CN219341474U - Hoisting machine for column top walking - Google Patents
Hoisting machine for column top walking Download PDFInfo
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- CN219341474U CN219341474U CN202223499607.8U CN202223499607U CN219341474U CN 219341474 U CN219341474 U CN 219341474U CN 202223499607 U CN202223499607 U CN 202223499607U CN 219341474 U CN219341474 U CN 219341474U
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Abstract
The utility model discloses a hoisting machine for column top walking, which comprises a main arm with a rectangular cross section, wherein an upper chord of the main arm is provided with an upper sliding rail, and a lower chord of the main arm is provided with a lower sliding rail; the upper slide rail is provided with at least two groups of movable door type brackets; the lower sliding rail is provided with a trolley slewing mechanism and an upper bearing structure thereof; the movable door type bracket is temporarily anchored at the top of the main arm or moves along the main arm; the main arm is also provided with a chain transmission mechanism which respectively drives the movable door type bracket, the main arm, the slewing mechanism, the upper bearing structure of the slewing mechanism and the lifting trolley to move. The lifting machine can walk on the column top, and meanwhile, on the premise that part of components such as the supporting leg component are not required to be removed, normal movement of all the components can be realized, and the problem of motion interference is avoided.
Description
Technical Field
The utility model relates to the technical field of assembly type building member hoisting, in particular to a hoisting machine for walking on a column top.
Background
Along with the continuous development of the logistics industry in China, large storage projects are increased, the existing storage structure mainly comprises a plurality of concrete columns which are constructed on the ground in an array mode, and a series of construction is carried out after prefabricated members are arranged between adjacent column tops (concrete columns), so that the storage structure is formed. The traditional mode of arranging the prefabricated parts on the concrete columns is that the prefabricated parts on the ground are lifted by a crane and a hoisting machine in an auxiliary way, and then the prefabricated parts are arranged on two adjacent concrete columns after moving; in the moving process of the crane and the hoisting machine, the position deviation usually occurs, so that the position of the hoisted prefabricated part is manually adjusted, and the construction operation is difficult.
The existing hoisting robot comprises a main arm with a rotary mechanism arranged at the bottom, wherein the cross section of the main arm is triangular, the tip of the triangle faces upwards, a chassis is arranged at the bottom of the rotary mechanism, four relatively fixed column feet are arranged on the chassis, the positions of four adjacent concrete columns in a construction site correspond to the positions of the four column feet, a first traction piece is arranged between the rotary mechanism and the main arm and used for driving the rotary mechanism to move on the main arm; two sets of support leg assemblies are further arranged below the main arm, the two sets of support leg assemblies are distributed on two sides of the slewing mechanism, and the two sets of support leg assemblies are in a relatively fixed state. After the two groups of support leg assemblies are supported on the tops of the concrete columns, the first traction piece drives the slewing mechanism to move to the position of the next concrete column, and after four column feet of the slewing mechanism are supported on the tops of the adjacent four concrete columns, the support leg assemblies can be removed, so that subsequent hoisting and counterweight operation are facilitated.
Simultaneously, still be provided with counter weight mechanism and lifting trolley on the main arm, counter weight mechanism and lifting trolley are in both sides of main arm length direction, are provided with the second traction piece between lifting trolley and the main arm. Wherein the trolley is used for lifting and lowering the prefabricated part, the second traction piece is used for driving the trolley to move on the main arm, and the counterweight mechanism is used for counterweight the weight of the lifted prefabricated part to keep balance.
Based on the hoisting robot structure in the prior art, the cross section of the main arm is triangular, so that the slewing mechanism, the chassis, the supporting leg assembly, the counterweight mechanism and the trolley are all required to be arranged below the main arm. Therefore, in the moving process of the slewing mechanism, the supporting leg assembly, the counterweight mechanism and the trolley, collision interference is easy to occur, so that after the supporting leg assembly of part of the components is sometimes detached, other components can be normally moved, and the components are frequently detached or installed in the construction process, so that inconvenient operation is often caused.
Disclosure of Invention
In order to overcome the defects of the prior art, the utility model aims to provide a lifting machine for column top walking, which can realize normal movement of all parts without dismantling department parts such as a supporting leg assembly and does not generate the problem of motion interference.
The aim of the utility model is achieved by the following technical scheme:
the lifting machine comprises a main arm with a rectangular cross section, wherein an upper chord of the main arm is provided with an upper sliding rail, and a lower chord of the main arm is provided with a lower sliding rail; the upper sliding rail is provided with at least two groups of movable door type brackets; the lower sliding rail is provided with a trolley slewing mechanism and an upper bearing structure thereof; the movable door type bracket is temporarily anchored at the top of the main arm or moves along the main arm; the main arm is also provided with a chain transmission mechanism, and the chain transmission mechanism drives the movable door type bracket, the main arm, the slewing mechanism, the upper bearing structure and the lifting trolley to move respectively.
Further, the movable door type support comprises a truss girder, a movable base supported at the top of the main arm is arranged on the bottom surface of the truss girder, rollers are arranged on the bottom surface of the movable base, an extension plate is arranged on the side surface of the movable base, and an L-shaped inverted buckle plate is movably connected to the bottom surface of the extension plate; when the L-shaped groove of the L-shaped inverted buckle plate is adjusted to be opposite to the movable base, the L-shaped inverted buckle plate is connected with the extension plate through a connecting piece, and an inverted buckle groove for sliding fit of the upper sliding rail is formed between the L-shaped inverted buckle plate and the movable base.
Further, the two ends of the truss girder are provided with leg frames, and the leg frames are of truss structures; the bottom surface of the landing leg frame is provided with a guide sleeve, and the guide sleeve is inserted with a portal landing leg; an electric hoist is arranged in the supporting leg frame, a connecting hook is arranged at the top end of the supporting leg of the portal, and the traction end of the electric hoist is connected with the connecting hook; the outer peripheral surface of the portal support leg is communicated with a plurality of limiting holes, the outer peripheral surface of the guide sleeve is communicated with a through hole, and when the limiting holes are aligned with the through holes, the limiting holes and the through holes are inserted with the same limiting rod; the bottom of portal landing leg is provided with the orifice plate, the orifice plate is provided with the preformed hole, the preformed hole corresponds with the anchor reinforcing bar of cap.
Further, the upper bearing structure comprises a connecting seat connected with the slewing mechanism, the top of the connecting seat is fixedly connected with a plurality of supporting seats, and the top surface of each supporting seat is provided with a roller group; the roller set comprises a supporting wheel, a change gear and a side wheel which are connected with the supporting seat, wherein the supporting wheel is propped against the bottom surface of the lower sliding rail, the change gear is propped against the top surface of the lower sliding rail, and the side wheel is propped against the side surface of the lower sliding rail.
Further, a chassis is arranged below the slewing mechanism, an arc-shaped mounting plate is arranged on the outer circumferential surface of the chassis, a plurality of connecting holes which are arranged in an array are formed in the arc-shaped mounting plate, and the end face of the supporting arm is connected with the connecting holes through a connecting piece; when the positions of the connecting holes connected with the supporting arms are changed, the included angles of the adjacent supporting arms are changed.
Further, four supporting arms are movably arranged on the periphery of the chassis, lifting supporting legs are arranged at the end parts of the supporting arms, and the lifting supporting legs horizontally move on the supporting arms; the end part of the supporting arm is provided with a moving groove, and the top surface and the bottom surface of the supporting arm at two sides of the moving groove are provided with a plurality of limiting holes; the lifting support leg comprises a guide cylinder which moves in the moving groove, cover plates are arranged at the upper end and the lower end of the guide cylinder, assembly holes are formed in the cover plates, and when the assembly holes of the cover plates are aligned with the limit holes, the assembly holes are connected with the limit holes through connecting pieces.
Further, the guide cylinder is inserted with a steel pipe column, a through hole is formed in the bottom of the steel pipe column, a supporting oil cylinder is arranged in the steel pipe column, a ball head is arranged at the extending end of the supporting oil cylinder, and a straight hole is formed in the ball head; two opposite main fixed pulleys are arranged at the bottom of the steel pipe upright post, two opposite auxiliary fixed pulleys are arranged on a cover plate positioned above the steel pipe upright post, and two rotary winches are arranged on the top surface of the supporting arm; the straight hole is penetrated with a traction rope, and two ends of the traction rope pass through the through hole and are sequentially connected with the main fixed pulley and the auxiliary fixed pulley in a winding manner, and finally are fixedly connected with the rotary winch; the cover plate positioned above the steel pipe column is provided with a limiting cylinder for the steel pipe column to be inserted, the limiting cylinder is provided with an inserting hole, and the steel pipe column is provided with a plurality of mounting holes; when the mounting hole is aligned with the jack, the mounting hole and the jack are inserted with the same bolt.
Further, the chain transmission mechanism comprises driven chain wheels connected with the periphery of the main arm, a driving motor is arranged at the tail of the main arm, the driving motor is connected with a driving chain wheel in a driving mode, the driving chain wheel and the driven chain wheel are wound with the same chain, and the chain rotates in an annular mode under the driving action of the driving motor; the movable door type support, the upper bearing structure and the lifting trolley are all provided with automatic engagement mechanisms, and the automatic engagement mechanisms are in engagement connection with the chains.
The utility model has the following beneficial effects:
a hoisting machine for column top walking aims at realizing normal movement of all parts without dismantling department parts such as supporting leg components and generating motion interference. So through set up slide rail and lower slide rail on the main arm to the floating gate type support is set up in last slide rail, and trolley, slewing mechanism and upper bearing structure set up in lower slide rail, consequently when utilizing chain drive mechanism to drive floating gate type support, trolley, slewing mechanism and upper bearing structure and remove on the main arm, the floating gate type support can directly stride over trolley, slewing mechanism and upper bearing structure, thereby reduces the circumstances that appears the motion and interfere the collision, realizes the condition that the work of work progress is simple and convenient and efficient from this.
Drawings
Fig. 1 is a working state diagram of a movable swing mechanism after being supported by a movable door type bracket in the integral structure of the utility model.
Fig. 2 is a working state diagram of the steel pipe column of the four supporting arms in the whole structure of the utility model supported on the concrete column.
Fig. 3 is a working state diagram of a hoisting mechanism for hoisting a prefabricated part after the movable door type bracket is used for counterweight in the integral structure of the utility model.
Fig. 4 is a top view of fig. 3.
FIG. 5 is a schematic cross-sectional view of a main arm of the present utility model.
Fig. 6 is a schematic structural view of the sliding door type bracket and an enlarged view of the sliding door type bracket in the direction D.
Fig. 7 is a sectional view in the direction E-E of fig. 6.
Fig. 8 is a sectional view in the L-L direction of fig. 6.
Fig. 9 is a cross-sectional view in the M-M direction of fig. 6.
Fig. 10 is a connection structure diagram of the leg rest and the portal leg of the present utility model.
Fig. 11 is a schematic view of the entire structure of the swing mechanism of the present utility model.
Fig. 12 is a cross-sectional view taken along the direction A-A in fig. 11.
Fig. 13 is a sectional view in the direction B-B of fig. 11.
Fig. 14 is a schematic view showing a connection state of the support arm and the chassis of the present utility model.
Fig. 15 is a schematic structural view of the chassis of the present utility model.
Fig. 16 is a schematic view of the structure of the arc-shaped mounting plate of the present utility model.
Fig. 17 is a schematic structural view of the support arm of the present utility model.
Fig. 18 is a schematic view of the lifting leg of the main arm of the present utility model.
Fig. 19 is a connection state diagram of the guide tube and the steel pipe column according to the present utility model.
Fig. 20 is a cross-sectional view taken along the direction C-C in fig. 19.
Fig. 21 is an initial state diagram of the lifting leg of the present utility model.
Fig. 22 is a drawing showing the contracted state of the steel pipe column of the lifting leg of the present utility model.
Fig. 23 is a moving state diagram of the guide cylinder of the lifting leg of the present utility model.
FIG. 24 is a schematic illustration of a chain drive structure in a main arm according to the present utility model.
FIG. 25 is a second schematic diagram of the chain drive structure in the main arm of the present utility model.
Fig. 26 is a schematic diagram showing a connection state of the chain transmission structure of the present utility model.
Fig. 27 is a cross-sectional view taken along the direction F-F in fig. 24.
Fig. 28 is a sectional view in the direction G-G of fig. 24.
Fig. 29 is a sectional view in the direction H-H of fig. 24.
Fig. 30 is a schematic structural view of the automatic engagement mechanism of the present utility model.
Fig. 31 is a sectional view in the direction I-I of fig. 30.
Fig. 32 is a view in the J direction in fig. 31.
Fig. 33 is one of the cross-sectional views in the direction K-K in fig. 31.
FIG. 34 is a second cross-sectional view taken along the direction K-K in FIG. 31.
Fig. 35 is a schematic view of the structure of the bottom plate and the gear set of the automatic engagement mechanism of the present utility model.
Fig. 36 is a schematic view showing the connection of the main arm and the trolley according to the present utility model.
FIG. 37 is a second schematic view of the connection of the main arm and trolley of the present utility model.
Fig. 38 is a schematic view of a trolley according to the present utility model.
FIG. 39 is a second schematic diagram of the mechanism of the present utility model.
In the figure: 1. a main arm; 11. an upper slide rail; 12. a lower slide rail; 13. a second driving motor; 14. a drive sprocket; 15. a driven sprocket; 16. a chain; 2. a slewing mechanism; 21. a connecting seat; 22. a motor base; 221. a first driving motor; 23. a drive gear; 24. a driven gear; 25. a chassis; 26. a connecting plate; 27. an arc-shaped mounting plate; 271. a connection hole; 3. a support arm; 31. a moving groove; 32. a limiting hole; 33. rotating the winch; 4. a guide cylinder; 41. an auxiliary fixed pulley; 42. a limiting cylinder; 43. a fitting hole; 44. a jack; 5. a steel pipe column; 51. a mounting hole; 52. a plug pin; 53. a through hole; 54. a support cylinder; 55. a straight hole; 56. a support pad assembly; 57. a main fixed pulley; 58. a traction rope; 6. a movable door type bracket; 61. truss girder; 62. a movable base; 621. a roller; 63. an extension plate; 64. an L-shaped inverted buckle plate; 641. a back-off groove; 65. a leg support; 66. a guide sleeve; 661. perforating; 67. an electric hoist; 68. a portal landing leg; 681. a limiting hole; 682. a connecting hook; 683. a travel limiting rod; 69. an orifice plate; 691. a preformed hole; 7. an automatic engagement mechanism; 71. a bottom plate; 72. a housing plate; 73. a top baffle; 731. an upper clearance groove; 74. pressing into blocks; 741. a first sprocket slot; 75. a bottom baffle; 751. a lower clearance groove; 76. pressing the block; 761. a second sprocket slot; 77. controlling a motor; 771. a first gear; 78. a second gear; 781. a transmission rod; 782. a first threaded portion; 783. a second threaded portion; 79. a third gear; 791. a linkage rod; 792. a third threaded portion; 793. a fourth threaded portion; 8. a lifting trolley; 81. a rolling base; 82. a fixed pulley block; 83. a lifting base; 831. a movable pulley block; 84. a working motor; 841. a reel; 85. a guide pulley; 86. a vector head; 87. a drive rope; 88. an adjusting rod; 9. a bearing structure; 91. the supporting seat; 92. a connection station; 93. a support wheel; 94. a mounting table; 95. a change gear; 96. side wheels.
Detailed Description
The utility model will now be described in further detail with reference to the drawings and to specific examples. The terms such as "upper", "inner", "middle", "left", "right" and "a" and the like recited in the present specification are also for convenience of description only and are not intended to limit the scope of the present utility model, but rather to change or adjust the relative relationship thereof, without substantially changing the technical content, and are considered to be within the scope of the present utility model.
Referring to fig. 1 to 39, a hoisting machine for column top walking comprises a main arm with a rectangular cross section, wherein an upper chord of the main arm is provided with an upper sliding rail, and a lower chord of the main arm is provided with a lower sliding rail; the upper sliding rail is provided with at least two groups of movable door type brackets; the lower sliding rail is provided with a trolley slewing mechanism and an upper bearing structure thereof; the movable door type bracket is temporarily anchored at the top of the main arm or moves along the main arm; the main arm is also provided with a chain transmission mechanism, and the chain transmission mechanism drives the movable door type bracket, the main arm, the slewing mechanism, the upper bearing structure and the lifting trolley to move respectively.
In particular, the present utility model aims to enable normal movement of all components without the need to disassemble the door components such as the leg assembly, and without the problem of motion interference. So through set up slide rail and lower slide rail on the main arm to the floating gate type support is set up in last slide rail, and trolley, slewing mechanism and upper bearing structure set up in lower slide rail, consequently when utilizing chain drive mechanism to drive floating gate type support, trolley, slewing mechanism and upper bearing structure and remove on the main arm, the floating gate type support can directly stride over trolley, slewing mechanism and upper bearing structure, thereby reduces the circumstances that appears the motion and interfere the collision, realizes the condition that the work of work progress is simple and convenient and efficient from this.
Referring to fig. 6 to 10, the movable door type bracket 6 discloses the structure of the door type bracket for movement, on one hand, the counterweight can be used when the movable door type bracket 6 is close to the other movable door type bracket 6 for hoisting after crossing the slewing mechanism 2; on the other hand, the movable door type support 6 can be supported on the column top, and after the lifting support legs are retracted, the movable door type support can walk on the main arm 1 to the next position through the chain transmission mechanism. The movable door type bracket 6 comprises a truss girder 61, wherein two movable bases 62 supported on the top of a main arm 1 are arranged on the bottom surface of the truss girder 61, the two movable bases 62 are respectively arranged at two edge positions of the top of the main arm 1 along the length direction perpendicular to the main arm 1, the bottom surface of the movable base 62 is slidably connected with a roller 621, the roller 621 is supported on the top surface of the main arm 1, an extension plate 63 is arranged on the side surface of the movable base 62, and an L-shaped back-off plate 64 is movably connected with the bottom surface of the extension plate 63. When the L-shaped groove of the movable adjusting L-shaped back-off plate 64 is opposite to the movable base 62, the L-shaped back-off plate 64 is connected with the extending plate 63 by a connecting piece, a back-off groove 641 in which the upper slide rail 11 is in sliding fit is formed between the L-shaped back-off plate 64 and the movable base 62, and the L-shaped back-off plate 64 is locked and connected with the extending plate 63 by the connecting piece, so that the state of sliding fit between the back-off groove 641 and the main arm 1 is maintained. Thereby, the movable door type bracket 6 is firmly connected with the main arm 1, and the situation that the movable door type bracket 6 is separated from the main arm 1 is reduced.
The two ends of the truss girder 61 are provided with leg frames 65, the leg frames 65 are of truss structures, the bottom surfaces of the leg frames 65 are provided with guide sleeves 66, the guide sleeves 66 are inserted with portal legs 68, the extending ends of the portal legs 68 face downwards, the leg frames 65 are internally provided with electric hoist 67, the top ends of the portal legs 68 are provided with connecting hooks 682, and the traction ends of the electric hoist 67 are connected with the connecting hooks 682; the outer peripheral surface of the portal landing leg 68 is penetrated with a plurality of limiting holes 681, the limiting holes 681 are distributed at intervals along the length direction of the portal landing leg 68, the outer peripheral surface of the guide sleeve 66 is penetrated with a through hole 661, and when the limiting holes 681 are opposite to the through hole 661, the opposite limiting holes 681 and the through hole 661 are inserted with the same limiting rod 683. Therefore, the telescopic function of the mast leg 68 is mainly controlled by the electric hoist 67, so that the function of extending the mast leg 68 out of the leg frame 65 or accommodating the mast leg 68 in the leg frame 65 is realized, and after the mast leg 68 is telescopic in place, the mast leg 68 can be simultaneously connected with the limit hole 681 and the through hole 661 through the limit rod 683, thereby realizing the function of locking the mast leg 68. The outer peripheral surface bottom of the portal landing leg 68 is fixedly connected with a pore plate 69, two reserved holes 691 are penetrated through the top surface of the pore plate 69, and the two reserved holes 691 correspond to the two anchor bars at the corresponding corner of the column cap.
Referring to fig. 11 to 13, in order to disclose the upper bearing structure 9, the function of slidably connecting the swing mechanism 2 to the main arm 1 through the upper bearing structure is realized. The upper bearing structure 9 comprises a connecting seat 21 connected with the slewing mechanism 2, a plurality of bearing seats 91 are fixedly connected to the top of the connecting seat 21, in the embodiment, the number of the bearing seats 91 is four, the four bearing seats 91 are distributed in equal quantity along the direction perpendicular to the length direction of the main arm 1, and the top surface of the bearing seat 91 is provided with a roller 621 group; the roller 621 includes a connection table 92 fixedly connected with the upper support table, the connection table 92 is rotatably connected with a supporting wheel 93, the supporting wheel 93 abuts against the bottom surface of the main arm 1, so that the swing mechanism 2 rolls on the main arm 1, and an upward supporting force is provided for the main arm 1 through the supporting wheel 93. The upper supporting table is connected with a mounting table 94 through a connecting piece, the top surface of the mounting table 94 is rotationally connected with a change gear 95, the change gear 95 is reversely buckled with the main arm 1, the change gear 95 is positioned above the buckling position of the main arm 1, the main arm 1 is provided with downward pulling force while the slewing mechanism 2 rolls on the main arm 1, and accordingly upward supporting force generated by the supporting wheel 93 corresponds to each other, so that the whole main arm 1 cannot overturn. The side of mount table 94 is provided with side wheel 96, and side wheel 96 offsets with the side of main arm 1, and two side wheels 96 of same bearing 91 press from both sides tight main arm 1 for reduce the gyro wheel 621 group between main arm 1 and swing mechanism 2 and appear the condition of breaking away from each other.
In order to disclose the structure of the swing mechanism 2, a function of driving the chassis 25 to rotate is realized. The slewing mechanism 2 comprises a motor base 22 fixedly connected with the side surface of the connecting seat 21, the motor base 22 is connected with a first driving motor 221, a driving gear 23 coaxially rotates on a driving shaft of the first driving motor 221, a driven gear 24 rotationally connected with the bottom surface of the connecting seat 21, the driven gear 24 is meshed with the driving gear 23, and a chassis 25 is connected with the driven gear 24 through a connecting piece. Accordingly, the chassis 25 is rotated by the meshing transmission of the gears under the driving action of the first driving motor 221.
Referring to fig. 14 to 16, in order to disclose a structure in which an angle between adjacent support arms 3 can be adjusted, thereby improving a function of elevating a leg adjusting range on the adjacent support arms 3. A chassis is arranged below the slewing mechanism, four supporting arms are movably arranged on the periphery of the chassis, lifting supporting legs are arranged at the ends of the supporting arms, and the lifting supporting legs horizontally move on the supporting arms; an angle adjusting member is provided between the adjacent support arms 3, and the angle adjusting member includes two connection plates 26 and two arc-shaped mounting plates 27 connected to the outer peripheral surface of the chassis 25 through connection members, the two connection plates 26 are opposite with respect to the chassis 25, and the two arc-shaped mounting plates 27 are opposite with respect to the chassis 25. One end of the support arm 3, which is close to the chassis 25, is connected with the connecting plate 26 through a connecting piece, a plurality of connecting holes 271 are penetrated through the plane of the arc-shaped mounting plate 27, the connecting holes 271 are arrayed along the arc direction of the arc-shaped mounting plate 27, and the end face of the support arm 3, which is close to the chassis 25, is connected with the connecting holes 271 of the arc-shaped mounting plate 27 through the connecting piece. Therefore, the plurality of connecting holes 271 of the arc-shaped mounting plate 27 are arrayed along the arc-shaped direction of the arc-shaped mounting plate 27, so that in the process that the support arm 3 is connected with the arc-shaped mounting plate 27, the angle can be adjusted to a proper angle according to the mounting position, and the function of adapting to different column pitches is realized. That is, when the position of the connection hole 271 connected with the support arm 3 is changed, the angle of the adjacent support arms 3 is changed.
Referring to fig. 17 to 23, a structure in which the lifting leg is connected to the swing mechanism 2 is disclosed in order to use the function of the lifting leg standing on the column top. The top surface of the end part of the supporting arm 3 is provided with a moving groove 31 in a penetrating way, the lifting supporting leg comprises a guide cylinder 4 which is in sliding connection with the moving groove 31, the guide cylinder 4 is inserted with a steel pipe column 5, through holes 53 are formed in two opposite sides of the outer peripheral surface of the bottom of the steel pipe column 5, a supporting oil cylinder 54 is arranged in the steel pipe column 5, a cylinder body of the supporting oil cylinder 54 is connected with the steel pipe column 5 through a connecting piece, a ball head is arranged at the extending end of the supporting oil cylinder 54, a straight hole 55 is penetrated by the ball head, the hole axial directions of the through holes 53 and the straight hole 55 are consistent with the length direction of the supporting arm 3, the bottom end of the steel pipe column 5 is fixedly connected with a supporting pad assembly 56, two opposite sides of the supporting pad assembly 56 along the length direction of the supporting arm 3 are respectively connected with a main fixed pulley 57 in a rotating way, two opposite sides of the top of the guide cylinder 4 along the length direction of the supporting arm 3 are respectively connected with a secondary fixed pulley 41 in a rotating way, and two opposite sides of the top surface of the supporting arm 3 along the length direction of the moving groove 31 are respectively provided with a rotary winch 33; the straight hole 55 is penetrated with a traction rope 58, and both ends of the traction rope 58 are fixedly connected with the peripheral surface of the rotary winch 33 after being penetrated with the adjacent through holes 53 and then sequentially wound with the adjacent main fixed pulley 57 and the auxiliary fixed pulley 41.
In order to be able to lock the telescopic position of the steel tube column 5 in the vertical direction. The cover plate positioned above is provided with a limiting cylinder 42 for inserting the steel pipe upright post 5, the limiting cylinder 42 is provided with an inserting hole 44, and the steel pipe upright post 5 is provided with a plurality of mounting holes 51; when the mounting hole 51 is opposite to the insertion hole 44, the same plug 52 is inserted into both. The top surface and the bottom surface of the supporting arm 3 at the two sides of the moving groove 31 are provided with a plurality of limiting holes 32; the lifting support leg comprises a guide cylinder 4 moving in the moving groove 31, cover plates are arranged at the upper end and the lower end of the guide cylinder 4, the cover plates are provided with assembly holes 43, and when the assembly holes 43 of the cover plates are opposite to the limit holes 32, the assembly holes 43 are connected with the limit holes 32 through connecting pieces.
Specifically, through setting up at support arm 3 and remove groove 31, make guide cylinder 4 remove in remove groove 31 to realize removing the position of lift landing leg on support arm 3, and then be convenient for adjust the interval between the adjacent lift landing leg, in order to adapt to different column spacing. At the same time, the steel pipe column 5 is telescopically moved in the guide cylinder 4, thereby realizing the telescopic function of the steel pipe column 5. The specific implementation of the control of the position of the guide cylinder 4 and the expansion and contraction of the steel pipe column 5 is mainly realized by the condition that the two rotary winches 33 of the displacement lifting support leg pull the rope to be retracted or the traction rope 58 to be released:
when the position of the guide cylinder 4 needs to be adjusted, the rotary winch 33 and the main fixed pulley 57 on the same side are locked along the length direction of the support arm 3, so that the state of the splicing position between the current steel pipe upright 5 and the guide cylinder 4 is maintained, then the rope winding work is carried out by starting the other rotary winch 33, so that the function of driving the guide cylinder 4 and the steel pipe upright 5 thereof to move towards the direction close to the rotary winch 33 in the rope winding state is realized, when the guide cylinder 4 moves to the corresponding required position, the rope winding work of the rotary winch 33 is suspended, and after the guide cylinder 4 moves in place, the opposite assembly hole 43 and the limiting hole 32 are connected by using a connecting piece.
When the steel pipe upright 5 needs to be adjusted to extend downwards or retract upwards, two rotary winches 33 are started to perform rope retraction work, and the steel pipe upright 5 is retracted upwards due to the shortening of the length of the traction rope 58; on the contrary, the two rotary winches 33 are simultaneously started to perform rope paying-off, the steel pipe upright 5 is extended downwards due to the extension of the length of the traction rope 58, and after the steel pipe upright 5 is extended or retracted in place, the steel pipe upright 5 is connected with the opposite jack 44 and the mounting hole 51 by the bolt 52.
As shown in fig. 24 to 26, in order to disclose the structure of the chain transmission mechanism, the function of driving the swing mechanism 2, the swing door bracket 6, and the trolley 8 to slide on the main arm 1 is realized. The main arm 1 is quadrilateral about the section perpendicular to the horizontal plane and parallel to the length direction of the main arm 1, the chain transmission mechanism comprises driven chain wheels 15 connected with four vertex angles of the main arm 1, a second driving motor 13 is arranged on the side face of the main arm 1, a driving chain wheel 14 is coaxially rotated at the driving end of the second driving motor 13, the same chain 16 is wound and tensioned on the driving chain wheel 14 and the four driven chain wheels 15, and the chain 16 is circularly rotated under the driving action of the second driving motor 13. The slewing mechanism 2, the movable door type bracket 6 and the lifting trolley 8 are all provided with an automatic engagement mechanism 7, and the automatic engagement mechanism 7 is in engagement connection with a chain 16. Therefore, the automatic engagement mechanism 7 is utilized to realize the function of driving the slewing mechanism 2, the movable door type bracket 6 and the trolley 8 to slide and walk on the main arm 1 by controlling the engagement condition between the automatic engagement mechanism and the chain 16 under the electric control action.
As shown in fig. 26 to 35, in order to disclose the structure of the automatic engagement mechanism 7, the function of engagement with the chain 16 is realized. The automatic engagement mechanism 7 comprises a hollow installation shell, a channel for a chain 16 to pass through is formed in the side face of the installation shell, an upper pressing block 74 and a lower pressing block 76 are connected in the installation shell in a sliding manner along the height direction, the chain 16 is located between the upper pressing block 74 and the lower pressing block 76, a first chain tooth slot 741 is formed in the bottom face of the upper pressing block 74, a second chain tooth slot 761 is formed in the top face of the lower pressing block 76, an engagement driving piece is arranged between the upper pressing block 74 and the lower pressing block 76, and the engagement driving piece drives the upper pressing block 74 and the lower pressing block 76 to engage or loosen with each other.
For further disclosure of the detailed structure of the automatic snapping mechanism 7. The installation shell comprises a bottom plate 71, the top surface of which is connected with two shell plates 72 through bolt locking, two opposite top baffle plates 73 and two opposite bottom baffle plates 75 are connected between the two shell plates 72 through bolt locking, the two top baffle plates 73 are positioned above the two bottom baffle plates 75, a channel is formed in a space between the two top baffle plates 73 and the two bottom baffle plates 75, an upper clearance groove 731 is formed between the two top baffle plates 73, an upper pressing block 74 is in sliding connection with the upper clearance groove 731, the upper pressing block 74 slides along the vertical direction, and a first chain tooth groove 741 is matched with the top surface of a chain 16 positioned in the automatic engagement mechanism 7. A lower clearance groove 751 is formed between the two bottom baffles 75, the lower pressing block 76 is slidably connected with the lower clearance groove 751, the lower pressing block 76 slides along the vertical direction, the lower pressing block 76 and the upper pressing block 74 are opposite, and the second chain tooth slot 761 is matched with the bottom surface of the chain 16 positioned in the automatic meshing mechanism 7.
The engagement driving member includes a control motor 77 connected to the top surface of the bottom plate 71, the control motor 77 is located outside the two housing plates 72, the top surface of the bottom plate 71 is rotatably connected with a first gear 771 and a second gear 78 which are meshed with each other through a rotating shaft and a bearing, the first gear 771 rotates coaxially with a driving shaft of the control motor 77, the second gear 78 rotates coaxially with a driving rod 781, the driving rod 781 extends into the lower clearance groove 751 and the upper clearance groove 731, both ends of the driving rod 781 are respectively provided with a first threaded portion 782 and a second threaded portion 783 which are opposite in screwing direction, the first threaded portion 782 is located at one side close to the bottom plate 71, the driving rod 781 is threaded through the lower pressing block 76 through the first threaded portion 782, and the driving rod 781 is threaded through the upper pressing block 74 through the second threaded portion 783.
Specifically, since the upper press block 74 is slidably engaged in the upper clearance groove 731 and the lower clearance groove 751 of the lower press block 76 is slidably engaged, the rotation of the upper press block 74 and the lower press block 76 with respect to the transmission rod 781 can be reduced, and simultaneously, the first gear 771 is driven to rotate under the driving action of the control motor 77 due to the opposite rotation directions of the threads of the first threaded portion 782 and the second threaded portion 783 of the transmission rod 781, and the second gear 78 is driven to rotate by the transmission, so that the upper press block 74 and the lower press block 76 are driven by the threads of the second threaded portion 783 and the first threaded portion 782, respectively, thereby realizing the function of moving in opposite or opposite directions. The upper pressing block 74 and the lower pressing block 76 move towards the opposite directions, the first sprocket groove 741 of the upper pressing block 74 is in plug-in fit with the top surface of the opposite chain 16, and meanwhile, when the second sprocket groove 761 of the lower pressing block 76 is in plug-in fit with the bottom surface of the opposite chain 16, the chain 16 is engaged, so that the synchronous movement function of the automatic engagement mechanism 7 and the chain 16 is realized. Conversely, when the upper press block 74 and the lower press block 76 move in opposite directions, the function of disengaging the chain 16 and thus disengaging the automatic engagement mechanism 7 from the synchronous movement of the chain 16 can be achieved.
Based on the above-described structure disclosed with respect to the automatic engagement mechanism 7, since the upper press block 74 and the lower press block 76 mainly rely on rotation limitation in sliding connection therewith and simultaneously realize relative or opposite movement under the transmission action of the threaded portion of the transmission rod 781, the upper press block 74 and the lower press block 76 also need to overcome the condition of surface contact limitation during up-and-down movement, and thus there is a possibility that movement is blocked or parts are worn out to degrade engagement accuracy. In order to solve this problem, the stability of the relative or opposite movement of the upper press block 74 and the lower press block 76 is achieved, while the service life of the automatic engagement mechanism 7 is improved. The bottom surface of bottom plate 71 is connected with third gear 79 through pivot and bearing rotation, third gear 79 is located one side that second gear 78 kept away from first gear 771, and third gear 79 meshes with second gear 78, the coaxial rotation of third gear 79 has gangbar 791, gangbar 791 stretches into lower clearance groove 751 and go up clearance groove 731, the both ends of gangbar 791 are provided with third screw thread portion 792 and fourth screw thread portion 793 that the screw thread is opposite in direction respectively, third screw thread portion 792 is located one side that is close to bottom plate 71, and the screw thread of third screw thread portion 792 and second screw thread portion 783 is also opposite in direction, gangbar 791 is through lower briquetting 76 through the screw thread of third screw thread portion 792, gangbar 791 is through upper briquetting 74 through the screw thread of fourth screw thread portion 793.
Specifically, due to the fact that the gears are meshed in a transmission manner, the rotation directions of the second gear 78 and the third gear 79 are opposite, meanwhile, due to the fact that the rotation directions of the first thread part 782 and the third thread part 792 are opposite, the rotation directions of the second thread part 783 and the fourth thread part 793 are opposite, and therefore under the driving action of the control motor 77, the transmission rod 781 and the linkage rod 791 are driven to rotate, and under the synchronous driving action of the first thread part 782 and the third thread part 792, the function of stably moving up or down the lower pressing block 76 is achieved, and the upper pressing block 74 can also stably move up or down under the synchronous driving action of the second thread part 783 and the fourth thread. The limit of the upward or downward movement of the upper and lower pressing blocks 74 and 76 depending on the sliding inner wall thereof can be reduced, thereby achieving the beneficial effects of reducing the limit resistance caused by the surface contact friction, and improving the movement stability and the service life.
Referring to fig. 36 to 39, the structure of the trolley 8 is disclosed. The trolley 8 comprises a rolling base 81 in rolling connection with the bottom surface of the main arm 1, the rolling base 81 is rotationally connected with a fixed pulley block 82, a lifting base 83 is arranged below the rolling base 81, the lifting base 83 is rotationally connected with a movable pulley block 831, one end of the main arm 1 along the length direction is rotationally connected with an adjusting rod 88, the tail end of the adjusting rod 88, which is far away from the main arm 1, is rotationally connected with a guide pulley 85, a working motor 84 is arranged on one side, which is far away from the guide pulley 85, of the trolley 8, a driving shaft of the working motor 84 coaxially rotates with a winding drum 841, a head 86 is arranged on one side, which is far away from the guide pulley 85, of the bottom of the main arm 1, of the trolley 8, a driving rope 87 is fixedly connected with a driving rope 87, after the driving rope 87 is in staggered and wound connection with the fixed pulley block 82 and the movable pulley block 831, is finally connected and fixed by being wound with the outer circumferential surface of the winding drum 841. Therefore, under the drive of the working motor 84, the lifting function of the lifting base 83 is realized, and meanwhile, when the driving rope 87 is loosened, the driving rope 87 can be automatically rotated by the adjusting rod 88 by rotating the adjusting rod 88 between the main arm 1 and the guide pulley 85, so that the function of tensioning the driving rope 87 is realized.
In particular, the connection mode through the connecting piece is mainly a connection mode of general connection through national standard components, such as locking connection through bolts or screws, and the locking connection can be matched with nuts for synchronous connection if necessary; or as a screw connection, screw staking, etc.
In sum, the lifting machine is used: the locking to the main arm 1 by means of a chain drive jack enables the portal frame 6 and the main arm 1 to form a relatively stable integrated structure, while providing a telescopic portal leg 68 at the portal frame 6. Therefore, in the process of realizing that the lifting support legs walk on the column top, the chain transmission mechanism can drive the two movable portal support legs 68 to the two ends of the main arm 1, the two movable portal support legs are supported on the column top through the extending portal support legs 68, then the lifting support legs are retracted, the chain transmission mechanism is utilized to drive the lifting support legs to walk to the next position, and meanwhile, the distance between the adjacent lifting support legs is adjusted through the movable adjusting support arms 3, so that the lifting support legs correspond to the corresponding column top, the portal support legs 68 are retracted through extending the lifting support legs, so that the whole machine can stand on the column top conveniently, and the distance between the adjacent lifting support legs can be adjusted, so that the function of standing on the column top with different distances is adapted.
Further, a lifting trolley 8 is arranged at the bottom of the main arm 1 through a chain transmission mechanism so as to hoist the prefabricated component, and in the process, the chain transmission mechanism drives the two movable door type supports 6 to move to one side far away from the lifting trolley 8 so as to temporarily anchor the prefabricated component, and further the prefabricated component lifted by the lifting trolley 8 is conveniently weighted. It should be noted that, when two door-type movable brackets are used for counterweight, the anti-overturning capability of the slewing mechanism 2 needs to be considered: when the moment difference between the moment generated by the two movable gate brackets 6 at the end on the swing mechanism 2 and the moment generated by the prefabricated member lifted by the trolley 8 on the swing mechanism 2 is within the anti-overturning capacity range of the swing mechanism 2, the movable gate brackets 6 can be anchored at the end of the main arm 1 all the time in the counterweight process.
If not, when the distance between the trolley 8 and the swing mechanism 2 is lengthened or shortened, the chain transmission mechanism drives the two movable door brackets 6 to move, so that the distance between the two movable door brackets 6 and the swing mechanism 2 is lengthened or shortened, and the moment difference between the moment generated by the two movable door brackets 6 positioned at the tail end on the swing mechanism 2 and the moment generated by the prefabricated component lifted by the trolley 8 on the swing mechanism 2 is within the anti-overturning capacity range of the swing mechanism 2. Therefore, when the movable door type bracket 6 is used for hoisting operation, the movable door type bracket 6 does not need to be dismantled, and the door type bracket can be used for carrying out counterweight, so that the function of improving the use diversity is achieved.
In order to realize intelligent remote control, the main arm 1 is provided with a programmable controller (manufacturer: siemens; model S7-200 Smart), the programmable controller is connected with a communication module, and the communication module can realize wired or wireless communication and can select a relevant communication module of Ai Moxun manufacturer; the main arm 1, the movable door type bracket 6, the chassis 25 and the lifting trolley 8 are respectively provided with a displacement sensor and a limit sensor. The displacement sensor can detect the positions of the movable door type bracket 6, the chassis 25 and the lifting trolley 8 on the main arm 1 in a laser ranging mode, and a related ranging sensor with a north pole ranging manufacturer can be selected. The limit sensor is used for reducing the conditions that the movable door type bracket 6, the chassis 25 and the lifting trolley 8 collide or deviate from when moving on the main arm 1.
The main arm 1 is also provided with a stress sensor and a camera, and the stress sensor is used for detecting the stress condition of the rod piece of the main arm 1. The support ends of the portal support 68 and the lifting support are respectively provided with a pressure sensor, and the pressure sensors are used for detecting the stress conditions of the portal support 68 and the lifting support, and the sensors with the model of CTMJ-SS (20 t) can be selected by manufacturers as economic source superlight. An angle sensor is provided between the chassis 25 and the swing mechanism 2 for detecting the rotation angle of the swing mechanism 2. Meanwhile, the displacement sensor, the limit sensor, the stress sensor, the pressure sensor, the angle sensor and the camera are communicated with the programmable controller through the communication module, so that the intelligent control function is realized.
The embodiments of the present utility model are not limited thereto, and the present utility model may be modified, substituted or combined in various other forms without departing from the basic technical spirit of the present utility model, which falls within the scope of the claims, according to the above-described aspects of the present utility model, using the general knowledge and conventional means of the art.
Claims (8)
1. A hoisting machine of column top walking, its characterized in that: the device comprises a main arm with a rectangular cross section, wherein an upper chord of the main arm is provided with an upper sliding rail, and a lower chord of the main arm is provided with a lower sliding rail; the upper sliding rail is provided with at least two groups of movable door type brackets; the lower sliding rail is provided with a trolley slewing mechanism and an upper bearing structure thereof; the movable door type bracket is temporarily anchored at the top of the main arm or moves along the main arm; the main arm is also provided with a chain transmission mechanism, and the chain transmission mechanism drives the movable door type bracket, the main arm, the slewing mechanism, the upper bearing structure and the lifting trolley to move respectively.
2. A column top walking hoist as claimed in claim 1, wherein: the movable door type support comprises a truss girder, wherein a movable base supported on the top of the main arm is arranged on the bottom surface of the truss girder, rollers are arranged on the bottom surface of the movable base, an extension plate is arranged on the side surface of the movable base, and an L-shaped inverted buckle plate is movably connected to the bottom surface of the extension plate; when the L-shaped groove of the L-shaped inverted buckle plate is adjusted to be opposite to the movable base, the L-shaped inverted buckle plate is connected with the extension plate through a connecting piece, and an inverted buckle groove for sliding fit of the upper sliding rail is formed between the L-shaped inverted buckle plate and the movable base.
3. A column top walking hoist as claimed in claim 2, wherein: the two ends of the truss girder are provided with leg frames, and the leg frames are of truss structures; the bottom surface of the landing leg frame is provided with a guide sleeve, and the guide sleeve is inserted with a portal landing leg; an electric hoist is arranged in the supporting leg frame, a connecting hook is arranged at the top end of the supporting leg of the portal, and the traction end of the electric hoist is connected with the connecting hook; the outer peripheral surface of the portal support leg is communicated with a plurality of limiting holes, the outer peripheral surface of the guide sleeve is communicated with a through hole, and when the limiting holes are aligned with the through holes, the limiting holes and the through holes are inserted with the same limiting rod; the bottom of portal landing leg is provided with the orifice plate, the orifice plate is provided with the preformed hole, the preformed hole corresponds with the anchor reinforcing bar of cap.
4. A column top walking hoist as claimed in claim 1, wherein: the upper bearing structure comprises a connecting seat connected with the slewing mechanism, the top of the connecting seat is fixedly connected with a plurality of supporting seats, and the top surface of each supporting seat is provided with a roller group; the roller set comprises a supporting wheel, a change gear and a side wheel which are connected with the supporting seat, wherein the supporting wheel is propped against the bottom surface of the lower sliding rail, the change gear is propped against the top surface of the lower sliding rail, and the side wheel is propped against the side surface of the lower sliding rail.
5. A column top walking hoist as claimed in claim 1, wherein: the lower part of the slewing mechanism is provided with a chassis, the periphery of the chassis is movably provided with four supporting arms, the periphery of the chassis is provided with an arc-shaped mounting plate, the arc-shaped mounting plate is provided with a plurality of connecting holes distributed in an array, and the end surfaces of the supporting arms are connected with the connecting holes through connecting pieces; when the positions of the connecting holes connected with the supporting arms are changed, the included angles of the adjacent supporting arms are changed.
6. A column top walking hoist as defined in claim 5, characterized in that: the end part of the supporting arm is provided with a lifting supporting leg which horizontally moves on the supporting arm; the end part of the supporting arm is provided with a moving groove, and the top surface and the bottom surface of the supporting arm at two sides of the moving groove are provided with a plurality of limiting holes; the lifting support leg comprises a guide cylinder which moves in the moving groove, cover plates are arranged at the upper end and the lower end of the guide cylinder, assembly holes are formed in the cover plates, and when the assembly holes of the cover plates are aligned with the limit holes, the assembly holes are connected with the limit holes through connecting pieces.
7. A column top walking hoist as defined in claim 6, characterized in that: the guide cylinder is inserted with a steel pipe column, a through hole is formed in the bottom of the steel pipe column, a supporting oil cylinder is arranged in the steel pipe column, a ball head is arranged at the extending end of the supporting oil cylinder, and a straight hole is formed in the ball head; two opposite main fixed pulleys are arranged at the bottom of the steel pipe upright post, two opposite auxiliary fixed pulleys are arranged on a cover plate positioned above the steel pipe upright post, and two rotary winches are arranged on the top surface of the supporting arm; the straight hole is penetrated with a traction rope, and two ends of the traction rope pass through the through hole and are sequentially connected with the main fixed pulley and the auxiliary fixed pulley in a winding manner, and finally are fixedly connected with the rotary winch; the cover plate positioned above the steel pipe column is provided with a limiting cylinder for the steel pipe column to be inserted, the limiting cylinder is provided with an inserting hole, and the steel pipe column is provided with a plurality of mounting holes; when the mounting hole is aligned with the jack, the mounting hole and the jack are inserted with the same bolt.
8. A column top walking hoist as claimed in claim 1, wherein: the chain transmission mechanism comprises driven chain wheels which are connected with the periphery of the main arm, a driving motor is arranged at the tail of the main arm, the driving motor is connected with a driving chain wheel in a driving mode, the driving chain wheel and the driven chain wheel are wound with the same chain, and the chain rotates in an annular mode under the driving action of the driving motor; the movable door type support, the upper bearing structure and the lifting trolley are all provided with automatic engagement mechanisms, and the automatic engagement mechanisms are in engagement connection with the chains.
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CN202223499607.8U CN219341474U (en) | 2022-12-23 | 2022-12-23 | Hoisting machine for column top walking |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN115959581A (en) * | 2022-12-23 | 2023-04-14 | 广州工程总承包集团有限公司 | Intelligent prefabricated part hoisting machine capable of walking on column top independently |
CN116163535A (en) * | 2022-12-23 | 2023-05-26 | 广州工程总承包集团有限公司 | Construction method for lifting prefabricated part in delta shape by walking on top of column |
CN116654772A (en) * | 2023-07-27 | 2023-08-29 | 河南正则起重机械有限公司 | Single-beam crane |
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2022
- 2022-12-23 CN CN202223499607.8U patent/CN219341474U/en active Active
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN115959581A (en) * | 2022-12-23 | 2023-04-14 | 广州工程总承包集团有限公司 | Intelligent prefabricated part hoisting machine capable of walking on column top independently |
CN116163535A (en) * | 2022-12-23 | 2023-05-26 | 广州工程总承包集团有限公司 | Construction method for lifting prefabricated part in delta shape by walking on top of column |
CN115959581B (en) * | 2022-12-23 | 2024-07-12 | 广州工程总承包集团有限公司 | Intelligent prefabricated component hoisting machine capable of independently walking at column top |
CN116163535B (en) * | 2022-12-23 | 2024-10-01 | 广州工程总承包集团有限公司 | Construction method for lifting prefabricated part in delta shape by walking on top of column |
CN116654772A (en) * | 2023-07-27 | 2023-08-29 | 河南正则起重机械有限公司 | Single-beam crane |
CN116654772B (en) * | 2023-07-27 | 2023-10-17 | 河南正则起重机械有限公司 | Single-beam crane |
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