CN111846425A - A equipment that is used for DBC product unloading sabot to trade dish - Google Patents
A equipment that is used for DBC product unloading sabot to trade dish Download PDFInfo
- Publication number
- CN111846425A CN111846425A CN202010740199.7A CN202010740199A CN111846425A CN 111846425 A CN111846425 A CN 111846425A CN 202010740199 A CN202010740199 A CN 202010740199A CN 111846425 A CN111846425 A CN 111846425A
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- Prior art keywords
- basket
- lifting
- tray
- product
- module
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B43/00—Forming, feeding, opening or setting-up containers or receptacles in association with packaging
- B65B43/42—Feeding or positioning bags, boxes, or cartons in the distended, opened, or set-up state; Feeding preformed rigid containers, e.g. tins, capsules, glass tubes, glasses, to the packaging position; Locating containers or receptacles at the filling position; Supporting containers or receptacles during the filling operation
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B5/00—Packaging individual articles in containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, jars
- B65B5/10—Filling containers or receptacles progressively or in stages by introducing successive articles, or layers of articles
- B65B5/105—Filling containers or receptacles progressively or in stages by introducing successive articles, or layers of articles by grippers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B57/00—Automatic control, checking, warning, or safety devices
- B65B57/10—Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of articles or materials to be packaged
- B65B57/14—Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of articles or materials to be packaged and operating to control, or stop, the feed of articles or material to be packaged
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Container Filling Or Packaging Operations (AREA)
Abstract
The invention discloses equipment for discharging, loading and replacing DBC products, and relates to the technical field of material transfer; the device for discharging, loading and replacing the DBC product comprises a rack assembly, wherein a basket feeding and discharging line body, an NG material discharging and caching water flowing belt, a product grabbing assembly, a carrier lifting and positioning assembly, a visual deviation rectifying module and a basket lifting assembly are fixed on the rack assembly, and the basket feeding and discharging line body is used for conveying a basket; the NG material removal cache flow belt is used for caching, outflow and in-place sensing of NG products; the product grabbing component is used for clamping a product; the carrier lifting and positioning assembly is used for fixing the carrier in the previous process; the lifting basket lifting assembly is used for automatically opening and closing the lifting basket, automatically taking and placing a tray and accurately positioning the tray, and by arranging the product grabbing assembly, the tray can be automatically clamped and switched, the boxing function is strong, and the manual intervention times are effectively reduced; the equipment has wide application and high flexibility, and can be applied to the product blanking of various production lines.
Description
Technical Field
The invention relates to the technical field of material transfer, in particular to a device for blanking, loading and replacing a DBC product.
Background
In an automatic production line, an apparatus is needed to automatically grab and load products into a tray by a line carrier, and the tray needs to be replaced and boxed after the tray is full. Meanwhile, in the process, two-dimensional codes of the carrier, the product, the tray and the basket need to be read respectively for information tracking. Because the automatic unloading of a production line needs to satisfy multiple product, the mechanism that snatchs that needs to correspond satisfies compatible multiple product, simultaneously because the position that the binary code corresponds on every kind of product is different, needs to correspond and satisfies compatible multiposition and read the two-dimensional code.
Most of the conventional equipment at present are incomplete in function, the mechanism cannot be compatible with various products, the flexibility is low, and the doubling requirement of a production line cannot be met.
Disclosure of Invention
The invention aims to solve the problems by providing a device for blanking, loading and replacing a disc for DBC products.
In order to achieve the purpose, the invention provides the following technical scheme:
a device for discharging, loading and replacing DBC products comprises a rack assembly, wherein a basket feeding and discharging line body, an NG material discharging and caching running water belt, a product grabbing assembly, a carrier lifting and positioning assembly, a visual deviation rectifying module and a basket lifting assembly are fixed on the rack assembly,
the lifting basket feeding and discharging line body is used for conveying the lifting basket;
the NG material removal cache flow belt is used for caching, outflow and in-place sensing of NG products;
the product grabbing component is used for clamping a product;
the carrier lifting and positioning assembly is used for fixing the carrier in the previous process;
the visual deviation rectifying module is used for detecting a product grabbing deviation parameter;
the lifting basket lifting assembly is used for automatically opening and closing the lifting basket, automatically taking and placing the tray and accurately positioning the tray.
On the basis of the technical scheme, the invention also provides the following optional technical scheme:
in one alternative: the frame assembly comprises a welding frame, a table board is fixed on the welding frame, supporting foot cups and leg wheels are arranged at the bottom of the welding frame, and an outer cover sheet metal door is further arranged on the welding frame.
In one alternative: the basket feeding and discharging line body comprises a conveying line body fixed on the table top plate, and an opposite-emitting sensor and a blocking cylinder are arranged on the conveying line body.
In one alternative: the NG material removal buffer water flowing belt comprises a supporting foot frame fixed on the table top plate, a conveying line body is movably arranged on the supporting foot frame, and a position sensor is arranged above the conveying line body.
In one alternative: the product grabbing component comprises a four-axis robot erected above, and a first industrial camera, a clamping electric claw and a code reader are arranged on the four-axis robot.
In one alternative: the carrier lifting and positioning assembly comprises a linear module, a butt joint positioning line body, a linear guide rail and a width adjusting wheel, the linear module is fixed on the linear guide rail, the butt joint positioning line body is in sliding connection with the linear module, and the width adjusting wheel is arranged on the butt joint positioning line body.
In one alternative: the vision deviation rectifying module comprises a second industrial camera and brown organic glass, and the second industrial camera is arranged at the bottom of the brown organic glass.
In one alternative: the lifting basket lifting assembly comprises a lifting basket lifting module, a tray taking and placing module, a tray positioning module, a lifting basket opening and closing module, a lifting basket automatic locking elastic block and a lifting basket side code reading module, and the tray taking and placing module is arranged above the lifting basket lifting module.
Compared with the prior art, the invention has the following beneficial effects:
by arranging the product grabbing assembly, the tray can be automatically clamped and switched, the boxing function is strong, and the manual intervention times are effectively reduced; the equipment has wide application and high flexibility, and can be applied to the product blanking of various production lines.
Drawings
FIG. 1 is a schematic structural diagram of the present invention.
Fig. 2 is a schematic structural view of the rack assembly of the present invention.
Fig. 3 is a schematic structural view of a basket feeding and discharging line body in the invention.
Fig. 4 is a structural schematic diagram of the NG material removal buffer water flowing belt in the invention.
Fig. 5 is a schematic view of the product grasping assembly according to the present invention.
Fig. 6 is a schematic structural view of a carrier lifting and positioning assembly according to the present invention.
FIG. 7 is a schematic structural diagram of a visual deviation rectifying module according to the present invention.
Fig. 8 is a schematic structural view of the basket lift assembly of the present invention.
Notations for reference numerals: 10-rack assembly, 20-basket feeding and discharging line body, 30-NG material discharging buffer water flowing belt, 40-product grabbing assembly, 50-carrier lifting and positioning assembly, 60-vision deviation correcting module, 70-basket lifting assembly, 11-supporting foot cup, 12-leg wheel, 13-welding rack, 14-outer cover sheet metal door, 15-deck plate, 21-conveying line body, 22-correlation sensor, 23-blocking cylinder, 31-supporting foot stand, 32-conveying line body, 33-in-place sensor, 41-four-axis robot, 42-first industrial camera, 43-clamping electric claw, 44-code reader, 51-linear module, 52-butt positioning line body, 53-linear guide rail, 54-width adjusting wheel, 61-a second industrial camera, 62-brown organic glass, 71-a basket lifting module, 72-a tray taking and placing module, 73-a tray positioning module, 74-a basket opening and closing module, 75-a basket automatic locking elastic block and 76-a basket side code reading module.
Detailed Description
The present invention will be described in detail with reference to the following embodiments, wherein like or similar elements are designated by like reference numerals throughout the several views, and wherein the shape, thickness or height of the various elements may be expanded or reduced in practice. The examples are given solely for the purpose of illustration and are not intended to limit the scope of the invention. Any obvious modifications or variations can be made to the present invention without departing from the spirit or scope of the present invention.
Example 1
Referring to fig. 1 to 8, in an embodiment of the present invention, an apparatus for discharging, loading, and replacing a DBC product includes a rack assembly 10, wherein a basket feeding and discharging line 20, an NG material removing buffer water flowing belt 30, a product grabbing assembly 40, a carrier lifting and positioning assembly 50, a visual deviation rectifying module 60, and a basket lifting assembly 70 are fixed on the rack assembly 10; the rack assembly 10 plays a role in supporting and fixing, automatic clamping and switching of the tray are realized through mutual matching of the basket feeding and discharging line body 20, the NG material discharging buffer water flowing belt 30, the product grabbing assembly 40, the carrier lifting and positioning assembly 50, the vision deviation correcting module 60 and the basket lifting assembly 70, and the boxing function is more powerful; the basket feeding and discharging line body 20 is used for conveying baskets, the structure is simple, the use is convenient, the NG material discharging buffer flowing water belt 30 is used for buffering, flowing out and in-place sensing of NG products (defective products), the product grabbing component 40 is used for clamping products, quick clamping can be realized by reading bar codes, the carrier lifting and positioning component 50 is used for fixing carriers in the previous process, then visual guide positioning is carried out through the product grabbing component 40 to accurately take out the products in the backflow carriers, the visual deviation correcting module 60 is used for detecting product grabbing deviation parameters and providing compensation parameters for subsequent product tray loading, the basket lifting component 70 is used for automatically opening and closing baskets, automatically taking and placing and replacing trays and NG fine positioning of baskets, the buffer flowing water belt 30, the product grabbing component 40, the carrier lifting and positioning component 50, the visual deviation correcting module 60 and the basket lifting component 70 are cooperatively matched through the basket feeding and discharging line body 20 and the material discharging buffer flowing water belt 30, the tray can be used for loading and replacing the product, and has very good practicability.
Further, the rack assembly 10 comprises a welding rack 13, a table panel 15 is fixed on the welding rack 13, the basket feeding and discharging line body 20, the NG material discharging buffer water flowing belt 30, the product grabbing assembly 40, the carrier lifting and positioning assembly 50, the vision deviation correcting module 60 and the basket lifting assembly 70 can be fixed through the table panel 15, a very good supporting effect is achieved, the supporting foot cups 11 and the leg wheels 12 are arranged at the bottom of the welding rack 13, the supporting foot cups 11 are arranged, the integral movement is facilitated, and a very good moving effect is achieved; and the supporting function of the whole body is realized through the leg wheel 12; the welding rack 13 is also provided with an outer cover sheet metal door 14.
Further, basket business turn over material line body 20 is equipped with correlation sensor 22 and blocks cylinder 23 including fixing the conveying line body 21 on deck plate 15 on the conveying line body 21, can sense whether the product reachs the assigned position through correlation sensor 22, and blocks the removal that cylinder 23 is used for restricting the material, makes things convenient for subsequent snatching.
Further, the NG material removal buffer flowing water belt 30 comprises a support foot frame 31 fixed on the table panel 15, a conveying line body 32 is movably arranged on the support foot frame 31, NG articles can be conveyed through the conveying line body 32, an in-place sensor 33 is arranged above the conveying line body 32, and in-place sensing of NG products is achieved through the in-place sensor 33.
Further, the product grabbing assembly 40 comprises a four-axis robot 41 arranged above the robot 03, a first industrial camera 42, a clamping electric claw 43 and a code reader 44 are arranged on the four-axis robot 41, wherein the four-axis robot 41 is used for taking a picture of a product, the clamping electric claw 43 is used for clamping the product, different clamping strokes of the clamping electric claw 43 are compatible with clamping of different products, and the code reader 44 is used for reading bar codes on the front surfaces of the product, the carrier and the tray, so that the product grabbing and identifying capabilities are good, and the product can be transferred.
Further, the carrier lifting and positioning assembly 50 includes a linear module 51, a butt-joint positioning line body 52, a linear guide rail 53 and a width adjusting wheel 54, and is used for fixing the front lane outflow carrier; wherein straight line module 51 is fixed on linear guide 53, and butt joint location line body 52 and straight line module 51 sliding connection, and then make butt joint location line body 52 can move in vertical direction, and then conveniently take out the product in the backward flow carrier, and width adjustment wheel 54 sets up on butt joint location line body 52, can adjust the width, can be applicable to the product carrier of not unidimensional.
Further, the vision deviation rectifying module 60 comprises a second industrial camera 61 and brown organic glass 62, wherein the second industrial camera 61 is arranged at the bottom of the brown organic glass 62, and a product grabbing offset parameter is obtained through vision detection, so that a supplementary compensation parameter is provided for subsequent product tray loading.
Further, the basket lifting assembly 70 includes a basket lifting module 71, a tray taking and placing module 72, a tray positioning module 73, a basket opening and closing module 74, a basket automatic locking elastic block 75 and a basket side code reading module 76, wherein the tray taking and placing module 72 is disposed above the basket lifting module 71, the basket is driven to move in the vertical direction through the basket lifting module 71, the tray taking and placing module 72 facilitates taking and placing of the tray, the tray positioning module 73 is used for positioning the tray, so that the tray can be stopped at the position of the tray taking and placing module 72, the basket opening and closing module 74 and the basket automatic locking elastic block 75 have an automatic opening and closing function, and products on the basket can enter the tray taking and placing module 72, and the operation is very simple.
The working principle of the invention is as follows: the hand-basket circulates on the transfer line body 21, through stopping the spacing hand-basket of cylinder 23 at the present position, then snatch the bar code on the hand-basket through the product and read code reader 44 in the subassembly 40, the product is got to the rethread clamp and gets the electric claw 43 clamp, shift the product to the carrier in carrier promotion locating component 50 again, and judge whether be NG product through first industry camera 42, when being NG product, snatch the subassembly 40 through the product and shift to NG material and get rid of in buffer memory water belt 30, get rid of buffer memory water belt 30 through NG material and carry out buffer memory and outflow to the product, get the trade dish through hand-basket lifting unit 70 is automatic at last.
The above description is only for the specific embodiments of the present disclosure, but the scope of the present disclosure is not limited thereto, and any person skilled in the art can easily conceive of the changes or substitutions within the technical scope of the present disclosure, and all the changes or substitutions should be covered within the scope of the present disclosure. Therefore, the protection scope of the present disclosure shall be subject to the protection scope of the claims.
Claims (8)
1. A device for discharging, loading and replacing a disc of a DBC product comprises a rack component (10) and is characterized in that a basket feeding and discharging line body (20), an NG material removing and buffering water flowing belt (30), a product grabbing component (40), a carrier lifting and positioning component (50), a visual deviation rectifying module (60) and a basket lifting component (70) are fixed on the rack component (10),
the basket feeding and discharging line body (20) is used for conveying the basket;
the NG material removing and buffering water flowing belt (30) is used for buffering, flowing out and in-place sensing of NG products;
the product grabbing component (40) is used for grabbing the product;
the carrier lifting and positioning assembly (50) is used for fixing the carrier in the previous process;
the vision deviation rectifying module (60) is used for detecting a product grabbing deviation parameter;
the lifting component (70) of the lifting basket is used for automatically opening and closing the lifting basket, automatically taking and placing the tray and precisely positioning the tray.
2. The device for blanking, loading and replacing the disc of the DBC product as claimed in claim 1, wherein the rack assembly (10) comprises a welding rack (13), a table board (15) is fixed on the welding rack (13), a supporting foot cup (11) and a leg wheel (12) are arranged at the bottom of the welding rack (13), and an outer cover sheet metal door (14) is further arranged on the welding rack (13).
3. The apparatus for blanking, loading and replacing a tray of DBC products according to claim 1, wherein the basket in-out line (20) comprises a conveying line (21) fixed on a table top plate (15), and a correlation sensor (22) and a blocking cylinder (23) are arranged on the conveying line (21).
4. The apparatus for blanking, loading and replacing a tray of DBC products according to claim 1, wherein the NG material removal buffer water flowing belt (30) comprises a supporting foot frame (31) fixed on the table top plate (15), a conveying line body (32) is movably arranged on the supporting foot frame (31), and an in-place sensor (33) is arranged above the conveying line body (32).
5. The apparatus for discharging DBC products, loading and replacing a disc is characterized in that the product grabbing component (40) comprises a four-axis robot (41) arranged above the conveyor belt (03), and a first industrial camera (42), a clamping electric claw (43) and a code reader (44) are arranged on the four-axis robot (41).
6. The apparatus for blanking, loading and replacing a tray of DBC products according to claim 1, wherein the carrier lifting and positioning assembly (50) comprises a linear module (51), a butt positioning line body (52), a linear guide rail (53) and a width adjusting wheel (54), the linear module (51) is fixed on the linear guide rail (53), the butt positioning line body (52) is slidably connected with the linear module (51), and the width adjusting wheel (54) is arranged on the butt positioning line body (52).
7. The apparatus for blanking, palletizing and replacing DBC products according to claim 1, characterized in that the vision deviation rectifying module (60) comprises a second industrial camera (61) and brown organic glass (62), the second industrial camera (61) is arranged at the bottom of the brown organic glass (62).
8. The apparatus for DBC product blanking, tray loading and tray changing according to any one of claims 1-7, wherein the basket lifting assembly (70) comprises a basket lifting module (71), a tray taking and placing module (72), a tray positioning module (73), a basket opening and closing module (74), a basket automatic locking elastic block (75) and a basket side code reading module (76), and the tray taking and placing module (72) is arranged above the basket lifting module (71).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010740199.7A CN111846425A (en) | 2020-07-28 | 2020-07-28 | A equipment that is used for DBC product unloading sabot to trade dish |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010740199.7A CN111846425A (en) | 2020-07-28 | 2020-07-28 | A equipment that is used for DBC product unloading sabot to trade dish |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN111846425A true CN111846425A (en) | 2020-10-30 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202010740199.7A Pending CN111846425A (en) | 2020-07-28 | 2020-07-28 | A equipment that is used for DBC product unloading sabot to trade dish |
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| Country | Link |
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| CN (1) | CN111846425A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115043210A (en) * | 2022-06-16 | 2022-09-13 | 科威尔技术股份有限公司 | Flexible automatic DBC material loading mistake proofing mechanism |
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| WO2016181178A1 (en) * | 2015-05-11 | 2016-11-17 | Gebo Cermex Canada Inc. | Vertical accumulation in a treatment line |
| CN109019003A (en) * | 2018-09-21 | 2018-12-18 | 上海轩田工业设备有限公司 | A kind of robot automatic charging is to carrier and product multi-panel code reading device |
| CN110194290A (en) * | 2019-06-05 | 2019-09-03 | 深圳市诺泰自动化设备有限公司 | A kind of rotary type tower chip braider |
| CN209352049U (en) * | 2018-12-25 | 2019-09-06 | 深圳市领志光机电自动化系统有限公司 | A kind of adjustable high stability pipeline of special high-accuracy Width x Height |
| CN209651386U (en) * | 2018-10-16 | 2019-11-19 | 深圳市芬能自动化设备有限公司 | A kind of pcb board automatic charging machine |
-
2020
- 2020-07-28 CN CN202010740199.7A patent/CN111846425A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2016181178A1 (en) * | 2015-05-11 | 2016-11-17 | Gebo Cermex Canada Inc. | Vertical accumulation in a treatment line |
| CN109019003A (en) * | 2018-09-21 | 2018-12-18 | 上海轩田工业设备有限公司 | A kind of robot automatic charging is to carrier and product multi-panel code reading device |
| CN209651386U (en) * | 2018-10-16 | 2019-11-19 | 深圳市芬能自动化设备有限公司 | A kind of pcb board automatic charging machine |
| CN209352049U (en) * | 2018-12-25 | 2019-09-06 | 深圳市领志光机电自动化系统有限公司 | A kind of adjustable high stability pipeline of special high-accuracy Width x Height |
| CN110194290A (en) * | 2019-06-05 | 2019-09-03 | 深圳市诺泰自动化设备有限公司 | A kind of rotary type tower chip braider |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115043210A (en) * | 2022-06-16 | 2022-09-13 | 科威尔技术股份有限公司 | Flexible automatic DBC material loading mistake proofing mechanism |
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Application publication date: 20201030 |