CN111847289A - Intelligent installation and construction equipment and process for water conservancy construction pipe pile - Google Patents
Intelligent installation and construction equipment and process for water conservancy construction pipe pile Download PDFInfo
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- CN111847289A CN111847289A CN202010685238.8A CN202010685238A CN111847289A CN 111847289 A CN111847289 A CN 111847289A CN 202010685238 A CN202010685238 A CN 202010685238A CN 111847289 A CN111847289 A CN 111847289A
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- clamping
- hoisting
- tubular pile
- water conservancy
- hoist
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
- B66C25/00—Cranes not provided for in groups B66C17/00 - B66C23/00
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
- B66C1/00—Load-engaging elements or devices attached to lifting or lowering gear of cranes or adapted for connection therewith for transmitting lifting forces to articles or groups of articles
- B66C1/10—Load-engaging elements or devices attached to lifting or lowering gear of cranes or adapted for connection therewith for transmitting lifting forces to articles or groups of articles by mechanical means
- B66C1/42—Gripping members engaging only the external or internal surfaces of the articles
- B66C1/44—Gripping members engaging only the external or internal surfaces of the articles and applying frictional forces
- B66C1/445—Gripping members engaging only the external or internal surfaces of the articles and applying frictional forces motor actuated
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
- B66C1/00—Load-engaging elements or devices attached to lifting or lowering gear of cranes or adapted for connection therewith for transmitting lifting forces to articles or groups of articles
- B66C1/10—Load-engaging elements or devices attached to lifting or lowering gear of cranes or adapted for connection therewith for transmitting lifting forces to articles or groups of articles by mechanical means
- B66C1/42—Gripping members engaging only the external or internal surfaces of the articles
- B66C1/44—Gripping members engaging only the external or internal surfaces of the articles and applying frictional forces
- B66C1/445—Gripping members engaging only the external or internal surfaces of the articles and applying frictional forces motor actuated
- B66C1/447—Gripping members engaging only the external or internal surfaces of the articles and applying frictional forces motor actuated by hydraulic or pneumatic motors
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
- B66C1/00—Load-engaging elements or devices attached to lifting or lowering gear of cranes or adapted for connection therewith for transmitting lifting forces to articles or groups of articles
- B66C1/10—Load-engaging elements or devices attached to lifting or lowering gear of cranes or adapted for connection therewith for transmitting lifting forces to articles or groups of articles by mechanical means
- B66C1/42—Gripping members engaging only the external or internal surfaces of the articles
- B66C1/44—Gripping members engaging only the external or internal surfaces of the articles and applying frictional forces
- B66C1/54—Internally-expanding grippers for handling hollow articles
- B66C1/56—Internally-expanding grippers for handling hollow articles for handling tubes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
- B66C13/00—Other constructional features or details
- B66C13/04—Auxiliary devices for controlling movements of suspended loads, or preventing cable slack
- B66C13/06—Auxiliary devices for controlling movements of suspended loads, or preventing cable slack for minimising or preventing longitudinal or transverse swinging of loads
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02D—FOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
- E02D7/00—Methods or apparatus for placing sheet pile bulkheads, piles, mouldpipes, or other moulds
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Life Sciences & Earth Sciences (AREA)
- General Life Sciences & Earth Sciences (AREA)
- Mining & Mineral Resources (AREA)
- Paleontology (AREA)
- Civil Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Structural Engineering (AREA)
- Placing Or Removing Of Piles Or Sheet Piles, Or Accessories Thereof (AREA)
Abstract
The invention relates to intelligent installation and construction equipment and an installation and construction process for a water conservancy construction pipe pile. The invention can solve the problems that the prior equipment mostly adopts manual pulling ropes to fix the tubular pile when the tubular pile is installed, the stability of the tubular pile during installation cannot be ensured, the equipment is time-consuming and labor-consuming, the clamping device needs manual high-altitude operation to be disassembled after the installation is finished, the automation intelligence degree of the equipment is low, the manual construction difficulty is high, the efficiency is low, and great potential safety hazards exist, and can also solve the problems that the prior equipment mostly adopts single external clamping, the water conservancy tubular pile is clamped and fixed from the outside, the water conservancy tubular pile cannot be fixed through the matching of the internal clamping and the external clamping, the installation stability is poor, and the installation precision is influenced.
Description
Technical Field
The invention relates to the technical field of water conservancy construction, in particular to intelligent installation and construction equipment and an intelligent installation and construction process for a water conservancy construction pipe pile.
Background
A water conservancy construction tubular pile (PHC tubular pile), namely a prestressed high-strength hollow cylindrical concrete tubular pile. In the process of rapid development of economy in China, hydraulic engineering construction is also developed very rapidly, and has great influence on the development of the national economy and social progress in China, so that the hydraulic engineering construction also has great influence in the processes of the economic development and the social progress in China, the hydraulic engineering has great influence on the agricultural development in China, and the influence of the hydraulic engineering in the agricultural development process is very important, in the hydraulic engineering construction process, the pipe pile construction quality is always the key point of people's attention, therefore, the quality problem of the hydraulic engineering must be emphasized when the hydraulic engineering construction is carried out, the construction pipe piles used in the hydraulic engineering construction are very important, the quality of the hydraulic pipe piles is also stable in the construction process, the bearing capacity is also good, therefore, the hydraulic engineering construction is applied very widely, the quality of pipe pile installation in the hydraulic engineering construction is obtained, directly influence whole hydraulic engineering's quality, also can influence the construction benefit of water conservancy construction unit simultaneously.
At present, to current water conservancy tubular pile erection equipment, there is following defect: 1. when the existing water conservancy tubular pile installation equipment is used for installing a tubular pile, the tubular pile is mostly fixed by manually pulling a rope, the stability of the tubular pile during installation cannot be guaranteed, the time and the labor are consumed, manual high-altitude operation is needed for disassembling a clamping device after the installation is finished, the automation intelligence degree of the equipment is low, the manual construction difficulty is high, the efficiency is low, and great potential safety hazards exist; 2. current water conservancy tubular pile erection equipment adopts single outside centre gripping mostly, and is fixed with the water conservancy tubular pile centre gripping from the outside, can not be fixed water conservancy tubular pile through the cooperation of inside centre gripping and outside centre gripping, and installation stability is poor, influences the installation accuracy.
Disclosure of Invention
Technical problem to be solved
The invention can solve the problems that the existing water conservancy tubular pile installation equipment mostly adopts manual pulling ropes to fix the tubular pile when the tubular pile is installed, the stability of the tubular pile during installation cannot be ensured, the equipment is time-consuming and labor-consuming, manual high-altitude operation is needed to disassemble the clamping device after the tubular pile is installed, the automation intelligence degree of the equipment is low, the manual construction difficulty is high, the efficiency is low, and great potential safety hazards exist, and the invention can also solve the problems that the existing water conservancy tubular pile installation equipment mostly adopts single external clamping, the water conservancy tubular pile is clamped and fixed from the outside, the water conservancy tubular pile cannot be fixed through the matching of the internal clamping and the external clamping, the installation stability is poor, and the installation.
(II) technical scheme
In order to achieve the purpose, the invention adopts the following technical scheme that the intelligent installation and construction equipment for the water conservancy construction tubular pile comprises a supporting device, a clamping device and a hoisting device, wherein the clamping device is installed in the middle of the supporting device in a sliding fit mode, the hoisting device is installed on the upper portion of the supporting device, and the hoisting device is located above the clamping device.
The supporting device comprises a bottom plate, round holes, balls, supporting columns, T-shaped sliding grooves and a top plate, the cross section of the bottom plate is of a round structure, the round holes are formed in the middle of the bottom plate, the balls are evenly arranged on the inner side wall of the round holes along the circumferential direction of the round holes, the supporting columns are evenly arranged on the upper end face of the bottom plate along the circumferential direction of the bottom plate, the number of the supporting columns is four, the T-shaped sliding grooves are formed in the supporting columns, and the.
Clamping device include spacing seat, driving motor, spacing commentaries on classics roller, spacing wire rope, outer fixture and locking mechanism, the bottom plate up end on the symmetry install spacing seat, spacing seat is the ascending U type structure of opening, install spacing commentaries on classics roller through the bearing on the spacing seat, driving motor passes through the motor cabinet and installs on the bottom plate, driving motor's output shaft passes through the shaft coupling and is connected with spacing commentaries on classics roller, the winding has spacing wire rope on the spacing commentaries on classics roller, spacing wire rope is connected with outer fixture, be connected with locking mechanism on the outer fixture, locking mechanism installs in the T type spout on the support column through sliding fit's mode.
Hoisting device include rotating electrical machines, hoist and mount pole, interior fixture, lift box, gallows and hoisting machine structure, rotating electrical machines pass through the motor cabinet and install at roof up end middle part, set up the lewis hole that is used for the hoist and mount on the roof, there is the hoist and mount pole through splined connection on rotating electrical machines's the output shaft, the hoist and mount pole is the cylinder structure, the terminal surface all is equipped with the opening about the hoist and mount pole, hoist and mount pole middle part is equipped with logical groove, install interior fixture through sliding fit's mode on the hoist and mount pole, terminal surface mid-mounting has the lift box under the roof, the lift box is equipped with open-ended rectangular structure for the below, the lift incasement is installed with the gallows, install hoisting machine through.
As a preferred technical scheme of the invention: outer clamping mechanism include grip ring, ear seat, through-hole, rubber pad, chucking dish, screw hole, locking bolt, bolt cap and connecting rod, grip ring lateral surface middle part be provided with the ear seat, offer the through-hole that is used for the spacing wire rope of bolt system on the ear seat, be provided with the rubber pad on the grip ring medial surface, the chucking dish is installed to the last symmetry of grip ring, screw hole is seted up at chucking dish middle part, the locking bolt is installed through screw-thread fit's mode in the screw hole, the last bolt cap that is connected with of locking bolt through screw-thread fit's mode.
As a preferred technical scheme of the invention: the locking mechanism comprises a sliding plate, a pulley, a T-shaped frame, an electric push rod, an electric rotating rod and a nut sleeve, the sliding plate is installed in a T-shaped sliding groove in a supporting column in a sliding fit mode, the pulley is installed on the end face of the sliding plate in a sliding fit mode, the T-shaped frame is installed on the other end face of the sliding plate, the bottom end of the electric push rod is installed on the T-shaped frame, the movable end of the electric push rod is connected with the electric rotating rod through a bearing, and the nut sleeve is installed on the electric rotating rod.
As a preferred technical scheme of the invention: the inner clamping mechanism comprises a cam, a clamping seat, a T-shaped groove, a T-shaped plate, a buffer spring, an air cylinder, a clamping plate, an arc plate and a rubber layer, the cam is installed on the hoisting rod in a sliding fit mode, the clamping seat is connected onto the cam, the T-shaped groove is formed in the clamping seat, the T-shaped plate is installed in the T-shaped groove, the buffer spring is arranged between the T-shaped plate and the clamping seat, the air cylinder is installed in the middle of the T-shaped plate through the air cylinder seat, the output end of the air cylinder is connected with the clamping plate through a flange, the arc plate is installed on the clamping.
As a preferred technical scheme of the invention: hoisting machine construct including hoist and mount motor, driving gear, rack bar, driven gear, hoist and mount roller, axle sleeve and lifting rope, the hoist and mount motor pass through the motor cabinet and install in the lifting box, the output shaft of hoist and mount motor passes through spline and driving gear connection, the driving gear passes through the mode of gear engagement and is connected with the rack bar meshing, the meshing has driven gear on the rack bar, driven gear passes through the spline and installs at hoist and mount roller both ends, the hoist and mount roller passes through the bearing and installs on the gallows, the hoist and mount roller both ends are close to driven gear and install the axle sleeve, the winding has the lifting rope in the middle part of the hoist and mount roller, the lifting rope other end is connected with.
As a preferred technical scheme of the invention: the clamping ring cross-section be C type structure, clamping ring quantity is four, and clamping ring bilateral symmetry connects through the connecting rod between the upper and lower clamping ring.
(III) advantageous effects
1. The intelligent installation and construction equipment for the water conservancy construction tubular pile provided by the invention can solve the problems that the existing equipment is time-consuming and labor-consuming because the tubular pile is fixed by manually pulling a rope when the tubular pile is installed, the stability of the tubular pile during installation cannot be ensured, the clamping device needs to be disassembled by manual high-altitude operation after the tubular pile is installed, the automation intelligence degree of the equipment is low, the manual construction difficulty is high, the efficiency is low, a great potential safety hazard exists, the water conservancy tubular pile cannot be fixed by matching of internal clamping and external clamping, the installation stability is poor, and the installation precision is influenced.
2. According to the intelligent installation and construction equipment for the water conservancy construction tubular pile, the clamping device and the hoisting mechanism are matched with each other, so that the water conservancy tubular pile can be automatically fixed transversely and longitudinally, the improvement of the installation stability of the tubular pile is facilitated, the reduction of labor consumption is facilitated, the labor cost is saved, the automatic locking and dismounting of the clamping device can be realized through the locking mechanism, the automation degree of the equipment is facilitated to be improved, the safety coefficient in the installation of the water conservancy tubular pile is facilitated to be improved, and the installation efficiency is facilitated to be improved.
3. According to the intelligent installation and construction equipment for the water conservancy construction tubular pile, the outer clamping mechanism and the inner clamping mechanism are matched with each other, the water conservancy tubular pile can be clamped and fixed from the outside and the inside, double clamping is adopted, the stability of installation of the water conservancy tubular pile is improved, the installation precision is improved, and the intelligent level of the equipment is improved.
Drawings
The invention is further illustrated with reference to the following figures and examples.
FIG. 1 is a schematic perspective view of the present invention;
FIG. 2 is a schematic longitudinal cross-sectional view of the present invention;
FIG. 3 is a schematic perspective view of the outer clamping mechanism and the locking mechanism of the present invention;
FIG. 4 is a schematic diagram of a transverse cross-sectional configuration of the present invention;
FIG. 5 is an enlarged schematic view of the invention at A in FIG. 2;
fig. 6 is an enlarged view of the structure of fig. 4 at B according to the present invention.
Detailed Description
The embodiments of the invention will be described in detail below with reference to the drawings, but the invention can be implemented in many different ways as defined and covered by the claims.
As shown in fig. 1-6, a water conservancy construction tubular pile intelligence installation construction equipment, including strutting arrangement 1, clamping device 2 and hoist device 3, strutting arrangement 1 middle part install clamping device 2 through sliding fit's mode, hoist device 3 is installed on strutting arrangement 1 upper portion, hoist device 3 is located clamping device 2 tops.
The clamping device 2 comprises a limiting seat 21, a driving motor 22, a limiting rotating roller 23, a limiting steel wire rope 24, an outer clamping mechanism 25 and a locking mechanism 26, the limiting seat 21 is symmetrically installed on the upper end surface of the bottom plate 11, the limiting seat 21 is of a U-shaped structure with an upward opening, the limiting rotating roller 23 is installed on the limiting seat 21 through a bearing, the driving motor 22 is installed on the bottom plate 11 through a motor seat, an output shaft of the driving motor 22 is connected with the limiting rotating roller 23 through a coupler, the limiting steel wire rope 24 is wound on the limiting rotating roller 23, the limiting steel wire rope 24 is connected with the outer clamping mechanism 25, the outer clamping mechanism 25 is connected with the locking mechanism 26, the locking mechanism 26 is installed in a T-shaped chute 15 on the supporting column 14 in a sliding fit manner, during specific work, the limiting rotating roller 23 is driven to rotate through the driving motor 22, so that the limiting steel wire rope 24 is tightened, the tubular pile is limited, prevent that water conservancy tubular pile from the right-and-left rocking when the installation, influence the installation accuracy of water conservancy tubular pile, it is spacing to avoid artifical pulling from both sides simultaneously, the potential safety hazard appears, reduce the labour loss, improve equipment degree of automation, outer fixture 25 can press from both sides tightly water conservancy tubular pile from the outside, locking mechanism 26 can outer fixture 25 locking, prevent that outer fixture 25 from droing when the installation of water conservancy tubular pile.
The outer clamping mechanism 25 comprises a clamping ring 251, an ear seat 252, a through hole 253, a rubber pad 254, a clamping disc 255, a threaded hole 256, a locking bolt 257, a bolt cap 258 and a connecting rod 259, the ear seat 252 is arranged in the middle of the outer side surface of the clamping ring 251, the through hole 253 for tying the limiting steel wire rope 24 is formed in the ear seat 252, the rubber pad 254 is arranged on the inner side surface of the clamping ring 251, the clamping disc 255 is symmetrically arranged on the clamping ring 251, the threaded hole 256 is formed in the middle of the clamping disc 255, the locking bolt 257 is arranged in the threaded hole 256 in a threaded fit mode, the bolt cap 258 is connected to the locking bolt 257 in a threaded fit mode, during specific work, the ear seat 252 is used for tying the limiting steel wire rope 24, the rubber pad 254 can protect the outer surface of the water conservancy tubular pile from left and right, the damage to the water conservancy tubular pile caused by the clamping ring 251, the normal operation of water conservancy tubular pile installation work is influenced, the clamping disc 255 is locked through the cooperation of the locking bolt 257 and the bolt cap 258, and therefore the purpose of clamping and locking the water conservancy tubular pile from the outside can be achieved.
The locking mechanism 26 comprises a sliding plate 261, a pulley 262, a T-shaped frame 263, an electric push rod 264, an electric rotating rod 265 and a nut sleeve 266, the sliding plate 261 is installed in a T-shaped sliding groove 15 on a supporting column 14 in a sliding fit mode, the pulley 262 is installed on the end surface of the sliding plate 261 in a sliding fit mode, the T-shaped frame 263 is installed on the other end surface of the sliding plate 261, the bottom end of the electric push rod 264 is installed on the T-shaped frame 263, the movable end of the electric push rod 264 is connected with the electric rotating rod 265 through a bearing, the nut sleeve 266 is installed on the electric rotating rod 265, during specific work, the nut sleeve 266 is connected with a locking bolt 257 and a bolt cap 258 in a threaded fit mode, when the electric rotating rod 265 rotates, the purpose of locking the clamping disc 255 can be achieved, the electric push rod 264 can adjust the horizontal position of the electric rotating rod 265, so that the, avoid water conservancy tubular pile very high in the reality, need artifical high altitude construction to realize the purpose with outer fixture 25 locking, be favorable to reducing the hand labor power, avoid the potential safety hazard, be favorable to improve equipment's automatic intelligent degree.
The hoisting device 3 comprises a rotating motor 31, a hoisting rod 32, an inner clamping mechanism 33, a hoisting box 34, a hoisting frame 35 and a hoisting mechanism 36, wherein the rotating motor 31 is installed in the middle of the upper end surface of the top plate 16 through a motor base, a hoisting hole for hoisting is formed in the top plate 16, the hoisting rod 32 is connected to an output shaft of the rotating motor 31 through a spline, the hoisting rod 32 is of a cylindrical structure, openings are formed in the upper end surface and the lower end surface of the hoisting rod 32, a through groove is formed in the middle of the hoisting rod 32, the inner clamping mechanism 33 is installed on the hoisting rod 32 in a sliding fit manner, the hoisting box 34 is installed in the middle of the lower end surface of the top plate 16, the hoisting box 34 is of a rectangular structure with an opening formed in the lower part, the hoisting frame 35 is installed in the hoisting box 34, the hoisting mechanism 36 is installed on the hoisting frame 35 through a bearing, during the concrete work, the rotating motor, interior fixture 33 and outer fixture 25 mutually support and can carry out the centre gripping simultaneously from water conservancy tubular pile inside and outside, make the centre gripping more stable, be favorable to the normal clear of water conservancy tubular pile installation work, gallows 35 and hoisting machine construct 36 mutually support and can control the water conservancy tubular pile and rise and descend, hoisting machine constructs the position that can adjust interior fixture 33 simultaneously, when outer fixture 25 and interior fixture 33 reachd the water conservancy tubular pile top, infer by the lever principle this moment, water conservancy tubular pile atress is minimum, the centre gripping is most stable, do benefit to the installation of water conservancy tubular pile.
The inner clamping mechanism 33 comprises a cam 331, a clamping seat 332, a T-shaped groove 333, a T-shaped plate 334, a buffer spring 335, an air cylinder 336, a clamping plate 337, an arc-shaped plate 338 and a rubber layer 339, the lifting rod 32 is provided with the cam 331 in a sliding fit manner, the cam 331 is connected with the clamping seat 332, the clamping seat 332 is provided with the T-shaped groove 333, the T-shaped plate 334 is arranged in the T-shaped groove 333, the buffer spring 335 is arranged between the T-shaped plate 334 and the clamping seat 332, the air cylinder 336 is arranged in the middle of the T-shaped plate 334 through an air cylinder seat, the output end of the air cylinder 336 is connected with the clamping plate 337 through a flange, the arc-shaped plate 338 is arranged on the clamping plate 337, the rubber layer 339 is arranged on the arc-shaped plate 338, during specific work, the cam 331 rotates under the rotation of the rotating motor 31, and further enables the clamping seat, under the promotion of cylinder 336, arc 338 thoroughly hugs closely with water conservancy tubular pile inner wall to the realization is from inside to the fixed purpose of water conservancy tubular pile centre gripping, and rubber layer 339 plays the effect to water conservancy tubular pile inner wall protection, prevents under the effect of cylinder 336 impetus, and arc 338 causes the damage to water conservancy tubular pile inner wall.
The hoisting mechanism 36 comprises a hoisting motor 361, a driving gear 362, a gear strip 363, a driven gear 364, a hoisting roller 365, a shaft sleeve 366 and a hoisting rope 367, the hoisting motor 361 is installed in the hoisting box 34 through a motor base, an output shaft of the hoisting motor 361 is connected with the driving gear 362 through a spline, the driving gear 362 is meshed with the gear strip 363 through a gear meshing mode, the driven gear 364 is meshed with the gear strip 363, the driven gear 364 is installed at two ends of the hoisting roller 365 through a spline, the hoisting roller 365 is installed on the hanger 35 through a bearing, the shaft sleeve 366 is installed at two ends of the hoisting roller 365 close to the driven gear 364, the hoisting rope 365 is wound in the middle of the hoisting roller 365, the other end of the hoisting rope 367 is connected with the inner clamping mechanism 33, when the hoisting motor 361 rotates during specific work, the hoisting roller 365 is driven to rotate through the principle of gear meshing, the length of the hoisting rope 367, the purpose of controlling the height of the water conservancy tubular pile and the height of the inner clamping mechanism 33 is achieved.
In addition, the invention also provides an intelligent installation and construction process of the water conservancy construction tubular pile, which is mainly completed by matching the intelligent installation and construction equipment of the water conservancy construction tubular pile, and comprises the following steps:
S1 external clamping and fixing: the driving motor 22 drives the limiting rotary roller 23 to rotate, so that the limiting steel wire rope 24 is tightened, the water conservancy tubular pile is limited from two sides, the water conservancy tubular pile is prevented from shaking left and right during installation to influence the installation precision of the water conservancy tubular pile, meanwhile, the situation that the limiting is pulled from two sides manually to cause potential safety hazards can be avoided, the labor loss is reduced, the automation degree of equipment is improved, and the clamping disc 255 is locked through the matching of the locking bolt 257 and the bolt cap 258, so that the purpose of clamping the water conservancy tubular pile from the outside can be achieved;
s2: external locking: when the two groups of outer clamping mechanisms 25 clamp and fix the water conservancy tubular pile from the outside through the clamping rings 251, the nut sleeves 266 are connected with the locking bolts 257 and the bolt caps 258 in a threaded fit manner, when the electric rotating rod 265 rotates, the purpose of locking the clamping disc 255 can be realized, and the electric push rod 264 can adjust the horizontal position of the electric rotating rod 265, so that the outer clamping mechanisms 25 can be automatically locked, the problem that the water conservancy tubular pile is high in reality and needs manual high-altitude operation to realize the purpose of locking the outer clamping mechanisms 25 is solved, the manual labor force is reduced, the potential safety hazard is avoided, and the automation intelligence degree of equipment is improved;
S3: the internal clamping is fixed: the cam 331 rotates under the rotation of the rotating motor 31, so that the clamping seat 332 connected with the cam 331 is diffused from inside to outside, the arc-shaped plate 338 is more attached to the inner wall of the water conservancy tubular pile, the arc-shaped plate 338 is completely attached to the inner wall of the water conservancy tubular pile under the pushing of the cylinder 336, the purpose of clamping and fixing the water conservancy tubular pile from the inside is achieved, the rubber layer 339 plays a role in protecting the inner wall of the water conservancy tubular pile, and the arc-shaped plate 338 is prevented from damaging the inner wall of the water conservancy tubular pile under the pushing force of the cylinder 336;
s4: hoisting and installing: when the outside centre gripping locking of water conservancy tubular pile, when inside centre gripping work was accomplished, when outer clamping mechanism 25 and interior fixture 33 reachd the water conservancy tubular pile top, deduct by lever principle this moment, water conservancy tubular pile atress is minimum, the centre gripping is the most stable, do benefit to the installation of water conservancy tubular pile, hoist and mount motor 361 rotates, drive hoist and mount roller 365 through gear engagement's principle and rotate, tighten up length through lifting rope 367 on the control hoist and mount roller 365, reach the purpose of control water conservancy tubular pile and interior fixture 33 height, realize the stable erection of water conservancy tubular pile.
The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (6)
1. The utility model provides a water conservancy construction tubular pile intelligence installation construction equipment, includes strutting arrangement (1), clamping device (2) and hoist device (3), its characterized in that: the middle part of the supporting device (1) is provided with a clamping device (2) in a sliding fit mode, the upper part of the supporting device (1) is provided with a hoisting device (3), and the hoisting device (3) is positioned above the clamping device (2); wherein:
the supporting device (1) comprises a bottom plate (11), round holes (12), balls (13), supporting columns (14), T-shaped sliding grooves (15) and a top plate (16), the cross section of the bottom plate (11) is of a round structure, the round holes (12) are formed in the middle of the bottom plate (11), the balls (13) are uniformly arranged on the inner side walls of the round holes (12) along the circumferential direction of the round holes, the supporting columns (14) are uniformly arranged on the upper end surface of the bottom plate (11) along the circumferential direction of the bottom plate, the number of the supporting columns (14) is four, the T-shaped sliding grooves (15) are formed in the supporting columns (14), and the top plate (;
the clamping device (2) comprises a limiting seat (21), a driving motor (22), a limiting rotary roller (23), a limiting steel wire rope (24), an outer clamping mechanism (25) and a locking mechanism (26), the upper end surface of the bottom plate (11) is symmetrically provided with limiting seats (21), the limiting seats (21) are of U-shaped structures with upward openings, limiting rotating rollers (23) are mounted on the limiting seats (21) through bearings, a driving motor (22) is mounted on the bottom plate (11) through a motor seat, an output shaft of the driving motor (22) is connected with the limiting rotating rollers (23) through a coupler, limiting steel wire ropes (24) are wound on the limiting rotating rollers (23), the limiting steel wire ropes (24) are connected with an outer clamping mechanism (25), the outer clamping mechanism (25) is connected with a locking mechanism (26), and the locking mechanism (26) is mounted in a T-shaped sliding groove (15) on a supporting column (14) in a sliding fit manner;
The hoisting device (3) comprises a rotating motor (31), a hoisting rod (32), an inner clamping mechanism (33), a hoisting box (34), a hoisting frame (35) and a hoisting mechanism (36), rotating electrical machines (31) install at roof (16) up end middle part through the motor cabinet, offer the lewis hole that is used for the hoist and mount on roof (16), there are hoist and mount pole (32) through splined connection on the output shaft of rotating electrical machines (31), hoist and mount pole (32) are the cylinder structure, the terminal surface all is equipped with the opening about hoist and mount pole (32), hoist and mount pole (32) middle part is equipped with logical groove, fixture (33) in installing through sliding fit's mode on hoist and mount pole (32), terminal surface mid-mounting has hoisting box (34) under roof (16), hoisting box (34) are equipped with open-ended rectangle structure for the below, install gallows (35) in hoisting box (34), install hoisting mechanism (36) through the bearing on gallows (35).
2. The water conservancy construction tubular pile intelligence installation construction equipment of claim 1, characterized in that: the outer clamping mechanism (25) comprises a clamping ring (251), an ear seat (252), a through hole (253), a rubber pad (254), a clamping disc (255), a threaded hole (256), a locking bolt (257), a bolt cap (258) and a connecting rod (259), the ear seat (252) is arranged in the middle of the outer side face of the clamping ring (251), the through hole (253) used for tying the limiting steel wire rope (24) is formed in the ear seat (252), the rubber pad (254) is arranged on the inner side face of the clamping ring (251), the clamping disc (255) is symmetrically arranged on the clamping ring (251), the threaded hole (256) is formed in the middle of the clamping disc (255), the locking bolt (257) is arranged in the threaded hole (256) in a thread fit mode, and the bolt cap (258) is connected to the locking bolt (257) in a thread.
3. The water conservancy construction tubular pile intelligence installation construction equipment of claim 1, characterized in that: the locking mechanism (26) comprises a sliding plate (261), a pulley (262), a T-shaped frame (263), an electric push rod (264), an electric rotating rod (265) and a nut sleeve (266), wherein the sliding plate (261) is installed in a T-shaped sliding groove (15) on a supporting column (14) in a sliding fit mode, the pulley (262) is installed on the end face of the sliding plate (261) in a sliding fit mode, the T-shaped frame (263) is installed on the other end face of the sliding plate (261), the bottom end of the electric push rod (264) is installed on the T-shaped frame (263), the movable end of the electric push rod (264) is connected with the electric rotating rod (265) through a bearing, and the nut sleeve (266) is installed on the electric rotating rod (265).
4. The water conservancy construction tubular pile intelligence installation construction equipment of claim 1, characterized in that: interior fixture (33) include cam (331), cassette (332), T type groove (333), T type board (334), buffer spring (335), cylinder (336), grip block (337), arc (338), rubber layer (339), hoist and mount pole (32) on install cam (331) through sliding fit's mode, be connected with cassette (332) on cam (331), T type groove (333) have been seted up on cassette (332), install T type board (334) in T type groove (333), be provided with buffer spring (335) between T type board (334) and cassette (332), install in T type board (334) middle part through the cylinder frame cylinder (336), the output of cylinder (336) passes through the flange and is connected with grip block (337), install arc (338) on grip block (337), be provided with rubber layer (339) on arc (338).
5. The water conservancy construction tubular pile intelligence installation construction equipment of claim 1, characterized in that: the hoisting mechanism (36) comprises a hoisting motor (361), a driving gear (362), a gear strip (363), a driven gear (364), a hoisting roller (365), a shaft sleeve (366) and a hoisting rope (367), hoist motor (361) install in lifting by crane case (34) through the motor cabinet, the output shaft of hoist motor (361) passes through the spline and is connected with driving gear (362), driving gear (362) are connected with gear rack (363) meshing through gear engagement's mode, the meshing has driven gear (364) on gear rack (363), driven gear (364) are installed at hoist roller (365) both ends through the spline, hoist roller (365) are installed on gallows (35) through the bearing, hoist roller (365) both ends are close to driven gear (364) and install axle sleeve (366), hoist roller (365) middle part winding has lifting rope (367), the lifting rope (367) other end is connected with interior fixture (33).
6. The water conservancy construction tubular pile intelligence installation construction equipment of claim 2, characterized in that: the cross section of the clamping ring (251) is of a C-shaped structure, the number of the clamping rings (251) is four, the clamping rings (251) are symmetrical left and right, and the upper clamping ring (251) and the lower clamping ring (251) are connected through a connecting rod (258).
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| CN202010685238.8A CN111847289B (en) | 2020-07-16 | 2020-07-16 | Intelligent installation construction equipment and process for water conservancy construction pipe pile |
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|---|---|
| CN111847289B (en) | 2022-07-26 |
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