CN111838357B

CN111838357B - High-efficient tealeaves machine of twisting

Info

Publication number: CN111838357B
Application number: CN202010747366.0A
Authority: CN
Inventors: 梁晨刚; 胡正军
Original assignee: Zhangzhou Longtai Agricultural Development Co ltd
Current assignee: Zhangzhou Longtai Agricultural Development Co ltd
Priority date: 2020-07-29
Filing date: 2020-07-29
Publication date: 2023-07-07
Anticipated expiration: 2040-07-29
Also published as: CN111838357A

Abstract

The invention provides a high-efficiency tea rolling machine, which comprises a mounting seat provided with a mounting groove, wherein the lower end of the mounting groove is hinged with a rolling disc device through a hinge groove, an air supply device is arranged on the rolling disc device, one end of the air supply device is connected with a driving device, the driving device is in transmission connection with the rolling disc device, the upper end of the driving device is also connected with a rolling cylinder device, and the rolling cylinder device is arranged at the upper end of the rolling disc device; the high-efficiency tea rolling machine provided by the invention has the advantages that the driving device is used for driving the rolling disc device and the rolling barrel device to synchronously rotate in different directions, the rolling efficiency is greatly improved, the air supply device is matched with the rolling disc device, the notch and the receiving bin, the automatic discharging is realized, and the defect that the tea leaves of the traditional discharging equipment easily fall off in a large amount is overcome.

Description

High-efficient tealeaves machine of twisting

Technical Field

The invention belongs to the technical field of tea making and tea rolling equipment, and particularly relates to a high-efficiency tea rolling machine.

Background

The twisting is the shaping process of tealeaves initial preparation, form its tight knot crooked appearance through twisting to also influence to the improvement of inner matter, be one of the indispensable processes in the tealeaves preparation process, twisting equipment among the prior art adopts generally, and the disc is fixed to twisting, and twisting barrel drives tealeaves pivoted mode and realizes twisting for twisting inefficiency, and twisting in-process, tealeaves drops from the discharge gate in the middle easily, thereby influences and kneads the effect, consequently, kneads the improvement of equipment to tealeaves and is worth our research.

For example, chinese patent literature discloses a tea rolling machine [ application number: 201711209074.6 the invention includes the base, this tea twisting machine has cold and rub and heat and rub two kinds of functions, through the cooperation of air-blower and heating pipe, send the hot air source into rub in the bucket and heat the tea in the bucket constantly, thus realize the efficacy of heat and rub, will enter and rub the air in the bucket and draw out constantly in order to take away the heat of tea in the bucket through the suction fan, thus realize the efficacy of cold and rub; according to the invention, the filter plate is arranged between the kneading disc and the base, the filter plate is provided with the filter holes, the base is internally provided with the chip groove and is positioned under the filter plate, and in the tea kneading process, chips in the tea fall into the chip groove through the filter holes, so that the tea chips are convenient to clean, the labor intensity of subsequent procedures is greatly reduced, and great convenience is brought to the subsequent procedures. According to the tea rolling machine, although the cleaning of tea scraps is facilitated to a certain extent, the labor intensity of subsequent procedures is greatly reduced, great convenience is brought to the subsequent procedures, but the tea rolling efficiency is low, and the rolling effect is poor.

Disclosure of Invention

The invention aims at solving the problems and provides the efficient tea rolling machine, wherein the driving device is used for driving the rolling disc device and the rolling cylinder device to synchronously rotate in different directions, the rolling efficiency is greatly improved, and the air supply device is matched with the rolling disc device, the notch and the receiving bin to realize automatic discharging, so that the defect that a large amount of tea leaves of the traditional discharging equipment are easy to fall off is overcome.

In order to achieve the above purpose, the present invention adopts the following technical scheme: the utility model provides a machine is kneaded to high-efficient tealeaves, is including the mount pad that is equipped with the mounting groove, its characterized in that: the lower end of the mounting groove is hinged with a rolling disc device through a hinge groove, an air supply device is arranged on the rolling disc device, one end of the air supply device is connected with a driving device, the driving device is in transmission connection with the rolling disc device, the upper end of the driving device is also connected with a rolling tube device, and the rolling tube device is arranged at the upper end of the rolling disc device; the hinge groove is characterized in that a notch is further formed in one side of the hinge groove, and a receiving bin is arranged at the lower end of the notch.

Preferably, the rolling disc device comprises a ring plate provided with a first gear, the ring plate is installed in the hinge groove, the ring plate is fixedly connected with a plurality of rolling strips arranged on the rolling disc, the rolling strips are distributed in an annular array, and annular grooves are formed in the front ends of the rolling strips.

Preferably, a plurality of scrapers are arranged in the ring groove, the front ends of the scrapers are tightly attached to the arc surface of the hinge groove, the upper ends of the scrapers are fixedly connected with the ring plate, and the lower ends of the scrapers are fixedly connected with the rolling disc.

Preferably, the air supply device comprises a plurality of branch air pipes arranged between every two adjacent rolling strips, each branch air pipe is connected with an air supply pipe at the tail end, an L pipe is hinged in the air supply pipe, the front end of the L pipe is connected with a telescopic air bin, one side of the telescopic air bin connected with the L pipe is fixedly arranged in the mounting bin, the front end of the telescopic air bin is provided with a first groove matched with a cam, the cam rotates in the second groove, and one end of the cam is fixedly arranged on the driving device.

Preferably, the driving device comprises a rotating shaft connected with the cam, the lower end of the rotating shaft is connected with a driving motor, and the rotating shaft is connected with a second gear which is matched with the first gear; the driving device also comprises two hinge posts fixedly mounted on the mounting seat, the hinge posts and the rotating shaft are distributed in an annular array, and driving rods are arranged at the upper ends of the hinge posts and the rotating shaft.

Preferably, the rolling cylinder device comprises an annular frame fixedly provided with a rolling cylinder, the lower end face of the rolling cylinder is mutually attached to the upper end of the rolling strip plate, a plurality of connecting rods hinged with the driving rods are arranged on the annular frame, one connecting rod is fixedly provided with a bracket, and the front end of the bracket is connected with a pressurizing cover plate assembly.

Preferably, the pressurizing cover plate assembly comprises a threaded hole arranged on the support, a threaded rod is arranged in the threaded hole, a pressing plate is hinged to the front end of the threaded rod, a plurality of suckers are arranged at the lower end of the pressing plate, and an angle adjusting assembly is hinged to the upper end of the pressing plate.

Preferably, the angle adjusting assembly comprises an upper connecting rod, wherein a thread groove is formed in the upper connecting rod, the thread groove is matched with an external thread section arranged on a lower connecting rod, and the lower end of the lower connecting rod is hinged to the pressing plate; the upper end of the upper connecting rod is also provided with a sphere, the sphere is matched with the circular ring rail arranged on the inclined plane, the inclined plane is arranged on the top plate, and the top plate is fixedly arranged on the mounting seat through the connecting plate.

Compared with the prior art, the invention has the advantages that:

according to the invention, the first gear in the rolling disc device is fixedly arranged on the annular plate, and the first gear is meshed with the second gear, so that the driving device drives the whole rolling disc device and the rolling cylinder device to rotate oppositely, the rolling disc and the rolling cylinder synchronously apply forces in different directions to tea leaves, and the rolling effect of the tea leaves is better.

The branch air pipe of the air supply device is fixedly arranged between two adjacent rolling slats, the front end of each rolling slat is provided with the annular groove, so that rolled tea leaves can be blown to the annular groove in batches by utilizing air flow and fall into the receiving bin from the notch, and the cam of the air supply device is fixedly arranged on the rotating shaft, so that the working efficiency of the motor can be increased.

The pressurizing cover plate component is arranged on the rolling barrel device, the inclined plane is matched with the sphere, so that the angle adjustment rod is beneficial to driving the pressing plate to change in angle, rolling actions of people are simulated, the rolling effect is better, part of tea leaves can be sucked and then put down through the arrangement of the sucking disc, the turnover of the tea leaves is facilitated, the change of the tea leaf position is facilitated, and all the tea leaves can be rolled.

Drawings

Fig. 1 is a block diagram of the apparatus of the present invention.

Fig. 2 is a perspective cross-sectional view of the apparatus of the present invention.

Fig. 3 is an enlarged view of the apparatus of the present invention in the direction a of fig. 2.

Fig. 4 is a partial cross-sectional view from below of the apparatus of the present invention.

Fig. 5 is a front cross-sectional view of the apparatus of the present invention.

Figure 6 is a schematic view (in section) of the connection of the twisting plate to the air supply means of the device of the invention.

In the figure, a mounting seat 1, a mounting groove 11, a hinge groove 12, a notch 13, a receiving bin 14, a twisting disc device 2, a first gear 21, a ring plate 22, a twisting disc 23, a twisting slat 24, a ring groove 25, a scraping plate 26, an air supply device 3, a branching air pipe 31, an air supply pipe 32, an L pipe 33, a telescopic air bin 34, a mounting bin 35, a cam 36, a first groove 37, a second groove 38, a driving device 4, a rotating shaft 41, a driving motor 42, a second gear 43, a hinge post 44, a driving rod 45, a twisting cylinder device 5, a twisting ring cylinder 51, a ring frame 52, a connecting rod 53, a bracket 54, a pressurizing cover plate assembly J, threaded rods J1, J2, a pressing plate J3, a sucking disc X, an angle adjusting assembly T, an upper connecting rod T1, a threaded groove T2, a lower connecting rod T3, an external threaded section T4, a ball T5, a slope T6, a circular ring track T7, a top plate T8, a connecting plate J9 and a hinge ring H are shown.

Description of the embodiments

As shown in fig. 1, fig. 2, fig. 3, fig. 4, fig. 5, fig. 6, a high-efficiency tea rolling machine, including a mounting seat 1 provided with a mounting groove 11, characterized in that: the lower end of the mounting groove 11 is hinged with a rolling disc device 2 through a hinge groove 12, the rolling disc device 2 is provided with an air supply device 3, one end of the air supply device 3 is connected with a driving device 4, the driving device 4 is in transmission connection with the rolling disc device 2, the upper end of the driving device 4 is also connected with a rolling tube device 5, and the rolling tube device 5 is arranged at the upper end of the rolling disc device 2; the hinge groove 12 is also provided with a notch 13, the lower end of the notch 13 is provided with a receiving bin 14, in the device, the diameter of the mounting groove 11 can be set to 80% -90% of the diameter of the hinge groove 12, the central angle corresponding to the notch 13 can be set to 45 ︒ -120 ︒, and the receiving bin 14 is set to be extractable, so that tea can be poured out conveniently.

Specifically speaking, the rolling disc device 2 includes a ring plate 22 provided with a first gear 21, the ring plate 22 is installed in the hinge groove 12, the ring plate 22 is fixedly connected with a plurality of rolling laths 24 arranged on the rolling disc 23, the rolling laths 24 are distributed in a ring array, the front end of the rolling laths 24 is provided with annular grooves 25, the first gear 21 in the device is fixedly connected with the ring plate 22, the fixed connection mode can adopt welding, clamping or key and key groove matching, the annular grooves are arranged between the ring plate 22 and the rolling disc 23 and used for discharging, the height of the rolling laths 24 can be set to be 5-20 mm, and the width of the rolling laths 24 can be set to be 10-25 mm, so that rolling is convenient.

Further, a plurality of scraping plates 26 are arranged in the ring groove 25, the front ends of the scraping plates 26 are tightly attached to the arc surfaces of the hinge grooves 12, the upper ends of the scraping plates 26 are fixedly connected with the annular plates 22, the lower ends of the scraping plates 26 are fixedly connected with the rolling discs 23, in the device, the scraping plates 26 can be made of metal and rubber, or can be made of metal and rubber in a combined mode, namely, the contact surfaces of the scraping plates 26 and the hinge grooves 12 are made of rubber, the rest parts of the contact surfaces are made of metal, the arrangement of the scraping plates 26 is favorable for bringing tea leaves in the hinge grooves 12 to the notch 13 and then falling into the receiving bin 14, the stable connection between the annular plates 22 and the rolling discs 23 is favorable, and the first gear 21 is convenient for driving the whole rolling disc device 2 to rotate.

Specifically, the air supply device 3 includes a plurality of branch air pipes 31 disposed between each adjacent rolling strip board 24, the tail end of each branch air pipe 31 is connected with an air supply pipe 32, an L pipe 33 is hinged in the air supply pipe 32, the front end of the L pipe 33 is connected with a telescopic air bin 34, one side of the telescopic air bin 34 connected with the L pipe 33 is fixedly mounted in a mounting bin 35, the front end of the telescopic air bin 34 is provided with a first groove 37 matched with a cam 36, the cam 36 rotates in a second groove 38, one end of the cam 36 is fixedly mounted on the driving device 4, in the device, the branch air pipes 31 and the air supply pipe 32 are fixedly disposed on the rolling disc 23, the L pipe 33 is hinged on the air supply pipe 32 through a hinge ring H, the L pipe 33 does not influence the rotation of the rolling disc 23, the mounting between the rolling disc 23 and the L pipe 33 is more stable, and the rolling disc 23 is convenient to rotate.

Further, the driving device 4 comprises a rotating shaft 41 connected with the cam 36, the lower end of the rotating shaft 41 is connected with a driving motor 42, and the rotating shaft 41 is connected with a second gear 43 matched with the first gear 21; the driving device 4 further comprises two hinge columns 44 fixedly mounted on the mounting seat 1, the hinge columns 44 and the rotating shaft 41 are distributed in an annular array, driving rods 45 are arranged at the upper ends of the hinge columns 44 and the rotating shaft 41, in the device, the circle centers of the two hinge columns 44 and the rotating shaft 41 can be arranged on three points of an equilateral triangle, the driving device 4 can better drive the twisting barrel device 5 to rotate, the upper end faces of the two hinge columns 44 and the upper end face of the rotating shaft 41 are located on the same horizontal plane, the driving rods 45 are convenient to mount, the driving rods 45 are fixedly connected with the rotating shaft 41, the driving rods 45 are hinged with the hinge columns 44, and if the hinge columns 4 are hinged on the mounting seat 1, the driving rods 45 are fixedly connected with the hinge columns 44.

Further, the rolling cylinder device 5 includes an annular frame 52 fixedly mounted with a rolling cylinder 51, the lower end surface of the rolling cylinder 51 is mutually attached to the upper end of the rolling strip plate 24, a plurality of connecting rods 53 hinged with the driving rod 45 are arranged on the annular frame 52, a bracket 54 is fixedly mounted on one connecting rod 53, and the front end of the bracket 54 is connected with a pressurizing cover plate assembly J.

Still further, the pressurizing cover plate assembly J comprises a threaded hole J1 arranged on the bracket 54, a threaded rod J2 is arranged in the threaded hole J1, a pressing plate J3 is hinged to the front end of the threaded rod J2, a plurality of suckers X are arranged at the lower end of the pressing plate J3, and an angle adjusting assembly T is hinged to the upper end of the pressing plate J3.

Further, the angle adjusting assembly T includes an upper connecting rod T1, a threaded groove T2 is provided on the upper connecting rod T1, the threaded groove T2 is matched with an external threaded section T4 provided on a lower connecting rod T3, and the lower end of the lower connecting rod T3 is hinged on a pressing plate J3; the upper end of the upper connecting rod T1 is further provided with a ball body T5, the ball body T5 is matched with a circular ring track T7 arranged on an inclined plane T6, the inclined plane T6 is arranged on a top plate T8, the top plate T8 is fixedly arranged on the mounting seat 1 through a connecting plate J9, in the device, the ball body T5 is matched with the circular ring track T7, the central plane of the circular ring track T7 is lower than the plane of the ball body T5, so that the ball body T5 is ensured to rotate along the circular ring track T7, the ball body T7 cannot be separated, the inclined angle of the inclined plane T6 is set according to the inclined height of the pressing plate J3 to two sides, and in addition, the matching design of the threaded groove T2 and the external thread section T4 is beneficial to avoiding the adjustment of the threaded rod J3 caused by the influence of an angle adjusting component T.

Working principle: when the product is needed, tea leaves to be treated are poured into the rolling ring barrel 51, the threaded rod J2 is adjusted to adjust the pressing plate J3 to a specified height, the lower connecting rod T3 is rotated to adjust the height of the pressing plate J3, the driving motor 42 is started, the driving motor 42 drives the rotating shaft 41 to rotate and synchronously rotates the driving rod 45, the driving rod 45 drives the rolling ring barrel 51 fixedly arranged on the ring frame 52 to circularly rotate along the inner circle of the ring plate 22 at the upper end of the rolling disc 23, the ball body T5 on the upper connecting rod T1 rotates in the circular track T7 while the rolling ring barrel 51 rotates, and the circular track T7 is arranged on the inclined plane T6, so that the inclined angle of the pressing plate J3 is continuously changed by the lower connecting rod T3, the rolling action of a person is simulated, and the rolling is more targeted, and sucking disc X of clamp plate J3 lower extreme holds tealeaves in clamp plate J3 decline in-process, loosen tealeaves again in the rising process, be favorable to the upset and the position change of tealeaves, make to rub the effect better, simultaneously, second gear 43 and first gear 21 meshing drive first gear 21 rotate, further drive whole and rub the dish device 2 and rotate, make rub the dish device 2 and rub the synchronous counter-rotating of drum device 5, the cam 36 who installs on pivot 41 rotates in step, make cam 36 compress flexible gas storehouse 34, make flexible gas storehouse 34 volume change, the gas in the flexible gas storehouse 34 blows to air supply pipe 32 from L pipe 33 gradually, blow the tealeaves that kneads between two adjacent kneading laths 24 from branch air pipe 31 again, blow the tealeaves that kneads to annular 25, take into the material storehouse 14 behind notch 13 again by scraper blade 26.

The specific embodiments described herein are offered by way of example only to illustrate the spirit of the invention. Those skilled in the art may make various modifications or additions to the described embodiments or substitutions thereof without departing from the spirit of the invention or exceeding the scope of the invention as defined in the accompanying claims.

Although terms of the mount 1, the mount groove 11, the hinge groove 12, the notch 13, the receiving bin 14, the kneading disc device 2, the first gear 21, the ring plate 22, the kneading disc 23, the kneading slat 24, the ring groove 25, the scraper 26, the air supply device 3, the branching air pipe 31, the air supply pipe 32, the L pipe 33, the telescopic air bin 34, the mount bin 35, the cam 36, the first groove 37, the second groove 38, the driving device 4, the rotation shaft 41, the driving motor 42, the second gear 43, the hinge post 44, the driving rod 45, the kneading cylinder device 5, the kneading cylinder 51, the ring frame 52, the connecting rod 53, the bracket 54, the pressing cover plate assembly J, the screw hole J1, the screw rod J2, the pressing plate J3, the suction cup X, the angle adjusting assembly T, the upper connecting rod T1, the screw groove T2, the lower connecting rod T3, the male screw thread section T4, the ball T5, the inclined surface T6, the circular orbit T7, the top plate T8, the connecting plate J9, and the like are used more herein, the possibility of using other terms is not excluded. These terms are only used to more conveniently describe and explain the nature of the invention and should be construed in a manner consistent with their spirit and scope.

Claims

1. The utility model provides a machine is kneaded to high-efficient tealeaves, is including mount pad (1) that are equipped with mounting groove (11), its characterized in that: the lower end of the mounting groove (11) is hinged with a rolling disc device (2) through a hinge groove (12), the rolling disc device (2) is provided with an air supply device (3), one end of the air supply device (3) is connected with a driving device (4), the driving device (4) is in transmission connection with the rolling disc device (2), the upper end of the driving device (4) is also connected with a rolling tube device (5), and the rolling tube device (5) is arranged at the upper end of the rolling disc device (2); a notch (13) is further formed in one side of the hinge groove (12), and a receiving bin (14) is arranged at the lower end of the notch (13);

the rolling disc device (2) comprises a ring plate (22) provided with a first gear (21), the ring plate (22) is arranged in the hinge groove (12), the ring plate (22) is fixedly connected with a plurality of rolling strips (24) arranged on the rolling disc (23), the rolling strips (24) are distributed in an annular array, and annular grooves (25) are formed in the front ends of the rolling strips (24);

the air supply device (3) comprises a plurality of branch air pipes (31) arranged between every two adjacent rolling slats (24), the tail end of each branch air pipe (31) is connected with an air supply pipe (32), an L pipe (33) is hinged in the air supply pipe (32), the front end of the L pipe (33) is connected with a telescopic air bin (34), one side, connected with the L pipe (33), of the telescopic air bin (34) is fixedly arranged in an installation bin (35), the front end of the telescopic air bin (34) is provided with a first groove (37) matched with a cam (36), the cam (36) rotates in a second groove (38), and one end of the cam (36) is fixedly arranged on the driving device (4);

the driving device (4) comprises a rotating shaft (41) connected with the cam (36), the lower end of the rotating shaft (41) is connected with a driving motor (42), and the rotating shaft (41) is connected with a second gear (43) matched with the first gear (21); the driving device (4) further comprises two hinge posts (44) fixedly mounted on the mounting seat (1), the hinge posts (44) and the rotating shaft (41) are distributed in an annular array, and driving rods (45) are arranged at the upper ends of the hinge posts (44) and the rotating shaft (41);

the rolling cylinder device (5) comprises an annular frame (52) fixedly provided with a rolling cylinder (51), the lower end face of the rolling cylinder (51) is mutually attached to the upper end of the rolling slat (24), a plurality of connecting rods (53) hinged with the driving rod (45) are arranged on the annular frame (52), a bracket (54) is fixedly arranged on one connecting rod (53), and the front end of the bracket (54) is connected with a pressurizing cover plate component (J);

the pressurizing cover plate assembly (J) comprises a threaded hole (J1) arranged on the bracket (54), a threaded rod (J2) is arranged in the threaded hole (J1), a pressing plate (J3) is hinged to the front end of the threaded rod (J2), a plurality of suckers (X) are arranged at the lower end of the pressing plate (J3), and an angle adjusting assembly (T) is hinged to the upper end of the pressing plate (J3);

the angle adjusting assembly (T) comprises an upper connecting rod (T1), a thread groove (T2) is formed in the upper connecting rod (T1), the thread groove (T2) is matched with an external thread section (T4) arranged on a lower connecting rod (T3), and the lower end of the lower connecting rod (T3) is hinged to the pressing plate (J3); the upper end of the upper connecting rod (T1) is also provided with a sphere (T5), the sphere (T5) is matched with a circular ring track (T7) arranged on an inclined plane (T6), the inclined plane (T6) is arranged on a top plate (T8), and the top plate (T8) is fixedly arranged on the mounting seat (1) through a connecting plate (J9).

2. A high efficiency tea leaf rolling machine as claimed in claim 1 wherein: the annular groove (25) in be equipped with a plurality of scrapers (26), just scraper blade (26) front end with the circular arc face of hinge groove (12) closely laminate, scraper blade (26) upper end with annular plate (22) fixed connection, scraper blade (26) lower extreme with rub rolling disc (23) fixed connection.