CN111838357A

CN111838357A - Machine is kneaded to high-efficient tealeaves

Info

Publication number: CN111838357A
Application number: CN202010747366.0A
Authority: CN
Inventors: 梁晨刚; 胡正军
Original assignee: Guizhou Jinsanye Machinery Manufacturing Co Ltd
Current assignee: Zhangzhou Longtai Agricultural Development Co ltd
Priority date: 2020-07-29
Filing date: 2020-07-29
Publication date: 2020-10-30
Anticipated expiration: 2040-07-29
Also published as: CN111838357B

Abstract

The invention provides a high-efficiency tea rolling machine which comprises an installation seat provided with an installation groove, wherein the lower end of the installation groove is hinged with a rolling disc device through a hinge groove, an air supply device is arranged on the rolling disc device, one end of the air supply device is connected with a driving device, the driving device is in transmission connection with the rolling disc device, the upper end of the driving device is also connected with a rolling barrel device, and the rolling barrel device is arranged at the upper end of the rolling disc device; according to the efficient tea rolling machine provided by the invention, the driving device is used for driving the rolling disc device and the rolling cylinder device to synchronously rotate in different directions, so that the rolling efficiency is greatly improved, the air supply device is matched with the rolling disc device, the notch and the material receiving bin, the automatic discharging is realized, and the defect that tea leaves are easy to drop in large quantities by using the traditional discharging equipment is overcome.

Description

Machine is kneaded to high-efficient tealeaves

Technical Field

The invention belongs to the technical field of tea manufacturing and tea rolling equipment, and particularly relates to an efficient tea rolling machine.

Background

It is the type of moulding process that tealeaves was first made to knead, form its tight crooked appearance that ties through kneading and twist, and also there is some influence to improve the internal quality, be one of the essential process in the tealeaves manufacture process, knead equipment among the prior art and lead to the production and adopt, it is fixed to knead the dish, knead the section of thick bamboo and drive tealeaves pivoted mode and realize kneading and twist, make to knead and twist inefficiency, and knead the in-process, tealeaves drops from the discharge gate in the middle of easily, thereby the effect is kneaded in the influence, therefore, it is worth us the research to knead the improvement of equipment to tealeaves.

For example, chinese patent document discloses a tea kneading machine, [ application number: 201711209074.6, including the base, the tea rolling machine of the invention has two functions of cold rolling and hot rolling, the hot air is continuously sent into the rolling barrel and heats the tea in the barrel through the cooperation of the blower and the heating pipe, thereby realizing the hot rolling effect, the air entering the rolling barrel is continuously pumped out through the suction fan to take away the heat of the tea in the barrel, thereby realizing the cold rolling effect; according to the tea leaf rolling machine, the filter plate is arranged between the rolling disc and the base, the filter hole is formed in the filter plate, the chip breaking groove is formed in the base and located right below the filter plate, and in the tea leaf rolling process, fragments in tea leaves can fall into the chip breaking groove through the filter hole, so that the tea leaf fragments can be conveniently cleaned, the labor intensity of subsequent processes is greatly reduced, and great convenience is brought to the subsequent processes.

According to the tea twisting machine, the tea scraps can be cleaned conveniently to a certain extent, the labor intensity of subsequent processes is greatly reduced, great convenience is brought to the subsequent processes, the tea twisting efficiency is low, and the twisting effect is poor.

Disclosure of Invention

The invention aims to solve the problems and provides an efficient tea rolling machine, a driving device is utilized to drive a rolling disc device and a rolling barrel device to synchronously rotate in different directions, rolling efficiency is greatly improved, an air supply device is matched with the rolling disc device, a notch and a material receiving bin, automatic discharging is realized, and the defect that a large amount of tea leaves are easy to drop in the traditional discharging equipment is overcome.

In order to achieve the purpose, the invention adopts the following technical scheme: the utility model provides a machine is kneaded to high-efficient tealeaves, includes the mount pad that is equipped with the mounting groove, its characterized in that: the lower end of the mounting groove is hinged with a rolling disc device through a hinge groove, an air supply device is arranged on the rolling disc device, one end of the air supply device is connected with a driving device, the driving device is in transmission connection with the rolling disc device, the upper end of the driving device is also connected with a rolling barrel device, and the rolling barrel device is arranged at the upper end of the rolling disc device; one side of the hinge groove is also provided with a notch, and the lower end of the notch is provided with a material receiving bin.

Preferably, the rolling disc device comprises a ring plate provided with a first gear, the ring plate is arranged in the hinge groove, the ring plate is fixedly connected with a plurality of rolling slats arranged on the rolling disc, the rolling slats are distributed in an annular array, and a ring groove is formed in the front end of each rolling slat.

Preferably, the annular groove is internally provided with a plurality of scrapers, the front ends of the scrapers are tightly attached to the arc surface of the hinge groove, the upper ends of the scrapers are fixedly connected with the annular plate, and the lower ends of the scrapers are fixedly connected with the twisting disc.

As preferred, air feeder include a plurality of branch trachea that set up between every adjacent strip of kneading, every branch trachea end all connect the air supply pipe, the air supply pipe in articulated L pipe, L pipe front end be connected with flexible gas storehouse, just flexible gas storehouse with one side fixed mounting of L union coupling in the installation bin, flexible gas storehouse front end be equipped with the first recess of mutually supporting with the cam, the cam at second recess internal rotation, cam one end fixed mounting in drive arrangement on.

Preferably, the driving device comprises a rotating shaft connected with the cam, the lower end of the rotating shaft is connected with a driving motor, and the rotating shaft is connected with a second gear matched with the first gear; the driving device further comprises two hinged columns fixedly installed on the installation base, the hinged columns and the rotating shaft are distributed in an annular array mode, and the upper ends of the hinged columns and the rotating shaft are provided with driving rods.

Preferably, the twisting cylinder device comprises an annular frame fixedly provided with a twisting cylinder, the lower end face of the twisting cylinder is attached to the upper end of the twisting batten, the annular frame is provided with a plurality of connecting rods hinged with the driving rod, one of the connecting rods is further fixedly provided with a support, and the front end of the support is connected with a pressurizing cover plate assembly.

Preferably, the pressurizing cover plate assembly comprises a threaded hole formed in the support, a threaded rod is installed in the threaded hole, a pressing plate is hinged to the front end of the threaded rod, a plurality of suckers are arranged at the lower end of the pressing plate, and an angle adjusting assembly is hinged to the upper end of the pressing plate.

Preferably, the angle adjusting assembly comprises an upper connecting rod, a thread groove is formed in the upper connecting rod, the thread groove is matched with an external thread section arranged on a lower connecting rod, and the lower end of the lower connecting rod is hinged to the pressure plate; the upper end of the upper connecting rod is also provided with a ball body, the ball body is matched with a circular ring track arranged on an inclined plane, the inclined plane is arranged on the top plate, and the top plate is fixedly arranged on the mounting seat through a connecting plate.

Compared with the prior art, the invention has the advantages that:

1. the first gear in the rolling disc device is fixedly arranged on the ring plate and is meshed with the second gear, so that the driving device drives the whole rolling disc device to rotate oppositely to the rolling barrel device, the rolling disc and the rolling barrel synchronously apply forces in different directions to the tea leaves, and the rolling effect of the tea leaves is better.

2. The branch air pipe of the air supply device is fixedly arranged between two adjacent rolling slats, the annular groove is formed in the front end of each rolling slat, the rolled tea leaves are blown to the annular groove in batches by airflow and fall into the material receiving bin from the notch, and the cam of the air supply device is fixedly arranged on the rotating shaft, so that the working efficiency of the motor is improved.

3. The pressing cover plate assembly is arranged on the rolling barrel device, the inclined plane is matched with the ball body, the angle of the pressing plate is driven by the angle adjusting rod to change, so that rolling actions of people are simulated, rolling effects are better, partial tea leaves can be sucked and then put down by the arrangement of the sucking discs, the tea leaves can be turned over conveniently, tea leaf positions can be changed conveniently, and all the tea leaves can be rolled.

Drawings

FIG. 1 is a block diagram of the apparatus of the present invention.

Fig. 2 is a perspective cross-sectional view of the apparatus of the present invention.

Fig. 3 is an enlarged view of the apparatus of the present invention in the direction of a in fig. 2.

Fig. 4 is a bottom partial sectional view of the apparatus of the present invention.

Figure 5 is a front cross-sectional view of the apparatus of the present invention.

Fig. 6 is a schematic (in cross-section) view of the connection of the twisting disks to the air supply device of the apparatus according to the invention.

In the figure, the mounting seat 1, the mounting groove 11, the hinge groove 12, the notch 13, the material receiving bin 14, the rolling disc device 2, the first gear 21, the ring plate 22, the rolling disc 23, the rolling strip plate 24, the ring groove 25, the scraper 26, the gas supply device 3, the branch gas pipe 31, the gas supply pipe 32, the L pipe 33, the telescopic gas bin 34, the mounting bin 35, the cam 36, the first groove 37, the second groove 38, the driving device 4, the rotating shaft 41, the driving motor 42, the second gear 43, the hinge column 44, the driving rod 45, the rolling cylinder device 5, the rolling cylinder 51, the ring frame 52, the connecting rod 53, the bracket 54, the pressure cover plate assembly J, the threaded hole J1, the threaded rod J2, the pressure plate J3, the suction cup X, the angle adjusting assembly T, the upper connecting rod T1, the threaded groove T2, the lower connecting rod 493t 2, the external threaded section T4, the T sphere 5, the bevel 387t 5, the circular ring track T35, the top plate T8, and the.

Detailed Description

As shown in fig. 1, 2, 3, 4, 5 and 6, the high-efficiency tea leaf rolling machine comprises a mounting seat 1 provided with a mounting groove 11, and is characterized in that: the lower end of the mounting groove 11 is hinged with a rolling disc device 2 through a hinge groove 12, an air supply device 3 is arranged on the rolling disc device 2, one end of the air supply device 3 is connected with a driving device 4, the driving device 4 is in transmission connection with the rolling disc device 2, the upper end of the driving device 4 is also connected with a rolling barrel device 5, and the rolling barrel device 5 is arranged at the upper end of the rolling disc device 2; the tea leaf pouring device is characterized in that a notch 13 is further formed in one side of the hinge groove 12, a material receiving bin 14 is arranged at the lower end of the notch 13, in the tea leaf pouring device, the diameter of the installation groove 11 can be 80% -90% of that of the hinge groove 12, the central angle corresponding to the notch 13 can be 45 ︒ -120 ︒, and the material receiving bin 14 is arranged in a drawable mode, so that tea leaves can be poured out conveniently.

Specifically speaking, the twisting disc device 2 comprises a ring plate 22 provided with a first gear 21, the ring plate 22 is installed in the hinge groove 12, the ring plate 22 is fixedly connected with a plurality of twisting slats 24 arranged on the twisting disc 23, the twisting slats 24 are distributed in an annular array, a ring groove 25 is formed in the front end of each twisting slat 24, the first gear 21 and the ring plate 22 in the device are fixedly connected, the fixed connection mode can adopt welding, clamping or key and key groove matching, the ring groove is formed between the mixing disc 22 and the twisting disc 23 and used for discharging, the height of each twisting slat 24 can be set to be 5-20 mm, the width can be set to be 10-25 mm, and twisting is facilitated.

Further, a plurality of scraping plates 26 are arranged in the ring groove 25, the front ends of the scraping plates 26 are tightly attached to the arc surface of the hinge groove 12, the upper ends of the scraping plates 26 are fixedly connected with the ring plate 22, the lower ends of the scraping plates 26 are fixedly connected with the twisting disc 23, the scraping plates 26 can be made of metal and rubber in the device, and can also be set to be a mode of combining metal and rubber, namely, the contact surfaces of the scraping plates 26 and the hinge groove 12 are made of rubber, the rest parts are made of metal, and the arrangement of the scraping plates 26 is beneficial to bringing tea leaves in the hinge groove 12 to the notch 13 and then falling into the material receiving bin 14, so that on one hand, the stable connection between the ring plate 22 and the twisting disc 23 is facilitated, and the first gear 21 is convenient to drive the whole twisting.

Specifically, the air supply device 3 includes a plurality of branch air pipes 31 disposed between each adjacent kneading slats 24, the end of each branch air pipe 31 is connected to an air supply pipe 32, an L pipe 33 is hinged in the air supply pipe 32, a telescopic air chamber 34 is connected to the front end of the L pipe 33, one side of the telescopic air chamber 34 connected to the L pipe 33 is fixedly mounted in a mounting chamber 35, the front end of the telescopic air chamber 34 is provided with a first groove 37 cooperating with a cam 36, the cam 36 rotates in a second groove 38, and one end of the cam 36 is fixedly mounted on the driving device 4.

Further, the driving device 4 includes a rotating shaft 41 connected with the cam 36, and the lower end of the rotating shaft 41 is connected with a driving motor 42, and the rotating shaft 41 is connected with a second gear 43 mutually matched with the first gear 21; drive arrangement 4 still includes two fixed mounting hinge post 44 on mount pad 1, and hinge post 44 is the annular array with pivot 41 and distributes, hinge post 44, pivot 41 upper end all is equipped with actuating lever 45, in this device, two hinge post 44 can set up on three points of an equilateral triangle with the centre of a circle of pivot 41, make drive arrangement 4 can drive better and knead tub device 5 and rotate, and the up end of two hinge post 44 is located same horizontal plane with pivot 41 up end, the installation of actuating lever 45 of being convenient for, actuating lever 45 and pivot 41 fixed connection, be articulated between actuating lever 45 and the hinge post 44, if hinge post 4 articulates on mount pad 1, then fixed connection between actuating lever 45 and the hinge post 44.

More specifically, the rolling cylinder device 5 includes an annular frame 52 fixedly installed with a rolling cylinder 51, and the lower end surface of the rolling cylinder 51 is attached to the upper end of the rolling slat 24, the annular frame 52 is provided with a plurality of connecting rods 53 hinged to the driving rod 45, one of the connecting rods 53 is further fixedly installed with a bracket 54, and the front end of the bracket 54 is connected with a pressurizing cover plate assembly J.

Still further, the pressurizing cover plate component J comprises a threaded hole J1 arranged on the support 54, a threaded rod J2 is installed in the threaded hole J1, a pressing plate J3 is hinged to the front end of the threaded rod J2, a plurality of suckers X are arranged at the lower end of the pressing plate J3, and an angle adjusting component T is hinged to the upper end of the pressing plate J3.

More specifically, the angle adjusting assembly T includes an upper connecting rod T1, a threaded groove T2 is provided on the upper connecting rod T1, the threaded groove T2 is matched with an external threaded section T4 provided on the lower connecting rod T3, and the lower end of the lower connecting rod T3 is hinged on a pressure plate J3; the upper end of the upper connecting rod T1 is also provided with a ball T5, the ball T5 is matched with a circular track T7 arranged on an inclined plane T6, an inclined plane T6 is arranged on a top plate T8, and the top plate T8 is fixedly arranged on the mounting seat 1 through a connecting plate J9.

The working principle is as follows: when the product is needed, tea leaves to be processed are poured into the rolling ring barrel 51, the pressing plate J3 is adjusted to a designated height by adjusting the threaded rod J2, the lower connecting rod T3 is rotated to adjust the height of the pressing plate J3, the driving motor 42 is started again, the driving motor 42 drives the rotating shaft 41 to rotate and simultaneously drives the driving rod 45 to synchronously rotate, the driving rod 45 drives the rolling ring barrel 51 fixedly arranged on the annular frame 52 to rotate along the inner circumference of the ring plate 22 at the upper end of the rolling disc 23, the ball T5 on the upper connecting rod T1 rotates in the circular track T7 while the rolling ring barrel 51 rotates, as the circular track T7 is arranged on the inclined plane T6, the inclined angle of the pressing plate J3 is changed by the lower connecting rod T3, the rolling action of a person is simulated, the rolling is more targeted, and the sucking disc H at the lower end of the pressing plate J3 sucks the tea leaves in the descending process of the pressing plate J3 and loosens the tea leaves in, the tea leaf twisting device is beneficial to overturning and position change of tea leaves, the twisting effect is better, meanwhile, the second gear 43 is meshed with the first gear 21 to drive the first gear 21 to rotate, the whole twisting disc device 2 is further driven to rotate, the twisting disc device 2 and the twisting cylinder device 5 synchronously rotate in different directions, the cam 36 arranged on the rotating shaft 41 synchronously rotates, the cam 36 compresses the telescopic air bin 34, the size of the telescopic air bin 34 is changed, air in the telescopic air bin 34 is gradually blown to the air supply pipe 32 from the L-shaped pipe 33, then blown to the space between two adjacent twisting strips 24 from the branch air pipe 31, the twisted tea leaves are blown to the annular groove 25, and then the tea leaves are brought to the notch 13 by the scraper 26 and then are brought into the material receiving bin 14.

The specific embodiments described herein are merely illustrative of the spirit of the invention. Various modifications or additions may be made to the described embodiments or alternatives may be employed by those skilled in the art without departing from the spirit or ambit of the invention as defined in the appended claims.

Although the mounting seat 1, the mounting groove 11, the hinge groove 12, the notch 13, the material receiving bin 14, the rolling disc device 2, the first gear 21, the ring plate 22, the rolling disc 23, the rolling strip plate 24, the ring groove 25, the scraping plate 26, the gas supply device 3, the branch gas pipe 31, the gas supply pipe 32, the L pipe 33, the telescopic gas bin 34, the mounting bin 35, the cam 36, the first groove 37, the second groove 38, the driving device 4, the rotating shaft 41 and the driving motor 42 are more used herein, the terms of the second gear 43, the hinge post 44, the driving rod 45, the kneading cylinder device 5, the kneading ring cylinder 51, the annular frame 52, the connecting rod 53, the bracket 54, the pressing cover plate assembly J, the threaded hole J1, the threaded rod J2, the pressing plate J3, the suction cup X, the angle adjusting assembly T, the upper connecting rod T1, the threaded groove T2, the lower connecting rod T3, the external threaded section T4, the sphere T5, the inclined surface T6, the circular track T7, the top plate T8, the connecting plate J9, etc., but do not exclude the possibility of using other terms. These terms are used merely to more conveniently describe and explain the nature of the present invention and they are to be interpreted as any additional limitation which is not in accordance with the spirit of the present invention.

Claims

1. The utility model provides a machine is kneaded to high-efficient tealeaves, includes mount pad (1) that is equipped with mounting groove (11), its characterized in that: the lower end of the mounting groove (11) is hinged with a rolling disc device (2) through a hinge groove (12), an air supply device (3) is arranged on the rolling disc device (2), one end of the air supply device (3) is connected with a driving device (4), the driving device (4) is in transmission connection with the rolling disc device (2), the upper end of the driving device (4) is also connected with a rolling cylinder device (5), and the rolling cylinder device (5) is arranged at the upper end of the rolling disc device (2); one side of the hinge groove (12) is also provided with a notch (13), and the lower end of the notch (13) is provided with a material receiving bin (14).

2. An efficient tea rolling machine according to claim 1, characterized in that: knead and twist disk device (2) including ring plate (22) that is equipped with first gear (21), just ring plate (22) install in hinge groove (12) in, ring plate (22) with a plurality of set up knead slat (24) fixed connection on kneading and twisting disk (23), just knead slat (24) and be annular array and distribute, knead slat (24) front end be equipped with annular (25).

3. An efficient tea rolling machine according to claim 2, characterized in that: annular (25) in be equipped with a plurality of scrapers (26), just scraper blade (26) front end with the arc surface of articulated groove (12) closely laminate, scraper blade (26) upper end with crown plate (22) fixed connection, scraper blade (26) lower extreme with twisting disk (23) fixed connection.

4. An efficient tea rolling machine according to claim 2, characterized in that: air feeder (3) include a plurality of sets up branch trachea (31) between every adjacent strip of kneading and twisting (24), every branch trachea (31) end all connect air supply pipe (32), air supply pipe (32) in articulated L pipe (33), L pipe (33) front end be connected with flexible gas storehouse (34), just flexible gas storehouse (34) with one side fixed mounting that L pipe (33) are connected in installation storehouse (35), flexible gas storehouse (34) front end be equipped with first recess (37) of mutually supporting with cam (36), cam (36) at second recess (38) internal rotation, cam (36) one end fixed mounting in drive arrangement (4) on.

5. An efficient tea rolling machine according to claim 4, characterized in that: the driving device (4) comprises a rotating shaft (41) connected with the cam (36), the lower end of the rotating shaft (41) is connected with a driving motor (42), and a second gear (43) matched with the first gear (21) is connected onto the rotating shaft (41); drive arrangement (4) still include two fixed mounting in mount pad (1) on articulated post (44), just articulated post (44) with pivot (41) be the annular array and distribute, articulated post (44) pivot (41) upper end all be equipped with actuating lever (45).

6. An efficient tea rolling machine according to claim 5, characterized in that: knead and twist a section of thick bamboo device (5) including fixed mounting knead annular frame (52) of a section of thick bamboo (51), just knead a section of thick bamboo (51) down the terminal surface with knead and twist slat (24) upper end and laminate each other, annular frame (52) on be equipped with a plurality of with actuating lever (45) articulated connecting rod (53), one of them connecting rod (53) on still fixed mounting have support (54), support (54) front end be connected with pressurization apron subassembly (J).

7. An efficient tea rolling machine according to claim 6, characterized in that: pressurization apron subassembly (J) including set up in support (54) on screw hole (J1), screw hole (J1) in install threaded rod (J2), threaded rod (J2) front end articulated have clamp plate (J3), clamp plate (J3) lower extreme be equipped with a plurality of sucking discs (X), clamp plate (J3) upper end articulated have angle adjusting part (T).

8. An efficient tea rolling machine according to claim 7, wherein: the angle adjusting assembly (T) comprises an upper connecting rod (T1), a thread groove (T2) is formed in the upper connecting rod (T1), the thread groove (T2) is matched with an external thread section (T4) arranged on a lower connecting rod (T3), and the lower end of the lower connecting rod (T3) is hinged to the pressure plate (J3); go up connecting rod (T1) upper end still be equipped with spheroid (T5), spheroid (T5) with set up ring track (T7) on inclined plane (T6) and mutually support, just inclined plane (T6) set up on roof (T8), roof (T8) through even board (J9) fixed mounting in mount pad (1) on.