Automatic non-woven fabrics pu' er tea cake making devices
Technical Field
The invention relates to the technical field of tea processing, in particular to an automatic non-woven Pu' er tea cake manufacturing device.
Background
Tea cakes are also called tea balls, originate from Song dynasty, and have undergone the historical evolution process from the initial flavoring to the subsequent no flavoring. Along with the progress of tea production technology, the tea cake making process is also mature, and the tea cake is accepted by the world.
The tea cake is made by only relying on manual work originally, the smashed tea leaves are wrapped by using spinning cloth, then the smashed tea leaves are extruded and molded manually, and the time for producing the tea cake manually is long, so that the tea cake is low in production efficiency, the requirements are difficult to meet, and the problem of great sanitation and safety exists in the production process. Although there are some mechanical devices for making tea cakes, the assistance of manual work is largely done, and does not improve the productivity of tea cakes and free the workers from heavy work. The tea cake can be manufactured through a plurality of procedures, and the most critical procedure is to press the smashed tea to be formed, so that the tea cake is too tight, and the tea cake is not easy to dry and detach in the later period; the tea cake is too loose to be stored for a long time, and the tea cake can be broken and removed, so that the tea cake is not easy to store in the later period.
The prior tea cake making machine sets the strength of pressing the tea cake, and the strength is difficult to control by a common master, and only the master with the technical skill can finish the work, so that the prior tea cake production equipment has low popularity, and most of tea cake making is performed manually. Therefore, it is highly desirable to provide an automatic non-woven Pu' er tea cake manufacturing device which can automatically produce tea cakes, improve the production efficiency of the tea cakes, improve the qualification rate of finished tea cakes, and is simple and convenient to operate.
Disclosure of Invention
(1) Technical problem to be solved
The invention aims to overcome the defects that the existing tea cake production equipment is inconvenient to operate, low in popularity and low in efficiency of manually producing tea cakes and has great sanitary and safety problems in the production process, and the invention aims to provide the automatic non-woven Pu' er tea cake production device capable of automatically producing tea cakes, effectively improving the production efficiency of the tea cakes and improving the qualification rate of finished tea cakes.
(2) Technical proposal
In order to solve the technical problems, the invention provides an automatic non-woven Pu' er tea cake making device, which comprises:
a frame;
the cylinder is fixedly arranged on the frame;
the connecting plate is fixedly connected to the telescopic rod of the air cylinder;
the fixed plate is fixedly connected to one side of the frame;
the fixing frame is fixedly connected to one side of the frame;
the cylinder body is arranged on the fixing frame and the fixing plate, and is provided with an opening;
the air outlet pipe of the air cylinder passes through the fixed plate to be communicated with the cylinder body, and the air cylinder is contacted with the connecting plate;
the forming plug is arranged in the cylinder body;
the slide way is fixedly connected to two sides of the cylinder body;
the handle is connected to the slide ways at two sides in a sliding way;
the sealing cover is in sliding connection with the opening side of the cylinder body and fixedly connected with the handle;
the compression mechanism is arranged on one side of the cylinder body and is close to the slideway;
and the exhaust mechanism is arranged on the other side of the cylinder body.
Preferably, the compression mechanism comprises:
the bearing plate is hinged to one side of the cylinder body;
the fixed block is fixedly connected with the bearing plate;
a pawl rotatably connected to the fixed block;
and one end of the compression spring is connected with the pawl, and the other end of the compression spring is connected with the fixed block.
Preferably, the exhaust mechanism comprises:
the support frame is fixedly connected to one side of the cylinder body;
the piston is movably penetrated with one side of the cylinder body and the supporting frame;
and the extension spring is sleeved at one end of the piston, one end of the extension spring is connected with the cylinder body, and the other end of the extension spring is connected with the piston.
Preferably, the method further comprises the following steps:
the support rod is fixedly connected to the frame and is far away from one side of the air cylinder;
the lever is rotationally connected to the end part of the supporting rod;
the collecting disc is arranged at one end of the lever and is close to one side of the compression mechanism;
one end of the reset spring is fixedly connected with the supporting rod, and the other end of the reset spring is fixedly connected with the swinging rod;
the roller is rotatably arranged at the other end of the lever and is contacted with the connecting plate.
Preferably, the method further comprises the following steps:
the guide rod is fixedly connected to one end of the side slideway;
the fixed seat is fixedly connected to one end of the guide rod;
a placing kettle which is arranged on the fixing seat;
the baffle is connected to the guide rod in a sliding way;
the elastic piece is sleeved on the baffle, one end of the elastic piece is connected with the guide rod, and the other end of the elastic piece is connected with the end part of the baffle.
Preferably, the method further comprises the following steps:
the stop block is fixedly connected to the fixing frame;
the straight rod is connected with the stop block in a sliding manner;
a connecting rod;
the sliding seat is sleeved on the connecting rod and the straight rod in a sliding way;
the nickel plating spring is arranged in the sliding seat;
the rotating block is fixedly connected to one side of the cylinder body and is close to the exhaust mechanism;
the swinging rod is rotatably connected to the rotating block and is contacted with the connecting rod.
(3) Advantageous effects
1. According to the invention, tea leaves are extruded into tea cakes through machine automation, so that the current state of the industry of manufacturing the tea cakes purely by manpower is changed, the efficiency of manufacturing the tea cakes is effectively improved, the mechanized production of the tea cakes is realized, and the labor intensity of workers is reduced. Meanwhile, the tea cake can be automatically produced by using a machine, so that the contact of workers on the tea cake can be reduced, and the sanitation degree in the tea cake manufacturing process is improved.
2. According to the invention, the air is discharged into the air cylinder through the air cylinder, the forming plug moves leftwards under the pushing of the air pressure to work together with the pressure bearing plate, the smashed tea is extruded into the tea cake, the yield of the tea cake is effectively improved, the integrity of the appearance of the tea cake can be effectively maintained through the machine production of the tea cake, and the quality and the qualification rate of the tea cake are improved.
3. The invention can drive the whole device to finish the manufacture of the tea cake by one air cylinder, and the operation mode is simpler and more convenient. The tea leaves remained in the tea cake production process can be collected through the collecting disc to be made into the secondary tea cake, so that the waste of the tea leaves is effectively reduced.
Drawings
Fig. 1 is a schematic perspective view of a first embodiment of the present invention.
Fig. 2 is a schematic perspective view of a second embodiment of the present invention.
Fig. 3 is a schematic perspective view of a compressing mechanism according to the present invention.
Fig. 4 is a schematic perspective view of a third embodiment of the present invention.
Fig. 5 is a schematic view of a partial perspective structure of the present invention.
Fig. 6 is a schematic perspective view of a fourth embodiment of the present invention.
FIG. 7 is a schematic cross-sectional view of a connecting rod of the present invention.
The marks in the drawings are: 1-frame, 2-cylinder, 3-connecting plate, 4-fixed plate, 5-inflator, 6-fixed frame, 7-cylinder, 701-forming plug, 8-cover, 9-slideway, 10-handle, 11-bearing plate, 12-fixed block, 13-pawl, 14-compression spring, 15-supporting rod, 16-lever, 17-collecting tray, 18-return spring, 19-roller, 20-supporting frame, 21-piston, 22-tension spring, 23-guide bar, 24-fixed seat, 25-placing pot, 26-baffle, 27-elastic piece, 28-stopper, 29-straight bar, 291-connecting rod, 292-sliding seat, 293-nickel plating spring, 30-rotating block, 31-swinging bar.
Detailed Description
The invention is further described below with reference to the drawings and examples.
Example 1
An automatic non-woven Pu' er tea cake making device is shown in figures 1-4 and comprises a frame 1, an air cylinder 2, a connecting plate 3, a fixing plate 4, a fixing frame 6, a cylinder body 7, an air cylinder 5, a forming plug 701, a slideway 9, a handle 10, a sealing cover 8, a compression mechanism and an exhaust mechanism, wherein the air cylinder 2 is fixedly arranged on the plane surface of the frame 1, the connecting plate 3 is fixedly connected to a telescopic rod of the air cylinder 2, the fixing plate 4 is horizontally fixedly connected to a vertical plate of the frame 1, the fixing frame 6 is fixedly connected to the left side of the vertical plate of the frame 1, the cylinder body 7 is arranged on the fixing frame 6 and the fixing plate 4, an opening is formed above the left side of the cylinder body 7, an air outlet pipe of the air cylinder 5 is communicated with the cylinder body 7 through the fixing plate 4, the air cylinder 5 is in contact with the connecting plate 3, the forming plug 701 is matched with the front wall and the rear wall of the left side of the cylinder body 7, the slideway 9 is connected with the handle 10 in a sliding manner, the opening of the cylinder body 7 is fixedly connected with the sealing cover 8, the compression mechanism is fixedly connected to the telescopic rod of the air cylinder 2, and the right end of the cylinder body 7 is provided with the exhaust mechanism.
In actual operation, when needing to press tea into tea cake, the staff will have smashed will be placed this device with tealeaves in, then pull handle 10 to the right, handle 10 can drive closing cap 8 and remove to the right, when closing cap 8 removes one port to the right, the staff need stretch into in cylinder body 7 first hand pulling shaping stopper 701 and remove to be close with the left end of cylinder 2, make tealeaves can fall into between the left end of shaping stopper 701 and cylinder body 7, prevent tealeaves from spilling in whole cylinder body 7, the shaping stopper 701 of being convenient for presses tea into shape, after the tealeaves of making single tea cake falls into cylinder body 7, the staff pulls handle 10 to the left and resets, handle 10 can drive closing cap 8 and cover cylinder body 7, handle 10 moves in-process tealeaves that moves to the left can stop to fall down, when the cylinder 2 is started to move upward to extend, cylinder 2 can promote connecting plate 3 and upwards, connecting plate 3 upwards moves can extrude 5, at this moment, 5 will operate cylinder body 7, when cylinder body 7 is full of gas, shaping stopper can be pushed down and press tea cake is pressed into, the cylinder body 7 can be moved down, the high efficiency is carried out to the cylinder 2, the high yield is finished, the tea cake is finished, the convenient is finished, the tea cake is finished, the high efficiency is finished, the cylinder is operated, the tea cake is finished is easy and has high efficiency is finished, and the tea cake is finished.
The compression mechanism comprises a bearing plate 11, a fixed block 12, a pawl 13 and a compression spring 14, wherein the bearing plate 11 is hinged to the left side of the top of the cylinder 7, the fixed block 12 is fixedly connected below the bearing plate 11, the pawl 13 is hinged to the fixed block 12, one end of the compression spring 14 is connected to the pawl 13, and the other end is connected to the fixed block 12.
In actual operation, before tealeaves falls into cylinder body 7, the staff needs to overturn bearing plate 11 downwards, then rotates pawl 13, lets pawl 13 and the little triangle-shaped piece chucking of cylinder body 7 left end bottom side, and compression spring 14 is in the elasticity state this moment, prevents that pawl 13 from appearing dropping the condition when chucking, and pawl 13 and little triangle-shaped piece chucking can help bearing plate 11 and the left end laminating of cylinder body 7, and the shaping stopper 701 of being convenient for carries out tea cake preparation with bearing plate 11 cooperation work to tealeaves. After the tea cake is manufactured, the staff rotates the pawl 13 again to enable the pawl 13 to be separated from the small triangle block on the cylinder 7, then turns the bearing plate 11 upwards, and the manufactured tea cake can fall from the left end of the cylinder 7.
The exhaust mechanism comprises a support frame 20, a piston 21 and an extension spring 22, wherein the support frame 20 is fixedly connected to the right end of the cylinder body 7, the piston 21 movably penetrates through one side of the cylinder body 7 and the support frame 20, the extension spring 22 is sleeved at one end of the piston 21, the left end of the extension spring 22 is connected with the right side of the cylinder body 7, and the right end of the extension spring is connected with the piston 21.
In actual operation, when the worker starts the cylinder 2 to move upwards to extend, the cylinder 2 can push the connecting plate 3 to move upwards, the connecting plate 3 moves upwards to squeeze the air cylinder 5, at the moment, the air cylinder 5 performs air pumping operation on the cylinder 7, when the cylinder 7 is filled with air, the air pressure can form the small hole of the right end of the cylinder 7 by moving the plug 701 rightwards, and the air in the cylinder 7 is prevented from leaking.
Example 2
On the basis of the embodiment 1, as shown in fig. 1-2, the device further comprises a supporting rod 15, a lever 16, a collecting disc 17, a return spring 18 and a roller 19, wherein the supporting rod 15 is vertically fixedly connected to a horizontal plate of the frame 1, the supporting rod 15 is positioned on the left side of the air cylinder 2, the lever 16 is rotatably connected above the supporting rod 15, the collecting disc 17 is arranged on the left side of the lever 16, the roller 19 is arranged at the right end of the lever 16, one end of the return spring 18 is fixedly connected to the supporting rod 15, the other end of the return spring is fixedly connected to the right part of the lever 16, and the roller 19 is contacted with the top of the connecting plate 3.
In actual operation, when the worker starts the cylinder 2 to move upwards to extend, the cylinder 2 can push the connecting plate 3 to move upwards, the connecting plate 3 can drive the right end of the lever 16 to move upwards through the roller 19, the reset spring 18 is stretched, the collecting disc 17 at the left end of the lever 16 can move downwards, the worker can rotate the pawl 13 conveniently, and the pawl 13 is clamped with a small triangle block at the bottom side face of the left end of the cylinder 7. After the tea cake is manufactured, the air cylinder 2 moves downwards to retract and reset, the connecting plate 3 is driven to move downwards, the right end of the lever 16 moves downwards under the action of the reset spring 18, the collecting disc 17 positioned at the left end of the lever 16 moves upwards at the moment, the collecting disc 17 moving upwards just catches the tea cake and the residual tea leaves falling from the left end of the cylinder body 7, the tea cake is prevented from falling to the ground, and the waste of the tea leaves is reduced.
Example 3
On the basis of embodiment 2, as shown in fig. 5-7, the utility model further comprises a guide rod 23, a fixed seat 24, a placing kettle 25, a baffle 26 and an elastic piece 27, wherein the left end of the rear side sliding channel 9 is fixedly connected with the guide rod 23, the upper end of the guide rod 23 is fixedly connected with the fixed seat 24, the placing kettle 25 is installed in the fixed seat 24, the baffle 26 is connected with the guide rod 23 in a sliding manner, the baffle 26 can shield a discharge hole of the placing kettle 25, the left end of the baffle 26 is sleeved with the elastic piece 27, one end of the elastic piece 27 is connected with the guide rod 23, and the other end of the elastic piece 27 is connected with the end part of the baffle 26.
In actual operation, when tea cake making is needed, a worker needs to put smashed tea leaves into the placement pot 25, then pulls the handle 10 to move rightwards to contact the baffle 26, pulls the handle 10 rightwards to drive the baffle 26 to move rightwards, the baffle 26 moves rightwards to be separated from the lower end of the placement pot 25, the elastic piece 27 compresses rightwards, and at the moment, the tea leaves in the placement pot 25 can fall into the cylinder 7 to be subjected to tea cake pressing operation. When the tea leaves required for making the single tea cake fall into the cylinder 7, and the worker pulls the handle 10 to move leftwards for resetting, the baffle 26 can move leftwards to contact with the lower end of the placing pot 25 under the drive of the elastic piece 27, so that the tea leaves are prevented from continuously falling from the placing pot 25.
The novel anti-theft lock is characterized by further comprising a stop block 28, a straight rod 29, a connecting rod 291, a sliding seat 292, a nickel plating spring 293, a rotating block 30 and a swinging rod 31, wherein the stop block 28 is fixedly connected to the fixed frame 6, the straight rod 29 is connected in a sliding manner in the stop block 28, the left end of the straight rod 29 is contacted with the sealing cover 8, the sliding seat 292 is sleeved at the right end of the straight rod 29 in a sliding manner, the nickel plating spring 293 is arranged in the sliding seat 292, the connecting rod 291 is connected in the sliding manner in the sliding seat 292, the rotating block 30 is fixedly connected to the right side of the cylinder 7, the swinging rod 31 is connected to the rotating block 30 in a rotating manner, and the swinging rod 31 is contacted with the connecting rod 291.
In actual operation, after the manufacture of a single tea cake is completed, the worker pushes the handle 10 to move rightwards, drives the sealing cover 8 to move rightwards, the lug of the sealing cover 8 can push the straight rod 29 to move rightwards, the straight rod 29 can push the connecting rod 291 to move rightwards through the nickel plating spring 293 in the sliding seat 292, the connecting rod 291 pushes the upper end of the swinging rod 31 to move rightwards, at the moment, the lower end of the swinging rod 31 can move leftwards to form the plug 701 to move leftwards, when the piston 21 is retracted towards the inner side of the cylinder 7, gas in the cylinder 7 starts to be discharged, and after all the gas in the cylinder 7 is discharged, the piston 21 can stop moving leftwards. After all the gas in the cylinder 7 is discharged, a worker can turn upwards to open the pressure bearing plate 11, so that the manufactured tea cakes fall into the collecting tray 17 from the cylinder 7, and then the worker takes out the tea cakes and places the tea cakes on one side for collecting.
The foregoing examples have shown only the preferred embodiments of the invention, which are described in more detail and are not to be construed as limiting the scope of the invention. It should be noted that modifications, improvements and substitutions can be made by those skilled in the art without departing from the spirit of the invention, which are all within the scope of the invention. Accordingly, the scope of protection of the present invention is to be determined by the appended claims.