting plate B2-1 is fixedly connected with a primary slider B2-2, the primary slider B2-2 is slidably arranged on a primary guide rail B2-3, the primary guide rail B2-3 is fixed on a primary support table 2-5, and the mounting plate B2-1 is driven by a primary driving mechanism to translate, wherein the primary driving device B2-4 can be composed of a motor, a driving wheel, a transmission shaft and a transmission belt, the connection mode of the motor, the driving wheel, the transmission shaft and the transmission belt is the conventional technology and is not described herein, it needs to be noted that the primary driving device B2-4 can also be an electric screw rod, an air cylinder or other equipment capable of driving the primary support plate to translate, and the primary driving device B2-4 is an air cylinder in the embodiment. The two-stage driving mechanism of the embodiment comprises a connecting assembly, a two-stage driving device B3-1 and a supporting frame B3-2, wherein the two-stage driving device B3-1 is installed on the supporting frame B3-2, and the two-stage driving device B3-1 drives the first-stage supporting table B2-5 to translate through the connecting assembly. The connecting assembly can be any structure capable of realizing the connection between the secondary driving device B3-1 and the primary supporting platform B2-5. The invention adopts a plurality of different sliding guide rails to configure the driving source, and skillfully uses the common movement space by mutually staggering the telescopic mounting positions and the high-low mounting positions, so that the material receiving plate B1 of two groups of stacking units can replace the common material receiving station, the material discharging station and the sampling station, and meanwhile, the two groups of stacking units are arranged side by side to realize multi-stage telescopic longitudinal translation, thereby being capable of butting different equipment groups. The invention can change the material receiving tray B1 according to the need, thereby being suitable for products with various specifications and sizes, such as cups, bowls, plates, trays, covers and the like. Wherein, can set up different take-up (stock) pan 1 to different cup types.

When the unit is applied to conveying and boxing the in-mold labeling material receiving, an AB unit telescopic alternative telescopic stacking unloading device is selected as the material receiving stacking conveying device B and comprises a support B ' 1 and two material receiving stacking units B ' 3, each material receiving unit comprises a plurality of material receiving brackets B ' 3-1, telescopic supporting pieces B ' 3-7, telescopic sliding rails B ' 3-6 and telescopic driving devices, sliding blocks B ' 3-5 are fixedly connected to the bottoms of the material receiving brackets B ' 3-1, the sliding blocks B ' 3-5 are slidably arranged on the telescopic sliding rails B ' 3-6, and the telescopic sliding rails B ' 3-6 are mounted on the telescopic supporting pieces B ' 3-7.

The material receiving brackets B ' 3-1 of each material receiving unit are arranged side by side, the upper parts of the material receiving brackets B ' 3-1 are provided with a plurality of material receiving openings B ' 3-2 used for receiving stacked cup materials, meanwhile, two adjacent material receiving brackets B ' 3-1 are connected through a clamping ring assembly, the clamping ring assembly comprises a clamping ring B ' 4-1 and a limiting column, one end of the clamping ring B ' 4-1 is fixed to one material receiving bracket B ' 3-1, the other end of the clamping ring B ' 4-1 is provided with a limiting groove, the limiting column is fixed to one adjacent material receiving bracket B ' 3-1 and penetrates through the limiting groove of the clamping ring B ' 4-1, and a telescopic driving device drives the material receiving bracket B ' 3-1 on the side edge to move along the direction of a telescopic support piece B. The telescopic driving device comprises a synchronous wheel B ' 3-11, a synchronous belt B ' 3-12 and a motor B ' 3-13, wherein the synchronous wheel B ' 3-11 is arranged on the support 1, the synchronous belt B ' 3-12 is arranged on the synchronous wheel B ' 3-11 and is parallel to a telescopic support piece B ' 3-7, the motor B ' 3-13 drives the synchronous wheel to drive the synchronous belt B ' 3-12 to rotate, the synchronous belt B ' 3-12 is connected with a material receiving bracket B ' 3-1 positioned on one side edge through a connecting piece, and the material receiving bracket B ' 3-1 on the side edge drives other material receiving brackets B ' 3-1 to move through a clamping ring assembly. The connecting piece can be a clamp or a plate with other shapes, and the connecting mode can be a clamping buckle, a screw fixedly connected mode or a welding mode and the like. When the motor B ' 3-13 operates, the synchronous belt B ' 3-12 can rotate, the synchronous belt B ' 3-12 rotates to drive the material receiving bracket B ' 3-1 on the side edge to move, and the material receiving brackets B ' 3-1 on the side edge are connected through the snap ring assemblies, so that the movement of the material receiving bracket B ' 3-1 on the side edge can drive other material receiving brackets B ' 3-1 to move to realize fixed-distance expansion, and the specific moving distance is determined by the length of the snap ring limiting groove of the snap ring assemblies.

The two stacking units are respectively a first stacking unit and a second stacking unit, and telescopic supporting pieces B '3-7 of the first stacking unit are driven by a first translation driving device B' 5 to translate; the telescopic supporting pieces B '3-7 of the second material receiving unit are driven to lift by a lifting driving device B' 7, the lifting driving device B '7 is installed on a translation supporting table B' 8, and the translation supporting table B '8 is driven to translate by a second translation driving device B' 6. Two connect and fold the unit alternate motion and connect the material, work efficiency is higher.

The multifunctional material taking and discharging manipulator of the multifunctional container and cover conveying and boxing unit can adopt the existing manipulator as long as the function of taking out products from the cup making mold and transferring the products to the material receiving, stacking and conveying device can be realized.

Example 4

The main technical solution of this embodiment is substantially the same as that of embodiment 1, and the features that are not explained in this embodiment adopt the explanations in embodiment 1, and are not described herein again. In this embodiment, the transfer conveying manipulator of this embodiment is provided with a fork C1, a material pressing limiting plate C2, a material pressing cylinder C3, a misalignment driving cylinder C4, a connecting seat C5, a translation lifting supporting seat C6, a lifting driving device, and a translation driving device C8, and the front end of the fork is provided with a plurality of material taking forks C1-1; the material pressing cylinder C3 drives the material pressing limit plate C2 to ascend or descend; the holding fork C1 and the material pressing cylinder C3 are arranged on the connecting seat C5, and the dislocation driving cylinder C4 can drive the holding fork to move leftwards or rightwards; the lifting driving device is arranged on the translation lifting supporting seat C6 and drives the connecting seat C5 to ascend or descend, the translation lifting supporting seat C6 is driven to translate by the translation driving device C8, and the translation driving device C8 consists of a motor, a driving wheel and a driving belt. Compared with the prior art, the transfer conveying manipulator is simpler and more reasonable in structure, convenient to operate and lower in manufacturing cost.

In this embodiment, the lifting driving device includes a rack C7-1, a gear C7-2, a transmission shaft C7-3 and a motor C7-4, the lower end of the rack is fixedly connected to the connecting seat, the teeth of the rack are engaged with the gear, the gear is fixedly connected to the transmission shaft, and the transmission shaft is rotatably mounted on the translational lifting support seat and is driven by the motor to rotate.

Example 5

The main technical solution of this embodiment is substantially the same as that of embodiment 1, and the features that are not explained in this embodiment adopt the explanations in embodiment 1, and are not described herein again. The multi-specification material receiving, conveying and boxing device can be a simple shelf capable of placing cartons, and can also adopt boxing equipment in the prior art, but in order to realize full automation of a unit, the multi-specification material receiving, conveying and boxing device of the embodiment is set as a multi-specification material receiving, boxing and conveying device independently developed by the applicant. Specifically, the multi-specification material receiving box conveying device of the embodiment is provided with a diaphragm ferrule H1-3, a material receiving translation and rotation driving unit H3, a lifting driving device H4, a carton placing unit H1 and a diaphragm ferrule removing unit H2, a magnetic attraction part H1-31 capable of being attracted by magnetic substances is arranged on the upper frame of the diaphragm ferrule H1-3, and the ferrule H1-3 of the embodiment can be made of iron. Initially, the film bag is sleeved into the carton H5, the carton H5 is placed in the carton placing unit H1, the lifting driving device H4 drives the carton placing unit H1 to drive the carton H5 and the diaphragm ferrule H1-3 to ascend and be aligned with the diaphragm ferrule removing unit H2 for detection, and the two groups of telescopic driving devices of the diaphragm ferrule removing unit H2 enable the removing electromagnet H2-1 and the magnetic suction part H1-31 of the diaphragm ferrule H1-3 to be accurately aligned. After the alignment verification is finished, the lifting driving device H4 drives the paper box H5 and the diaphragm loop H1-3 to descend and translate to the position below a box opening limiting mechanism H3-1 of the material receiving translation and rotation driving unit H3, the lifting driving device H4 enables the paper box H5 and the diaphragm loop H1-3 to ascend, the paper box H5 is clamped to the box opening limiting mechanism H3-1, and the material receiving translation and rotation driving unit H3 enables the turnover opening of the paper box H5 to face a material receiving and boxing device G for receiving materials. The problem that the prior art is very difficult to solve in bagging and boxing is that after a film bag is sleeved in a carton, if a machine device is used for automatically loading products, the film bag is easy to deviate, shift, fall or slide into a box bottom, so that the prior art often has two difficulties in selecting, or automatically boxing without sleeving the product with a large film bag as a whole, and the mode only can disperse and take the materials when taking the materials from the carton, easily pollutes and stains the products and does not meet the sanitary requirements; or the film bags are sleeved firstly and then the products are put one by one manually, but the working efficiency is low and the products are not placed orderly (influenced by various unstable factors of workers), and the film bags are fixed by the diaphragm ferrules H1-3, so that the problems of buckling, shifting, slipping and the like of the film bags can be effectively prevented, and meanwhile, the functions of automatically boxing and pulling and unloading the diaphragm ferrules H1-3 after the film bags are sleeved are realized by matching with other equipment, so that the product sanitation, the orderly boxing of the products and the high working efficiency are ensured. The carton placing unit is provided with a carton limiting frame H1-1 and a clutch supporting side plate H1-14 which can bear the carton, the side surface of the clutch supporting side plate H1-14 is provided with a guide rail H1-17, the guide rail H1-17 is slidably provided with a sliding block H1-18, the sliding block H1-18 is fixedly connected with a bolt connecting seat H1-19, the bolt connecting seat H1-19 is provided with a bolt H1-20, the bolt connecting seat H1-19 can be fixedly connected with the aluminum profile through screws, the bolt connecting seat H1-19 can be locked at different positions of the aluminum profile according to actual needs, and in actual application, the positions and the number of the bolts H1-20 and the bolt connecting seats H1-19 can be adjusted according to specific conditions, but the technical scheme of adjusting the positions and the number is within the protection scope of the invention. And a bolt hole seat H3-2 is fixed on a back plate of a rotating seat H3-5 of the material receiving translation and rotation driving unit H3 corresponding to a bolt H1-20, a bolt hole is formed in the bolt hole seat H3-2, the bolt H1-20 and a bolt hole of a bolt hole seat H3-2 are correspondingly assembled and spliced, and when the lifting driving device H4 drives the carton placing unit H1 to ascend towards the box opening limiting mechanism H3-1, the bolt H1-20 can be inserted into the bolt hole seat H3-2 corresponding to the back plate of the rotating seat H3-5 to play a role in reinforcing connection. In order to further enhance the firmness of connection, the back plate of the rotating seat H3-5 in this embodiment may further be provided with an electromagnet for adsorbing the clutch support side plate H1-14 to adsorb the column diaphragm ferrule H1-3 and the carton H5, and the diaphragm ferrule H1-3 is provided with a portion that can be adsorbed by the electromagnet, or may be made of iron entirely, or may be made of iron as the main body of the portion that needs to be adsorbed by stainless steel.

In order to realize the turning of the carton, the lower part of a rotary seat H3-5 of the material receiving translation and rotation driving unit H3 of the embodiment is fixedly connected with a rotating shaft H3-8, the rotating shaft H3-8 is rotatably installed on a bearing seat H3-9, the bearing seat H3-9 is fixed on a translation and rotation connecting seat H3-10, the upper part of the rotary seat H3-5 is hinged with one end of a rotation connecting rod H3-11, and the other end of the rotation connecting rod H3-11 is pushed and pulled by an air cylinder H3-12. The box opening limiting mechanism H3-1 comprises a box opening gate support frame H3-2, a gate H3-3 and a gate driving device H3-4, the box opening gate support frame H3-1 is installed on a rotating seat H3-5 of the material receiving translational rotary driving unit H3, and taper limiting blocks H3-6 are arranged on the inner sides of four corners of the box opening gate support frame H3-1; the gate driving device H3-4 is arranged at the side of the box opening gate support frame H3-1 and drives the gate H3-3 to move through a connecting plate H3-13. The box opening of the carton H5 is clamped in the box opening limiting mechanism H3-1 and rotates together with the box opening limiting mechanism H3-1 along with rotation, the rotating box opening is butted with a discharge opening of the layer-by-layer material conveying device, and the gate H3-3 ascends gradually under the action of the gate driving device H3-4 so as to prevent products conveyed into the carton H5 in the layer-by-layer material conveying device from falling out.

In this embodiment, the lifting driving device H4 comprises a motor, a transmission assembly, a gear and a mechanism consisting of racks 4-12, the racks are connected with the clutch lifting base, the gear is engaged with the racks, and the gear is driven by the motor to rotate through the transmission assembly.

In this embodiment, the diaphragm ferrule removing unit includes a removing support frame H2-4, an adjustable stroke cylinder H2-3, a removing lifting structure H2-2 and an electromagnet H2-1, the adjustable stroke cylinder H2-3 is mounted on the removing support frame H2-4 and drives the removing lifting structure H2-2 to lift, the removing lifting structure H2-2 is provided with an electromagnet H2-1 capable of adsorbing the diaphragm ferrule, wherein a frame of the removing lifting structure H2-2 is formed by an aluminum profile, the electromagnet H2-1 is mountable at any position of the aluminum profile through a connecting piece, and the position of the electromagnet H2-1 on the aluminum profile can be adjusted at any time as required. When the specification of the carton needs to be changed, the clutch carton placing unit automatically operates to adjust the limiting block according to the size and the specification corresponding to the carton opening limiting mechanism, and then operates to the diaphragm ferrule removing unit to adjust the electromagnet, so that the operation can be performed according to the action after the verification is completed.

The operation of the boxing apparatus is as follows:

(1) manually loading into a film bag and a film ferrule carton;

(2) placing the carton in a carton clutch placing unit;

(3) the carton clutch placing unit automatically operates to be in butt joint with the box opening limiting mechanism, the material is rotatably received, the operation is carried out to the diaphragm ferrule pulling and unloading unit after the material is received, the diaphragm ferrule is pulled out, when the specification of the carton needs to be changed, the clutch carton placing unit automatically operates to adjust and calibrate the limiting block according to the corresponding size and specification of the box opening limiting mechanism, then the operation is carried out to the diaphragm ferrule pulling and unloading unit to adjust and calibrate the electromagnet, and the operation can be carried out according to the action after the verification is.

After boxing is finished, the box is conveyed to a station for loading and unloading the diaphragm plates and then conveyed to a station for loading and unloading the whole box finished products to finish the boxing action.

Example 8

The main technical solution of this embodiment is substantially the same as that of embodiment 1, and the features that are not explained in this embodiment adopt the explanations in embodiment 1, and are not described herein again. The cup making, material receiving, conveying and boxing unit is suitable for a multifunctional cup making in-mold labeling, conveying and boxing production line, wherein the production line further comprises a cup making machine S1 and an in-mold labeling machine set, the in-mold labeling machine set comprises a multifunctional in-mold labeling manipulator S2, a material taking and conveying manipulator A, a label transfer device S4, a label bin device S5 and a label conveying manipulator S6, the cup making machine is used for producing and molding a cup from a sheet material, and the multifunctional in-mold labeling manipulator is used for taking a label from the label transfer and conveying device into a cup making mold of the cup making machine and taking out the product; the reclaiming conveyor robot is used for reclaiming materials from a multifunctional in-mold labeling robot and conveying the materials to the stacking conveyor boxing unit, wherein the cup making machine S1 and the in-mold labeling unit can adopt corresponding equipment in the prior art, and the implementation can be clearly understood by a person skilled in the art.

Finally, it should be noted that the above embodiments are only used for illustrating the technical solutions of the present invention and do not limit the protection scope of the claims. It will be understood by those skilled in the art that various modifications and equivalents may be made to the embodiments of the present invention without departing from the spirit and scope of the invention.

Claims (12)

1. According to layer material ration conveyer, its characterized in that: comprises a quantitative conveying bracket, a layer-by-layer lifting driving device, a conveying platform, a material bearing disc, a pushing device, a disc unloading gate and a disc unloading gate lifting driving device,

the layer-by-layer lifting driving device is arranged on the quantitative conveying support and drives the conveying table to lift, the material bearing disc is arranged on the conveying table in a sliding mode, and the material bearing disc is provided with a bolt hole;

the pushing device comprises a translation pushing support framework, a translation pushing driving device, a translation lifting support platform, a lifting driving source, a lifting connecting framework, a material pushing plate, a cylinder fixing seat, a bolt lifting cylinder, a bolt connecting plate and a bolt, wherein the translation lifting support platform is arranged on the upper part of the translation pushing support framework in a sliding mode through a guide rail and a slide block and is driven to translate by the translation pushing driving device;

the unloading disc brake lifting driving device is positioned at the upper part of the front end of the lifting pushing support framework and drives the unloading disc brake to ascend or descend.

2. Conveying and boxing unit for containers and covers in various specifications and shapes is characterized in that: the device comprises a multifunctional material taking, conveying and stacking manipulator, a material receiving, stacking and conveying device, a material receiving, transferring and conveying manipulator, a single-row whole-piece receiving and stacking lateral conveying device, a limiting material receiving, overturning, translating and transverse quantitative conveying device, a material receiving and quantitative conveying device according to layers and a multi-specification material receiving and boxing conveying device;

the material receiving stacking and conveying device slides to an unloading station after the material receiving station finishes the programmed preset number of splicing; the material receiving transfer conveying manipulator finishes single-row material receiving and conveys finished products to a single-row whole-strip material receiving and stacking lateral conveying device, the single-row whole-strip material receiving and stacking lateral conveying device finishes limiting material receiving according to the length of a box and then conveys the finished products to a limiting material receiving, overturning and translating transverse quantitative conveying device, the limiting material receiving, overturning and translating transverse quantitative conveying device runs at a material receiving station and a material discharging station, the finished products are quantitatively pushed to material bearing discs with limiting positions on two sides of the material receiving and quantitative conveying device according to the layer in sequence, after one layer of material receiving is finished according to the material bearing discs of the layer pushing boxing device, the material bearing discs and the finished products are pushed together by the layer pushing boxing conveying device to enter a carton and then reset to a standby station through an empty material bearing disc which is extracted, and the material receiving is finished by;

when the carton receives materials, the opening of the carton faces the layer-by-layer material-receiving quantitative conveying device, the carton is fixed, and the whole product tray is conveyed into the carton by the material-receiving tray of the layer-by-layer material-receiving quantitative conveying device and then the empty material-receiving tray is drawn out.

3. The multi-format container and lid transport and bin packing unit of claim 2, wherein: the transfer conveying manipulator is provided with a support fork, a material pressing limiting plate, a material pressing cylinder, a dislocation driving cylinder, a connecting seat, a translation lifting supporting seat, a lifting driving device and a translation driving device,

a plurality of material taking forks are arranged at the front ends of the support forks;

the material pressing cylinder drives the material pressing limiting plate to ascend or descend;

the holding fork and the material pressing cylinder are arranged on the connecting seat, and the dislocation driving cylinder can drive the holding fork to move leftwards or rightwards;

the lifting driving device is arranged on the translation lifting supporting seat and drives the connecting seat to ascend or descend, and the translation lifting supporting seat is driven by the translation driving device to translate.

4. A multi-format container and lid transfer and boxing unit as claimed in claim 3, wherein: the lifting driving device comprises a toothed bar, a gear, a transmission shaft and a motor, the lower end of the toothed bar is fixedly connected with the connecting seat, teeth of the toothed bar are meshed with the gear, the gear is fixedly connected to the transmission shaft, and the transmission shaft is rotatably installed on the translation lifting supporting seat and is driven to rotate by the motor.

5. The multi-format container and lid transport and bin packing unit of claim 2, wherein: the multi-specification material receiving, conveying and boxing device is provided with a translation and rotation driving unit, a lifting and translation driving device, a carton clutch placing unit and a diaphragm ferrule removing and unloading unit, wherein the carton clutch placing unit is provided with a carton limiting frame capable of bearing a carton and a diaphragm ferrule sleeved at a box opening;

the lifting translation driving device can drive the carton clutch placing unit to lift, the lifting translation driving device is installed on the translation lifting supporting seat, and the translation supporting seat is driven by the translation driving device to translate;

the translational rotary driving unit is provided with a box opening limiting mechanism capable of clamping the opening of the carton;

the diaphragm ferrule removing unit is provided with a removing electromagnet, and the diaphragm ferrule can be adsorbed to remove the diaphragm ferrule from the carton when the removing electromagnet is electrified.

6. The multi-format container and lid transport and bin packing unit of claim 5, wherein: the method for adjusting the multi-specification material receiving, conveying and boxing device comprises the following steps:

(1) after the limiting diaphragm ferrule is placed into the large diaphragm bag, the diaphragm bag exposed outside the limiting diaphragm ring is plugged into the ring;

(2) placing the film bag and the limiting diaphragm ferrule into a carton, reversely sleeving the large film bag opening into a box cover, and then reversely pressing the box cover and temporarily fixing by using adhesive paper;

(3) after the carton is placed on the carton placing unit, adjusting the position of the cylinder connecting piece at the bottom of the carton placing unit on the aluminum section to enable the clutch limiting plate to be tightly attached to the carton;

(4) a 90-degree clutch cylinder is arranged at the box outlet and connected with a length limit brake, and the box outlet limit brake is adjusted to be tightly attached to the carton;

(5) after the adjustment is started, the multi-specification material receiving and boxing conveying device drives the paper boxes and the paper box placing units to move to a finished product box receiving lifting station;

(6) measuring the distance between the carton opening and the carton opening limiting mechanism, wherein the distance is used as the lifting height, and then the carton and the carton placing unit are lifted;

(7) the position limiting point on the outer edge of the diaphragm position limiting ring of the material receiving box cover position limiting unit corresponds to the electromagnet to complete the height adjustment of the material receiving port and the carton; the adjusting box opening limiting mechanism enables four corners of the diaphragm ferrule to be in a right-angle state;

(8) moving to a diaphragm spacing ring pulling station and finishing rising;

(9) the stroke adjusting cylinder measures the lifting height of the diaphragm limiting ring which can be pulled out and then descends;

(10) the electromagnet completes all adjustment corresponding to the attracted iron of the diaphragm limiting ring and automatically runs to a material receiving box standby post station for standby.

7. The multi-format container and lid transport and bin packing unit of claim 2, wherein: the multifunctional material taking, conveying and stacking manipulator comprises a translation support frame, a translation driving device, a lifting support seat, a lifting driving device and a lifting support plate, wherein the translation support frame is installed on the lifting support seat and is driven by the translation driving device to translate, the lifting driving device is installed on the lifting support seat and drives the lifting support plate to lift, the lifting support plate is provided with a translation sliding mounting plate through a sliding pair, and a palm disc for taking and unloading cups is detachably installed on the translation sliding mounting plate.

8. The multi-format container and lid transport and bin packing unit of claim 2, wherein: the receiving stacking and conveying device comprises a receiving conveying support frame, a receiving tray translation driving device and a receiving tray, wherein the receiving tray is arranged on the receiving conveying support frame and can be driven by the receiving tray translation driving device to translate;

the material receiving disc is provided with a plurality of material receiving grooves which are parallel to each other, and a limiting parting stop is arranged between every two adjacent material receiving grooves; or the material receiving disc is provided with a disc body and at least one single-row material receiving frame, and each single-row material receiving frame is provided with a plurality of lugs to form a fork groove.

9. The multi-format container and lid transport and bin packing unit of claim 2, wherein: the single-row whole piece overlapping lateral conveying device comprises a clutch limiting receiver, a frame body, a lifting receiving platform, a lifting driving device, a pushing discharging plate and a lateral pushing device,

the lifting material receiving platform is positioned in the frame body, the lifting driving device drives the lifting material receiving platform to lift, the clutch limiting material receiver is positioned at the upper part of the frame body and above the lifting material receiving platform, the clutch limiting material receiver comprises two forward and reverse screw rods, two clutch limiting rod supporting seats, a plurality of material receiving limiting rods and a forward driving device, the two forward and reverse screw rods are respectively and rotatably arranged on the clutch transmission supporting seats, the clutch transmission supporting seats are fixed at the upper part of the frame body, the end parts of the same sides of the two screw rods are provided with driving wheels, the driving wheels are connected through a driving belt, and the forward and reverse driving device can drive the two screw rods to synchronously rotate; the two forward and reverse screw rods are respectively provided with two screw rod nuts capable of moving in opposite directions or back to back, the two screw rod nuts of each screw rod are respectively fixedly connected with two ends of a clutch limiting rod supporting seat, the clutch limiting rod supporting seat is provided with a plurality of material receiving limiting rods, and each material receiving limiting rod is provided with a limiting clamping ring;

the pushing discharging plate is located in the frame and perpendicular to the lifting material receiving platform, and the lateral pushing device drives the pushing discharging plate to laterally translate.

10. The multi-format container and lid transport and bin packing unit of claim 2, wherein: the limiting material receiving, overturning and translating transverse quantitative conveying device comprises an overturning supporting seat, a cylinder mounting seat, an overturning driving cylinder and a material receiving and unloading conveying disc, wherein the overturning supporting seat is provided with an overturning supporting shaft, the overturning supporting shaft penetrates through the cylinder mounting seat and the cylinder mounting seat to rotate around the overturning supporting shaft, the overturning driving cylinder is mounted on the cylinder mounting seat, an expansion rod of the overturning driving cylinder is hinged to the bottom of one side of the material receiving and unloading conveying disc, and the bottom of the other side of the material receiving and unloading conveying disc is hinged to the overturning supporting seat.

11. The multi-format container and lid transport and bin packing unit of claim 2, wherein: the multifunctional material taking, conveying and stacking manipulator, the material receiving, stacking and conveying device, the material receiving, transferring and conveying manipulator, the single-row whole piece receiving, stacking and side conveying device, the limiting material receiving, overturning, translating and transverse quantitative conveying device, the material receiving and quantitative conveying device according to layers and the material receiving and boxing conveying devices of multiple specifications are controlled by a PLC control system to operate cooperatively.

12. A layer-by-layer material metering device as claimed in claim 1, wherein: according to layer lift drive arrangement including motor, lift supporting seat, slider, gear, rack, guided way and lift connecting plate, the motor is installed in the outside of lift supporting seat, and the side rigid coupling of lift supporting seat has the slider, and the slider cunning is equipped with the guided way, the guided way with the rack rigid coupling, rack and install gear engagement conveying in the motor shaft, the sliding sleeve is installed to the lift supporting seat, and the sliding sleeve cunning is equipped with the slide bar, the upper end of rack and the upper end of guide rail all with the bottom rigid coupling of translation propelling movement framework, the lower tip of slide bar, the lower tip of rack and the lower tip of guide rail all with lift connecting plate rigid coupling.

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