Automatic change non-woven fabrics pu' er tea cake making devices
Technical Field
The invention relates to the technical field of tea processing, in particular to an automatic non-woven fabric Pu' er tea cake making device.
Background
The tea cake, also called a bouquet tea, originates from the Song dynasty and is prepared by the historical evolution process from the initial flavoring to the subsequent non-flavoring. With the progress of tea production technology, the tea cake making process is more and more mature, and the tea cake is more and more accepted by people.
Tea cake preparation originally depends on the manual work to go on alone, utilizes to spin cloth to wrap up pounded tealeaves, then the manual work carries out extrusion to it, and it is long consuming time to artificially produce tea cake, so has led to tea cake production efficiency low, is difficult to satisfy the demand, and has very big health safety problem in process of production. Although there are some mechanical devices for making tea cakes, the mechanical devices are still assisted by people to a great extent, and the productivity of the tea cakes is not improved well and workers are relieved from heavy labor. Tea cake making can be completed through a plurality of procedures, and the most key procedure is to press and form mashed tea leaves, so that the tea cakes are too tight to dry at the later stage and not easy to detach; if the tea cake is pressed too loose, the tea cake will be broken and scattered and is not easy to store in the later period.
The current tea biscuit preparation machine sets up the dynamics of pressing the tea biscuit by the master of tea biscuit preparation, and general master is difficult to master this dynamics, and only skilled master of technique can accomplish this work, so current tea biscuit production facility popularity is lower, and tea biscuit preparation is most still to rely on the manual work to go on. Therefore, it is urgently needed to provide an automatic non-woven fabric Pu' er tea cake making device which can automatically produce tea cakes, improve the production efficiency of the tea cakes, improve the qualification rate of finished products of the tea cakes and is simple and convenient to operate.
Disclosure of Invention
(1) Technical problem to be solved
The invention aims to overcome the defects that the existing tea cake production equipment is inconvenient to operate, low in popularity, low in efficiency of manually making tea cakes and high in sanitation and safety problems in the production process.
(2) Technical scheme
In order to solve the technical problem, the invention provides an automatic non-woven fabric Pu' er tea cake making device, which comprises:
a frame;
the cylinder is fixedly arranged on the frame;
the connecting plate is fixedly connected to the telescopic rod of the air cylinder;
the fixed plate is fixedly connected to one side of the frame;
the fixing frame is fixedly connected to one side of the rack;
the cylinder body is arranged on the fixed frame and the fixed plate, and an opening is formed in the cylinder body;
an air outlet pipe of the air cylinder penetrates through the fixing plate to be communicated with the cylinder body, and the air cylinder is contacted with the connecting plate;
the forming plug is arranged in the cylinder body;
the slideway is fixedly connected to two sides of the cylinder body;
the handles are connected to the slideways on the two sides in a sliding manner;
the sealing cover is connected with the side of the opening of the cylinder body in a sliding way and is fixedly connected with the handle;
The compression mechanism is arranged on one side of the cylinder body and is close to the slide way;
and the exhaust mechanism is arranged on the other side of the cylinder body.
Preferably, the compression mechanism comprises:
the bearing plate is hinged to one side of the cylinder body;
the fixed block is fixedly connected to the bearing plate;
the pawl is rotationally connected with the fixed block;
and one end of the compression spring is connected to the pawl, and the other end of the compression spring is connected to the fixed block.
Preferably, the exhaust mechanism comprises:
the supporting frame is fixedly connected to one side of the cylinder body;
the piston is movably arranged on one side of the cylinder body in a penetrating way and the supporting frame;
and the extension spring is sleeved at one end of the piston, one end of the extension spring is connected with the cylinder body, and the other end of the extension spring is connected with the piston.
Preferably, also include:
the support rod is fixedly connected to the frame and is far away from one side of the cylinder;
the lever is rotatably connected to the end part of the supporting rod;
the collecting disc is arranged at one end of the lever and is close to one side of the compression mechanism;
one end of the return spring is fixedly connected with the supporting rod, and the other end of the return spring is fixedly connected with the swinging rod;
and the roller is rotatably arranged at the other end of the lever and is in contact with the connecting plate.
Preferably, also include:
the guide rod is fixedly connected to one end of the slideway on one side;
the fixed seat is fixedly connected to one end of the guide rod;
the placing pot is arranged on the fixed seat;
The baffle is connected to the guide rod in a sliding manner;
and the elastic piece is sleeved on the baffle, one end of the elastic piece is connected with the guide rod, and the other end of the elastic piece is connected with the end part of the baffle.
Preferably, also include:
the stop block is fixedly connected to the fixed frame;
the straight rod is connected with the stop block in a sliding manner;
a connecting rod;
the sliding seat is sleeved on the connecting rod and the straight rod in a sliding manner;
the nickel plating spring is arranged in the sliding seat;
the rotating block is fixedly connected to one side of the cylinder body and is close to the exhaust mechanism;
and the swinging rod is rotatably connected to the rotating block and is in contact with the connecting rod.
(3) Advantageous effects
1. According to the tea cake making machine, tea leaves are automatically extruded into tea cakes through the machine, the current situation of the original industry that tea cakes are made only by manpower is changed, the tea cake making efficiency is effectively improved, the tea cake mechanical production is realized, and the labor intensity of workers is reduced. Meanwhile, the tea cakes are automatically produced by a machine, so that the touch of workers on the tea cakes can be reduced, and the sanitation degree in the tea cake making process is improved.
2. According to the tea cake extruding machine, gas is exhausted into the cylinder through the gas cylinder, the forming plug moves leftwards under the pushing of the gas pressure and works in cooperation with the pressure bearing plate, and the mashed tea is extruded into the tea cake, so that the yield of the tea cake is effectively improved, the integrity of the shape of the tea cake can be effectively kept through the machine for producing the tea cake, and the quality and the qualification rate of the tea cake are improved.
3. According to the tea cake making device, the whole device can be driven by one air cylinder to complete making of the tea cake, and the operation mode is simpler and more convenient. Residual tea in the tea cake production process can be collected through a collecting tray to carry out secondary tea cake production, and waste of the tea is effectively reduced.
Drawings
Fig. 1 is a schematic perspective view of a first embodiment of the present invention.
Fig. 2 is a schematic perspective view of a second embodiment of the present invention.
Fig. 3 is a schematic perspective view of the compressing mechanism of the present invention.
Fig. 4 is a schematic perspective view of a third embodiment of the present invention.
Fig. 5 is a partial perspective view of the present invention.
Fig. 6 is a schematic perspective view of a fourth embodiment of the present invention.
FIG. 7 is a schematic cross-sectional view of the connecting rod of the present invention.
The labels in the figures are: 1-frame, 2-cylinder, 3-connecting plate, 4-fixing plate, 5-air cylinder, 6-fixing frame, 7-cylinder body, 701-forming plug, 8-sealing cover, 9-slideway, 10-handle, 11-bearing plate, 12-fixing block, 13-pawl, 14-compression spring, 15-supporting rod, 16-lever, 17-collecting plate, 18-reset spring, 19-roller, 20-supporting frame, 21-piston, 22-tension spring, 23-guide rod, 24-fixing seat, 25-placing pot, 26-baffle, 27-elastic element, 28-stopping block, 29-straight rod, 291-connecting rod, 292-sliding seat, 293-nickel-plated spring, 30-rotating block, 31-oscillating lever.
Detailed Description
The invention is further described below with reference to the figures and examples.
Example 1
An automatic non-woven fabric Pu' er tea cake making device is shown in figures 1-4 and comprises a frame 1, an air cylinder 2, a connecting plate 3, a fixing plate 4, a fixing frame 6, a cylinder body 7, an air cylinder 5, a forming plug 701, a slide way 9, a handle 10, a sealing cover 8, a compression mechanism and an exhaust mechanism, wherein the air cylinder 2 is fixedly arranged on the flat plate surface of the frame 1, the connecting plate 3 is fixedly connected onto the telescopic rod of the air cylinder 2, the fixing plate 4 is fixedly connected onto the vertical plate of the frame 1 horizontally, the fixing frame 6 is fixedly connected onto the left side of the vertical plate of the frame 1, the cylinder body 7 is arranged on the fixing frame 6 and the fixing plate 4, an opening is arranged above the left side of the cylinder body 7, an air outlet pipe of the air cylinder 5 penetrates through the fixing plate 4 to be communicated with the cylinder body 7, the air cylinder 5 is contacted with the connecting plate, the opening of the cylinder body 7 is connected with a sealing cover 8 in a sliding mode, the sealing cover 8 is fixedly connected with a handle 10, the left end of the cylinder body 7 is provided with a compression mechanism, and the right end of the cylinder body 7 is provided with an exhaust mechanism.
In actual operation, when tea leaves are required to be pressed into tea cakes, a worker places the mashed tea leaves into the device, then pulls the handle 10 rightwards, the handle 10 drives the sealing cover 8 to move rightwards, when the sealing cover 8 moves away a mouth rightwards, the worker needs to firstly stretch the hand into the cylinder body 7 to manually pull the forming plug 701 to move to be close to the left end of the air cylinder 2, so that the tea leaves can fall between the forming plug 701 and the left end of the cylinder body 7 to prevent the tea leaves from spilling into the whole cylinder body 7, the forming plug 701 is convenient for pressing and forming the tea leaves, when the tea leaves for manufacturing a single tea cake fall into the cylinder body 7, the worker pulls the handle 10 leftwards to reset, the handle 10 drives the sealing cover 8 to move leftwards to reset to cover the cylinder body 7, the tea leaves stop falling in the process that the handle 10 moves leftwards, when the air cylinder 2 is started to move upwards and extend, the air cylinder 2 pushes the connecting plate 3 to move upwards, the connecting plate 3 moves upwards to extrude the air cylinder 5, at the moment, the air cylinder 5 inflates the cylinder body 7, when the cylinder body 7 is filled with air, the forming plug 701 moves leftwards under the pushing of air pressure to press tea cakes in the cylinder body 7, after the tea cakes are manufactured, a worker closes the air cylinder 2, the operation is simple and convenient, the production efficiency of the tea cakes is high, and the qualified rate of finished products is high.
The compression mechanism comprises a bearing plate 11, a fixed block 12, a pawl 13 and a compression spring 14, the left side of the top of the cylinder body 7 is hinged with the bearing plate 11, the fixed block 12 is fixedly connected below the pressing plate 11, the pawl 13 is hinged on the fixed block 12, one end of the compression spring 14 is connected to the pawl 13, and the other end of the compression spring is connected to the fixed block 12.
In actual operation, before tealeaves falls into in the cylinder body 7, the staff need overturn bearing plate 11 downwards, then rotate pawl 13, let pawl 13 and the little triangular block chucking of cylinder body 7 left end bottom surface side, compression spring 14 is in elastic state this moment, prevent that the condition that drops from appearing in pawl 13 when the chucking, pawl 13 and little triangular block chucking can help bearing plate 11 and the left end laminating of cylinder body 7, be convenient for take shape stopper 701 and bearing plate 11 cooperation work carry out the tea biscuit preparation to tealeaves. After the tea cake is made, the worker rotates the pawl 13 again to separate the pawl 13 from the small triangular block on the cylinder body 7, then the bearing plate 11 is turned upwards, and the made tea cake falls down from the left end of the cylinder body 7.
Exhaust mechanism is including support frame 20, piston 21 and extension spring 22, and the right-hand member rigid coupling of cylinder body 7 has support frame 20, and piston 21 activity wear to establish with cylinder body 7 one side and support frame 20, and extension spring 22 overlaps in piston 21 one end, and extension spring 22 left end is connected with cylinder body 7 right side, and the right-hand member is connected with piston 21.
In actual operation, when a worker starts the air cylinder 2 to move upwards and extend, the air cylinder 2 can push the connecting plate 3 to move upwards, the connecting plate 3 moves upwards to extrude the air cylinder 5, at the moment, the air cylinder 5 inflates the cylinder body 7, and when the cylinder body 7 is filled with air, the air pressure can form the plug 701 to move rightwards to block a small hole at the right end of the cylinder body 7, so that the air in the cylinder body 7 is prevented from leaking.
Example 2
On the basis of embodiment 1, as shown in fig. 1-2, the device further includes a support rod 15, a lever 16, a collection tray 17, a return spring 18 and a roller 19, the support rod 15 is vertically and fixedly connected to a horizontal plate of the frame 1, the support rod 15 is located on the left side of the cylinder 2, the lever 16 is rotatably connected above the support rod 15, the collection tray 17 is installed on the left side of the lever 16, the roller 19 is installed at the right end of the lever 16, one end of the return spring 18 is fixedly connected to the support rod 15, the other end of the return spring is fixedly connected to the right portion of the lever 16, and.
In actual operation, when the staff started cylinder 2 and upwards moved and extended, cylinder 2 can promote connecting plate 3 and upwards moved, and connecting plate 3 can drive the right-hand member of lever 16 through gyro wheel 19 and upwards moved, and reset spring 18 is stretched, and collecting tray 17 that is located the lever 16 left end can move downwards, makes things convenient for the staff to rotate pawl 13, lets pawl 13 and the little triangular block chucking of cylinder body 7 left end bottom surface. After the tea cake is made, the cylinder 2 can move downwards, retract and reset to drive the connecting plate 3 to move downwards, the right end of the lever 16 moves downwards under the action of the reset spring 18, the collecting disc 17 located at the left end of the lever 16 can move upwards at the moment, the collecting disc 17 moving upwards just catches the tea cake and the residual tea leaves falling from the left end of the cylinder body 7, the tea cake is prevented from falling to the ground, and waste of the tea leaves is reduced.
Example 3
On the basis of embodiment 2, as shown in fig. 5-7, the device further includes a guide rod 23, a fixing seat 24, a placing pot 25, a baffle 26 and an elastic member 27, the guide rod 23 is fixedly connected to the left end of the rear slide channel 9, the fixing seat 24 is fixedly connected to the upper end of the guide rod 23, the placing pot 25 is installed in the fixing seat 24, the baffle 26 is slidably connected to the guide rod 23, the baffle 26 can shield a discharge port of the placing pot 25, the elastic member 27 is sleeved on the left end of the baffle 26, one end of the elastic member 27 is connected to the guide rod 23, and the other end of the elastic member is connected to the end of.
In actual operation, when tea cakes are required to be made, a worker needs to put mashed tea into the tea placing pot 25, then the pull handle 10 is pulled to move rightwards to be in contact with the baffle 26, the baffle 26 is driven to move rightwards by pulling the pull handle 10 rightwards to separate from the lower end of the tea placing pot 25 by moving the baffle 26 rightwards, the elastic part 27 is compressed rightwards, and at the moment, tea leaves in the tea placing pot 25 fall into the cylinder body 7 to be pressed. When tea leaves required for making a single tea cake fall into the cylinder body 7 and a worker pulls the handle 10 to move leftwards for resetting, the baffle plate 26 is driven by the elastic piece 27 to move leftwards for resetting to be in contact with the lower end of the placing pot 25, so that the tea leaves are prevented from continuously falling from the placing pot 25.
The sealing device further comprises a stop block 28, a straight rod 29, a connecting rod 291, a sliding seat 292, a nickel-plated spring 293, a rotating block 30 and a swinging rod 31, the stop block 28 is fixedly connected to the fixed frame 6, the straight rod 29 is connected to the stop block 28 in a sliding mode, the left end of the straight rod 29 is in contact with the sealing cover 8, the sliding seat 292 is sleeved at the right end of the straight rod 29 in a sliding mode, the nickel-plated spring 293 is arranged in the sliding seat 292, the connecting rod 291 is connected to the sliding seat 292 in a sliding mode, the rotating block 30 is fixedly connected to the right side of the cylinder body 7, the swinging rod 31 is.
In actual operation, after a single tea cake is made, a worker pushes the handle 10 to move rightwards to drive the sealing cover 8 to move rightwards, the convex block of the sealing cover 8 pushes the straight rod 29 to move rightwards, the straight rod 29 pushes the connecting rod 291 to move rightwards through the nickel-plated spring 293 in the sliding seat 292, the connecting rod 291 pushes the upper end of the oscillating rod 31 to move rightwards, at the moment, the lower end of the oscillating rod 31 moves leftwards to move the forming plug 701, when the piston 21 retracts inwards the cylinder 7, gas in the cylinder 7 begins to be discharged, and after all gas in the cylinder 7 is discharged, the piston 21 stops moving leftwards. After the gas in the cylinder body 7 is completely discharged, the staff can turn over upwards to open the pressure bearing plate 11, so that the made tea cakes fall into the collecting tray 17 from the cylinder body 7, and then the staff takes out the tea cakes and collects the tea cakes while placing the tea cakes.
The above examples are merely representative of preferred embodiments of the present invention, and the description thereof is more specific and detailed, but not to be construed as limiting the scope of the present invention. It should be noted that, for those skilled in the art, various changes, modifications and substitutions can be made without departing from the spirit of the present invention, and these are all within the scope of the present invention. Therefore, the protection scope of the present patent shall be subject to the appended claims.