CN111846458A - Full-automatic carton wrapping system and using method thereof - Google Patents

Abstract

The invention relates to a carton packaging system, in particular to a full-automatic carton wrapping system and a using method thereof. The applicant provides a full-automatic carton wrapping system, an order is led into a base station module, a code reading module is used for searching whether a barcode on a carton is in the order, if the barcode is in the order, the carton can be sent into the wrapping system for packaging, the carton can be conveyed through a conveying module, in the conveying process, whether the barcode of the carton is in the order can be further confirmed, data of the order is printed into an express label to be attached to the carton, the error condition of the order can be reduced, the overweight condition of the carton can be avoided by weighing, and the automatic carton wrapping system provided by the invention can realize automatic forming, labeling and weighing of the carton, improves the efficiency and reduces the possibility of error of the order.

Description

Full-automatic carton wrapping system and using method thereof

Technical Field

The present invention relates to carton packaging systems, and more particularly, to a fully automatic carton wrapping system and method of use thereof.

Background

At present, electronic commerce is a commercial activity taking an information network technology as a means and taking commodity exchange as a center, and is electronization, networking and informatization of each link of the traditional commercial activity. With the rapid development of electronic commerce, it has not only included the main connotation of shopping, but also included the subsidiary services of logistics and the like. As a common packaging material for various goods, a carton, such as a shoe box, is increasingly demanded, and in order to improve efficiency of carton packaging and reduce errors of order information, it is necessary to improve automation level of carton packaging, achieve automatic packaging, labeling, weighing, and the like of the carton, and avoid errors of order information.

Disclosure of Invention

To solve the above problems, a first aspect of the present invention provides a fully automatic carton wrapping system, comprising:

the base station module is used for importing and storing the order list;

a transport module for carton transport;

the code reading module is used for reading the bar code on the carton;

the wrapping module is used for packaging and forming the carton;

and the manual processing module is used for manually processing the abnormal conditions.

As a preferred technical scheme of the invention, the code reading module comprises a code reading module I, and is used for reading before wrapping, checking whether a bar code on a carton is in an order or not and binding an order number;

the code reading module comprises a code reader 1, a communication 2 and a communication 3;

the code reader 1 is used for scanning bar codes in a carton;

the communication 1 is used for judging the type of the bar code read by the code reader 1, and when the type of the bar code is RFID data, the bar code is decoded by a GS1 standard to analyze the UPC; when the type of the bar code is EPC data, entering communication 2 and analyzing UPC;

the communication 3 is used for judging whether the bar code on the carton is abnormal: when the UPC analyzed by the communication 1 or the communication 2 is in the order list of the base station module, judging that the bar code is normal, writing the RFID data or the UPC data into the order list, binding the order, entering the communication 3, and setting a task destination station as an inlet of a wrapping module; and when the communication 1 does not occur, or the communication 1 judges that the EPC data does not enter the communication 2, or the UPC analyzed according to the communication 1 or the communication 2 is not in the order list, judging that the bar code is abnormal, and setting a task destination station as an abnormal port 1.

As a preferred technical solution of the present invention, the code reading module further includes a second code reading module, which is configured to retrieve order data to be printed in an order list after wrapping, where the order data includes a recipient, an address, a telephone number, and a quick order number.

As a preferred technical solution of the present invention, the code reading module two includes a code reader 2, a communication 4 and a communication 5;

the code reader 2 is used for scanning the bar code of the carton;

the communication 4 is used for retrieving the corresponding UPC in the order list of the base station module according to the RFID data or UPC data in the bar code and extracting the order data;

the communication 5 is used for judging whether order data are abnormal or not, and when the order data are retrieved by the communication 4, the order data are judged to be normal, and a task destination station is set as a conveying module terminal point; when the order data is not retrieved by the communication 4 or the communication 4 does not occur, it is determined to be abnormal, and the task destination is set as the abnormal port 2.

As a preferred technical scheme of the invention, the full-automatic carton wrapping system further comprises a printing module for printing order data on the express labels and pasting the express labels on the cartons.

As a preferred technical solution of the present invention, the printing module includes a printing labeler, a communication 6, a communication 7, a communication 8, a communication 9, and a communication 10; the printing and labeling machine comprises a labeling machine 1 and a labeling machine 2;

The communication 6 is used for receiving order data of the base station module to the labeling machine 1 when the state of the labeling machine 1 is normal;

the labeling machine 1 is used for printing and labeling;

the communication 7 is used for feeding back the printing result of the labeling machine 1 to the base station module, judging whether the printing result is consistent with the order data obtained by the communication 6, and if so, feeding back the result to be normal, and if not, feeding back the result to be abnormal;

when the communication 8 is that the state of the labeling machine 1 is abnormal or the feedback result of the communication 7 is abnormal, receiving order data of the base station module to the labeling machine 2;

the labeling machine 2 is used for printing and labeling;

the communication 9 feeds back the printing result of the labeling machine 2 to the base station module, judges whether the printing result is consistent with the order data obtained by the communication 6, if so, the feedback result is normal, and if not, the feedback result is abnormal;

communication 10 is used to modify the destination of the task to be abnormal port 2 when communication 9 feeds back that the result is abnormal.

As a preferred technical scheme of the invention, the full-automatic carton wrapping system further comprises a weighing module for weighing the weight of the carton;

the weighing module comprises a weighing machine, a communication 11 and a communication 12;

the weighing machine is used for weighing the weight of the carton;

The communication 11 is used for feeding back the weight of the carton to the base station module and recording the weight of the carton into an order list;

the communication 12 is used to modify the destination station of the mission to be abnormal port 2 when communication 11 has no data or the weight of the carton is more than 20 kg.

As a preferred technical scheme of the invention, the manual processing module comprises a manual processing module I, a manual processing module II and a code reading module III;

the manual processing module is used for processing the condition of the abnormal port 1, and when the carton bar code cannot be read manually through the code reading module III, the carton bar code is judged to be damaged and is replaced by a new bar code; when the bar codes are read successfully through the code reading module III and are in the order list manually, order data are displayed; when the manual bar code reading is successful through the code reading module III but not in the order list, displaying that the order does not belong to the batch of orders;

the manual processing module II is used for processing the condition of the abnormal port 2, when the code reading module II or the printing module is abnormal and enters the abnormal port 2, the code reading module III is used for manually reading the bar code and displaying order information; when the weighing module is abnormal and enters the abnormal port 2, the bar code is read manually through the code reading module III, the weight exceeding range is displayed, and the person is asked to confirm the weight exceeding range.

In a second aspect, the invention provides a method for using a fully automatic carton wrapping system, comprising:

the base station module imports and stores the order list;

the conveying module conveys the carton to the code reading module, reads the bar code on the carton, judges whether the bar code is on an order list of the base station module, binds an order number on the order list, and enters a wrapping module to enter the carton for packaging and forming; if the reading fails, the abnormal condition is judged to be abnormal, and a manual processing module is used for manually processing the abnormal condition.

As a preferred technical scheme of the invention, the use method of the full-automatic carton wrapping system comprises the following steps:

the base station module imports and stores the order list;

the conveying module conveys the carton to the code reading module, reads the bar code on the carton, judges whether the bar code is on an order list of the base station module, binds an order number on the order list, and enters a wrapping module to enter the carton for packaging and forming; if the order is not on the order list or the reading fails, judging that the order is abnormal, and entering a manual processing module to manually process the abnormal condition;

after the carton is packaged and molded, the carton is output from the wrapping module, conveyed to the code reading module through the conveying module to obtain order data, the order data is printed on the express label through the printing module, the express label is pasted on the carton, and the carton is conveyed to the weighing module; if the order data are not obtained, judging that the order data are abnormal, and entering a manual processing module to manually process abnormal conditions;

The weighing module weighs the weight of the carton, if the weighing result of the carton does not exist or the weight of the carton is greater than 20kg, the carton is judged to be abnormal, and if the weighing result of the carton exists and the weight of the carton is less than or equal to 20kg, the carton enters the cache region.

Compared with the prior art, the invention has the following beneficial effects: the applicant provides a full-automatic carton wrapping system, an order is led into a base station module, a code reading module is used for searching whether a barcode on a carton is in the order, if the barcode is in the order, the carton can be sent into the wrapping system for packaging, the carton can be conveyed through a conveying module, in the conveying process, whether the barcode of the carton is in the order can be further confirmed, data of the order is printed into an express label to be attached to the carton, the error condition of the order can be reduced, the overweight condition of the carton can be avoided by weighing, and the automatic carton wrapping system provided by the invention can realize automatic forming, labeling and weighing of the carton, improves the efficiency and reduces the possibility of error of the order.

Drawings

To illustrate the embodiments of the present invention or the technical solutions in the prior art more clearly, the drawings used in the description of the embodiments or the prior art will be briefly introduced below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art that other drawings can be obtained based on these drawings without creative efforts.

FIG. 1 is a block schematic diagram of one embodiment of the fully automatic carton wrapping system.

FIG. 2 is a block schematic diagram of one embodiment of the fully automatic carton wrapping system.

FIG. 3 is a block schematic diagram of one embodiment of the fully automatic carton wrapping system.

Fig. 4 is a schematic application diagram of the first code reading module.

Fig. 5 is a schematic application diagram of the second code reading module.

Fig. 6 is an application diagram of the printing module.

Fig. 7 is a schematic view of the application of the weighing module.

FIG. 8 is a schematic flow chart diagram of one embodiment of a method of using the fully automatic carton wrapping system.

Detailed Description

The disclosure may be understood more readily by reference to the following detailed description of preferred embodiments of the invention and the examples included therein. Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. In case of conflict, the present specification, including definitions, will control.

The terms "comprises," "comprising," "includes," "including," "has," "having," "contains," "containing," or any other variation thereof, as used herein, are intended to cover a non-exclusive inclusion. For example, a composition, process, method, article, or apparatus that comprises a list of elements is not necessarily limited to only those elements but may include other elements not expressly listed or inherent to such composition, process, method, article, or apparatus.

The singular forms "a", "an" and "the" include plural referents unless the context clearly dictates otherwise. "optional" or "any" means that the subsequently described event or events may or may not occur, and that the description includes instances where the event occurs and instances where it does not.

In addition, the indefinite articles "a" and "an" preceding an element or component of the invention are not intended to limit the number requirement (i.e., the number of occurrences) of the element or component. Thus, "a" or "an" should be read to include one or at least one, and the singular form of an element or component also includes the plural unless the stated number clearly indicates that the singular form is intended.

The present invention is illustrated by the following specific embodiments, but is not limited to the specific examples given below.

As shown in fig. 1, a first aspect of the present invention provides a fully automatic carton wrapping system comprising:

the base station module is used for importing and storing the order list;

a transport module for carton transport;

the code reading module is used for reading the bar code on the carton;

the wrapping module is used for packaging and forming the carton;

and the manual processing module is used for manually processing the abnormal conditions.

In one embodiment, the communication mode between the transport module and the base station module is selected from one of PROFINET, ethernet, Profibus-DP; further, the communication mode of the transmission module and the base station module is ethernet.

In one embodiment, the communication mode of the wrapping module and the base station module is selected from one of PROFINET, ethernet, Profibus-DP; furthermore, the communication mode of the wrapping module and the base station module is Ethernet.

Code reading module

In one embodiment, the code reading module comprises a first code reading module and is used for reading and checking whether a bar code on the carton is in an order before wrapping and binding an order number.

As shown in fig. 4, in one embodiment, the code reading module includes a code reader 1, a communication 2 and a communication 3;

the code reader 1 is used for scanning bar codes in a carton;

the communication 1 is used for judging the type of the bar code read by the code reader 1, and when the type of the bar code is RFID data, the bar code is decoded by a GS1 standard to analyze the UPC; when the type of the bar code is EPC data, entering communication 2 and analyzing UPC;

the communication 3 is used for judging whether the bar code on the carton is abnormal: when the UPC analyzed by the communication 1 or the communication 2 is in the order list of the base station module, judging that the bar code is normal, writing the RFID data or the UPC data into the order list, binding the order, entering the communication 3, and setting a task destination station as an inlet of a wrapping module; and when the communication 1 does not occur, or the communication 1 judges that the EPC data does not enter the communication 2, or the UPC analyzed according to the communication 1 or the communication 2 is not in the order list, judging that the bar code is abnormal, and setting a task destination station as an abnormal port 1.

The RFID is a radio frequency tag, and the RFID technology has good functional characteristics and can meet the high-efficiency requirement of current social and economic development on commodity processing. The radio frequency identification technology is used as a high and new technology for quickly, timely and accurately acquiring and processing information and a basis for information standardization, and is widely applied to various industries such as production, retail, logistics, transportation and the like through unique and effective identification of entity objects (including retail commodities, logistics units, containers, freight packages, production parts and the like).

The EPC is an electronic product code, which is a next generation product identification code that can globally uniquely identify objects (including items, containers, pallets, locations, etc.) in the supply chain. The EPC is stored on an RFID tag that contains a silicon chip and an antenna. When the EPC tag is read, it may be linked to some dynamic data, such as the origin or date of production of the trade item. Similar to many encoding schemes currently used in commerce, the EPC contains a code to identify the manufacturer and a code to identify the product type. But the EPC uses an additional set of digits, the serial number, to identify a single trade item. The information of the products identified by the EPC is stored in the EPCglobal network, and the EPC is a key to obtain information about these.

The UPC is a commodity universal bar code and consists of 12-digit digital codes, each UPC code is different, and the digital information in the UPC codes represents the category, manufacturer, attribute, characteristic and the like of a product. The characteristic is a bar code with fixed length and continuity.

In one embodiment, the code reading module further comprises a second code reading module, which is used for retrieving order data to be printed in an order list after wrapping, wherein the order data comprises a receiver, an address, a telephone number and a quick order number.

As shown in fig. 5, in one embodiment, the code reading module includes a code reader 2, a communication 4 and a communication 5;

the code reader 2 is used for scanning the bar code of the carton;

the communication 4 is used for retrieving the corresponding UPC in the order list of the base station module according to the RFID data or UPC data in the bar code and extracting the order data;

the communication 5 is used for judging whether order data are abnormal or not, and when the order data are retrieved by the communication 4, the order data are judged to be normal, and a task destination station is set as a conveying module terminal point; when the order data is not retrieved by the communication 4 or the communication 4 does not occur, it is determined to be abnormal, and the task destination is set as the abnormal port 2.

In one embodiment, the code reader 1 and the base station module communicate in a manner selected from one of PROFINET, ethernet, Profibus-DP, serial interface; further, the communication mode between the code reader 1 and the base station module is ethernet.

In one embodiment, the code reader 2 and the base station module communicate in a manner selected from one of PROFINET, ethernet, Profibus-DP, serial interface; further, the communication mode between the code reader 1 and the base station module is ethernet.

PROFINET was introduced by PROFIBUS International (PI) and is a new generation of automation bus standards based on industrial ethernet technology. PROFINET provides a complete network solution for the field of automation communication, which covers the hot topics in the current automation field, such as real-time ethernet, motion control, distributed automation, failsafe, and network security, and as a cross-provider technology, it is fully compatible with industrial ethernet and existing fieldbus (e.g., PROFIBUS) technologies, protecting existing investments.

Ethernet is a computer local area network technology. The IEEE 802.3 standard of the IEEE organization sets out a technical standard for ethernet, which specifies the contents of the wiring including the physical layer, the electrical signals, and the medium access layer protocol. Ethernet is currently the most commonly used local area network technology, replacing other local area network technologies such as token ring, FDDI, and ARCNET.

DP of PROFIBUS-DP is Decentralized Periphery. It has high speed and low cost, and is used for the communication between the equipment level control system and the distributed I/O. It is combined with PROFIBUS-PA (Process Automation), PROFIBUS-FMS (Fieldbus Message Specification) to form the PROFIBUS standard. The PROFIBUS-DP protocol specifies how user data is transferred between stations of the bus, but the meaning of user data is specified in the PROFIBUS specifications. In addition, the row rules specify how PROFIBUS-DP is used in the field of application. The use of the rule allows different equipment from different manufacturers to be used interchangeably without the plant operator having to be concerned about the differences between the two.

The serial interface is called a serial port for short, and is also called a serial communication interface or a serial communication interface (generally referred to as a COM interface), and is an extended interface adopting a serial communication mode. Serial Interface (Serial Interface) refers to the sequential transfer of data bit by bit. The communication line is simple, and only one pair of transmission lines can realize bidirectional communication (telephone lines can be directly used as the transmission lines), so that the cost is greatly reduced, and the communication line is particularly suitable for long-distance communication, but the transmission speed is low. Examples of serial interfaces include, but are not limited to, RS-232, RS-422, RS-485.

In one embodiment, the fully automatic carton wrapping system further comprises a printing module for printing order data onto the express labels and applying the express labels to the cartons.

Printing module

As shown in fig. 6, in one embodiment, the print module includes a print labeler, a communication 6, a communication 7, a communication 8, a communication 9, a communication 10; the printing and labeling machine comprises a labeling machine 1 and a labeling machine 2;

the communication 6 is used for receiving order data of the base station module to the labeling machine 1 when the state of the labeling machine 1 is normal;

the labeling machine 1 is used for printing and labeling;

the communication 7 is used for feeding back the printing result of the labeling machine 1 to the base station module, judging whether the printing result is consistent with the order data obtained by the communication 6, and if so, feeding back the result to be normal, and if not, feeding back the result to be abnormal;

When the communication 8 is that the state of the labeling machine 1 is abnormal or the feedback result of the communication 7 is abnormal, receiving order data of the base station module to the labeling machine 2;

the labeling machine 2 is used for printing and labeling;

the communication 9 feeds back the printing result of the labeling machine 2 to the base station module, judges whether the printing result is consistent with the order data obtained by the communication 6, if so, the feedback result is normal, and if not, the feedback result is abnormal;

communication 10 is used to modify the destination of the task to be abnormal port 2 when communication 9 feeds back that the result is abnormal.

In one embodiment, the printing and labeling machine and the base station module communicate in a manner selected from the group consisting of PROFINET, ethernet, Profibus-DP; further, the communication mode of the printing labeling machine and the base station module is Ethernet.

In one embodiment, the fully automated carton wrapping system further comprises a weighing module for weighing the carton.

Weighing module

As shown in fig. 7, in one embodiment, the weighing module includes a weighing machine, a communication 11, a communication 12;

the weighing machine is used for weighing the weight of the carton;

the communication 11 is used for feeding back the weight of the carton to the base station module and recording the weight of the carton into an order list;

The communication 12 is used to modify the destination station of the mission to be abnormal port 2 when communication 11 has no data or the weight of the carton is more than 20 kg.

In one embodiment, the weighing machine and the base station module communicate in a manner selected from one of PROFINET, ethernet, Profibus-DP; further, the communication mode of the weighing machine and the base station module is Ethernet.

Manual processing module

In one embodiment, the manual processing module comprises a first manual processing module, a second manual processing module and a third code reading module.

In one embodiment, the manual processing module is used for processing the condition of the abnormal port 1, and when the carton bar code cannot be read manually through the code reading module III, the carton bar code is judged to be damaged and replaced by a new bar code; when the bar codes are read successfully through the code reading module III and are in the order list manually, order data are displayed; when the manual bar code reading is successful through the code reading module III but not in the order list, displaying that the order does not belong to the batch of orders;

the manual processing module II is used for processing the condition of the abnormal port 2, when the code reading module II or the printing module is abnormal and enters the abnormal port 2, the code reading module III is used for manually reading the bar code and displaying order information; when the weighing module is abnormal and enters the abnormal port 2, the bar code is read manually through the code reading module III, the weight exceeding range is displayed, and the person is asked to confirm the weight exceeding range.

A second aspect of the invention provides a method of using a fully automatic carton wrapping system as described above, comprising:

the base station module imports and stores the order list;

the conveying module conveys the carton to the code reading module, reads the bar code on the carton, judges whether the bar code is on an order list of the base station module, binds an order number on the order list, and enters a wrapping module to enter the carton for packaging and forming; if the reading fails, judging the abnormal condition, and entering a manual processing module to manually process the abnormal condition;

in one embodiment, a method of using the fully automatic carton wrapping system comprises:

the base station module imports and stores the order list;

the conveying module conveys the carton to the code reading module, reads the bar code on the carton, judges whether the bar code is on an order list of the base station module, binds an order number on the order list, and enters a wrapping module to enter the carton for packaging and forming; if the order is not on the order list or the reading fails, judging that the order is abnormal, and entering a manual processing module to manually process the abnormal condition;

after the carton is packaged and molded, the carton is output from the wrapping module, conveyed to the code reading module through the conveying module to obtain order data, the order data is printed on the express label through the printing module, the express label is pasted on the carton, and the carton is conveyed to the weighing module; if the order data are not obtained, judging that the order data are abnormal, and entering a manual processing module to manually process abnormal conditions;

The weighing module weighs the weight of the carton, if the weighing result of the carton does not exist or the weight of the carton is greater than 20kg, the carton is judged to be abnormal, and if the weighing result of the carton exists and the weight of the carton is less than or equal to 20kg, the carton enters the cache region.

As shown in fig. 8, the present invention provides an embodiment of a method of using the fully automatic carton wrapping system, but is not limited to the method of use provided by this embodiment. The use method of the full-automatic carton wrapping system comprises the following steps:

the base station module imports and stores the order list;

the conveying module conveys the carton to the code reading module, reads the bar code on the carton, judges whether the bar code reading result is successful, records as OK if the bar code reading result is read, judges whether the bar code reading result is on an order list of the base station module, binds an order number and records if the bar code reading result is OK, and enters a wrapping module to enter the carton for packaging and forming; if the bar code reading result is not read or the bar code reading result is read, if the order is not on the order list, judging that the order is abnormal, marking the order as NG, removing the order from the abnormal port 1, and entering a manual processing module I to manually process the abnormal condition;

after the carton is packaged and molded, outputting the carton from the wrapping module, conveying the carton to the code reading module II through the conveying module, reading a bar code, judging a bar code reading result, if the bar code reading result is read, obtaining order data, recording the order data as OK, printing the order data on an express label through the printing module, pasting the express label on the carton, and conveying the carton to the weighing module; if the bar code reading result is not read, judging that the bar code reading result is abnormal, marking the bar code reading result as NG, removing the bar code reading result from the abnormal port 2, and entering a manual processing module II to manually process abnormal conditions;

Weighing the weight of the carton by the weighing module, judging the carton to be abnormal if no carton weighing result exists or the weight of the carton is more than 20kg, marking the carton as NG, removing the carton from the abnormal opening 2, and entering the manual processing module II to manually process abnormal conditions; if the weighing result of the carton is obtained and the weight of the carton is less than or equal to 20kg, judging to be normal, recording as OK, and enabling the carton to enter a cache area.

Examples

The present invention will be specifically described below by way of examples. It should be noted that the following examples are only for illustrating the present invention and should not be construed as limiting the scope of the present invention, and that the insubstantial modifications and adaptations of the present invention by those skilled in the art based on the above disclosure are still within the scope of the present invention.

Example 1

As shown in fig. 3, 4-7, the present embodiment provides a full-automatic carton wrapping system, including:

the base station module is used for importing and storing the order list;

a transport module for carton transport;

the code reading module is used for reading the bar code on the carton;

the wrapping module is used for packaging and forming the carton;

the printing module is used for printing order data on the express labels and pasting the express labels on the cartons;

The weighing module is used for weighing the weight of the carton;

the manual processing module is used for manually processing the abnormal conditions;

the communication mode of the transmission module and the base station module is Ethernet; the communication mode of the wrapping module and the base station module is Ethernet;

the code reading module comprises a code reading module I and is used for reading and checking whether a bar code on the carton is in an order before wrapping and binding an order number; the code reading module comprises a code reader 1, a communication 2 and a communication 3;

the code reader 1 is used for scanning bar codes in a carton;

the communication 1 is used for judging the type of the bar code read by the code reader 1, and when the type of the bar code is RFID data, the bar code is decoded by a GS1 standard to analyze the UPC; when the type of the bar code is EPC data, entering communication 2 and analyzing UPC;

the communication 3 is used for judging whether the bar code on the carton is abnormal: when the UPC analyzed by the communication 1 or the communication 2 is in the order list of the base station module, judging that the bar code is normal, writing the RFID data or the UPC data into the order list, binding the order, entering the communication 3, and setting a task destination station as an inlet of a wrapping module; when communication 1 does not occur, or the communication 1 judges that EPC data does not enter communication 2, or UPC analyzed according to the communication 1 or the communication 2 is not in the order list, judging that the bar code is abnormal, and setting a task destination station as an abnormal port 1;

The code reading module also comprises a second code reading module which is used for retrieving order data needing to be printed in the order list after wrapping, wherein the order data comprises a receiver, an address, a telephone and a quick order number; the code reading module II comprises a code reader 2, a communication 4 and a communication 5; the communication mode of the code reader 1 and the base station module is Ethernet;

the code reader 2 is used for scanning the bar code of the carton;

the communication 4 is used for retrieving the corresponding UPC in the order list of the base station module according to the RFID data or UPC data in the bar code and extracting the order data;

the communication 5 is used for judging whether order data are abnormal or not, and when the order data are retrieved by the communication 4, the order data are judged to be normal, and a task destination station is set as a conveying module terminal point; when the communication 4 does not retrieve order data or the communication 4 does not occur, judging the communication to be abnormal, and setting a task destination station as an abnormal port 2; the communication mode of the code reader 1 and the base station module is Ethernet;

the printing module comprises a printing labeler, communication 6, communication 7, communication 8, communication 9 and communication 10; the printing and labeling machine comprises a labeling machine 1 and a labeling machine 2;

the communication 6 is used for receiving order data of the base station module to the labeling machine 1 when the state of the labeling machine 1 is normal;

The labeling machine 1 is used for printing and labeling;

the communication 7 is used for feeding back the printing result of the labeling machine 1 to the base station module, judging whether the printing result is consistent with the order data obtained by the communication 6, and if so, feeding back the result to be normal, and if not, feeding back the result to be abnormal;

when the communication 8 is that the state of the labeling machine 1 is abnormal or the feedback result of the communication 7 is abnormal, receiving order data of the base station module to the labeling machine 2;

the labeling machine 2 is used for printing and labeling;

the communication 9 feeds back the printing result of the labeling machine 2 to the base station module, judges whether the printing result is consistent with the order data obtained by the communication 6, if so, the feedback result is normal, and if not, the feedback result is abnormal;

the communication 10 is used for modifying the task destination station into an abnormal port 2 when the feedback result of the communication 9 is abnormal;

the communication mode of the printing labeling machine and the base station module is Ethernet;

the weighing module comprises a weighing machine, a communication 11 and a communication 12;

the weighing machine is used for weighing the weight of the carton;

the communication 11 is used for feeding back the weight of the carton to the base station module and recording the weight of the carton into an order list;

the communication 12 is used for modifying the task destination station into the abnormal port 2 when the communication 11 has no data or the weight of the carton is more than 20 kg; the communication mode of the weighing machine and the base station module is Ethernet;

The manual processing module comprises a manual processing module I, a manual processing module II and a code reading module III;

the manual processing module is used for processing the condition of the abnormal port 1, and when the carton bar code cannot be read manually through the code reading module III, the carton bar code is judged to be damaged and is replaced by a new bar code; when the bar codes are read successfully through the code reading module III and are in the order list manually, order data are displayed; when the manual bar code reading is successful through the code reading module III but not in the order list, displaying that the order does not belong to the batch of orders;

the manual processing module II is used for processing the condition of the abnormal port 2, when the code reading module II or the printing module is abnormal and enters the abnormal port 2, the code reading module III is used for manually reading the bar code and displaying order information; when the weighing module is abnormal and enters the abnormal port 2, the bar code is read manually through the code reading module III, the weight exceeding range is displayed, and the person is asked to confirm the weight exceeding range.

As shown in fig. 8, this example also provides a method of using the fully automatic carton wrapping system as described above, including:

the base station module imports and stores the order list;

the conveying module conveys the carton to the code reading module, reads the bar code on the carton, judges whether the bar code reading result is successful, records as OK if the bar code reading result is read, judges whether the bar code reading result is on an order list of the base station module, binds an order number and records if the bar code reading result is OK, and enters a wrapping module to enter the carton for packaging and forming; if the bar code reading result is not read or the bar code reading result is read, if the order is not on the order list, judging that the order is abnormal, marking the order as NG, removing the order from the abnormal port 1, and entering a manual processing module I to manually process the abnormal condition;

After the carton is packaged and molded, outputting the carton from the wrapping module, conveying the carton to the code reading module II through the conveying module, reading a bar code, judging a bar code reading result, if the bar code reading result is read, obtaining order data, recording the order data as OK, printing the order data on an express label through the printing module, pasting the express label on the carton, and conveying the carton to the weighing module; if the bar code reading result is not read, judging that the bar code reading result is abnormal, marking the bar code reading result as NG, removing the bar code reading result from the abnormal port 2, and entering a manual processing module II to manually process abnormal conditions;

weighing the weight of the carton by the weighing module, judging the carton to be abnormal if no carton weighing result exists or the weight of the carton is more than 20kg, marking the carton as NG, removing the carton from the abnormal opening 2, and entering the manual processing module II to manually process abnormal conditions; if the carton weighing result exists and the weight of the carton is less than or equal to 20kg, the carton enters the cache area.

Example 2

As shown in fig. 2 and 4 to 6, the embodiment provides a full-automatic carton wrapping system, and a specific implementation manner of the full-automatic carton wrapping system is the same as that of embodiment 1, except that the full-automatic carton wrapping system does not include a weighing module.

This example also provides a method of using the fully automatic carton wrapping system described above, comprising:

The base station module imports and stores the order list;

the conveying module conveys the carton to the code reading module, reads the bar code on the carton, judges whether the bar code reading result is successful, records as OK if the bar code reading result is read, judges whether the bar code reading result is on an order list of the base station module, binds an order number and records if the bar code reading result is OK, and enters a wrapping module to enter the carton for packaging and forming; if the bar code reading result is not read or the bar code reading result is read, if the order is not on the order list, judging that the order is abnormal, marking the order as NG, removing the order from the abnormal port 1, and entering a manual processing module I to manually process the abnormal condition;

after the carton is packaged and molded, outputting the carton from the wrapping module, conveying the carton to the code reading module II through the conveying module, reading a bar code, judging a bar code reading result, if the bar code reading result is read, obtaining order data, marking the order data as OK, printing the order data on an express label through the printing module, pasting the express label on the carton, and entering a cache area; if the bar code reading result is not read, the bar code reading result is judged to be abnormal and is recorded as NG, the bar code is removed from the abnormal port 2, and the bar code reading result enters a manual processing module II to manually process abnormal conditions.

Example 3

As shown in fig. 1 and 4 to 5, the embodiment provides a full-automatic carton wrapping system, and a specific implementation manner of the full-automatic carton wrapping system is the same as that of embodiment 1, except that the full-automatic carton wrapping system does not include a weighing module.

This example also provides a method of using the fully automatic carton wrapping system described above, comprising:

the base station module imports and stores the order list;

the conveying module conveys the carton to the code reading module, reads the bar code on the carton, judges whether the bar code reading result is successful, records as OK if the bar code reading result is read, judges whether the bar code reading result is on an order list of the base station module, binds an order number and records if the bar code reading result is OK, enters a wrapping module, enters the carton for packaging and forming, and enters a cache region; if the bar code reading result is not read or the bar code reading result is read, if the order is not on the order list, the order is judged to be abnormal, the order is recorded as NG, the order is removed from the abnormal port 1, and a manual processing module is used for manually processing the abnormal condition.

The foregoing examples are merely illustrative and serve to explain some of the features of the method of the present invention. The appended claims are intended to claim as broad a scope as is contemplated, and the examples presented herein are merely illustrative of selected implementations in accordance with all possible combinations of examples. Accordingly, it is applicants' intention that the appended claims are not to be limited by the choice of examples illustrating features of the invention. Also, where numerical ranges are used in the claims, sub-ranges therein are included, and variations in these ranges are also to be construed as being covered by the appended claims where possible.

Claims (10)

1. A full-automatic carton wrapping system, comprising:

the base station module is used for importing and storing the order list;

a transport module for carton transport;

the code reading module is used for reading the bar code on the carton;

the wrapping module is used for packaging and forming the carton;

and the manual processing module is used for manually processing the abnormal conditions.

2. The fully automatic carton wrapping system according to claim 1, wherein the code reading module comprises a first code reading module, and is used for reading and checking whether a bar code on the carton is in an order before wrapping and binding an order number;

the code reading module comprises a code reader 1, a communication 2 and a communication 3;

the code reader 1 is used for scanning bar codes in a carton;

the communication 1 is used for judging the type of the bar code read by the code reader 1, and when the type of the bar code is RFID data, the bar code is decoded by a GS1 standard to analyze the UPC; when the type of the bar code is EPC data, entering communication 2 and analyzing UPC;

the communication 3 is used for judging whether the bar code on the carton is abnormal: when the UPC analyzed by the communication 1 or the communication 2 is in the order list of the base station module, judging that the bar code is normal, writing the RFID data or the UPC data into the order list, binding the order, entering the communication 3, and setting a task destination station as an inlet of a wrapping module; and when the communication 1 does not occur, or the communication 1 judges that the EPC data does not enter the communication 2, or the UPC analyzed according to the communication 1 or the communication 2 is not in the order list, judging that the bar code is abnormal, and setting a task destination station as an abnormal port 1.

3. The fully automatic carton wrapping system according to claim 2, wherein the code reading module further comprises a second code reading module for retrieving order data to be printed in an order list after wrapping, wherein the order data comprises a recipient, an address, a telephone number and a speed order number.

4. The fully automatic carton wrapping system according to claim 3, wherein said second code reading module comprises a code reader 2, a communication 4 and a communication 5;

the code reader 2 is used for scanning the bar code of the carton;

the communication 4 is used for retrieving the corresponding UPC in the order list of the base station module according to the RFID data or UPC data in the bar code and extracting the order data;

the communication 5 is used for judging whether order data are abnormal or not, and when the order data are retrieved by the communication 4, the order data are judged to be normal, and a task destination station is set as a conveying module terminal point; when the order data is not retrieved by the communication 4 or the communication 4 does not occur, it is determined to be abnormal, and the task destination is set as the abnormal port 2.

5. The fully automatic carton wrapping system of claim 4 further comprising a printing module for printing order data onto the express labels and affixing the express labels to the cartons.

6. The fully automatic carton wrapping system according to claim 5 wherein said printing module comprises a printing labeler, communication 6, communication 7, communication 8, communication 9, communication 10; the printing and labeling machine comprises a labeling machine 1 and a labeling machine 2;

the communication 6 is used for receiving order data of the base station module to the labeling machine 1 when the state of the labeling machine 1 is normal;

the labeling machine 1 is used for printing and labeling;

the communication 7 is used for feeding back the printing result of the labeling machine 1 to the base station module, judging whether the printing result is consistent with the order data obtained by the communication 6, and if so, feeding back the result to be normal, and if not, feeding back the result to be abnormal;

when the communication 8 is that the state of the labeling machine 1 is abnormal or the feedback result of the communication 7 is abnormal, receiving order data of the base station module to the labeling machine 2;

the labeling machine 2 is used for printing and labeling;

the communication 9 feeds back the printing result of the labeling machine 2 to the base station module, judges whether the printing result is consistent with the order data obtained by the communication 6, if so, the feedback result is normal, and if not, the feedback result is abnormal;

communication 10 is used to modify the destination of the task to be abnormal port 2 when communication 9 feeds back that the result is abnormal.

7. The fully automatic carton wrapping system of claim 6 further comprising a weighing module for weighing the carton;

the weighing module comprises a weighing machine, a communication 11 and a communication 12;

the weighing machine is used for weighing the weight of the carton;

the communication 11 is used for feeding back the weight of the carton to the base station module and recording the weight of the carton into an order list;

the communication 12 is used to modify the destination station of the mission to be abnormal port 2 when communication 11 has no data or the weight of the carton is more than 20 kg.

8. The fully automatic carton wrapping system according to any one of claims 4 to 7, wherein the manual processing module comprises a first manual processing module, a second manual processing module and a third code reading module;

the manual processing module is used for processing the condition of the abnormal port 1, and when the carton bar code cannot be read manually through the code reading module III, the carton bar code is judged to be damaged and is replaced by a new bar code; when the bar codes are read successfully through the code reading module III and are in the order list manually, order data are displayed; when the manual bar code reading is successful through the code reading module III but not in the order list, displaying that the order does not belong to the batch of orders;

The manual processing module II is used for processing the condition of the abnormal port 2, when the code reading module II or the printing module is abnormal and enters the abnormal port 2, the code reading module III is used for manually reading the bar code and displaying order information; when the weighing module is abnormal and enters the abnormal port 2, the bar code is read manually through the code reading module III, the weight exceeding range is displayed, and the person is asked to confirm the weight exceeding range.

9. A use method of a full-automatic carton wrapping system is characterized by comprising the following steps:

the base station module imports and stores the order list;

the conveying module conveys the carton to the code reading module, reads the bar code on the carton, judges whether the bar code is on an order list of the base station module, binds an order number on the order list, and enters a wrapping module to enter the carton for packaging and forming; if the reading fails, the abnormal condition is judged to be abnormal, and a manual processing module is used for manually processing the abnormal condition.

10. The method of using the fully automated carton wrapping system of claim 9, comprising:

the base station module imports and stores the order list;

the conveying module conveys the carton to the code reading module, reads the bar code on the carton, judges whether the bar code is on an order list of the base station module, binds an order number on the order list, and enters a wrapping module to enter the carton for packaging and forming; if the order is not on the order list or the reading fails, judging that the order is abnormal, and entering a manual processing module to manually process the abnormal condition;

After the carton is packaged and molded, the carton is output from the wrapping module, conveyed to the code reading module through the conveying module to obtain order data, the order data is printed on the express label through the printing module, the express label is pasted on the carton, and the carton is conveyed to the weighing module; if the order data are not obtained, judging that the order data are abnormal, and entering a manual processing module to manually process abnormal conditions;

the weighing module weighs the weight of the carton, if the weighing result of the carton does not exist or the weight of the carton is greater than 20kg, the carton is judged to be abnormal, and if the weighing result of the carton exists and the weight of the carton is less than or equal to 20kg, the carton enters the cache region.

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