CN111847686B - Oil-water separation and recovery equipment for catering industry - Google Patents

Oil-water separation and recovery equipment for catering industry Download PDF

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CN111847686B
CN111847686B CN202010531609.7A CN202010531609A CN111847686B CN 111847686 B CN111847686 B CN 111847686B CN 202010531609 A CN202010531609 A CN 202010531609A CN 111847686 B CN111847686 B CN 111847686B
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Suzhou Lantingxu Catering Management Co.,Ltd.
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    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/001Processes for the treatment of water whereby the filtration technique is of importance
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D36/00Filter circuits or combinations of filters with other separating devices
    • B01D36/003Filters in combination with devices for the removal of liquids
    • B01D36/008Means to filter or treat the separated liquid
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/40Devices for separating or removing fatty or oily substances or similar floating material

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Abstract

本发明公开了一种餐饮业用油水分离回收设备,包括隔油罐、进料箱、排放槽,隔油罐通过管路分别与进料箱、排放槽连接,在高度位置上,进料箱高于隔油罐,隔油罐高于排放槽。隔油罐包括罐体、芯管、过滤层,罐体内下部设置过滤层,过滤层将罐体内分隔为油水腔和进水腔,油水腔上部侧面设有排油口、油水腔顶部设置放气口;芯管从上往下插入罐体,芯管下端位于进水腔内,芯管顶部通过分别连接下水管和虹吸管,下水管另一端连接进料箱,虹吸管另一端连接至排放槽,虹吸管的最高点低于进料箱底部、高于排油口;油水分离回收设备还包括破空管,破空管一端插入罐体内、另一端折弯后连接在虹吸管最高点,破空管的最高点高于虹吸管最高点。

Figure 202010531609

The invention discloses an oil-water separation and recovery equipment for catering industry, comprising an oil separator tank, a feed box and a discharge tank. The oil separator tank is connected with the feed box and the discharge tank respectively through pipelines. Above the grease trap, the grease trap is above the drain tank. The oil separation tank includes a tank body, a core tube and a filter layer. A filter layer is arranged in the lower part of the tank body. The filter layer separates the tank body into an oil-water cavity and a water inlet cavity. ;The core tube is inserted into the tank from top to bottom, the lower end of the core tube is located in the water inlet cavity, the top of the core tube is connected to the downpipe and the siphon respectively, the other end of the downpipe is connected to the feed box, the other end of the siphon is connected to the discharge tank, and the The highest point is lower than the bottom of the feed tank and higher than the oil discharge port; the oil-water separation and recovery equipment also includes a broken pipe, one end of the broken pipe is inserted into the tank, the other end is bent and connected to the highest point of the siphon, and the highest point of the broken pipe is higher than the highest point of the siphon.

Figure 202010531609

Description

餐饮业用油水分离回收设备Oil-water separation and recovery equipment for catering industry

技术领域technical field

本发明涉及环境保护设备领域,具体是一种餐饮业用油水分离回收设备。The invention relates to the field of environmental protection equipment, in particular to an oil-water separation and recovery equipment for catering industry.

背景技术Background technique

随着社会发展,宾馆、酒店、食堂的规模日益扩大,数量日益增多,随之产生的餐饮污水量越来越大。餐饮污水并不能直接排放往市政污水管路,虽然国家尚未给出具体的行业排放标准,现在只是使用《污水综合排放标准》GB8978-1996中的三级标准:一切排污单位,污水中动植物油的排放量不得高于100mg/L。With the development of society, the scale and number of hotels, hotels and canteens are increasing day by day, and the amount of catering sewage generated is increasing. Catering sewage cannot be directly discharged to municipal sewage pipelines. Although the country has not yet given specific industry discharge standards, it only uses the third-level standard in the "Comprehensive Sewage Discharge Standard" GB8978-1996: all sewage units, animal and vegetable oils in sewage. The emission should not be higher than 100mg/L.

目前,传统上,餐饮污水的除油大多采用隔油池,其基本原理是利用油与水的比重不同,在一定的停留时间下,污水中的油脂借助浮力自然上升,从而达到油水分离的效果。但传统隔油池存在如下明显缺点: 油水分离效果差;需要进行土建,不仅麻烦,而且占地,环境卫生受影响(地沟油大多就是从一些设计不正规、环境条件差的隔油池内收集起来的),管道堵塞清理不便,使用及维护成本较大。At present, traditionally, oil separators are used for degreasing of catering sewage. The basic principle is to use the different proportions of oil and water. Under a certain residence time, the grease in the sewage rises naturally with the help of buoyancy, so as to achieve the effect of oil-water separation. . However, traditional grease traps have the following obvious shortcomings: Poor oil-water separation effect; civil construction is required, which is not only troublesome, but also occupies land and affects environmental sanitation (most of the waste oil is collected from some grease traps with irregular design and poor environmental conditions) ), the pipeline blockage is inconvenient to clean up, and the use and maintenance costs are high.

市面上,开始出现了隔油器用于油水分离,例如“CN201621174515.4一种隔油器透视排油装置”即公开了隔油器的基本结构,隔油器放置在地面上使用,设置位置不受限制,无土建,不锈钢制成,防锈防蚀性能好,卫生条件改善。但其工作原理相对于隔油池并没有太大进步,都是简单的静置分层,污水需要水泵进行泵送,原始污水中的残渣需要手动打开进水腔的排放阀进行排出,即使有一些专利中提及排放阀使用的电磁阀等自动阀,但其并无法真实检测进水腔内残渣量,其“自动”要么仅仅是指人通过开关去操作阀门,要么是设定为定期开启,其自动化并不能根据进水腔内的残渣量来进行启闭;另外,现有的隔油器,油水分离仓也会有一些残渣进入,所以使用一定周期后需要将装置放空并使用水流清洗内部空间。On the market, oil separators have begun to appear for oil-water separation. For example, "CN201621174515.4 An oil separator see-through oil discharge device" discloses the basic structure of the oil separator. The oil separator is placed on the ground for use, and the setting position is different. Restricted, without civil construction, made of stainless steel, with good rust and corrosion resistance, and improved sanitary conditions. However, its working principle is not much improved compared to the grease trap. It is a simple static stratification. The sewage needs to be pumped by a water pump. The residue in the original sewage needs to be discharged manually by opening the discharge valve of the water inlet chamber. Some patents mention automatic valves such as solenoid valves used in discharge valves, but they cannot truly detect the amount of residue in the water inlet chamber. The "automatic" either only means that people operate the valve through a switch, or it is set to open regularly. , its automation cannot be opened and closed according to the amount of residue in the water inlet chamber; in addition, the existing oil separator and oil-water separation bin will also have some residues entering, so after a certain period of use, the device needs to be emptied and cleaned with water flow interior space.

餐饮污水的处理从环境保护和资源利用两方面来讲都十分重要,需要一种更方便、更节能、处理效果更好的除油设备装置来满足市场的发展需求。The treatment of catering sewage is very important in terms of environmental protection and resource utilization. A more convenient, more energy-saving and better treatment effect is needed to meet the development needs of the market.

发明内容SUMMARY OF THE INVENTION

本发明的目的在于提供一种餐饮业用油水分离回收设备,以解决现有技术中的问题。The purpose of the present invention is to provide an oil-water separation and recovery equipment for the catering industry to solve the problems in the prior art.

为实现上述目的,本发明提供如下技术方案:To achieve the above object, the present invention provides the following technical solutions:

一种餐饮业用油水分离回收设备,包括隔油罐、进料箱、排放槽,隔油罐通过管路分别与进料箱、排放槽连接,在高度位置上,进料箱高于隔油罐,隔油罐高于排放槽。An oil-water separation and recovery equipment for catering industry, comprising an oil separator, a feed box, and a discharge tank. The oil separator is respectively connected with the feed box and the discharge tank through pipelines. At a height position, the feed box is higher than the oil separator. tank, the grease trap is higher than the drain tank.

从厨房排放过来的含油污水被导入进料箱内,可以是由一根管道直接连接到厨房排水管,也可以是人工倾倒,含油污水已经在厨房经历了粗过滤,将一些大型杂物去除了,只留有一些较为细小的残渣,本装置就用于处理带有细碎残渣的含油污水,由于油水不相容,而且油的密度小于水,所以只需要提供给污水一个场所让它流动缓慢,就能使其静置分层,隔油罐就是油水分离的静置位置,隔油罐较大,从进料箱流入隔油罐内的污水在隔油罐内流动缓慢,所以油上浮,在隔油罐的上部以溢出的形式排出油液,而水和残渣则从另一处通道离开隔油罐排往排放槽,达到油水分离效果。The oily sewage discharged from the kitchen is introduced into the feed box, which can be directly connected to the kitchen drain by a pipe, or it can be dumped manually. The oily sewage has undergone rough filtration in the kitchen to remove some large debris. , only some relatively small residues are left. This device is used to treat oily sewage with finely divided residues. Since oil and water are incompatible, and the density of oil is lower than that of water, it only needs to provide a place for sewage to flow slowly. The oil trap is the static position for oil and water separation. The oil trap is large, and the sewage flowing into the oil trap from the feed box flows slowly in the oil trap, so the oil floats up and is in the oil trap. The upper part of the oil trap discharges the oil in the form of overflow, while the water and residues leave the oil trap from another channel and are discharged to the discharge tank to achieve the effect of oil-water separation.

进一步的,隔油罐包括罐体、芯管、过滤层,罐体内下部设置过滤层,过滤层将罐体内分隔为位于上部的油水腔和位于下部的进水腔,油水腔上部侧面设有排油口、油水腔顶部设置放气口连接外界大气;罐体下设置底座,Further, the oil separation tank includes a tank body, a core tube, and a filter layer. The lower part of the tank body is provided with a filter layer. The filter layer separates the tank body into an oil-water cavity located at the upper part and a water inlet cavity located at the lower part. The upper side of the oil-water cavity is provided with a drain. The oil port and the top of the oil-water cavity are provided with a vent to connect to the outside atmosphere; a base is provided under the tank body,

芯管从上往下插入罐体内,芯管下端穿过过滤层位于进水腔内,芯管顶部通过三通分别连接下水管和虹吸管,下水管另一端连接进料箱,虹吸管另一端连接至排放槽,虹吸管的最高点低于进料箱底部、高于排油口;The core tube is inserted into the tank from top to bottom, the lower end of the core tube is located in the water inlet cavity through the filter layer, the top of the core tube is connected to the water pipe and the siphon pipe respectively through the tee, the other end of the water pipe is connected to the feed box, and the other end of the siphon pipe is connected to the Discharge slot, the highest point of the siphon is lower than the bottom of the feed box and higher than the oil discharge port;

油水分离回收设备还包括破空管,破空管一端插入罐体内、另一端折弯后连接在虹吸管最高点,破空管的最高点高于虹吸管最高点。The oil-water separation and recovery equipment also includes a broken tube. One end of the broken tube is inserted into the tank, and the other end is bent and connected to the highest point of the siphon. The highest point of the broken tube is higher than the highest point of the siphon.

隔油罐内分别设置芯管、过滤层,并加入一根虹吸管让本装置具备了虹吸反冲洗除渣功能:The core tube and filter layer are respectively set in the oil separator, and a siphon tube is added to make the device have the function of siphon backwashing and slag removal:

进料箱内的原始污水(油、水、渣混合物)经由下水管、芯管进入到进水腔,原始污水速度在进水腔内大大降低,开始分离过程,由于过滤层的存在,残渣会被约束在进水腔内,只有油水到达油水腔,在油水腔内进一步进行油水分离,液位(后文进行描述时,大多使用了油位、水位更精确地确定目标对象,油位即油层上表面,水位即水层上表面,当目标不方便确定或指代混合物时,以液位代替)缓慢升高,上层油液在排油口处溢流出去被收集起来,随着原始污水的不断进入,油液能够溢流出去,油水腔内的水位会慢慢升高,但不能让水从排油口排出装置外,否则装置就失去了隔油的原始意义,所以需要让水有另外的排出通道。The raw sewage (mixture of oil, water and slag) in the feed box enters the water inlet cavity through the sewer pipe and the core pipe. The speed of the raw sewage is greatly reduced in the water inlet cavity, and the separation process begins. Due to the existence of the filter layer, the residue will be Constrained in the water inlet cavity, only oil and water reach the oil-water cavity, and further oil-water separation is carried out in the oil-water cavity. The upper surface, the water level is the upper surface of the water layer. When the target is inconvenient to determine or refer to the mixture, it is replaced by the liquid level) and slowly rises. The upper oil overflows at the oil outlet and is collected. Continuously entering, the oil can overflow, and the water level in the oil-water cavity will gradually rise, but the water cannot be discharged from the oil outlet to the outside of the device, otherwise the device will lose the original meaning of oil separation, so it is necessary to let the water have another the discharge channel.

虹吸管就是水的排出通道,油水腔内液位上升,芯管内的液位自然也会上升,芯管内的液位更高,因为:从芯管到排油口的流动通道上存在阻力,在连续地处理流体的工况下,进口位的芯管内的液位较高,被过滤层阻挡下来的残渣进一步增加过滤阻力,让芯管内的液位更高;当油水腔内油排出较多,水位上升至接近排油口时,芯管内的液位会上涨至虹吸管并越过虹吸管最高点,只要有液体从虹吸管流往排放槽,那么虹吸管上的虹吸即可建立,因为排放槽的位置低于隔油罐,所以油水腔内的液体会反向通过过滤层,再经由进水腔、芯管、虹吸管排往排放槽,在虹吸管内的真空不被破坏的状态下,会将隔油罐内的液体持续吸走,反向流动的水会冲刷过滤层,带走过滤层以及积攒在进水腔内的残渣排往排放槽,因为当时虹吸建立时,油水腔内的水体上层仍有少量油液,所以应当通过一定手段让虹吸反冲洗进行了一段时间后断开,破空管承担这一任务,当油水腔内的液位下降至一定程度时,破空管下端裸露出来,因为油水腔顶部直连大气,所以破空管下端裸露出来后也直连大气,破空管的另一端连接在虹吸管最高点,所以此时虹吸状态破坏,反向流动停止,进入下一周期的油水分离过程,此周期中已将大部分污水与残渣排出了隔油罐,所以下一周期能以优良的性能状态继续承担隔渣、隔油作业。The siphon is the discharge channel of the water. When the liquid level in the oil-water cavity rises, the liquid level in the core tube will naturally rise, and the liquid level in the core tube will be higher, because: there is resistance on the flow channel from the core tube to the oil discharge port, and in the continuous Under the condition that the fluid is treated in an undisturbed manner, the liquid level in the core tube at the inlet position is relatively high, and the residue blocked by the filter layer further increases the filtration resistance and makes the liquid level in the core tube higher; when more oil is discharged from the oil-water cavity, the water level When it rises close to the oil discharge port, the liquid level in the core pipe will rise to the siphon pipe and cross the highest point of the siphon pipe. As long as there is liquid flowing from the siphon pipe to the discharge groove, the siphon on the siphon pipe can be established, because the position of the discharge groove is lower than the isolation groove. oil tank, so the liquid in the oil-water cavity will pass through the filter layer in reverse, and then be discharged to the discharge tank through the water inlet cavity, core tube and siphon tube. In the state where the vacuum in the siphon tube is not destroyed, the oil in the oil trap will be removed. The liquid is continuously sucked away, and the water flowing in the reverse direction will wash the filter layer, take away the filter layer and the residue accumulated in the water inlet cavity and discharge it to the discharge tank, because when the siphon is established, there is still a small amount of oil in the upper layer of the water body in the oil-water cavity. Therefore, the siphon backwash should be disconnected after a period of time by certain means, and the empty pipe should undertake this task. When the liquid level in the oil-water cavity drops to a certain level, the lower end of the broken empty pipe will be exposed because the top of the oil-water cavity is exposed It is directly connected to the atmosphere, so the lower end of the broken empty pipe is also directly connected to the atmosphere after being exposed, and the other end of the broken empty pipe is connected to the highest point of the siphon, so the siphon state is destroyed at this time, the reverse flow is stopped, and the next cycle of oil-water separation process, In this cycle, most of the sewage and residues have been discharged from the oil separator, so the next cycle can continue to undertake slag and oil separation operations with excellent performance.

应当注意,虽然虹吸流动时,来自进料箱的原始污水也会被排往排放槽,但流量比例是可以通过一定手段进行控制的,让下水管的管径较细或在管路上加入流量控制阀,让进料箱往芯管的原始污水流量较小,那么在进行虹吸流动,直接排往排放槽的油量是极少的,仍然能够符合污水排放标准。另外,虹吸管最高点高于排油口的高度差应当进行较为精确的计算,具体为:高度差略小于装置额定流量下过滤层阻力的折算水柱,如果不方便计算,则在结构设计时应当做实验确定高度差,满足如下目标:油水腔内的水无法从排油口溢流出去。虹吸管使用软管可以方便地进行最高点位置更改。It should be noted that although the raw sewage from the feed tank will also be discharged to the discharge tank during the siphon flow, the flow ratio can be controlled by certain means, making the diameter of the sewer pipe smaller or adding flow control to the pipeline. valve, so that the original sewage flow from the feed box to the core pipe is small, then the amount of oil directly discharged to the discharge tank is very small during the siphon flow, which can still meet the sewage discharge standard. In addition, the height difference between the highest point of the siphon pipe and the oil discharge port should be calculated more accurately, specifically: the height difference is slightly smaller than the converted water column of the filter layer resistance under the rated flow of the device. The height difference was determined experimentally to meet the following objectives: the water in the oil-water cavity cannot overflow from the oil discharge port. The siphon uses a hose for easy top point position changes.

进一步的,如果让油水腔内的水都从虹吸管排出隔油罐,那么虹吸管和排油口的高度位置需要较为精确,在理想状态下能够实现油水分离与虹吸排水过程,但实际使用时,效果并不太好,因为:如果让虹吸管最高点和排油口的高度差过小,那么虹吸排水过程会非常频繁,因为只需要一点点残渣就能让过滤层的阻力增大到使得芯管内的液体越过虹吸管最高点达成虹吸,虹吸流动频繁的话,从进料箱排出的原始污水直接排往排放槽的频次就多,增加了排放处的含油量,可能排放超标;如果过大,那么在原始污水残渣含量较小时,芯管内的液位升高可能不足以越过虹吸管最高点,从而虹吸不能达成,油水腔内的水位直接升高至排油口排出装置外。实际使用时并不能准确确定原始污水的残渣含量,所以设计难度较大。Further, if the water in the oil-water cavity is discharged from the siphon pipe to the grease trap, the height position of the siphon pipe and the oil discharge port needs to be more accurate. In an ideal state, the oil-water separation and siphon drainage process can be realized, but in actual use, the effect is It is not very good, because: if the height difference between the highest point of the siphon tube and the oil discharge port is too small, the siphon drainage process will be very frequent, because only a little residue is needed to increase the resistance of the filter layer to make the inner tube of the core tube. The liquid crosses the highest point of the siphon pipe to achieve siphoning. If the siphon flow is frequent, the frequency of the raw sewage discharged from the feed box will be directly discharged to the discharge tank, which increases the oil content at the discharge place, and may discharge excessively; When the content of sewage residue is small, the liquid level in the core tube may not be high enough to cross the highest point of the siphon tube, so the siphon cannot be achieved, and the water level in the oil-water cavity directly rises to the outside of the oil discharge port. In actual use, the residue content of the original sewage cannot be accurately determined, so the design is difficult.

油水分离回收设备还包括排水管、浮球开关和电动阀,排水管一端从侧面插入罐体后连接至芯管中间位置,排水管另一端连接至排放槽,排水管最高点高于过滤层、低于排油口,浮球开关的浮球密度介于油、水之间,电动阀安装在排水管上,浮球开关与电动阀电连接,浮球开关具有上下两个开关信号位置,浮球开关的上信号位置低于排油口,浮球开关上浮至上信号位置时给出电动阀开启信号,浮球开关的下信号位置高于排水管最高点,浮球开关下潜至下信号位置时给出电动阀关闭信号。The oil-water separation and recovery equipment also includes a drain pipe, a float switch and an electric valve. One end of the drain pipe is inserted into the tank from the side and connected to the middle of the core pipe, and the other end of the drain pipe is connected to the drain tank. The highest point of the drain pipe is higher than the filter layer, Below the oil discharge port, the float density of the float switch is between oil and water, the electric valve is installed on the drain pipe, the float switch is electrically connected with the electric valve, the float switch has two switch signal positions up and down, and the float The upper signal position of the ball switch is lower than the oil discharge port, and the electric valve opening signal is given when the float switch floats to the upper signal position. The lower signal position of the float switch is higher than the highest point of the drain pipe, and the float switch dives to the lower signal position. When the electric valve closes signal is given.

浮球开关的浮球密度介于油、水之间让浮球悬浮在油水的分界面上,排水管、浮球开关和电动阀的加入让水获得另一条排出通道,油水腔内水位升高时,浮球开关的浮球上浮,到达上信号位置时给出电动阀开启信号,水体经由过滤层、进水腔、芯管、排水管直接排出隔油罐外,过程中也会顺带将残渣冲洗并带走,浮球开关上信号位置的存在使得油水腔内的水位不可能超过此处位置,浮球开关还设置一个下信号位置是为了存留一部分的水体在油水腔内,防止油水腔内液体排出较多,使得油液也从排水管排出去了。The density of the float ball of the float switch is between oil and water, so that the float ball is suspended on the oil-water interface. The addition of the drain pipe, the float switch and the electric valve allows the water to obtain another discharge channel, and the water level in the oil-water cavity rises. When the float switch floats up, the electric valve opening signal is given when it reaches the upper signal position, and the water body is directly discharged out of the oil trap through the filter layer, water inlet cavity, core pipe, and drain pipe, and the residues will also be discharged in the process. Rinse and take it away. The existence of the signal position on the float switch makes it impossible for the water level in the oil-water cavity to exceed this position. The float switch also sets a lower signal position to keep a part of the water in the oil-water cavity and prevent the oil-water cavity from entering the oil-water cavity. There is a lot of liquid discharge, so that the oil is also discharged from the drain pipe.

当原始污水中残渣含量较小时,芯管内的液位较难到达较高处的虹吸管最高点,主要由排水管承担排水排渣任务,油水腔内水位到达浮球开关上信号位置时排水排渣;当原始污水中残渣含量较多时,过滤层阻力增加较快,可能油水腔内水位还未上升多少时,虹吸管的即建立 虹吸过程,此时由虹吸管承担排水排渣任务。排水管、浮球开关和电动阀的加入让虹吸管最高点的位置设置上不再需要那么精确甚至无法获得折中平衡值,更加适应实际使用时残渣含量的大范围变化。When the residue content in the original sewage is small, it is difficult for the liquid level in the core pipe to reach the highest point of the siphon pipe at a higher position, and the drainage pipe is mainly responsible for the task of drainage and slag discharge. ; When the residue content in the original sewage is large, the resistance of the filter layer increases rapidly, and the water level in the oil-water cavity may not rise much, the siphon will establish the siphon process, and the siphon will undertake the task of drainage and slag discharge. The addition of drain pipe, float switch and electric valve makes the position setting of the highest point of the siphon no longer need to be so accurate or even impossible to obtain a compromise balance value, which is more suitable for the wide range of residue content in actual use.

作为优化,破空管底端与排油口的高度差小于等于浮球开关的下信号位置与过滤层的高度差。浮球开关的下信号位置与过滤层的高度差代表油水腔存水量,破空管底端与排油口的高度差代表虹吸反流过程的液体量,大多数情况下虹吸反流过程只取用了油水腔内的水,而不是油。As an optimization, the height difference between the bottom end of the hollow pipe and the oil discharge port is less than or equal to the height difference between the lower signal position of the float switch and the filter layer. The height difference between the lower signal position of the float switch and the filter layer represents the water storage volume in the oil-water cavity, and the height difference between the bottom end of the empty pipe and the oil discharge port represents the liquid volume in the siphon backflow process. In most cases, the siphon backflow process only takes Water from the oil-water chamber was used instead of oil.

作为优化,浮球开关为侧装式开关,浮球开关的浮球上下浮动角度极限位置对应浮球开关上下开关量信号位置。一般浮球开关只有水平处的一个开关量位置,而本申请的浮球开关为侧装式开关并通过上下俯仰角极限位置确立上下开关量信号位置,即:带有两个开关量位置信号。As an optimization, the float switch is a side-mounted switch, and the upper and lower floating angle limit positions of the float switch correspond to the upper and lower switch signal positions of the float switch. Generally, the float switch has only one switch position at the level, while the float switch of the present application is a side-mounted switch and establishes the upper and lower switch signal positions through the upper and lower pitch angle limit positions, that is, with two switch position signals.

作为优化,排放槽包括集水槽和集渣斗,集渣斗由过滤网制成,集渣斗放置在集水槽上方,排水管和虹吸管连接排放槽的一端排往集渣斗。集渣斗在隔油罐外部进行渣、水过滤,水直接排放,残渣进行收集处理。As an optimization, the discharge tank includes a water collection tank and a slag collection hopper. The slag collection hopper is made of a filter screen. The slag collection hopper is placed above the collection tank. The slag collecting hopper performs slag and water filtration outside the oil trap, the water is directly discharged, and the residue is collected and processed.

作为优化,作为优化,过滤层的过滤精度从进水腔往油水腔逐渐增大。让过滤层的过滤粒径逐渐减小,保证过滤能力的同时,过滤层自身的结构阻力并不会过大。As an optimization, as an optimization, the filtration accuracy of the filter layer gradually increases from the water inlet cavity to the oil-water cavity. The filtration particle size of the filtration layer is gradually reduced to ensure the filtration capacity while the structural resistance of the filtration layer itself is not too large.

罐体为圆柱形,芯管位于罐体中轴上,进水腔下表为中间凸起的圆环状,类似一个内径为零的圆环体切去一半。这样的设置使得进水腔内进水口较小,进水腔内液体中的油只有极少量地在芯管内进行上浮,大部分油液是上浮到油水腔内了,此外反向冲洗残渣时有一个导向作用,不存在死角,残渣均被反向流动的水流带走。The tank body is cylindrical, the core tube is located on the central axis of the tank body, and the bottom surface of the water inlet cavity is a circular ring with a raised middle, similar to a circular body with a zero inner diameter cut in half. This setting makes the water inlet in the water inlet cavity smaller, and only a very small amount of oil in the liquid in the water inlet cavity floats in the core tube, and most of the oil floats into the oil-water cavity. A guiding effect, there is no dead angle, and the residue is carried away by the reverse flow of water.

与现有技术相比,本发明的有益效果是:本发明通过在隔油罐内设置芯管和过滤层,让原始污水经过一道过滤后进入油水腔内进行油水分离,油液从排油口溢出,而污水和残渣则通过排水管或虹吸管排往排放槽,水和残渣在排放槽处进行分离,先进行油水分离,确保水充分冲刷掉残渣上的油液之后再进行水渣分离,分离后的油、水、残渣均位于外部,隔油罐成为一个完全不需要人操作的部件,并且隔油罐的清理周期大大拉长,节省装置维护成本。Compared with the prior art, the beneficial effects of the present invention are as follows: the present invention provides a core tube and a filter layer in the oil separation tank, so that the original sewage enters the oil-water cavity for oil-water separation after being filtered once, and the oil is discharged from the oil discharge port. Overflow, while the sewage and residue are discharged to the discharge tank through the drain pipe or siphon. The water and the residue are separated at the discharge tank, and the oil-water separation is carried out first to ensure that the water fully washes away the oil on the residue, and then the water and residue are separated and separated. The oil, water and residue are all located outside, and the oil trap becomes a component that does not require human operation at all, and the cleaning cycle of the oil trap is greatly extended, saving the cost of device maintenance.

附图说明Description of drawings

为了使本发明的内容更容易被清楚地理解,下面根据具体实施例并结合附图,对本发明作进一步详细的说明。In order to make the content of the present invention easier to understand clearly, the present invention will be described in further detail below according to specific embodiments and in conjunction with the accompanying drawings.

图1为本发明的总体结构示意图;1 is a schematic diagram of the overall structure of the present invention;

图2为本发明隔油罐的结构示意图;Fig. 2 is the structural representation of the oil trap of the present invention;

图3为本发明的立体外形示意图;Fig. 3 is the three-dimensional outline schematic diagram of the present invention;

图4为图1中的视图A;Fig. 4 is view A in Fig. 1;

图5为本发明排油状态的流程原理图;Fig. 5 is the flow chart of the oil discharge state of the present invention;

图6为本发明排渣冲洗状态的流程原理图;Fig. 6 is the schematic flow chart of the slag discharge flushing state of the present invention;

图7为本发明排水状态的流程原理图。FIG. 7 is a schematic flow chart of the drainage state of the present invention.

图中:1-隔油罐、11-罐体、110-油水腔、111-进水腔、112-排油口、113-放气口、12-芯管、13-过滤层、14-底座、2-进料箱、3-排放槽、31-集水槽、32-集渣斗、41-下水管、42-排水管、43-虹吸管、44-破空管、51-浮球开关、52-电动阀。In the picture: 1-oil trap, 11-tank, 110-oil-water cavity, 111-water inlet cavity, 112-oil outlet, 113-air outlet, 12-core tube, 13-filter layer, 14-base, 2-feeding box, 3-discharge tank, 31-water collection tank, 32-slag collection hopper, 41-downwater pipe, 42-drain pipe, 43-siphon pipe, 44-empty pipe, 51-float switch, 52- Electric valve.

具体实施方式Detailed ways

下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

如图1所示,一种餐饮业用油水分离回收设备,包括隔油罐1、进料箱2、排放槽3,隔油罐1通过管路分别与进料箱2、排放槽3连接,在高度位置上,进料箱2高于隔油罐1,隔油罐1高于排放槽3。As shown in Figure 1, an oil-water separation and recovery equipment for the catering industry includes an oil separator tank 1, a feed tank 2, and a discharge tank 3. The oil separator tank 1 is connected to the feed tank 2 and the discharge tank 3 through pipelines, respectively. In the height position, the feed box 2 is higher than the oil trap 1, and the oil trap 1 is higher than the discharge tank 3.

从厨房排放过来的含油污水被导入进料箱2内,可以是由一根管道直接连接到厨房排水管,也可以是人工倾倒,含油污水已经在厨房经历了粗过滤,将一些大型杂物去除了,只留有一些较为细小的残渣,本装置就用于处理带有细碎残渣的含油污水,由于油水不相容,而且油的密度小于水,所以只需要提供给污水一个场所让它流动缓慢,就能使其静置分层,隔油罐1就是油水分离的静置位置,隔油罐1较大,从进料箱2流入隔油罐1内的污水在隔油罐1内流动缓慢,所以油上浮,在隔油罐1的上部以溢出的形式排出油液,而水和残渣则从另一处通道离开隔油罐1排往排放槽3,达到油水分离效果。The oily sewage discharged from the kitchen is introduced into the feed tank 2, which can be directly connected to the kitchen drain by a pipe, or it can be dumped manually. The oily sewage has been subjected to rough filtration in the kitchen to remove some large debris Only some relatively fine residues are left. This device is used to treat oily sewage with finely divided residues. Since oil and water are incompatible, and the density of oil is lower than that of water, it only needs to provide a place for sewage to flow slowly. The oil trap 1 is the static position for oil-water separation, the oil trap 1 is larger, and the sewage flowing into the oil trap 1 from the feed box 2 flows slowly in the oil trap 1 , so the oil floats up, and the oil is discharged in the form of overflow in the upper part of the oil trap 1, while the water and residues leave the oil trap 1 from another channel and are discharged to the discharge tank 3 to achieve the oil-water separation effect.

如图1~3所示,隔油罐1包括罐体11、芯管12、过滤层13,罐体11内下部设置过滤层13,过滤层13将罐体11内分隔为位于上部的油水腔110和位于下部的进水腔111,油水腔110上部侧面设有排油口112、油水腔110顶部设置放气口113连接外界大气;罐体11下设置底座14,As shown in FIGS. 1 to 3 , the oil separation tank 1 includes a tank body 11 , a core tube 12 and a filter layer 13 . A filter layer 13 is arranged in the lower part of the tank body 11 , and the filter layer 13 divides the tank body 11 into an oil-water cavity located at the upper part. 110 and the water inlet cavity 111 located at the lower part, the oil-water cavity 110 is provided with an oil discharge port 112 on the upper side, and a vent 113 is provided on the top of the oil-water cavity 110 to connect to the outside atmosphere; the tank body 11 is provided with a base 14,

芯管12从上往下插入罐体11内,芯管12下端穿过过滤层13位于进水腔111内,芯管12顶部通过三通分别连接下水管41和虹吸管43,下水管41另一端连接进料箱2,虹吸管43另一端连接至排放槽3,虹吸管43的最高点(图1中H2)低于进料箱2底部(图1中H1)、高于排油口112(图1中H3);The core tube 12 is inserted into the tank body 11 from top to bottom. The lower end of the core tube 12 passes through the filter layer 13 and is located in the water inlet cavity 111. The top of the core tube 12 is connected to the downpipe 41 and the siphon 43 respectively through a tee, and the other end of the downpipe 41 is connected. Connect the feed box 2, the other end of the siphon 43 is connected to the discharge tank 3, the highest point of the siphon 43 (H2 in Figure 1) is lower than the bottom of the feed box 2 (H1 in Figure 1), higher than the oil discharge port 112 (Figure 1 ) in H3);

油水分离回收设备还包括破空管44,破空管44一端插入罐体11内、另一端折弯后连接在虹吸管43最高点(图1中H2),破空管44的最高点(图1中H6)高于虹吸管43最高点(图1中H2)。The oil-water separation and recovery equipment also includes a hollow pipe 44. One end of the hollow pipe 44 is inserted into the tank body 11, and the other end is bent and connected to the highest point of the siphon pipe 43 (H2 in FIG. 1). The highest point of the hollow pipe 44 (Figure 1 Middle H6) is higher than the highest point of siphon 43 (H2 in Figure 1).

隔油罐1内分别设置芯管12、过滤层13,并加入一根虹吸管43让本装置具备了虹吸反冲洗除渣功能:A core tube 12 and a filter layer 13 are respectively set in the oil separator 1, and a siphon tube 43 is added to make the device have the function of siphon backwash and slag removal:

进料箱2内的原始污水(油、水、渣混合物)经由下水管41、芯管12进入到进水腔111,原始污水速度在进水腔111内大大降低,开始分离过程,由于过滤层13的存在,残渣会被约束在进水腔111内,只有油水到达油水腔110,在油水腔110内进一步进行油水分离,液位(后文进行描述时,大多使用了油位、水位更精确地确定目标对象,油位即油层上表面,水位即水层上表面,当目标不方便确定或指代混合物时,以液位代替)缓慢升高,如图5所示,上层油液在排油口112处溢流出去被收集起来,随着原始污水的不断进入,油液能够溢流出去,油水腔110内的水位会慢慢升高,但不能让水从排油口112排出装置外,否则装置就失去了隔油的原始意义,所以需要让水有另外的排出通道。The raw sewage (mixture of oil, water and slag) in the feeding box 2 enters the water inlet chamber 111 through the downpipe 41 and the core tube 12. The speed of the raw sewage is greatly reduced in the water inlet chamber 111, and the separation process begins. In the presence of 13, the residue will be restrained in the water inlet chamber 111, and only the oil and water will reach the oil and water chamber 110, and the oil and water will be further separated in the oil and water chamber 110. To determine the target object, the oil level is the upper surface of the oil layer, and the water level is the upper surface of the water layer. When the target is inconvenient to determine or refers to the mixture, it is replaced by the liquid level) and slowly rises. As shown in Figure 5, the upper oil is draining. The oil port 112 overflows and is collected. With the continuous entry of the original sewage, the oil can overflow, and the water level in the oil-water chamber 110 will gradually rise, but the water cannot be discharged from the oil outlet 112 to the outside of the device. , otherwise the device loses the original meaning of oil separation, so it is necessary to allow water to have another discharge channel.

虹吸管43就是水的排出通道,油水腔110内液位上升,芯管12内的液位自然也会上升,芯管12内的液位更高,因为:从芯管12到排油口112的流动通道上存在阻力,在连续地处理流体的工况下,进口位的芯管12内的液位较高,被过滤层13阻挡下来的残渣进一步增加过滤阻力,让芯管12内的液位更高;当油水腔110内油排出较多,水位上升至接近排油口112时,芯管12内的液位会上涨至虹吸管43并越过虹吸管43最高点,如图6所示,只要有液体从虹吸管43流往排放槽3,那么虹吸管43上的虹吸即可建立,因为排放槽3的位置低于隔油罐1,所以油水腔110内的液体会反向通过过滤层13,再经由进水腔111、芯管12、虹吸管43排往排放槽3,在虹吸管43内的真空不被破坏的状态下,会将隔油罐1内的液体持续吸走,反向流动的水会冲刷过滤层13,带走过滤层13以及积攒在进水腔111内的残渣排往排放槽3,因为当时虹吸建立时,油水腔110内的水体上层仍有少量油液,所以应当通过一定手段让虹吸反冲洗进行了一段时间后断开,破空管44承担这一任务,如图6所示,当油水腔110内的液位下降至一定程度时,破空管44下端裸露出来,因为油水腔110顶部直连大气,所以破空管44下端裸露出来后也直连大气,破空管44的另一端连接在虹吸管43最高点,所以此时虹吸状态破坏,反向流动停止,进入下一周期的油水分离过程,此周期中已将大部分污水与残渣排出了隔油罐1,所以下一周期能以优良的性能状态继续承担隔渣、隔油作业。The siphon 43 is the water discharge channel, the liquid level in the oil-water cavity 110 rises, the liquid level in the core tube 12 will naturally rise, and the liquid level in the core tube 12 is higher, because: from the core tube 12 to the oil outlet 112 There is resistance on the flow channel. Under the condition of continuous processing of fluid, the liquid level in the core tube 12 at the inlet position is relatively high, and the residue blocked by the filter layer 13 further increases the filtration resistance, making the liquid level in the core tube 12 higher. higher; when more oil is discharged in the oil-water cavity 110 and the water level rises close to the oil discharge port 112, the liquid level in the core tube 12 will rise to the siphon 43 and cross the highest point of the siphon 43, as shown in Figure 6, as long as there is The liquid flows from the siphon pipe 43 to the discharge tank 3, then the siphon on the siphon pipe 43 can be established. Because the position of the discharge tank 3 is lower than the oil trap 1, the liquid in the oil-water cavity 110 will pass through the filter layer 13 in the reverse direction, and then pass through the filter layer 13. The water inlet cavity 111, the core tube 12, and the siphon tube 43 are discharged to the discharge tank 3. Under the condition that the vacuum in the siphon tube 43 is not destroyed, the liquid in the oil trap 1 will be continuously sucked away, and the water flowing in the reverse direction will be washed away The filter layer 13 takes away the filter layer 13 and the residue accumulated in the water inlet chamber 111 and discharges it to the discharge tank 3, because when the siphon is established, there is still a small amount of oil in the upper layer of the water body in the oil-water chamber 110, so it should be released by certain means. The siphon backwash is disconnected after a period of time, and the empty pipe 44 undertakes this task. As shown in FIG. 6, when the liquid level in the oil-water cavity 110 drops to a certain level, the lower end of the empty pipe 44 is exposed, because the oil and water The top of the cavity 110 is directly connected to the atmosphere, so the lower end of the broken hollow pipe 44 is also directly connected to the atmosphere after being exposed, and the other end of the broken hollow pipe 44 is connected to the highest point of the siphon pipe 43, so the siphon state is destroyed at this time, the reverse flow is stopped, and the next During the cycle of oil-water separation, most of the sewage and residues have been discharged from the oil separator 1, so the next cycle can continue to undertake the slag separation and oil separation operations with excellent performance.

应当注意,虽然虹吸流动时,来自进料箱2的原始污水也会被排往排放槽3,但流量比例是可以通过一定手段进行控制的,让下水管41的管径较细或在管路上加入流量控制阀,让进料箱2往芯管12的原始污水流量较小,那么在进行虹吸流动,直接排往排放槽3的油量是极少的,仍然能够符合污水排放标准。另外,虹吸管43最高点(H2)高于排油口112(H3)的高度差应当进行较为精确的计算,具体为:高度差略小于装置额定流量下过滤层阻力的折算水柱,如果不方便计算,则在结构设计时应当做实验确定高度差,满足如下目标:油水腔110内的水无法从排油口112溢流出去。虹吸管43使用软管可以方便地进行最高点位置更改。It should be noted that although the raw sewage from the feed tank 2 will also be discharged to the discharge tank 3 during the siphon flow, the flow ratio can be controlled by certain means, so that the diameter of the sewer pipe 41 is smaller or the pipe The flow control valve is added to make the original sewage flow from the feed tank 2 to the core pipe 12 small, then during the siphon flow, the amount of oil directly discharged to the discharge tank 3 is very small, which can still meet the sewage discharge standard. In addition, the height difference between the highest point (H2) of the siphon pipe 43 and the oil discharge port 112 (H3) should be calculated more accurately. Specifically, the height difference is slightly smaller than the converted water column of the filter layer resistance under the rated flow of the device. If it is inconvenient to calculate , then an experiment should be done to determine the height difference during structural design, to meet the following objectives: the water in the oil-water cavity 110 cannot overflow from the oil discharge port 112 . Siphon 43 The highest point position can be easily changed using a hose.

按上文,如果让油水腔110内的水都从虹吸管43排出隔油罐1,那么虹吸管43和排油口112的高度位置需要较为精确,在理想状态下能够实现油水分离与虹吸排水过程,但实际使用时,效果并不太好,因为:如果让虹吸管43最高点和排油口112的高度差(H2-H3)过小,那么虹吸排水过程会非常频繁,因为只需要一点点残渣就能让过滤层13的阻力增大到使得芯管12内的液体越过虹吸管43最高点H2达成虹吸,虹吸流动频繁的话,从进料箱2排出的原始污水直接排往排放槽3的频次就多,增加了排放处的含油量,可能排放超标;如果(H2-H3)过大,那么在原始污水残渣含量较小时,芯管12内的液位升高可能不足以越过虹吸管43最高点H2,从而虹吸不能达成,油水腔110内的水位直接升高至排油口112排出装置外。实际使用时并不能准确确定原始污水的残渣含量,所以设计难度较大。According to the above, if all the water in the oil-water cavity 110 is discharged from the siphon pipe 43 to the oil trap 1, the height positions of the siphon pipe 43 and the oil discharge port 112 need to be more precise, and the oil-water separation and siphon drainage process can be realized under ideal conditions. However, in actual use, the effect is not very good, because: if the height difference (H2-H3) between the highest point of the siphon pipe 43 and the oil discharge port 112 is too small, the siphon drainage process will be very frequent, because only a little residue is needed. The resistance of the filter layer 13 can be increased so that the liquid in the core tube 12 can cross the highest point H2 of the siphon tube 43 to achieve siphoning. If the siphon flow is frequent, the raw sewage discharged from the feed box 2 is directly discharged to the discharge tank 3. , which increases the oil content at the discharge place, and the discharge may exceed the standard; if (H2-H3) is too large, then when the original sewage residue content is small, the liquid level in the core pipe 12 may not be enough to cross the highest point H2 of the siphon pipe 43, Therefore, the siphon cannot be achieved, and the water level in the oil-water chamber 110 is directly raised to the oil discharge port 112 to be discharged out of the device. In actual use, the residue content of the original sewage cannot be accurately determined, so the design is difficult.

如图1、4所示,油水分离回收设备还包括排水管42、浮球开关51和电动阀52,排水管42一端从侧面插入罐体11后连接至芯管12中间位置,排水管42另一端连接至排放槽3,排水管42最高点(图1中的H4)高于过滤层13(图1中的H5)、低于排油口112(图1中的H3),浮球开关51的浮球密度介于油、水之间,电动阀52安装在排水管42上,浮球开关51与电动阀52电连接,浮球开关51具有上下两个开关信号位置,浮球开关51的上信号位置(图3中的H8)低于排油口112(图1中的H3),浮球开关51上浮至上信号位置时给出电动阀52开启信号,浮球开关51的下信号位置(图3中的H9)高于排水管42最高点(图4中的H4),浮球开关51下潜至下信号位置时给出电动阀52关闭信号。As shown in Figures 1 and 4, the oil-water separation and recovery equipment also includes a drain pipe 42, a float switch 51 and an electric valve 52. One end of the drain pipe 42 is inserted into the tank body 11 from the side and then connected to the middle position of the core pipe 12. The other side of the drain pipe 42 is One end is connected to the drain tank 3. The highest point of the drain pipe 42 (H4 in Figure 1) is higher than the filter layer 13 (H5 in Figure 1) and lower than the oil discharge port 112 (H3 in Figure 1). The float switch 51 The density of the floating ball is between oil and water. The electric valve 52 is installed on the drain pipe 42. The float switch 51 is electrically connected to the electric valve 52. The float switch 51 has two switch signal positions, up and down. The upper signal position (H8 in Fig. 3) is lower than the oil discharge port 112 (H3 in Fig. 1), when the float switch 51 floats up to the upper signal position, the electric valve 52 is turned on, and the lower signal position of the float switch 51 ( H9 in FIG. 3 ) is higher than the highest point of the drain pipe 42 (H4 in FIG. 4 ), when the float switch 51 descends to the lower signal position, the electric valve 52 closes signal is given.

浮球开关51的浮球密度介于油、水之间让浮球悬浮在油水的分界面上,排水管42、浮球开关51和电动阀52的加入让水获得另一条排出通道,油水腔110内水位升高时,浮球开关51的浮球上浮,到达上信号位置时给出电动阀52开启信号,如图7所示,水体经由过滤层13、进水腔111、芯管12、排水管42直接排出隔油罐1外,过程中也会顺带将残渣冲洗并带走,浮球开关51上信号位置的存在使得油水腔110内的水位不可能超过此处位置,浮球开关51还设置一个下信号位置是为了存留一部分的水体在油水腔110内,防止油水腔110内液体排出较多,使得油液也从排水管42排出去了。The density of the float ball of the float switch 51 is between oil and water, so that the float ball is suspended on the interface of oil and water. When the water level in 110 rises, the float ball of the float switch 51 floats up, and when it reaches the upper signal position, the electric valve 52 is given an opening signal. As shown in Figure 7, the water body passes through the filter layer 13, the water inlet cavity 111, the core tube 12, The drain pipe 42 is directly discharged out of the oil trap 1, and the residue is also washed and taken away in the process. The existence of the signal position on the float switch 51 makes it impossible for the water level in the oil-water chamber 110 to exceed this position. The float switch 51 A lower signal position is also set in order to keep a part of the water body in the oil-water cavity 110 to prevent the liquid in the oil-water cavity 110 from being discharged too much, so that the oil is also discharged from the drain pipe 42 .

当原始污水中残渣含量较小时,芯管12内的液位较难到达较高处的虹吸管43最高点H2,主要由排水管42承担排水排渣任务,油水腔110内水位到达浮球开关51上信号位置时排水排渣;当原始污水中残渣含量较多时,过滤层13阻力增加较快,可能油水腔110内水位还未上升多少时,虹吸管43的即建立 虹吸过程,此时由虹吸管43承担排水排渣任务。排水管42、浮球开关51和电动阀52的加入让虹吸管43最高点的位置设置上不再需要那么精确甚至无法获得折中平衡值,更加适应实际使用时残渣含量的大范围变化。When the residue content in the original sewage is small, it is difficult for the liquid level in the core pipe 12 to reach the highest point H2 of the siphon pipe 43 at a higher position. When the signal position is on, the water is drained and the slag is discharged; when the residue content in the original sewage is large, the resistance of the filter layer 13 increases rapidly, and the water level in the oil-water cavity 110 may not rise much, the siphon 43 will establish the siphon process. At this time, the siphon 43 Undertake the task of drainage and slag removal. The addition of the drain pipe 42, the float switch 51 and the electric valve 52 makes the position setting of the highest point of the siphon pipe 43 no longer required to be so accurate or even impossible to obtain a compromise balance value, which is more suitable for the large-scale variation of the residue content in actual use.

为了增加油水分离效果,以及防止油液粘在过滤层或残渣上,可以在进水腔111内增设一个超声波振动器,让周围液体发生低幅高频振荡,让油从粘附处脱离并上浮。In order to increase the oil-water separation effect and prevent the oil from sticking to the filter layer or residue, an ultrasonic vibrator can be added in the water inlet chamber 111 to make the surrounding liquid oscillate at low amplitude and high frequency, so that the oil can be separated from the adhesion and float up. .

如图1、4所示,破空管44底端与排油口112的高度差小于等于浮球开关51的下信号位置与过滤层13的高度差。浮球开关51的下信号位置与过滤层13的高度差代表油水腔110存水量,破空管44底端与排油口112的高度差代表虹吸反流过程的液体量,大多数情况下虹吸反流过程只取用了油水腔110内的水,而不是油。As shown in FIGS. 1 and 4 , the height difference between the bottom end of the hollow pipe 44 and the oil discharge port 112 is less than or equal to the height difference between the lower signal position of the float switch 51 and the filter layer 13 . The height difference between the lower signal position of the float switch 51 and the filter layer 13 represents the amount of water stored in the oil-water cavity 110, and the height difference between the bottom end of the empty pipe 44 and the oil discharge port 112 represents the liquid volume in the siphon reverse flow process. In most cases, the siphon The backflow process only uses the water in the oil-water chamber 110 instead of the oil.

如图4所示,浮球开关51为侧装式开关,浮球开关51的浮球上下浮动角度极限位置对应浮球开关51上下开关量信号位置。一般浮球开关51只有水平处的一个开关量位置,而本申请的浮球开关51为侧装式开关并通过上下俯仰角极限位置确立上下开关量信号位置,即:带有两个开关量位置信号,浮球开关51内的结构特殊,该种浮球开关51申请人在市面上尚未找到合适型号,正寻求浮球开关厂家进行定制开发,目标效果如前述。如果开发不成功,可以使用常见的干簧管式竖直安装的浮子液位计进行代替。As shown in FIG. 4 , the float switch 51 is a side-mounted switch, and the upper and lower floating angle limit positions of the float switch 51 correspond to the upper and lower switching signal positions of the float switch 51 . Generally, the float switch 51 has only one switch position at the level, while the float switch 51 of the present application is a side-mounted switch and establishes the upper and lower switch signal positions through the upper and lower pitch angle limit positions, that is, with two switch positions Signal, the structure of the float switch 51 is special, the applicant of this type of float switch 51 has not found a suitable model in the market, and is seeking custom development by the float switch manufacturer, and the target effect is as described above. If the development is unsuccessful, the common reed switch type vertically mounted float level gauge can be used instead.

如图1、3所示,排放槽3包括集水槽31和集渣斗32,集渣斗32由过滤网制成,集渣斗32放置在集水槽31上方,排水管42和虹吸管43连接排放槽3的一端排往集渣斗32。集渣斗32在隔油罐1外部进行渣、水过滤,水直接排放,残渣进行收集处理。As shown in Figures 1 and 3, the discharge tank 3 includes a water collection tank 31 and a slag collection hopper 32. The slag collection hopper 32 is made of a filter screen. The slag collection hopper 32 is placed above the water collection tank 31. The drain pipe 42 and the siphon pipe 43 are connected to discharge One end of the tank 3 is discharged to the slag collecting hopper 32 . The slag collecting hopper 32 performs slag and water filtration outside the grease trap 1, the water is directly discharged, and the slag is collected and processed.

过滤层13的过滤精度从进水腔111往油水腔110逐渐增大。让过滤层13的过滤粒径逐渐减小,保证过滤能力的同时,过滤层13自身的结构阻力并不会过大。The filtration precision of the filter layer 13 gradually increases from the water inlet cavity 111 to the oil-water cavity 110 . The filtration particle size of the filter layer 13 is gradually reduced, so as to ensure the filtration capacity, and at the same time, the structural resistance of the filter layer 13 itself will not be too large.

罐体11为圆柱形,芯管12位于罐体11中轴上,进水腔111下表为中间凸起的圆环状,类似一个内径为零的圆环体切去一半。这样的设置使得进水腔111内进水口较小,进水腔111内液体中的油只有极少量地在芯管12内进行上浮,大部分油液是上浮到油水腔110内了,此外反向冲洗残渣时有一个导向作用,不存在死角,残渣均被反向流动的水流带走。The tank body 11 is cylindrical, the core tube 12 is located on the central axis of the tank body 11, and the bottom surface of the water inlet cavity 111 is a circular ring with a middle convex, similar to a circular body with a zero inner diameter cut in half. This arrangement makes the water inlet in the water inlet chamber 111 smaller, and the oil in the liquid in the water inlet chamber 111 only floats in a very small amount in the core tube 12, and most of the oil floats into the oil-water chamber 110. There is a guiding effect when flushing the residue, there is no dead angle, and the residue is taken away by the reverse flow of water.

本装置的使用原理参见图5~7:正常油水分离时:原始污水从下水管41、芯管12进入到进水腔111,开始分离过程,油层浮到水层上,从排油口112溢出排放;当油水腔110内的水位较高时,浮球开关51给出电动阀52开启信号,隔油罐1内的水和残渣从排水管42排出装置,油水腔110内水位下降至浮球开关51下信号位置处时,电动阀52关闭,继续进行正常油水分离过程,当过滤层13内过滤下来的残渣较多,过滤层13阻力较大时,芯管12内的液位升高越过虹吸管43最高点,虹吸建立,隔油罐1内的水和残渣从虹吸管43排出至排放槽3,并在油水腔110内液位下降至破空管44底端时,虹吸破坏,继续进行正常油水分离过程。The operating principle of this device is shown in Figures 5-7: during normal oil-water separation: the original sewage enters the water inlet chamber 111 from the downpipe 41 and the core pipe 12, and the separation process begins. The oil layer floats on the water layer and overflows from the oil discharge port 112. Discharge; when the water level in the oil-water cavity 110 is high, the float switch 51 gives a signal to open the electric valve 52, the water and residue in the oil-separating tank 1 are discharged from the drain pipe 42, and the water level in the oil-water cavity 110 drops to the floating ball When the switch 51 is at the lower signal position, the electric valve 52 is closed, and the normal oil-water separation process continues. When the filter layer 13 has more residue filtered and the resistance of the filter layer 13 is relatively large, the liquid level in the core tube 12 rises and crosses the At the highest point of the siphon pipe 43, the siphon is established, the water and residue in the oil trap 1 are discharged from the siphon pipe 43 to the discharge tank 3, and when the liquid level in the oil-water cavity 110 drops to the bottom end of the hollow pipe 44, the siphon is broken, and the normal operation continues. Oil-water separation process.

对于本领域技术人员而言,显然本发明不限于上述示范性实施例的细节,而且在不背离本发明的精神或基本特征的情况下,能够以其他的具体形式实现本发明。因此,无论从哪一点来看,均应将实施例看作是示范性的,而且是非限制性的,本发明的范围由所附权利要求而不是上述说明限定,因此旨在将落在权利要求的等同要件的含义和范围内的所有变化囊括在本发明内。不应将权利要求中的任何附图标记视为限制所涉及的权利要求。It will be apparent to those skilled in the art that the present invention is not limited to the details of the above-described exemplary embodiments, but that the present invention may be embodied in other specific forms without departing from the spirit or essential characteristics of the invention. Therefore, the embodiments are to be regarded in all respects as illustrative and not restrictive, and the scope of the invention is to be defined by the appended claims rather than the foregoing description, which are therefore intended to fall within the scope of the claims. All changes within the meaning and scope of the equivalents of , are included in the present invention. Any reference signs in the claims shall not be construed as limiting the involved claim.

Claims (1)

1.一种餐饮业用油水分离回收设备,其特征在于:所述油水分离回收设备包括隔油罐(1)、进料箱(2)、排放槽(3),所述隔油罐(1)通过管路分别与进料箱(2)、排放槽(3)连接,在高度位置上,所述进料箱(2)高于隔油罐(1),隔油罐(1)高于排放槽(3);所述隔油罐(1)包括罐体(11)、芯管(12)、 过滤层(13),所述罐体(11)内下部设置过滤层(13),过滤层(13)将罐体(11)内分隔为位于上部的油水腔(110)和位于下部的进水腔(111),所述油水腔(110)上部侧面设有排油口(112)、油水腔(110)顶部设置放气口(113)连接外界大气;1. An oil-water separation and recovery equipment for catering industry, characterized in that: the oil-water separation and recovery equipment comprises an oil-separating tank (1), a feeding box (2), a discharge tank (3), and the oil-separating tank (1) ) are respectively connected to the feed box (2) and the discharge tank (3) through pipelines. At the height position, the feed box (2) is higher than the oil trap (1), and the oil trap (1) is higher than the oil trap (1). A discharge tank (3); the oil separation tank (1) includes a tank body (11), a core tube (12), and a filter layer (13), and a filter layer (13) is arranged in the lower part of the tank body (11) to filter The layer (13) divides the tank body (11) into an oil-water cavity (110) located in the upper part and a water inlet cavity (111) located in the lower part, and the oil-water cavity (110) is provided with an oil discharge port (112), A vent (113) is provided on the top of the oil-water cavity (110) to connect to the outside atmosphere; 所述芯管(12)从上往下插入罐体(11)内,芯管(12)下端穿过过滤层(13)位于进水腔(111)内,所述芯管(12)顶部通过三通分别连接下水管(41)和虹吸管(43),所述下水管(41)另一端连接进料箱(2),所述虹吸管(43)另一端连接至排放槽(3),所述虹吸管(43)的最高点低于进料箱(2)底部、高于排油口(112);The core tube (12) is inserted into the tank body (11) from top to bottom, the lower end of the core tube (12) passes through the filter layer (13) and is located in the water inlet cavity (111), and the top of the core tube (12) passes through The tee is connected to the water pipe (41) and the siphon pipe (43) respectively, the other end of the water pipe (41) is connected to the feed box (2), the other end of the siphon pipe (43) is connected to the discharge tank (3), the The highest point of the siphon pipe (43) is lower than the bottom of the feed box (2) and higher than the oil discharge port (112); 所述油水分离回收设备还包括破空管(44),所述破空管(44)一端插入罐体(11)内、另一端折弯后连接在虹吸管(43)最高点,破空管(44)的最高点高于虹吸管(43)最高点;The oil-water separation and recovery equipment further includes a hollow pipe (44), one end of the hollow pipe (44) is inserted into the tank body (11), and the other end is bent and connected to the highest point of the siphon (43), and the hollow pipe (44) is connected to the highest point of the siphon (43). The highest point of 44) is higher than the highest point of siphon (43); 所述油水分离回收设备还包括排水管(42)、浮球开关(51)和电动阀(52),所述排水管(42)一端从侧面插入罐体(11)后连接至芯管(12)中间位置,排水管(42)另一端连接至排放槽(3),排水管(42)最高点高于过滤层(13)、低于排油口(112),所述浮球开关(51)的浮球密度介于油、水之间,所述电动阀(52)安装在排水管(42)上,所述浮球开关(51)与电动阀(52)电连接,浮球开关(51)具有上下两个开关信号位置,浮球开关(51)的上信号位置低于排油口(112),浮球开关(51)上浮至上信号位置时给出电动阀(52)开启信号,浮球开关(51)的下信号位置高于排水管(42)最高点,浮球开关(51)下潜至下信号位置时给出电动阀(52)关闭信号;The oil-water separation and recovery equipment further includes a drain pipe (42), a float switch (51) and an electric valve (52). One end of the drain pipe (42) is inserted into the tank body (11) from the side and connected to the core pipe (12). ) in the middle position, the other end of the drain pipe (42) is connected to the drain groove (3), the highest point of the drain pipe (42) is higher than the filter layer (13) and lower than the oil drain port (112), the float switch (51) ), the density of the floating ball is between oil and water, the electric valve (52) is installed on the drain pipe (42), the float switch (51) is electrically connected with the electric valve (52), and the float switch ( 51) There are two switch signal positions up and down. The upper signal position of the float switch (51) is lower than the oil discharge port (112). When the float switch (51) floats to the upper signal position, the electric valve (52) opening signal is given. The lower signal position of the float switch (51) is higher than the highest point of the drain pipe (42), and the electric valve (52) closing signal is given when the float switch (51) dives to the lower signal position; 所述排放槽(3)包括集水槽(31)和集渣斗(32),所述集渣斗(32)由过滤网制成,集渣斗(32)放置在集水槽(31)上方,所述排水管(42)和虹吸管(43)连接排放槽(3)的一端排往集渣斗(32);The discharge tank (3) includes a water collection tank (31) and a slag collection hopper (32), the slag collection hopper (32) is made of a filter screen, and the slag collection hopper (32) is placed above the water collection tank (31), The drain pipe (42) and the siphon pipe (43) are connected to one end of the discharge tank (3) and are discharged to the slag collecting hopper (32); 所述过滤层(13)的过滤精度从进水腔(111)往油水腔(110)逐渐增大。The filtering precision of the filtering layer (13) gradually increases from the water inlet chamber (111) to the oil-water chamber (110).
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