CN111853747A - A cylindrical low-nitrogen energy-saving pressurized water tube boiler - Google Patents

A cylindrical low-nitrogen energy-saving pressurized water tube boiler Download PDF

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CN111853747A
CN111853747A CN202010865686.6A CN202010865686A CN111853747A CN 111853747 A CN111853747 A CN 111853747A CN 202010865686 A CN202010865686 A CN 202010865686A CN 111853747 A CN111853747 A CN 111853747A
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water
tube bundle
head
tube
cooled
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郭辉
高云龙
董凯
石裕高
徐慧
汪强
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Bright Thermal Energy Equipment Co ltd
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Bright Thermal Energy Equipment Co ltd
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F22STEAM GENERATION
    • F22BMETHODS OF STEAM GENERATION; STEAM BOILERS
    • F22B15/00Water-tube boilers of horizontal type, i.e. the water-tube sets being arranged horizontally
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F22STEAM GENERATION
    • F22BMETHODS OF STEAM GENERATION; STEAM BOILERS
    • F22B31/00Modifications of boiler construction, or of tube systems, dependent on installation of combustion apparatus; Arrangements or dispositions of combustion apparatus
    • F22B31/08Installation of heat-exchange apparatus or of means in boilers for heating air supplied for combustion

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Abstract

The invention discloses a cylindrical low-nitrogen energy-saving pressure-bearing water pipe boiler which comprises an upper end enclosure, a shell, a burner distribution head, a water-cooled wall tube bundle, a water-cooled flame tube bundle, a radiation tube bundle, a high-temperature convection tube bundle, a low-temperature convection tube bundle, a descending tube bundle, a lower end enclosure, an external condenser, a premixer, a matched fan, a water feed pump, a gas valve group, a controller and the like. The side surface of the combustor is used for air inlet, and pipes, metal pore plates, ceramic pore plates and the like which are arranged in a close-packed manner are used for preventing backfire and stabilizing flame; the burner is detachably designed, so that the maintenance is convenient; the water-cooled flame tube bundle of the burner distribution head is arranged in a plane or a convex manner, so that the hearth space is utilized to the maximum extent; the water-cooling flame tube bundle on the boiler body is adopted to cool the flame, so that the problem of heat distribution of the water-cooling combustor is solved. The invention realizes the machine-furnace integration of the plane and curved surface burners, has compact structure, realizes low-nitrogen and ultra-low-nitrogen combustion under lower excess air coefficient, and breaks through the technical monopoly of foreign low-nitrogen burner manufacturers in the field of steam boilers.

Description

一种圆柱形低氮节能承压水管锅炉A cylindrical low-nitrogen energy-saving pressurized water tube boiler

技术领域technical field

本发明涉及燃气锅炉技术领域,具体涉及一种圆柱形低氮节能承压水管锅炉。The invention relates to the technical field of gas-fired boilers, in particular to a cylindrical low-nitrogen energy-saving pressurized water-tube boiler.

背景技术Background technique

根据我国的能源规划,到2035年天然气占一次能源的比例将提升至15%以上,年使用量可达6400亿立方米以上。2019年我国天然气消费量3067亿立方米,未来15年内,天然气年使用量将高速增长。我国工业燃料用气占天然气总用量的30%左右,工业领域需求的锅炉多为压力低于2.45MPa的低压小容量锅炉,包括低压热水锅炉和低压蒸汽锅炉。目前35蒸吨以下的燃煤锅炉已基本淘汰,低压小容量锅炉这一细分市场已被燃气锅炉所独占。伴随着工业的发展和天然气供应量的不断增加,未来15年内35蒸吨以下的燃气低压锅炉必将以每年5%以上的速度增加,低压燃气锅炉有着光明的前景。According to my country's energy plan, the proportion of natural gas in primary energy will increase to more than 15% by 2035, and the annual consumption will reach more than 640 billion cubic meters. In 2019, my country's natural gas consumption was 306.7 billion cubic meters. In the next 15 years, the annual consumption of natural gas will increase rapidly. my country's industrial fuel gas accounts for about 30% of the total natural gas consumption. The boilers required in the industrial field are mostly low-pressure and small-capacity boilers with a pressure lower than 2.45MPa, including low-pressure hot water boilers and low-pressure steam boilers. At present, coal-fired boilers below 35 steam tons have been basically eliminated, and the market segment of low-pressure and small-capacity boilers has been monopolized by gas-fired boilers. With the development of industry and the continuous increase of natural gas supply, the gas-fired low-pressure boilers under 35 steam tons will increase by more than 5% per year in the next 15 years, and the low-pressure gas-fired boilers have bright prospects.

目前市场上的主流承压蒸汽锅炉有水管式和火管式。火管式锅炉包括立式横烟管锅炉、卧式内燃湿背锅炉(WNS)等,水管式锅炉包括贯流式锅炉、D型锅炉、角管锅炉等。主流蒸汽锅炉的配套燃烧器多为扩散式燃烧器和圆柱表面燃烧器,都留有巨大的炉膛空间。近年来,平面/曲面燃烧器技术迅速发展,水冷燃烧器、多孔陶瓷板燃烧器、金属纤维/丝网燃烧器,火焰均匀稳定,调节比可达1:5以上,火焰温度低于1100℃,氮氧化物排放低于30mg,符合最新的环保标准,广泛应用于燃气热水锅炉和燃气壁挂炉等小型燃气锅炉,但还未进入承压燃气锅炉市场。平面/曲面燃烧器为表面燃烧器,火焰悬浮在面板上方200mm的空间内,不需要巨大的炉膛空间,只需利用锅炉的一面炉墙即可布置燃烧器,为此需要设计一种全新的炉型来匹配平面/曲面燃烧器。缩小炉膛空间,强化换热,合理布置不同温度下的受热面,同时保证锅炉承压能力和维修保养的便利性,因此需要开发匹配平面/曲面燃烧器的紧凑高效锅炉。At present, the mainstream pressure steam boilers on the market are water tube type and fire tube type. Fire tube boilers include vertical horizontal smoke tube boilers, horizontal internal combustion wet back boilers (WNS), etc., and water tube boilers include tubular boilers, D-type boilers, angle tube boilers, etc. The matching burners of mainstream steam boilers are mostly diffusion burners and cylindrical surface burners, all of which have huge furnace space. In recent years, the technology of flat/curved burners has developed rapidly. Water-cooled burners, porous ceramic plate burners, and metal fiber/wire mesh burners have uniform and stable flames, with a regulation ratio of more than 1:5, and a flame temperature below 1100 °C. The nitrogen oxide emission is less than 30mg, which is in line with the latest environmental protection standards. It is widely used in small gas boilers such as gas hot water boilers and gas wall-hung boilers, but has not yet entered the pressure gas boiler market. The flat/curved burner is a surface burner, the flame is suspended in the space of 200mm above the panel, no huge furnace space is needed, and the burner can be arranged only by using one furnace wall of the boiler, and a brand new furnace needs to be designed for this purpose. type to match flat/curved burners. To reduce the furnace space, strengthen heat exchange, reasonably arrange the heating surfaces at different temperatures, and at the same time ensure the boiler's pressure bearing capacity and the convenience of maintenance, it is necessary to develop a compact and high-efficiency boiler matching flat/curved burners.

CN201821004317.2公开了一种低氮不锈钢冷凝热水锅炉,炉膛由上向下布置,火焰依次经过一级换热器和二级冷凝换热器,所用燃烧器为矩形平面燃烧器,不同层级之间的水通过前后水室连通转弯。该型锅炉是一种适配平面燃烧器的热水锅炉,炉膛空间小,换热元件紧凑,但没有承压能力,无法生成蒸汽。CN201621007598.8公开了一种低氮燃烧的蒸汽锅炉,由炉膛、上下锅炉腔、燃烧器等组成,炉膛包括水冷壁、用于降低火焰温度的第一水冷管、进行辐射换热的第二水冷管、用于对流换热的第三水冷管。内部采用多排的错列光管,烟气侧一但结垢则难以清洗,用于冷却火焰的水冷管束易积碳堵塞,也需定期清洗,炉体维修不便。CN201821004317.2 discloses a low-nitrogen stainless steel condensing hot water boiler. The furnace is arranged from top to bottom, and the flame passes through the primary heat exchanger and the secondary condensing heat exchanger in sequence. The water between the turns is connected through the front and rear water chambers. This type of boiler is a hot water boiler adapted to a flat burner. The furnace space is small and the heat exchange elements are compact, but it has no pressure bearing capacity and cannot generate steam. CN201621007598.8 discloses a low-nitrogen combustion steam boiler, which is composed of a furnace, upper and lower boiler chambers, burners, etc. The furnace includes a water-cooled wall, a first water-cooled tube for reducing the flame temperature, and a second water-cooled for radiant heat exchange. tube, the third water-cooled tube for convection heat transfer. Multiple rows of staggered light tubes are used inside, and it is difficult to clean the flue gas side once it is fouled. The water-cooled tube bundles used to cool the flame are easy to be blocked by carbon deposits, and also need to be cleaned regularly, which is inconvenient to maintain the furnace body.

目前市场上缺少适配平面/曲面燃烧器的便于检修的承压燃气锅炉,为此开发新型立式水管锅炉。At present, there is a lack of easy-to-maintain pressure gas-fired boilers suitable for flat/curved burners on the market, so a new type of vertical water-tube boiler is developed for this purpose.

发明内容SUMMARY OF THE INVENTION

为了实现平面/曲面燃烧器的机炉一体化,开发便于检修、维护,体积紧凑,实现低氮冷凝的可承压天然气锅炉,本发明的目的在于提供一种圆柱形低氮高效承压水管锅炉,采用上下封头和中间立式水管、圆柱形外壳的锅炉本体结构,配合可拆卸平面/曲面燃烧器、外置冷凝换热器。中间的立式水管包括水冷壁管束、水冷火焰管束、辐射管束、高温对流管束和低温对流管束五个分区;外壳连接上下椭球/球型封头并包覆这水冷壁管束;减少了锅炉本体散热损失;全水管换热,并随烟温变化优化水管的排布,提高平均换热系数。In order to realize the machine-furnace integration of the plane/curved surface burner, develop a pressurized natural gas boiler that is easy to repair and maintain, compact in size, and realizes low nitrogen condensation, the purpose of the present invention is to provide a cylindrical low nitrogen high efficiency pressurized water tube boiler , adopts the boiler body structure of the upper and lower heads, the middle vertical water pipe, and the cylindrical shell, with detachable flat/curved burners and external condensing heat exchangers. The vertical water pipe in the middle includes five sections: water-cooled wall tube bundle, water-cooled flame tube bundle, radiant tube bundle, high-temperature convection tube bundle and low-temperature convection tube bundle; the outer shell connects the upper and lower ellipsoid/spherical heads and covers the water-cooled wall tube bundle; the boiler body is reduced. Heat dissipation loss; heat exchange in all water pipes, and the arrangement of water pipes is optimized with the change of flue gas temperature to improve the average heat transfer coefficient.

为了达到上述目的,本专利采用如下技术方案:In order to achieve the above-mentioned purpose, this patent adopts the following technical scheme:

一种圆柱形低氮节能承压水管锅炉,包括上封头1、外壳2、燃烧器分配头3、膜式水冷壁管束4、水冷火焰管束5、辐射管束6、高温对流管束7、低温对流管束8、下降管束9、下封头10、外置冷凝器11、预混合器12以及配套的风机、给水泵、燃气阀组、控制器;所述膜式水冷壁管束4、水冷火焰管束5、辐射管束6、高温对流管束7、低温对流管束8、下降管束9均连接于上封头1和下封头10之间;所述膜式水冷壁管束4包围着辐射管束6、高温对流管束7和低温对流管束8,通过扁钢与水冷火焰管束5的左右两端管相连,膜式水冷壁管束4与上封头1和下封头10共同组成了约束烟气流通的壁面;外壳2包覆着除外置冷凝器11和预混合器12外的所有部件形成的锅炉本体,仅露出燃烧器分配头3的入口部分以及锅炉本体与外置冷凝器11的连接部分;膜式水冷壁管束4、水冷火焰管束5、辐射管束6、高温对流管束7、低温对流管束8和下降管束9的上下两端分别与上封头1和下封头10连通;预混合器12出口连通燃烧器分配头3入口,燃烧器分配头3与水冷火焰管束5紧临;外置冷凝器11与锅炉本体的出口烟道相连且外置冷凝器11的管侧出口连接上锅筒1的补水口;预混合器12出口的天然气和空气的混合气体先进入燃烧器分配头3,从燃烧器分配头3均匀分配进入水冷火焰管束5,在水冷火焰管束5的前方表面点火燃烧,生成的高温烟气依次经过辐射管束6、高温对流管束7、低温对流管束8,最后进入外置冷凝器11;锅炉给水先进入外置冷凝器11管侧预热,随后进入上封头1的补水口,通过上封头1分配到各个管束区,进入下封头10;管束中的水受热生成蒸汽,蒸汽向上流动从上封头1离开锅炉;上封头1的上方区域为汽空间,下方区域为水空间,下封头则为水空间。A cylindrical low-nitrogen energy-saving pressurized water-tube boiler, comprising an upper head 1, a casing 2, a burner distribution head 3, a membrane-type water-cooled wall tube bundle 4, a water-cooled flame tube bundle 5, a radiant tube bundle 6, a high-temperature convection tube bundle 7, and a low-temperature convection tube bundle. Tube bundle 8, descending tube bundle 9, lower head 10, external condenser 11, premixer 12 and supporting fans, feed water pumps, gas valve groups, and controllers; the membrane-type water-cooled wall tube bundles 4, water-cooled flame tube bundles 5 , radiant tube bundle 6, high temperature convection tube bundle 7, low temperature convection tube bundle 8, descending tube bundle 9 are all connected between the upper head 1 and the lower head 10; 7 and the low-temperature convection tube bundle 8 are connected with the left and right end tubes of the water-cooled flame tube bundle 5 through the flat steel, and the membrane-type water-cooled wall tube bundle 4 and the upper head 1 and the lower head 10 together form a wall surface that restricts the flow of flue gas; shell 2 The boiler body formed by covering all parts except the external condenser 11 and the premixer 12, only the inlet part of the burner distribution head 3 and the connection part between the boiler body and the external condenser 11 are exposed; membrane type water wall tube bundle 4. The upper and lower ends of the water-cooled flame tube bundle 5, the radiant tube bundle 6, the high temperature convection tube bundle 7, the low temperature convection tube bundle 8 and the descending tube bundle 9 are respectively communicated with the upper head 1 and the lower head 10; the outlet of the premixer 12 is connected to the burner distribution The inlet of the head 3, the burner distribution head 3 is close to the water-cooled flame tube bundle 5; the external condenser 11 is connected to the outlet flue of the boiler body and the tube side outlet of the external condenser 11 is connected to the water supply port of the boiler drum 1; The mixed gas of natural gas and air at the outlet of the mixer 12 first enters the burner distribution head 3, and is evenly distributed from the burner distribution head 3 into the water-cooled flame tube bundle 5, where it is ignited and burned on the front surface of the water-cooled flame tube bundle 5, and the generated high-temperature flue gas is sequentially After passing through the radiant tube bundle 6, the high temperature convection tube bundle 7, and the low temperature convection tube bundle 8, it finally enters the external condenser 11; the boiler feed water first enters the external condenser 11 for preheating on the tube side, and then enters the water replenishment port of the upper sealing head 1. The head 1 is allocated to each tube bundle area and enters the lower head 10; the water in the tube bundle is heated to generate steam, and the steam flows upward from the upper head 1 and leaves the boiler; the upper area of the upper head 1 is the steam space, and the lower area is the water space. The lower head is the water space.

所述上封头1和下封头10作为承压件,选用球形封头型和椭球形封头型两种;所述球形封头型包括球形封头、圆柱段和管板三部分;所述椭球形封头型包括椭球形封头、圆柱段和管板三部分;所述下封头10与上封头1的主体结构相同;上封头1布置汽水分离器、多个法兰接口,用以进水、排汽、检修,安装压力表、温度表、水位计和安全阀;下封头10布置多个法兰接口,用以检修、排污,测量温度和压力。The upper head 1 and the lower head 10 are used as pressure-bearing parts, and two types of spherical head and ellipsoidal head are used; the spherical head includes three parts: spherical head, cylindrical section and tube sheet; The ellipsoid head type includes three parts: an ellipsoid head, a cylindrical section and a tube sheet; the lower head 10 has the same main structure as the upper head 1; the upper head 1 is arranged with a steam-water separator, a plurality of flange interfaces , for water intake, steam exhaust, maintenance, installation of pressure gauges, thermometers, water level gauges and safety valves; the lower head 10 is equipped with multiple flange interfaces for maintenance, sewage, and temperature and pressure measurement.

所述外壳2和膜式水冷壁管束4之间填充隔热材料,或留出空腔,降低锅炉本体散热损失;外壳2与上封头1和下封头10管板的边缘焊接,起到拉撑作用,作为管板强度计算时的支点线;外壳2上留出预混气体入口、烟气出口、检修孔、观火孔和测点孔。The outer shell 2 and the membrane-type water-cooled wall tube bundle 4 are filled with thermal insulation material, or a cavity is left to reduce the heat dissipation loss of the boiler body; The tensioning effect is used as the fulcrum line in the calculation of the strength of the tube sheet; the premixed gas inlet, the flue gas outlet, the inspection hole, the fire observation hole and the measuring point hole are reserved on the shell 2.

所述燃烧器分配头3由预混气体入口3-1、风壳3-2、均流孔板3-4和燃烧面3-5四部分组成;所述燃烧面3-5采用平面或曲面形式,与水冷火焰管束5贴合;预混气体入口3-1与燃烧面3-5平行或垂直或成任意角度,平行时风壳3-2为渐扩段,垂直时风壳3-2为侧面进气的等压风道;均流孔板3-4位于风壳3-2内的预混气体入口3-1到燃烧面3-5之间,为一层或多层,使燃烧面3-5上各个位置的预混气体流量均匀;燃烧面3-5采用金属孔板、多孔陶瓷板、密排布置的矩形管、密排布置的螺旋翅片管、密排布置的圆管五种结构中的一种;金属孔板和多孔陶瓷板上的小孔以及密排布置的矩形管、螺旋翅片管和圆管之间的缝隙都起到防回火、均流气体、稳焰的作用;预混气体在水冷火焰管束5的缝隙之后着火,因此燃烧面3-5未受到火焰的直接冲击,仅有少量辐射热,并持续受到室温预混气体的冷却;密排布置管与大气直接连通,管内气体受热后上升,形成空气自然循环冷却密排布置管;密排布置管利用炉水冷却;密排布置管设置上集箱3-5-1和下集箱3-5-2,外置烟气冷凝器11出口的锅炉给水先进入下集箱3-5-2,沿密排布置管上升流动至上集箱3-5-1,随后进入下封头10。The burner distribution head 3 is composed of a premixed gas inlet 3-1, a wind casing 3-2, an equalizing orifice 3-4 and a combustion surface 3-5; the combustion surface 3-5 adopts a plane or a curved surface Form, fit with the water-cooled flame tube bundle 5; the premixed gas inlet 3-1 is parallel or perpendicular to the combustion surface 3-5 or at any angle. It is an isobaric air duct with side air intake; the equalizing orifice 3-4 is located between the premixed gas inlet 3-1 in the air casing 3-2 and the combustion surface 3-5, which is one or more layers, so that the combustion The premixed gas flow is uniform at each position on the surface 3-5; the combustion surface 3-5 adopts metal orifice plates, porous ceramic plates, closely arranged rectangular tubes, densely arranged spiral fin tubes, and densely arranged circular tubes One of five structures; the small holes on the metal orifice plate and the porous ceramic plate and the gaps between the closely arranged rectangular tubes, spiral finned tubes and round tubes can prevent tempering, equalize gas flow, stabilize The effect of the flame; the premixed gas catches fire after the gap of the water-cooled flame tube bundle 5, so the combustion surface 3-5 is not directly impacted by the flame, only a small amount of radiant heat, and is continuously cooled by the room temperature premixed gas; close-packed arrangement of tubes It is directly connected to the atmosphere, and the gas in the pipe rises after being heated to form a natural circulation of air to cool the densely arranged pipes; the densely arranged pipes are cooled by furnace water; the densely arranged pipes are provided with an upper header 3-5-1 and a lower header 3-5 -2, the boiler feed water from the outlet of the external flue gas condenser 11 first enters the lower header 3-5-2, flows upward along the closely arranged pipes to the upper header 3-5-1, and then enters the lower header 10.

所述燃烧器分配头3还包括位于风壳3-2内的预混气体入口3-1到燃烧面3-5之间的一层或多层导流板3-3,使燃烧面3-5上各个位置的预混气体流量更加均匀;The burner distribution head 3 also includes one or more layers of baffles 3-3 located between the premixed gas inlet 3-1 in the air casing 3-2 and the combustion surface 3-5, so that the combustion surface 3- 5. The premixed gas flow at each position is more uniform;

所述的燃烧器分配头3为可拆卸式;燃烧器分配头3利用抽屉方式与水冷火焰管束5实现连接和密封,通过外壳2上的开口2-1放入锅炉内,并在锅炉内预设导轨的约束下实现固定;燃烧器分配头3的边框与导轨内的凹槽面实现密封,加入密封条提升密封效果;燃烧器分配头低负荷时可能出现积碳,可拆卸式的燃烧器分配头3方便清洗,更易实现长周期安全运行。The burner distribution head 3 is detachable; the burner distribution head 3 is connected and sealed with the water-cooled flame tube bundle 5 by means of a drawer, and is put into the boiler through the opening 2-1 on the casing 2, and is pre-heated in the boiler. It can be fixed under the constraints of the guide rail; the frame of the burner distribution head 3 is sealed with the groove surface in the guide rail, and the sealing strip is added to improve the sealing effect; carbon deposition may occur when the burner distribution head is under low load, and the detachable burner The dispensing head 3 is easy to clean, and it is easier to achieve long-term safe operation.

所述膜式水冷壁管束4、水冷火焰管束5、辐射管束6、高温对流管束7、低温对流管束8的整体排布形状包括矩形、梯形、曲边梯形;采用矩形排布时,烟道宽度不变;采用梯形排布时,水冷火焰管束5处的烟道最宽,沿烟气流动方向烟道不断变窄,提高烟气流速;采用曲边梯形排布时,烟道宽度先增大后减小,高温对流管束7处最宽,充分利用圆柱状外壳的空间,降低辐射管束6、高温对流管束7的热负荷,降低管内结垢风险,随后缩小烟道宽度以提高烟气流速,增大换热系数,减少管束使用量。The overall arrangement shapes of the membrane-type water-cooled wall tube bundles 4, water-cooled flame tube bundles 5, radiant tube bundles 6, high-temperature convection tube bundles 7, and low-temperature convection tube bundles 8 include rectangles, trapezoids, and curved-edge trapezoids; The same; when the trapezoidal arrangement is adopted, the flue at the 5th position of the water-cooled flame tube bundle is the widest, and the flue is continuously narrowed along the flue gas flow direction to increase the flue gas flow rate; when the curved trapezoidal arrangement is adopted, the flue width first increases After decreasing, the high temperature convection tube bundle 7 is the widest, making full use of the space of the cylindrical shell, reducing the heat load of the radiant tube bundle 6 and the high temperature convection tube bundle 7, reducing the risk of scaling in the tubes, and then reducing the flue width to increase the flue gas flow rate, Increase the heat transfer coefficient and reduce the usage of tube bundles.

所述燃烧器分配头3、水冷火焰管束5采用凸形排布,以增大燃烧表面积;锅炉功率增大时,需等比增大燃烧器面积,锅炉高度受运输和锅炉房限高影响,增加幅度有限,封头、锅筒直径受加工能力和筒体强度的制约,锅炉直径增加有限,此时凸形布置在不改变锅炉宽度和高度的情况下,增加燃烧表面积,增大锅炉功率;采用凸形布置时,将燃烧表面布置成深入炉膛空间的梯形、三角形或具有尖锐凸起的曲面,同时改变水冷火焰管束5和辐射管束6的布置,以冷却火焰,屏蔽燃烧面之间的热辐射。The burner distribution head 3 and the water-cooled flame tube bundles 5 are arranged in a convex shape to increase the combustion surface area; when the boiler power increases, the burner area needs to be proportionally increased, and the boiler height is affected by transportation and the height limit of the boiler room. The increase range is limited, the diameter of the head and the drum is restricted by the processing capacity and the strength of the cylinder, and the increase of the boiler diameter is limited. At this time, the convex arrangement increases the combustion surface area and increases the boiler power without changing the width and height of the boiler; When the convex arrangement is adopted, the combustion surface is arranged into a trapezoid, triangular or a curved surface with sharp protrusions deep into the furnace space, and the arrangement of the water-cooled flame tube bundle 5 and the radiant tube bundle 6 is changed to cool the flame and shield the heat between the combustion surfaces. radiation.

所述膜式水冷壁管束4采用外径25~76mm的光管相切焊接或光管和10~60mm扁钢间隔排列焊接或鳍片管中间焊接构成,采用光管相切则连接上封头1和下封头10的管端应该缩颈以维持最低要求的孔桥尺寸,点火针、检火针、观火孔布置在水冷火焰管束5与膜式水冷壁管束4之间的扁钢处,用以引燃预混气体并检测观察火焰;所述水冷火焰管束5采用外径25~60mm光管,管束间距1mm~20mm,缠绕翅片高度低于10mm的螺旋翅片,管束表面距燃烧器分配头3表面小于20mm,以避免预混气体在燃烧器分配头3和水冷火焰管束5之间的缝隙处着火;预混气体离开水冷火焰管束5的缝隙后点火燃烧,水冷火焰管束5吸收火焰的辐射热并冷却火焰根部,从而在过量空气系数小于1.3的条件下实现折算氮氧化物低于30mg;水冷火焰管束5长期受高温火焰冲刷,停炉时表面易生成冷凝水,需要防高温腐蚀和低温腐蚀,如果采用不锈钢则面临着异种钢焊接问题,因此采用表面喷镀镍铬合金的方式,提高耐腐蚀性能;所述辐射管束6采用外径51~200mm的大直径管,辐射管束区吸收了锅炉40%以上的热量,烟温高于900℃,蒸发强烈,采用大直径管避免蒸汽堵塞造成的流动停滞;所述高温对流管束7区域烟气温度900~600℃,以对流换热为主,采用外径25~76mm的管子,选用光管或翅片管,翅片管的翅片高度小于10mm,以避免翅片超温损毁;所述低温对流管束8和外置冷凝换热器11区域的换热温差小,需要采取强化换热措施,包括密排光管、螺旋翅片管、鳍片管、针翅管方式;所述下降管束9位于水冷壁管束4之外,上封头1和下封头10之间,不受热,多布置于水冷火焰管束5、辐射管束6、高温对流管束7附近,这几个管束区的热流密度大,水蒸发强烈,对应的下封头10区域需要补充大量的水,设置下降管束9避免该管束区出现流动停滞带来的传热恶化问题。The membrane-type water-cooled wall tube bundle 4 is formed by tangential welding of light pipes with an outer diameter of 25 to 76 mm, or welding of light pipes and 10 to 60 mm flat steel at intervals, or intermediate welding of fin tubes. 1 and the tube ends of the lower head 10 should be necked down to maintain the minimum required size of the hole bridge. The ignition needle, the ignition needle and the fire viewing hole are arranged at the flat steel between the water-cooled flame tube bundle 5 and the membrane water-cooled wall tube bundle 4. It is used to ignite the premixed gas and detect and observe the flame; the water-cooled flame tube bundle 5 adopts a light tube with an outer diameter of 25 to 60 mm, the tube bundle spacing is 1 mm to 20 mm, and the spiral fin with the height of the winding fin is less than 10 mm, and the surface of the tube bundle is away from the burner. The surface of the distribution head 3 is less than 20mm to prevent the premixed gas from catching fire in the gap between the burner distribution head 3 and the water-cooled flame tube bundle 5; the premixed gas ignites and burns after leaving the gap of the water-cooled flame tube bundle 5, and the water-cooled flame tube bundle 5 absorbs the flame The radiant heat and cooling of the flame root, so that the converted nitrogen oxides are less than 30mg under the condition that the excess air coefficient is less than 1.3; the water-cooled flame tube bundle 5 is washed by the high temperature flame for a long time, and condensed water is easily formed on the surface when the furnace is stopped, and it is necessary to prevent high temperature corrosion. and low temperature corrosion, if stainless steel is used, it will face the problem of dissimilar steel welding, so the method of spraying nickel-chromium alloy on the surface is used to improve the corrosion resistance; Absorbs more than 40% of the heat of the boiler, the flue gas temperature is higher than 900 ℃, and the evaporation is strong. The large-diameter tube is used to avoid the flow stagnation caused by steam blockage; the flue gas temperature in the 7 area of the high-temperature convection tube bundle is 900-600 ℃, and the heat is exchanged by convection. Mainly, use tubes with an outer diameter of 25 to 76 mm, choose a smooth tube or a finned tube, and the fin height of the finned tube is less than 10 mm to avoid over-temperature damage to the fins; the low-temperature convection tube bundle 8 and the external condensing heat exchange The heat exchange temperature difference in the area of the device 11 is small, and it is necessary to take measures to strengthen heat exchange, including densely packed light tubes, spiral finned tubes, finned tubes, and pin-finned tubes; the descending tube bundle 9 is located outside the water wall tube bundle 4, and the upper Between the head 1 and the lower head 10, they are not heated, and are mostly arranged near the water-cooled flame tube bundle 5, the radiant tube bundle 6, and the high-temperature convection tube bundle 7. The heat flow density in these tube bundles is high, and the water evaporates strongly, corresponding to the lower seal. The head 10 area needs to be supplemented with a large amount of water, and the descending tube bundle 9 is arranged to avoid the problem of heat transfer deterioration caused by flow stagnation in the tube bundle area.

所述外置冷凝器11为水管式换热器,换热管束均为光管11-2,减少烟气侧积垢;蒸汽锅炉的给水量远少于热水锅炉,为确保换热器内水侧流速达到0.3m/s以上,需将数根光管分为一组,采用水室11-3连接各组光管;水室11-3位于光管11-2两侧,内有上下各组水管的分隔板,水在各组管中折返流动,水室11-3采用法兰盲板11-4密封,能够打开清洗水侧污垢;出口11-5位于外置冷凝器11的上部,方便水流及时带走换热器内堆积的气泡;由于水室11-3的承压能力较弱,因此将给水泵位于外置冷凝器11之后,确保外置冷凝器11中不承压或仅承微压;外置冷凝器11采用304以上级别的奥氏体不锈钢或430以上级别的铁素体不锈钢以减少冷凝水的腐蚀。The external condenser 11 is a water-tube heat exchanger, and the heat exchange tube bundles are all bare tubes 11-2 to reduce fouling on the flue gas side; the water supply of the steam boiler is much less than that of the hot water boiler, in order to ensure that the When the flow velocity on the water side reaches more than 0.3m/s, several light pipes need to be divided into one group, and water chamber 11-3 is used to connect each group of light pipes; water chamber 11-3 is located on both sides of light pipe 11-2, and there are upper and lower The partition plate of each group of water pipes, the water flows back and forth in each group of pipes, the water chamber 11-3 is sealed with a flanged blind plate 11-4, which can be opened to clean the dirt on the water side; the outlet 11-5 is located in the external condenser 11. The upper part is convenient for the water flow to take away the accumulated bubbles in the heat exchanger in time; because the pressure bearing capacity of the water chamber 11-3 is weak, the feed pump is located behind the external condenser 11 to ensure that the external condenser 11 is not under pressure Or only under slight pressure; the external condenser 11 adopts austenitic stainless steel of grade 304 or above or ferritic stainless steel of grade 430 or above to reduce the corrosion of condensed water.

所述预混合器12为燃烧器分配头3提供预混气体,与燃烧器分配头3的预混气体入口相连;预混合器12由圆柱形外壳12-1、同轴圆柱形套筒12-2、中心气管12-3和整流板12-4四部分组成;同轴圆柱形套筒12-2占预混合器轴向总长的20%~60%,靠近预混合器空气入口一侧,将预混合器分为套筒内和套筒外两部分,两部分的面积相同;中心气管12-3位于同轴圆柱形套筒12-2的前端,整流板12-4位于预混合器12的出口侧;空气沿预混合器12的轴线方向流动,天然气穿过圆柱形外壳12-2进入同轴圆柱形套筒12-2内空间,同轴圆柱形套筒12-2与中心气管12-3连通,同轴圆柱形套筒12-2的内侧和外侧、中心气管12-3的下表面开有轴线与所在表面倾斜的小孔,天然气从倾斜的小孔喷出形成旋转射流,使燃气与空气在旋转搅拌的作用下充分混合,同轴圆柱形套筒12-2的内侧和外侧旋流的方向同向或异向,出口侧的整流板12-4用于消除预混气体的旋转;整流板12-4为十字板型,米字板型或平行板型。The premixer 12 provides premixed gas for the burner distribution head 3 and is connected to the premixed gas inlet of the burner distribution head 3; the premixer 12 consists of a cylindrical shell 12-1, a coaxial cylindrical sleeve 12- 2. The central air pipe 12-3 and the rectifying plate 12-4 are composed of four parts; the coaxial cylindrical sleeve 12-2 accounts for 20% to 60% of the total axial length of the premixer, and is close to the air inlet side of the premixer. The premixer is divided into two parts: the inner part of the sleeve and the outer part of the sleeve, and the areas of the two parts are the same; Outlet side; the air flows along the axis of the premixer 12, the natural gas passes through the cylindrical shell 12-2 and enters the inner space of the coaxial cylindrical sleeve 12-2, the coaxial cylindrical sleeve 12-2 and the central gas pipe 12- 3 is connected, the inner and outer sides of the coaxial cylindrical sleeve 12-2 and the lower surface of the central gas pipe 12-3 are provided with small holes whose axis is inclined to the surface, and the natural gas is ejected from the inclined small holes to form a rotating jet, so that the gas Fully mixed with air under the action of rotary stirring, the direction of the inner and outer swirls of the coaxial cylindrical sleeve 12-2 is the same or different, and the rectifying plate 12-4 on the outlet side is used to eliminate the rotation of the premixed gas ; The rectifier plate 12-4 is a cross plate type, a rice-shaped plate type or a parallel plate type.

本发明创新点、优点和积极效果是:The innovations, advantages and positive effects of the present invention are:

1、本发明的一种圆柱形低氮高效承压水管锅炉采用机炉一体化的设计理念,将平面/曲面燃烧器与承压锅炉结合到一起,摈弃了传统大炉膛的结构;全膜式壁包覆,减少了锅炉本体散热损失;全水管换热,并随烟温变化优化水管的排布,提高平均换热系数。1. The cylindrical low-nitrogen high-efficiency pressurized water-tube boiler of the present invention adopts the design concept of machine-furnace integration, combines the flat/curved burner with the pressurized boiler, and abandons the structure of the traditional large furnace; The wall is covered to reduce the heat dissipation loss of the boiler body; the heat exchange of the whole water pipe, and the arrangement of the water pipes is optimized with the change of the flue gas temperature, and the average heat transfer coefficient is improved.

2、本发明的一种圆柱形低氮高效承压水管锅炉的平面/曲面燃烧器采用水冷降氮的原理,利用锅炉本体受热面的一部分作为燃烧器的水冷火焰管束,解决了水冷低氮的热量分配难题,在过量空气系数小于1.3的条件下实现了排放氮氧化物不高于30mg的目标。2. The flat/curved surface burner of a cylindrical low-nitrogen high-efficiency pressurized water-tube boiler of the present invention adopts the principle of water-cooled nitrogen reduction, and uses a part of the heating surface of the boiler body as the water-cooled flame tube bundle of the burner, which solves the problem of water-cooled low-nitrogen reduction. The problem of heat distribution is that under the condition that the excess air coefficient is less than 1.3, the target of nitrogen oxide emission is not higher than 30mg.

3、本发明的一种圆柱形低氮高效承压水管锅炉采用抽屉式可拆卸燃烧器分配头,避免了传统水冷低氮燃烧器因无法拆卸导致的长期运行时因积碳堵塞而报废的问题。3. The cylindrical low-nitrogen high-efficiency pressurized water-tube boiler of the present invention adopts a drawer-type detachable burner distribution head, which avoids the problem that the traditional water-cooled low-nitrogen burner cannot be disassembled and is scrapped due to carbon blockage during long-term operation. .

4、本发明的一种圆柱形低氮高效承压水管锅炉优化了燃烧平面/曲面和辐射管束的排布,采用凸型布置,最大化利用炉膛空间,增大给定炉膛宽度下的燃烧器功率。4. A cylindrical low-nitrogen high-efficiency pressurized water-tube boiler of the present invention optimizes the arrangement of the combustion plane/curved surface and the radiant tube bundle, adopts a convex arrangement, maximizes the use of the furnace space, and increases the burner under a given furnace width power.

5、本发明的一种圆柱形低氮高效承压水管锅炉采用全光管冷凝器,减少烟气侧结垢并方便清洗,水侧采用水室连接各根光管,且水室可以打开清洗,避免了传统冷凝换热器烟气侧和水侧结垢堵塞难以清洗的问题。5. The cylindrical low-nitrogen high-efficiency pressurized water-tube boiler of the present invention adopts an all-light tube condenser to reduce fouling on the flue gas side and facilitate cleaning. The water side adopts a water chamber to connect each light tube, and the water chamber can be opened for cleaning , which avoids the problem that the fouling gas side and the water side of the traditional condensing heat exchanger are difficult to clean due to scaling and clogging.

附图说明Description of drawings

图1是本发明一种圆柱形低氮节能承压水管锅炉的剖面示意图。Fig. 1 is a schematic cross-sectional view of a cylindrical low-nitrogen energy-saving pressurized water-tube boiler of the present invention.

图2a是上封头为椭球形的示意图;图2b是上封头为球型的示意图。Fig. 2a is a schematic diagram of an ellipsoidal upper head; Fig. 2b is a schematic diagram of a spherical upper head.

图3a是燃烧器分配头各部分的示意图;图3b是抽屉式连接方式的示意图;图3c是燃烧器分配头剖面图的示意图。Figure 3a is a schematic diagram of each part of the burner distribution head; Figure 3b is a schematic diagram of a drawer connection; Figure 3c is a schematic diagram of a cross-sectional view of the burner distribution head.

图4a是膜式水冷壁管束、水冷火焰管束、辐射管束、高温对流管束和低温对流管束梯形排布示意图;图4b是膜式水冷壁管束、水冷火焰管束、辐射管束、高温对流管束和低温对流管束曲边梯形排布示意图。Figure 4a is a schematic diagram of the trapezoidal arrangement of membrane-type water-wall tube bundles, water-cooled flame tube bundles, radiant tube bundles, high-temperature convection tube bundles and low-temperature convection tube bundles; Figure 4b is membrane-type water-wall tube bundles, water-cooled flame tube bundles, radiant tube bundles, high-temperature convection tube bundles and low-temperature convection bundles Schematic diagram of the curved edge trapezoidal arrangement of the tube bundle.

图5是本发明一种圆柱形低氮节能承压水管锅炉的燃烧器分配头、水冷火焰管束采用凸形排布的示意图。Fig. 5 is a schematic diagram of the convex arrangement of the burner distribution head and the water-cooled flame tube bundle of a cylindrical low-nitrogen energy-saving pressure water-tube boiler of the present invention.

图6是本发明一种圆柱形低氮节能承压水管锅炉的外置冷凝器的示意图。6 is a schematic diagram of an external condenser of a cylindrical low-nitrogen energy-saving pressurized water tube boiler of the present invention.

图7a是本发明一种圆柱形低氮节能承压水管锅炉的预混合器的横剖面示意图;图7b是本发明一种圆柱形低氮节能承压水管锅炉的预混合器的立体示意图。Fig. 7a is a schematic cross-sectional view of a premixer of a cylindrical low-nitrogen energy-saving pressurized water-tube boiler of the present invention; Fig. 7b is a schematic perspective view of a pre-mixer of a cylindrical low-nitrogen energy-saving pressurized water-tube boiler of the present invention.

具体实施方式Detailed ways

下面结合附图和具体实施方式对专利进行详细说明。The patent will be described in detail below with reference to the accompanying drawings and specific embodiments.

如图1所示,本发明一种圆柱形低氮节能承压水管锅炉,包括上封头1、外壳2、燃烧器分配头3、膜式水冷壁管束4、水冷火焰管束5、辐射管束6、高温对流管束7、低温对流管束8、下降管束9、下封头10、外置冷凝器11、预混合器12以及配套的风机、给水泵、燃气阀组、控制器;所述膜式水冷壁管束4、水冷火焰管束5、辐射管束6、高温对流管束7、低温对流管束8、下降管束9均连接于上封头1和下封头10之间;所述膜式水冷壁管束4包围着辐射管束6、高温对流管束7和低温对流管束8,通过扁钢与水冷火焰管束5的左右两端管相连,膜式水冷壁管束4与上封头1和下封头10共同组成了约束烟气流通的壁面;外壳2包覆着除外置冷凝器11和预混合器12外的所有部件形成的锅炉本体,仅露出燃烧器分配头3的入口部分以及锅炉本体与外置冷凝器11的连接部分;膜式水冷壁管束4、水冷火焰管束5、辐射管束6、高温对流管束7、低温对流管束8和下降管束9的上下两端分别与上封头1和下封头10连通;预混合器12出口连通燃烧器分配头3入口,燃烧器分配头3与水冷火焰管束5紧临;外置冷凝器11与锅炉本体的出口烟道相连且外置冷凝器11的管侧出口连接上锅筒1的补水口;预混合器12出口的天然气和空气的混合气体先进入燃烧器分配头3,从燃烧器分配头3均匀分配进入水冷火焰管束5,在水冷火焰管束5的前方表面点火燃烧,生成的高温烟气依次经过辐射管束6、高温对流管束7、低温对流管束8,最后进入外置冷凝器11;锅炉给水先进入外置冷凝器11管侧预热,随后进入上封头1的补水口,通过上封头1分配到各个管束区,进入下封头10;管束中的水受热生成蒸汽,蒸汽向上流动从上封头1离开锅炉;上封头1的上方区域为汽空间,下方区域为水空间,下封头则为水空间。As shown in FIG. 1 , a cylindrical low-nitrogen energy-saving pressurized water-tube boiler of the present invention includes an upper head 1, a casing 2, a burner distribution head 3, a membrane-type water-cooled wall tube bundle 4, a water-cooled flame tube bundle 5, and a radiant tube bundle 6. , high temperature convection tube bundle 7, low temperature convection tube bundle 8, descending tube bundle 9, lower head 10, external condenser 11, premixer 12 and supporting fans, feed pumps, gas valve groups, controllers; Wall tube bundles 4, water-cooled flame tube bundles 5, radiant tube bundles 6, high temperature convection tube bundles 7, low temperature convection tube bundles 8, and descending tube bundles 9 are all connected between the upper head 1 and the lower head 10; the membrane-type water-cooled wall tube bundle 4 is surrounded by The radiant tube bundle 6, the high temperature convection tube bundle 7 and the low temperature convection tube bundle 8 are connected to the left and right end tubes of the water-cooled flame tube bundle 5 through the flat steel. The wall surface where the flue gas flows; the shell 2 covers the boiler body formed by all the components except the external condenser 11 and the premixer 12, and only the inlet part of the burner distribution head 3 and the connection between the boiler body and the external condenser 11 are exposed. The connecting part; the upper and lower ends of the membrane type water-cooled wall tube bundle 4, the water-cooled flame tube bundle 5, the radiant tube bundle 6, the high temperature convection tube bundle 7, the low temperature convection tube bundle 8 and the descending tube bundle 9 are respectively communicated with the upper head 1 and the lower head 10; The outlet of the mixer 12 is connected to the inlet of the burner distribution head 3, and the burner distribution head 3 is adjacent to the water-cooled flame tube bundle 5; the external condenser 11 is connected to the outlet flue of the boiler body and the tube side outlet of the external condenser 11 is connected to The water replenishment port of the drum 1; the mixed gas of natural gas and air from the outlet of the premixer 12 first enters the burner distribution head 3, and is evenly distributed from the burner distribution head 3 into the water-cooled flame tube bundle 5, and ignites on the front surface of the water-cooled flame tube bundle 5 Combustion, the generated high-temperature flue gas passes through the radiant tube bundle 6, the high-temperature convection tube bundle 7, and the low-temperature convection tube bundle 8 in turn, and finally enters the external condenser 11; the boiler feed water first enters the external condenser 11 for preheating on the tube side, and then enters the upper head The water supply port of 1 is distributed to each tube bundle area through the upper head 1 and enters the lower head 10; the water in the tube bundle is heated to generate steam, and the steam flows upward from the upper head 1 and leaves the boiler; the area above the upper head 1 is the steam. space, the lower area is the water space, and the lower head is the water space.

作为本发明的优选实施方式,所述上封头1和下封头10作为承压件,选用球形封头型和椭球形封头型两种;如图2b所示,所述球形封头型包括球形封头、圆柱段和管板三部分;如图2a所示,所述椭球形封头型包括椭球形封头、圆柱段和管板三部分;所述下封头10与上封头1的主体结构相同;上封头1布置汽水分离器、多个法兰接口,用以进水、排汽、检修,安装压力表、温度表、水位计和安全阀;下封头10布置多个法兰接口,用以检修、排污,测量温度和压力。As a preferred embodiment of the present invention, the upper head 1 and the lower head 10 are used as pressure-bearing parts, and two types of spherical head and ellipsoidal head are used; as shown in Figure 2b, the spherical head type It includes three parts: a spherical head, a cylindrical section and a tube sheet; as shown in Figure 2a, the ellipsoidal head type includes three parts: an ellipsoidal head, a cylindrical section and a tube sheet; the lower head 10 and the upper head The main structure of 1 is the same; the upper head 1 is equipped with a steam-water separator, a plurality of flange interfaces for water intake, steam exhaust, maintenance, installation of pressure gauges, temperature gauges, water level gauges and safety valves; the lower head 10 is arranged with many A flange interface for maintenance, sewage, temperature and pressure measurement.

作为本发明的优选实施方式,所述外壳2和膜式水冷壁管束4之间填充隔热材料,或留出空腔,降低锅炉本体散热损失;外壳2与上封头1和下封头10管板的边缘焊接,起到拉撑作用,作为管板强度计算时的支点线;外壳2上留出预混气体入口、烟气出口、检修孔、观火孔和测点孔。As a preferred embodiment of the present invention, the casing 2 and the membrane-type water-cooled wall tube bundle 4 are filled with thermal insulation materials, or a cavity is left to reduce the heat dissipation loss of the boiler body; the casing 2 and the upper and lower heads 1 and 10 The edge of the tube sheet is welded, which plays the role of tension and support, and serves as the fulcrum line when calculating the strength of the tube sheet; the shell 2 is reserved for the premixed gas inlet, the flue gas outlet, the inspection hole, the fire observation hole and the measuring point hole.

如图3a、图3b、图3c所示,所述燃烧器分配头3由预混气体入口3-1、风壳3-2、均流孔板3-4和燃烧面3-5四部分组成;所述燃烧面3-5采用平面或曲面形式,与水冷火焰管束5贴合;预混气体入口3-1与燃烧面3-5平行或垂直或成任意角度,平行时风壳3-2为渐扩段,垂直时风壳3-2为侧面进气的等压风道;均流孔板3-4位于风壳3-2内的预混气体入口3-1到燃烧面3-5之间,为一层或多层,使燃烧面3-5上各个位置的预混气体流量均匀;燃烧面3-5采用金属孔板、多孔陶瓷板、密排布置的矩形管、密排布置的螺旋翅片管、密排布置的圆管五种结构中的一种;金属孔板和多孔陶瓷板上的小孔以及密排布置的矩形管、螺旋翅片管和圆管之间的缝隙都起到防回火、均流气体、稳焰的作用;预混气体在水冷火焰管束5的缝隙之后着火,因此燃烧面3-5未受到火焰的直接冲击,仅有少量辐射热,并持续受到室温预混气体的冷却;密排布置管与大气直接连通,管内气体受热后上升,形成空气自然循环冷却密排布置管;密排布置管利用炉水冷却;密排布置管设置上集箱3-5-1和下集箱3-5-2,外置烟气冷凝器11出口的锅炉给水先进入下集箱3-5-2,沿密排布置管上升流动至上集箱3-5-1,随后进入下封头10。As shown in Figure 3a, Figure 3b, Figure 3c, the burner distribution head 3 is composed of four parts: a premixed gas inlet 3-1, a wind casing 3-2, an equalizing orifice plate 3-4 and a combustion surface 3-5 ; The combustion surface 3-5 is in the form of a plane or a curved surface, and is attached to the water-cooled flame tube bundle 5; the premixed gas inlet 3-1 is parallel or perpendicular to the combustion surface 3-5 or at any angle, and the air shell 3-2 is parallel when it is parallel. It is a gradually expanding section. When vertical, the air casing 3-2 is an isobaric air duct with side air intake; the equalizing orifice plate 3-4 is located in the premixed gas inlet 3-1 in the air casing 3-2 to the combustion surface 3-5. There is one or more layers in between, so that the premixed gas flow at each position on the combustion surface 3-5 is uniform; the combustion surface 3-5 adopts metal orifice plates, porous ceramic plates, closely arranged rectangular tubes, One of five structures of spiral finned tubes, closely arranged round tubes; small holes on metal orifice plates and porous ceramic plates and gaps between closely arranged rectangular tubes, spiral finned tubes and round tubes All of them play the role of preventing tempering, equalizing gas flow, and stabilizing flame; the premixed gas catches fire after the gap of the water-cooled flame tube bundle 5, so the combustion surface 3-5 is not directly impacted by the flame, only a small amount of radiant heat, and continues It is cooled by premixed gas at room temperature; the densely arranged pipes are directly connected to the atmosphere, and the gas in the pipes rises after being heated to form a natural circulation of air to cool the densely arranged pipes; the densely arranged pipes are cooled by furnace water; the densely arranged pipes are provided with an upper header 3-5-1 and the lower header 3-5-2, the boiler feed water from the outlet of the external flue gas condenser 11 first enters the lower header 3-5-2, and flows upward along the densely arranged pipes to the upper header 3-5 -1, and then enter the lower head 10.

如图3C所示,所述燃烧器分配头3还包括位于风壳3-2内的预混气体入口3-1到燃烧面3-5之间的一层或多层导流板3-3,使燃烧面3-5上各个位置的预混气体流量更加均匀。As shown in FIG. 3C , the burner distribution head 3 further includes one or more layers of baffles 3-3 located between the premixed gas inlet 3-1 in the air casing 3-2 and the combustion surface 3-5 , so that the premixed gas flow at each position on the combustion surface 3-5 is more uniform.

如图3b所示,所述的燃烧器分配头3为可拆卸式;燃烧器分配头3利用抽屉方式与水冷火焰管束5实现连接和密封,通过外壳2上的开口2-1放入锅炉内,并在锅炉内预设导轨的约束下实现固定;燃烧器分配头3的边框与导轨内的凹槽面实现密封,加入密封条提升密封效果;燃烧器分配头低负荷时可能出现积碳,可拆卸式的燃烧器分配头3方便清洗,更易实现长周期安全运行。As shown in Figure 3b, the burner distribution head 3 is detachable; the burner distribution head 3 is connected and sealed with the water-cooled flame tube bundle 5 by means of a drawer, and is put into the boiler through the opening 2-1 on the casing 2 , and fixed under the constraints of the preset guide rails in the boiler; the frame of the burner distribution head 3 is sealed with the groove surface in the guide rail, and the sealing strip is added to improve the sealing effect; when the burner distribution head is under low load, carbon deposition may occur, The detachable burner distribution head 3 is easy to clean, and it is easier to achieve long-term safe operation.

所述膜式水冷壁管束4、水冷火焰管束5、辐射管束6、高温对流管束7、低温对流管束8的整体排布形状包括矩形、梯形、曲边梯形;采用矩形排布时,烟道宽度不变;如图4a所示,采用梯形排布时,水冷火焰管束5处的烟道最宽,沿烟气流动方向烟道不断变窄,提高烟气流速;如图4b所示,采用曲边梯形排布时,烟道宽度先增大后减小,高温对流管束7处最宽,充分利用圆柱状外壳的空间,降低辐射管束6、高温对流管束7的热负荷,降低管内结垢风险,随后缩小烟道宽度以提高烟气流速,增大换热系数,减少管束使用量。The overall arrangement shapes of the membrane-type water-cooled wall tube bundles 4, water-cooled flame tube bundles 5, radiant tube bundles 6, high-temperature convection tube bundles 7, and low-temperature convection tube bundles 8 include rectangles, trapezoids, and curved-edge trapezoids; As shown in Figure 4a, when the trapezoidal arrangement is adopted, the flue at the water-cooled flame tube bundle 5 is the widest, and the flue is continuously narrowed along the flow direction of the flue gas to increase the flow rate of the flue gas; as shown in Figure 4b, the curved When the side trapezoid is arranged, the width of the flue increases first and then decreases, and the high temperature convection tube bundle 7 is the widest, making full use of the space of the cylindrical shell, reducing the thermal load of the radiant tube bundle 6 and the high temperature convection tube bundle 7, and reducing the risk of scaling in the tubes , and then reduce the width of the flue to increase the flow rate of the flue gas, increase the heat transfer coefficient, and reduce the amount of tube bundles used.

如图5所示,所述燃烧器分配头3、水冷火焰管束5采用凸形排布,以增大燃烧表面积;锅炉功率增大时,需等比增大燃烧器面积,锅炉高度受运输和锅炉房限高影响,增加幅度有限,封头、锅筒直径受加工能力和筒体强度的制约,锅炉直径增加有限,此时凸形布置在不改变锅炉宽度和高度的情况下,增加燃烧表面积,增大锅炉功率;采用凸形布置时,将燃烧表面布置成深入炉膛空间的梯形、三角形或具有尖锐凸起的曲面,同时改变水冷火焰管束5和辐射管束6的布置,以冷却火焰,屏蔽燃烧面之间的热辐射。As shown in Figure 5, the burner distribution head 3 and the water-cooled flame tube bundles 5 are arranged in a convex shape to increase the combustion surface area; when the boiler power increases, the burner area needs to be proportionally increased, and the boiler height is affected by transportation and Influenced by the height limit of the boiler room, the increase range is limited. The diameter of the head and drum is restricted by the processing capacity and the strength of the drum, and the increase in the diameter of the boiler is limited. At this time, the convex arrangement increases the combustion surface area without changing the width and height of the boiler. , increase the power of the boiler; when the convex arrangement is adopted, the combustion surface is arranged into a trapezoid, triangular or a curved surface with sharp convexity deep into the furnace space, and the arrangement of the water-cooled flame tube bundle 5 and the radiant tube bundle 6 is changed to cool the flame and shield the Thermal radiation between combustion surfaces.

作为本发明的优选实施方式,所述膜式水冷壁管束4采用外径25~76mm的光管相切焊接或光管和10~60mm扁钢间隔排列焊接或鳍片管中间焊接构成,采用光管相切则连接上封头1和下封头10的管端应该缩颈以维持最低要求的孔桥尺寸,点火针、检火针、观火孔布置在水冷火焰管束5与膜式水冷壁管束4之间的扁钢处,用以引燃预混气体并检测观察火焰;所述水冷火焰管束5采用外径25~60mm光管,管束间距1mm~20mm,缠绕翅片高度低于10mm的螺旋翅片,管束表面距燃烧器分配头3表面小于20mm,以避免预混气体在燃烧器分配头3和水冷火焰管束5之间的缝隙处着火;预混气体离开水冷火焰管束5的缝隙后点火燃烧,水冷火焰管束5吸收火焰的辐射热并冷却火焰根部,从而在过量空气系数小于1.3的条件下实现折算氮氧化物低于30mg;水冷火焰管束5长期受高温火焰冲刷,停炉时表面易生成冷凝水,需要防高温腐蚀和低温腐蚀,如果采用不锈钢则面临着异种钢焊接问题,因此采用表面喷镀镍铬合金的方式,提高耐腐蚀性能;所述辐射管束6采用外径51~200mm的大直径管,辐射管束区吸收了锅炉40%以上的热量,烟温高于900℃,蒸发强烈,采用大直径管避免蒸汽堵塞造成的流动停滞;所述高温对流管束7区域烟气温度900~600℃,以对流换热为主,采用外径25~76mm的管子,选用光管或翅片管,翅片管的翅片高度小于10mm,以避免翅片超温损毁;所述低温对流管束8和外置冷凝换热器11区域的换热温差小,需要采取强化换热措施,包括密排光管、螺旋翅片管、鳍片管、针翅管方式;所述下降管束9位于水冷壁管束4之外,上封头1和下封头10之间,不受热,多布置于水冷火焰管束5、辐射管束6、高温对流管束7附近,这几个管束区的热流密度大,水蒸发强烈,对应的下封头10区域需要补充大量的水,设置下降管束9避免该管束区出现流动停滞带来的传热恶化问题。As a preferred embodiment of the present invention, the membrane-type water-cooled wall tube bundle 4 is formed by tangential welding of a light pipe with an outer diameter of 25-76 mm, or welding between a light pipe and a flat steel of 10-60 mm in spaced arrangement, or intermediate welding of a fin tube. When the pipes are tangent, the pipe ends connecting the upper head 1 and the lower head 10 should be necked down to maintain the minimum required hole bridge size. The flat steel between 4 is used to ignite the premixed gas and detect and observe the flame; the water-cooled flame tube bundle 5 adopts a light tube with an outer diameter of 25-60mm, the tube bundle spacing is 1mm-20mm, and the height of the winding fin is less than 10mm. Fins, the surface of the tube bundle is less than 20mm from the surface of the burner distribution head 3 to prevent the premixed gas from igniting in the gap between the burner distribution head 3 and the water-cooled flame tube bundle 5; the premixed gas ignites after leaving the gap of the water-cooled flame tube bundle 5 Combustion, the water-cooled flame tube bundle 5 absorbs the radiant heat of the flame and cools the root of the flame, so that the converted nitrogen oxide is less than 30 mg under the condition that the excess air coefficient is less than 1.3; To generate condensed water, it is necessary to prevent high-temperature corrosion and low-temperature corrosion. If stainless steel is used, it will face the problem of welding dissimilar steels. Therefore, the surface is sprayed with nickel-chromium alloy to improve corrosion resistance; the radiant tube bundle 6 adopts an outer diameter of 51-200mm. The radiant tube bundle area absorbs more than 40% of the heat of the boiler, the flue gas temperature is higher than 900 ℃, and the evaporation is strong. The large diameter tube is used to avoid flow stagnation caused by steam blockage; the flue gas temperature in the 7 area of the high temperature convection tube bundle is 900 ~600°C, mainly convection heat transfer, use tubes with an outer diameter of 25-76mm, choose a smooth tube or a finned tube, and the fin height of the finned tube is less than 10mm to avoid over-temperature damage to the fins; the low-temperature convection The heat exchange temperature difference between the tube bundle 8 and the external condensing heat exchanger 11 area is small, and it is necessary to take measures to strengthen heat exchange, including densely packed light tubes, spiral finned tubes, finned tubes, and pin-finned tubes; the descending tube bundle 9 is located in the Outside the water-cooled wall tube bundle 4, the upper head 1 and the lower head 10 are not heated, and are mostly arranged near the water-cooled flame tube bundle 5, the radiant tube bundle 6, and the high-temperature convection tube bundle 7. The heat flow density in these tube bundle areas is high, The water evaporates strongly, and a large amount of water needs to be supplemented in the corresponding lower head 10 area. The descending tube bundle 9 is arranged to avoid the problem of heat transfer deterioration caused by flow stagnation in the tube bundle area.

如图6所示,所述外置冷凝器11为水管式换热器,换热管束均为光管11-2,减少烟气侧积垢;蒸汽锅炉的给水量远少于热水锅炉,为确保换热器内水侧流速达到0.3m/s以上,需将数根光管分为一组,采用水室11-3连接各组光管;水室11-3位于光管11-2两侧,内有上下各组水管的分隔板,水在各组管中折返流动,水室11-3采用法兰盲板11-4密封,能够打开清洗水侧污垢;出口11-5位于外置冷凝器11的上部,方便水流及时带走换热器内堆积的气泡;由于水室11-3的承压能力较弱,因此将给水泵位于外置冷凝器11之后,确保外置冷凝器11中不承压或仅承微压;外置冷凝器11采用304以上级别的奥氏体不锈钢或430以上级别的铁素体不锈钢以减少冷凝水的腐蚀。As shown in Figure 6, the external condenser 11 is a water-tube heat exchanger, and the heat exchange tube bundles are all bare tubes 11-2, which reduces fouling on the flue gas side; the water supply of the steam boiler is much less than that of the hot water boiler, In order to ensure that the flow velocity of the water side in the heat exchanger reaches more than 0.3m/s, it is necessary to divide several light pipes into one group, and use the water chamber 11-3 to connect each group of light pipes; the water chamber 11-3 is located in the light pipe 11-2. On both sides, there are partition plates for upper and lower groups of water pipes. Water flows back and forth in each group of pipes. The water chamber 11-3 is sealed with a flanged blind plate 11-4, which can open the cleaning water side dirt; The upper part of the external condenser 11 is convenient for the water flow to take away the accumulated air bubbles in the heat exchanger in time; since the pressure bearing capacity of the water chamber 11-3 is weak, the feed water pump is located behind the external condenser 11 to ensure the external condensation The condenser 11 does not bear pressure or only bears a slight pressure; the external condenser 11 adopts austenitic stainless steel above 304 or ferritic stainless steel above 430 to reduce the corrosion of condensed water.

如图7所示,所述预混合器12为燃烧器分配头3提供预混气体,与燃烧器分配头3的预混气体入口相连;预混合器12由圆柱形外壳12-1、同轴圆柱形套筒12-2、中心气管12-3和整流板12-4四部分组成;同轴圆柱形套筒12-2占预混合器轴向总长的20%~60%,靠近预混合器空气入口一侧,将预混合器分为套筒内和套筒外两部分,两部分的面积相同;中心气管12-3位于同轴圆柱形套筒12-2的前端,整流板12-4位于预混合器12的出口侧;空气沿预混合器12的轴线方向流动,天然气穿过圆柱形外壳12-2进入同轴圆柱形套筒12-2内空间,同轴圆柱形套筒12-2与中心气管12-3连通,同轴圆柱形套筒12-2的内侧和外侧、中心气管12-3的下表面开有轴线与所在表面倾斜的小孔,天然气从倾斜的小孔喷出形成旋转射流,使燃气与空气在旋转搅拌的作用下充分混合,同轴圆柱形套筒12-2的内侧和外侧旋流的方向同向或异向,出口侧的整流板12-4用于消除预混气体的旋转;整流板12-4为十字板型,米字板型或平行板型。As shown in FIG. 7 , the premixer 12 provides premixed gas for the burner distribution head 3 and is connected to the premixed gas inlet of the burner distribution head 3; the premixer 12 consists of a cylindrical shell 12-1, a coaxial The cylindrical sleeve 12-2, the central gas pipe 12-3 and the rectifying plate 12-4 are composed of four parts; the coaxial cylindrical sleeve 12-2 accounts for 20% to 60% of the total axial length of the premixer, and is close to the premixer On the air inlet side, the premixer is divided into two parts: the inner part and the outer part of the sleeve, and the two parts have the same area; the central air pipe 12-3 is located at the front end of the coaxial cylindrical sleeve 12-2, and the rectifier plate 12-4 Located on the outlet side of the premixer 12; the air flows along the axis of the premixer 12, and the natural gas passes through the cylindrical shell 12-2 into the inner space of the coaxial cylindrical sleeve 12-2, and the coaxial cylindrical sleeve 12- 2 is communicated with the central gas pipe 12-3, the inner and outer sides of the coaxial cylindrical sleeve 12-2, and the lower surface of the central gas pipe 12-3 are provided with small holes whose axis is inclined to the surface, and the natural gas is ejected from the inclined small holes A rotating jet is formed, so that the gas and air are fully mixed under the action of rotating and stirring. The directions of the inner and outer swirls of the coaxial cylindrical sleeve 12-2 are in the same direction or different directions, and the rectifying plate 12-4 on the outlet side is used for Eliminate the rotation of the premixed gas; the rectifier plate 12-4 is a cross plate type, a rice plate type or a parallel plate type.

Claims (10)

1.一种圆柱形低氮节能承压水管锅炉,其特征在于:包括上封头(1)、外壳(2)、燃烧器分配头(3)、膜式水冷壁管束(4)、水冷火焰管束(5)、辐射管束(6)、高温对流管束(7)、低温对流管束(8)、下降管束(9)、下封头(10)、外置冷凝器(11)、预混合器(12)以及配套的风机、给水泵、燃气阀组、控制器;所述膜式水冷壁管束(4)、水冷火焰管束(5)、辐射管束(6)、高温对流管束(7)、低温对流管束(8)、下降管束(9)均连接于上封头(1)和下封头(10)之间;所述膜式水冷壁管束(4)包围着辐射管束(6)、高温对流管束(7)和低温对流管束(8),通过扁钢与水冷火焰管束(5)的左右两端管相连,膜式水冷壁管束(4)与上封头(1)和下封头(10)共同组成了约束烟气流通的壁面;外壳(2)包覆着除外置冷凝器(11)和预混合器(12)外的所有部件形成的锅炉本体,仅露出燃烧器分配头(3)的入口部分以及锅炉本体与外置冷凝器(11)的连接部分;膜式水冷壁管束(4)、水冷火焰管束(5)、辐射管束(6)、高温对流管束(7)、低温对流管束(8)和下降管束(9)的上下两端分别与上封头(1)和下封头(10)连通;预混合器(12)出口连通燃烧器分配头(3)入口,燃烧器分配头(3)与水冷火焰管束(5)紧临;外置冷凝器(11)与锅炉本体的出口烟道相连且外置冷凝器(11)的管侧出口连接上锅筒(1)的补水口;预混合器(12)出口的天然气和空气的混合气体先进入燃烧器分配头(3),从燃烧器分配头(3)均匀分配进入水冷火焰管束(5),在水冷火焰管束(5)的前方表面点火燃烧,生成的高温烟气依次经过辐射管束(6)、高温对流管束(7)、低温对流管束(8),最后进入外置冷凝器(11);锅炉给水先进入外置冷凝器(11)管侧预热,随后进入上封头(1)的补水口,通过上封头(1)分配到各个管束区,进入下封头(10);管束中的水受热生成蒸汽,蒸汽向上流动从上封头(1)离开锅炉;上封头(1)的上方区域为汽空间,下方区域为水空间,下封头则为水空间。1. A cylindrical low-nitrogen energy-saving pressurized water-tube boiler, characterized in that: comprising an upper head (1), a casing (2), a burner distribution head (3), a membrane-type water-cooled wall tube bundle (4), a water-cooled flame Tube bundle (5), radiant tube bundle (6), high temperature convection tube bundle (7), low temperature convection tube bundle (8), descending tube bundle (9), lower head (10), external condenser (11), premixer ( 12) and supporting fans, feed pumps, gas valve groups, and controllers; the membrane-type water-cooled wall tube bundles (4), water-cooled flame tube bundles (5), radiant tube bundles (6), high-temperature convection tube bundles (7), low-temperature convection tube bundles The tube bundle (8) and the descending tube bundle (9) are both connected between the upper head (1) and the lower head (10); the membrane type water wall tube bundle (4) surrounds the radiant tube bundle (6) and the high temperature convection tube bundle (7) and the low-temperature convection tube bundle (8) are connected to the left and right end tubes of the water-cooled flame tube bundle (5) through flat steel, and the membrane-type water-cooled wall tube bundle (4) is connected to the upper head (1) and the lower head (10) Together, they form a wall that restricts the flow of flue gas; the casing (2) covers the boiler body formed by all the components except the external condenser (11) and the premixer (12), and only exposes the burner distribution head (3). The inlet part and the connection part between the boiler body and the external condenser (11); membrane type water-cooled wall tube bundle (4), water-cooled flame tube bundle (5), radiant tube bundle (6), high temperature convection tube bundle (7), low temperature convection tube bundle ( 8) and the upper and lower ends of the descending tube bundle (9) are respectively connected with the upper head (1) and the lower head (10); the outlet of the premixer (12) is connected with the inlet of the burner distribution head (3), and the burner distribution head (3) Adjacent to the water-cooled flame tube bundle (5); the external condenser (11) is connected to the outlet flue of the boiler body and the tube side outlet of the external condenser (11) is connected to the water supply port of the upper drum (1). The mixed gas of natural gas and air at the outlet of the premixer (12) first enters the burner distribution head (3), and is evenly distributed from the burner distribution head (3) into the water-cooled flame tube bundle (5). The front surface of the boiler is ignited and burned, and the generated high-temperature flue gas passes through the radiant tube bundle (6), the high-temperature convection tube bundle (7), and the low-temperature convection tube bundle (8) in sequence, and finally enters the external condenser (11); the boiler feed water first enters the external condenser The tube side of the device (11) is preheated, and then enters the water supply port of the upper head (1), is distributed to each tube bundle area through the upper head (1), and enters the lower head (10); the water in the tube bundle is heated to generate steam, The steam flows upward from the upper head (1) and leaves the boiler; the upper area of the upper head (1) is the steam space, the lower area is the water space, and the lower head is the water space. 2.根据权利要求1所述的一种圆柱形低氮节能承压水管锅炉,其特征在于:所述上封头(1)和下封头(10)作为承压件,选用球形封头型和椭球形封头型两种;所述球形封头型包括球形封头、圆柱段和管板三部分;所述椭球形封头型包括椭球形封头、圆柱段和管板三部分;所述下封头(10)与上封头(1)的主体结构相同;上封头(1)布置汽水分离器、多个法兰接口,用以进水、排汽、检修,安装压力表、温度表、水位计和安全阀;下封头(10)布置多个法兰接口,用以检修、排污,测量温度和压力。2. A cylindrical low-nitrogen energy-saving pressurized water-tube boiler according to claim 1, characterized in that: the upper head (1) and the lower head (10) are used as pressure-bearing parts, and a spherical head type is selected. and ellipsoid head type; the spherical head type includes three parts: a spherical head, a cylindrical section and a tube sheet; the ellipsoid head type includes an ellipsoid head, a cylindrical section and a tube sheet; the The lower head (10) has the same main structure as the upper head (1); the upper head (1) is arranged with a steam-water separator and a plurality of flange interfaces for water intake, steam exhaust, maintenance, installation of pressure gauges, Thermometer, water level gauge and safety valve; the lower head (10) is arranged with a plurality of flange interfaces for maintenance, sewage discharge, temperature and pressure measurement. 3.根据权利要求1所述的一种圆柱形低氮节能承压水管锅炉,其特征在于:所述外壳(2)和膜式水冷壁管束(4)之间填充隔热材料,或留出空腔,降低锅炉本体散热损失;外壳(2)与上封头(1)和下封头(10)管板的边缘焊接,起到拉撑作用,作为管板强度计算时的支点线;外壳(2)上留出预混气体入口、烟气出口、检修孔、观火孔和测点孔。3. A cylindrical low-nitrogen energy-saving pressurized water-tube boiler according to claim 1, characterized in that: insulating material is filled between the outer shell (2) and the membrane-type water-cooled wall tube bundle (4), or a space is left Cavity to reduce the heat dissipation loss of the boiler body; the outer shell (2) is welded with the edges of the tube sheets of the upper head (1) and the lower head (10), which play a role of tension and support and serve as a fulcrum line when calculating the strength of the tube sheet; the outer shell (2) Leave the premixed gas inlet, flue gas outlet, manhole, fire observation hole and measuring point hole on the top. 4.根据权利要求1所述的一种圆柱形低氮节能承压水管锅炉,其特征在于:所述燃烧器分配头(3)由预混气体入口(3-1)、风壳(3-2)、均流孔板(3-4)和燃烧面(3-5)四部分组成;所述燃烧面(3-5)采用平面或曲面形式,与水冷火焰管束(5)贴合;预混气体入口(3-1)与燃烧面(3-5)平行或垂直或成任意角度,平行时风壳(3-2)为渐扩段,垂直时风壳(3-2)为侧面进气的等压风道;均流孔板(3-4)位于风壳(3-2)内的预混气体入口(3-1)到燃烧面(3-5)之间,为一层或多层,使燃烧面(3-5)上各个位置的预混气体流量均匀;燃烧面(3-5)采用金属孔板、多孔陶瓷板、密排布置的矩形管、密排布置的螺旋翅片管、密排布置的圆管五种结构中的一种;金属孔板和多孔陶瓷板上的小孔以及密排布置的矩形管、螺旋翅片管和圆管之间的缝隙都起到防回火、均流气体、稳焰的作用;预混气体在水冷火焰管束(5)的缝隙之后着火,因此燃烧面(3-5)未受到火焰的直接冲击,仅有少量辐射热,并持续受到室温预混气体的冷却;密排布置管与大气直接连通,管内气体受热后上升,形成空气自然循环冷却密排布置管;密排布置管利用炉水冷却;密排布置管设置上集箱(3-5-1)和下集箱(3-5-2),外置烟气冷凝器(11)出口的锅炉给水先进入下集箱(3-5-2),沿密排布置管上升流动至上集箱(3-5-1),随后进入下封头(10)。4. A cylindrical low-nitrogen energy-saving pressurized water-tube boiler according to claim 1, characterized in that: the burner distribution head (3) consists of a premixed gas inlet (3-1), a wind shell (3- 2), the flow equalization orifice plate (3-4) and the combustion surface (3-5) are composed of four parts; the combustion surface (3-5) is in the form of a plane or a curved surface, and is fitted with the water-cooled flame tube bundle (5); The mixed gas inlet (3-1) is parallel or perpendicular to the combustion surface (3-5) or at any angle. When it is parallel, the air casing (3-2) is a gradually expanding section, and when it is vertical, the air casing (3-2) is a side inlet. The equal pressure air duct of the gas; the equalizing orifice plate (3-4) is located between the premixed gas inlet (3-1) and the combustion surface (3-5) in the air casing (3-2), and is a layer or Multi-layer, so that the premixed gas flow is uniform at each position on the combustion surface (3-5); the combustion surface (3-5) adopts metal orifice plates, porous ceramic plates, closely arranged rectangular tubes, and densely arranged spiral fins One of the five structures of fin tube and close-packed round pipe; the holes in the metal orifice plate and the porous ceramic plate and the gaps between the close-packed rectangular pipes, spiral fin tubes and round pipes all play the role of The functions of anti-tempering, equalizing gas and flame stabilization; the premixed gas catches fire after the gap of the water-cooled flame tube bundle (5), so the combustion surface (3-5) is not directly impacted by the flame, and only has a small amount of radiant heat. It is continuously cooled by premixed gas at room temperature; the densely arranged pipes are directly connected to the atmosphere, and the gas in the pipes rises after being heated to form a natural circulation of air to cool the densely arranged pipes; the densely arranged pipes are cooled by furnace water; the densely arranged pipes are provided with an upper collector Box (3-5-1) and lower header (3-5-2), the boiler feed water from the outlet of the external flue gas condenser (11) first enters the lower header (3-5-2), and is arranged along the close rows The tubes flow up to the upper header (3-5-1) and then into the lower head (10). 5.根据权利要求4所述的一种圆柱形低氮节能承压水管锅炉,其特征在于:所述燃烧器分配头(3)还包括位于风壳(3-2)内的预混气体入口(3-1)到燃烧面(3-5)之间的一层或多层导流板(3-3),使燃烧面(3-5)上各个位置的预混气体流量更加均匀;5. The cylindrical low-nitrogen energy-saving pressurized water-tube boiler according to claim 4, wherein the burner distribution head (3) further comprises a premixed gas inlet located in the air casing (3-2) (3-1) One or more layers of deflectors (3-3) between the combustion surface (3-5), so that the premixed gas flow at each position on the combustion surface (3-5) is more uniform; 所述的燃烧器分配头(3)为可拆卸式;燃烧器分配头(3)利用抽屉方式与水冷火焰管束(5)实现连接和密封,通过外壳(2)上的开口(2-1)放入锅炉内,并在锅炉内预设导轨的约束下实现固定;燃烧器分配头(3)的边框与导轨内的凹槽面实现密封,加入密封条提升密封效果;燃烧器分配头低负荷时可能出现积碳,可拆卸式的燃烧器分配头(3)方便清洗,更易实现长周期安全运行。The burner distribution head (3) is detachable; the burner distribution head (3) is connected and sealed with the water-cooled flame tube bundle (5) by means of a drawer, and passes through the opening (2-1) on the casing (2). Put it into the boiler and fix it under the constraints of the preset guide rails in the boiler; the frame of the burner distribution head (3) is sealed with the groove surface in the guide rail, and the sealing strip is added to improve the sealing effect; the burner distribution head has a low load When carbon deposits may occur, the detachable burner distribution head (3) is easy to clean, and it is easier to achieve long-term safe operation. 6.根据权利要求1所述的一种圆柱形低氮节能承压水管锅炉,其特征在于:所述膜式水冷壁管束(4)、水冷火焰管束(5)、辐射管束(6)、高温对流管束(7)、低温对流管束(8)的整体排布形状包括矩形、梯形、曲边梯形;采用矩形排布时,烟道宽度不变;采用梯形排布时,水冷火焰管束(5)处的烟道最宽,沿烟气流动方向烟道不断变窄,提高烟气流速;采用曲边梯形排布时,烟道宽度先增大后减小,高温对流管束(7)处最宽,充分利用圆柱状外壳的空间,降低辐射管束(6)、高温对流管束(7)的热负荷,降低管内结垢风险,随后缩小烟道宽度以提高烟气流速,增大换热系数,减少管束使用量。6. A cylindrical low-nitrogen energy-saving pressurized water-tube boiler according to claim 1, characterized in that: the membrane-type water-cooled wall tube bundle (4), water-cooled flame tube bundle (5), radiant tube bundle (6), high temperature The overall arrangement shapes of the convection tube bundle (7) and the low-temperature convection tube bundle (8) include rectangle, trapezoid, and curved trapezoid; when the rectangular arrangement is adopted, the width of the flue remains unchanged; when the trapezoidal arrangement is adopted, the water-cooled flame tube bundle (5) The flue is the widest at the flue gas flow direction, and the flue flue is continuously narrowed along the flue gas flow direction to increase the flue gas flow rate; when the curved-edge trapezoidal arrangement is used, the flue flue width first increases and then decreases, and the high temperature convection tube bundle (7) is the widest , make full use of the space of the cylindrical shell, reduce the heat load of the radiant tube bundle (6) and the high temperature convection tube bundle (7), reduce the risk of scaling in the tube, and then reduce the flue width to increase the flue gas flow rate, increase the heat transfer coefficient, reduce Tube bundle usage. 7.根据权利要求1所述的一种圆柱形低氮节能承压水管锅炉,其特征在于:所述燃烧器分配头(3)、水冷火焰管束(5)采用凸形排布,以增大燃烧表面积;锅炉功率增大时,需等比增大燃烧器面积,锅炉高度受运输和锅炉房限高影响,增加幅度有限,封头、锅筒直径受加工能力和筒体强度的制约,锅炉直径增加有限,此时凸形布置在不改变锅炉宽度和高度的情况下,增加燃烧表面积,增大锅炉功率;采用凸形布置时,将燃烧表面布置成深入炉膛空间的梯形、三角形或具有尖锐凸起的曲面,同时改变水冷火焰管束(5)和辐射管束(6)的布置,以冷却火焰,屏蔽燃烧面之间的热辐射。7. A cylindrical low-nitrogen energy-saving pressurized water-tube boiler according to claim 1, characterized in that: the burner distribution head (3) and the water-cooled flame tube bundle (5) are arranged in a convex shape, so as to increase the Combustion surface area; when the boiler power increases, the burner area needs to be increased proportionally. The height of the boiler is affected by transportation and the height limit of the boiler room, and the increase is limited. The diameter increase is limited. At this time, the convex arrangement increases the combustion surface area and increases the boiler power without changing the width and height of the boiler; when the convex arrangement is adopted, the combustion surface is arranged into a trapezoid, triangle or sharp The convex curved surface changes the arrangement of the water-cooled flame tube bundle (5) and the radiant tube bundle (6) at the same time, so as to cool the flame and shield the heat radiation between the combustion surfaces. 8.根据权利要求1所述的一种圆柱形低氮节能承压水管锅炉,其特征在于:所述膜式水冷壁管束(4)采用外径25~76mm的光管相切焊接或光管和10~60mm扁钢间隔排列焊接或鳍片管中间焊接构成,采用光管相切则连接上封头(1)和下封头(10)的管端应该缩颈以维持最低要求的孔桥尺寸,点火针、检火针、观火孔布置在水冷火焰管束(5)与膜式水冷壁管束(4)之间的扁钢处,用以引燃预混气体并检测观察火焰;所述水冷火焰管束(5)采用外径25~60mm光管,管束间距1mm~20mm,缠绕翅片高度低于10mm的螺旋翅片,管束表面距燃烧器分配头(3)表面小于20mm,以避免预混气体在燃烧器分配头(3)和水冷火焰管束(5)之间的缝隙处着火;预混气体离开水冷火焰管束(5)的缝隙后点火燃烧,水冷火焰管束(5)吸收火焰的辐射热并冷却火焰根部,从而在过量空气系数小于1.3的条件下实现折算氮氧化物低于30mg;水冷火焰管束(5)长期受高温火焰冲刷,停炉时表面易生成冷凝水,需要防高温腐蚀和低温腐蚀,如果采用不锈钢则面临着异种钢焊接问题,因此采用表面喷镀镍铬合金的方式,提高耐腐蚀性能;所述辐射管束(6)采用外径51~200mm的大直径管,辐射管束区吸收了锅炉40%以上的热量,烟温高于900℃,蒸发强烈,采用大直径管避免蒸汽堵塞造成的流动停滞;所述高温对流管束(7)区域烟气温度900~600℃,以对流换热为主,采用外径25~76mm的管子,选用光管或翅片管,翅片管的翅片高度小于10mm,以避免翅片超温损毁;所述低温对流管束(8)和外置冷凝换热器(11)区域的换热温差小,需要采取强化换热措施,包括密排光管、螺旋翅片管、鳍片管、针翅管方式;所述下降管束(9)位于水冷壁管束(4)之外,上封头(1)和下封头(10)之间,不受热,多布置于水冷火焰管束(5)、辐射管束(6)、高温对流管束(7)附近,这几个管束区的热流密度大,水蒸发强烈,对应的下封头(10)区域需要补充大量的水,设置下降管束(9)避免该管束区出现流动停滞带来的传热恶化问题。8. The cylindrical low-nitrogen energy-saving pressurized water-tube boiler according to claim 1, characterized in that: the membrane-type water-cooled wall tube bundle (4) adopts the tangential welding of light pipes with an outer diameter of 25-76 mm or a light pipe It is formed by welding with 10-60mm flat steel at intervals or by welding in the middle of finned tubes. If the bare tube is tangent, the tube ends connecting the upper head (1) and the lower head (10) should be necked down to maintain the minimum required hole bridge. size, the ignition needle, the ignition needle and the fire observation hole are arranged at the flat steel between the water-cooled flame tube bundle (5) and the membrane water-cooled wall tube bundle (4) to ignite the premixed gas and detect and observe the flame; the water-cooled The flame tube bundle (5) adopts a light tube with an outer diameter of 25 to 60 mm, the spacing between the tube bundles is 1 mm to 20 mm, and the spiral fins with a height of less than 10 mm are wound. The surface of the tube bundle is less than 20 mm from the surface of the burner distribution head (3) to avoid premixing The gas ignites at the gap between the burner distribution head (3) and the water-cooled flame tube bundle (5); the premixed gas ignites and burns after leaving the gap of the water-cooled flame tube bundle (5), and the water-cooled flame tube bundle (5) absorbs the radiant heat of the flame And cool the root of the flame, so that the converted nitrogen oxides can be lower than 30mg under the condition that the excess air coefficient is less than 1.3; the water-cooled flame tube bundle (5) is washed by the high temperature flame for a long time, and condensed water is easily formed on the surface when the furnace is shut down. Low temperature corrosion, if stainless steel is used, it will face the problem of welding dissimilar steels, so the method of spraying nickel-chromium alloy on the surface is used to improve the corrosion resistance; the radiant tube bundle (6) adopts a large diameter tube with an outer diameter of 51-200mm. The high-temperature convection tube bundle (7) area has a flue gas temperature of 900-600 °C, with a large diameter tube being used to avoid flow stagnation caused by steam blockage. Convective heat transfer is the main method, and tubes with an outer diameter of 25 to 76 mm are used, and plain tubes or finned tubes are selected. The height of the fins of the finned tubes is less than 10 mm, so as to avoid over-temperature damage to the fins; the low-temperature convection tube bundles (8) and The heat exchange temperature difference in the area of the external condensing heat exchanger (11) is small, and it is necessary to take measures to strengthen heat exchange, including densely packed light tubes, spiral finned tubes, finned tubes, and pin-finned tubes; the descending tube bundle (9) It is located outside the water-cooled wall tube bundle (4), between the upper head (1) and the lower head (10), and is not heated, and is mostly arranged in the water-cooled flame tube bundle (5), the radiant tube bundle (6), and the high-temperature convection tube bundle (7). ), these tube bundle areas have high heat flux density and strong water evaporation. The corresponding lower head (10) area needs to be supplemented with a large amount of water, and a descending tube bundle (9) is set to avoid the heat transfer caused by flow stagnation in the tube bundle area. worsen the problem. 9.根据权利要求1所述的一种圆柱形低氮节能承压水管锅炉,其特征在于:所述外置冷凝器(11)为水管式换热器,换热管束均为光管(11-2),减少烟气侧积垢;蒸汽锅炉的给水量远少于热水锅炉,为确保换热器内水侧流速达到0.3m/s以上,需将数根光管分为一组,采用水室(11-3)连接各组光管;水室(11-3)位于光管(11-2)两侧,内有上下各组水管的分隔板,水在各组管中折返流动,水室(11-3)采用法兰盲板(11-4)密封,能够打开清洗水侧污垢;出口(11-5)位于外置冷凝器(11)的上部,方便水流及时带走换热器内堆积的气泡;由于水室(11-3)的承压能力较弱,因此将给水泵位于外置冷凝器(11)之后,确保外置冷凝器(11)中不承压或仅承微压;外置冷凝器(11)采用304以上级别的奥氏体不锈钢或430以上级别的铁素体不锈钢以减少冷凝水的腐蚀。9. A cylindrical low-nitrogen energy-saving pressurized water-tube boiler according to claim 1, characterized in that: the external condenser (11) is a water-tube heat exchanger, and the heat exchange tube bundles are all light tubes (11). -2), reduce the fouling on the flue gas side; the water supply of the steam boiler is much less than that of the hot water boiler. A water chamber (11-3) is used to connect each group of light pipes; the water chamber (11-3) is located on both sides of the light pipe (11-2), and there are partition plates for the upper and lower groups of water pipes, and the water returns in each group of pipes The water chamber (11-3) is sealed with a flanged blind plate (11-4), which can open and clean the dirt on the water side; the outlet (11-5) is located on the upper part of the external condenser (11), which is convenient for the water flow to take away in time Bubbles accumulated in the heat exchanger; since the pressure bearing capacity of the water chamber (11-3) is weak, the feed water pump should be located behind the external condenser (11) to ensure that the external condenser (11) is not under pressure or Only bear slight pressure; the external condenser (11) adopts austenitic stainless steel of grade 304 or above or ferritic stainless steel of grade 430 or above to reduce the corrosion of condensed water. 10.根据权利要求1所述的一种圆柱形低氮节能承压水管锅炉,其特征在于:所述预混合器(12)为燃烧器分配头(3)提供预混气体,与燃烧器分配头(3)的预混气体入口相连;预混合器(12)由圆柱形外壳(12-1)、同轴圆柱形套筒(12-2)、中心气管(12-3)和整流板(12-4)四部分组成;同轴圆柱形套筒(12-2)占预混合器轴向总长的20%~60%,靠近预混合器空气入口一侧,将预混合器分为套筒内和套筒外两部分,两部分的面积相同;中心气管(12-3)位于同轴圆柱形套筒(12-2)的前端,整流板(12-4)位于预混合器(12)的出口侧;空气沿预混合器(12)的轴线方向流动,天然气穿过圆柱形外壳(12-2)进入同轴圆柱形套筒(12-2)内空间,同轴圆柱形套筒(12-2)与中心气管(12-3)连通,同轴圆柱形套筒(12-2)的内侧和外侧、中心气管(12-3)的下表面开有轴线与所在表面倾斜的小孔,天然气从倾斜的小孔喷出形成旋转射流,使燃气与空气在旋转搅拌的作用下充分混合,同轴圆柱形套筒(12-2)的内侧和外侧旋流的方向同向或异向,出口侧的整流板(12-4)用于消除预混气体的旋转;整流板(12-4)为十字板型,米字板型或平行板型。10. A cylindrical low-nitrogen energy-saving pressurized water tube boiler according to claim 1, characterized in that: the premixer (12) provides premixed gas for the burner distribution head (3), and is distributed with the burner The premixed gas inlet of the head (3) is connected; the premixer (12) consists of a cylindrical shell (12-1), a coaxial cylindrical sleeve (12-2), a central gas pipe (12-3) and a rectifying plate ( 12-4) It consists of four parts; the coaxial cylindrical sleeve (12-2) accounts for 20% to 60% of the total axial length of the premixer, and is close to the air inlet side of the premixer, dividing the premixer into sleeves The inner part and the outer part of the sleeve have the same area; the central gas pipe (12-3) is located at the front end of the coaxial cylindrical sleeve (12-2), and the rectifier plate (12-4) is located in the premixer (12) the outlet side of the premixer (12); the air flows along the axis of the premixer (12), and the natural gas passes through the cylindrical casing (12-2) into the inner space of the coaxial cylindrical sleeve (12-2), and the coaxial cylindrical sleeve ( 12-2) communicated with the central trachea (12-3), the inner and outer sides of the coaxial cylindrical sleeve (12-2) and the lower surface of the central trachea (12-3) are provided with small holes whose axes are inclined to the surface where they are located , the natural gas is ejected from the inclined small holes to form a rotating jet, so that the gas and air are fully mixed under the action of rotating and stirring, and the directions of the inner and outer swirls of the coaxial cylindrical sleeve (12-2) are the same or different. , the rectifier plate (12-4) on the outlet side is used to eliminate the rotation of the premixed gas; the rectifier plate (12-4) is a cross plate type, a rice plate type or a parallel plate type.
CN202010865686.6A 2020-08-25 2020-08-25 A cylindrical low-nitrogen energy-saving pressurized water tube boiler Pending CN111853747A (en)

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CN112856370A (en) * 2021-01-18 2021-05-28 西安交通大学 Full premix water-cooling combustion's pot type gas boiler
CN112815312A (en) * 2021-02-22 2021-05-18 北京富士特锅炉有限公司 Ultra-low nitrogen combustion equipment with post-premixing cold flame combustion coupling matrix tube mode wall structure
CN112815312B (en) * 2021-02-22 2021-10-19 北京富士特锅炉有限公司 Ultra-low nitrogen combustion equipment with post-premixing cold flame combustion coupling matrix tube mode wall structure
CN113432121B (en) * 2021-06-09 2022-06-21 西安交通大学 A water-cooled surface combustion gas device with a reducing ring rib
CN113432121A (en) * 2021-06-09 2021-09-24 西安交通大学 Reducing ring rib water-cooling type surface combustion gas device
CN113757668A (en) * 2021-08-09 2021-12-07 西安交通大学 A spiral ring rib water-cooled cold flame gas burner
CN117028987A (en) * 2023-07-25 2023-11-10 西安交通大学 Vertical water pipe built-in premixing membrane type wall cooling burner and gas boiler
WO2025020267A1 (en) * 2023-07-25 2025-01-30 西安交通大学 Premixing and membrane wall cooling burner having built-in vertical water tube, and gas fired boiler
CN118346993A (en) * 2024-05-22 2024-07-16 湖北鑫星节能炉具有限公司 Gas stove core device capable of reducing temperature
CN118346993B (en) * 2024-05-22 2024-10-01 湖北鑫星节能炉具有限公司 Gas stove core device capable of reducing temperature

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