CN111829340A

CN111829340A - Easily empty type smelting furnace that prevents splashing

Info

Publication number: CN111829340A
Application number: CN202010813069.1A
Authority: CN
Inventors: 赵天林; 赵玉山; 高景成; 罗忠德; 吕建; 王星
Original assignee: Zhenjiang Tianxiang Precision Electric Machinery Co ltd
Current assignee: Zhenjiang Tianxiang Precision Electric Machinery Co ltd
Priority date: 2020-08-13
Filing date: 2020-08-13
Publication date: 2020-10-27

Abstract

The invention discloses an easily-toppling anti-splashing smelting furnace which comprises a base, wherein vertical plates are fixedly arranged on the front side and the rear side of the base, a furnace body is arranged between the two vertical plates, rotating rods are arranged between the front side and the rear side of the furnace body and the vertical plates, the furnace body is rotatably connected with the vertical plates through the rotating rods, a turnover mechanism is arranged on one side of each vertical plate, a splash-proof mechanism is arranged on one side, away from the turnover mechanism, of each vertical plate, and each turnover mechanism comprises a first gear. The invention realizes the rotation of the furnace body by driving the rotating shaft to rotate through the rotation of the output end of the motor, so that the furnace body inclines towards the direction of the buffer barrel to finish pouring, and is safe and quick.

Description

Easily empty type smelting furnace that prevents splashing

Technical Field

The invention relates to the technical field of smelting furnaces, in particular to an easily-toppling anti-splashing smelting furnace.

Background

The high-frequency induction smelting furnace is the current induction heating equipment which has the highest heating efficiency and the fastest heating speed to metal materials, has low consumption, energy conservation and environmental protection, and is mainly used for smelting carbon steel, alloy steel, special steel, and can also be used for smelting and raising the temperature of nonferrous metals such as copper, aluminum and the like.

But present smelting furnace is when in-service use, and people often through handheld clip with the smelting furnace slope, and then pour out the liquid metal after will smelting the completion, and the phenomenon of smelting furnace slippage is very easily taken place to this mode, has great potential safety hazard, and when empting liquid simultaneously, the department of empting takes place liquid easily and flows out along the furnace body outer wall, not only causes the harm of oven, and causes the waste, and the metal liquid can splash away from the container when empting simultaneously, endangers operator's personal safety.

Therefore, it is necessary to provide an easily tiltable and splash proof melting furnace to solve the above problems.

Disclosure of Invention

The invention aims to provide an easily-toppling anti-splashing smelting furnace, which is characterized in that a rotating shaft is driven to rotate through the rotation of an output end of a motor, so that a furnace body rotates, the furnace body inclines towards a buffer barrel, and toppling is completed; furthermore, when the metal liquid is poured, the poured liquid can stably fall into the buffer barrel through the interaction of the limiting plate, the drainage column, the flow limiting sheet, the buffer net, the U-shaped frame, the barb sheet and the baffle plate, the phenomenon of splashing of the metal liquid and the phenomenon of waste caused by gliding along the furnace wall are effectively avoided, and the defects in the technology are overcome.

In order to achieve the above purpose, the invention provides the following technical scheme: an easily-toppling anti-splashing smelting furnace comprises a base, wherein vertical plates are fixedly arranged on the front side and the rear side of the base, a furnace body is arranged between the two vertical plates, rotating rods are arranged between the front side and the rear side of the furnace body and the vertical plates, the furnace body is rotatably connected with the vertical plates through the rotating rods, a turnover mechanism is arranged on one side of each vertical plate, and a splash-proof mechanism is arranged on one side, away from the turnover mechanism, of each vertical plate;

the turnover mechanism comprises a first gear, the first gear is fixedly arranged on the front side of the furnace body and fixedly connected with the outer side of the rotating rod, first racks capable of being meshed with each other are arranged at the bottom of the first gear, a sliding block is fixedly arranged at the bottom of the first racks, a transverse plate is arranged on the outer side of the sliding block and fixedly connected with the front side of the vertical plate, the first racks are slidably connected with the transverse plate through the sliding block, a second rack is fixedly arranged on one side of each first rack, second gears capable of being meshed with each other are arranged on the front sides of the second racks, and a rotating shaft is fixedly arranged inside each second gear;

the splashproof mechanism is including buffering the bucket, the buffering bucket is fixed to be established in base top one side, the fixed limiting plate that is equipped with in buffering bucket lateral wall top, the fixed drainage post that is equipped with in limiting plate one side, drainage post bottom and buffering bucket bottom wall fixed connection, the fixed a plurality of current-limiting piece that is equipped with in drainage post outside, the fixed buffering net that is equipped with of buffering bucket inner wall, the fixed baffling board that is equipped with in a lateral wall top that the limiting plate was kept away from to the buffering bucket, the fixed U-shaped frame that is equipped with in one side that the furnace body top is close to the buffering bucket, the inside a plurality of barb piece that is equipped with of U-shaped frame, barb piece and furnace body fixed.

Preferably, a motor is fixedly arranged at the top of one side of the base, and the bottom of the rotating shaft is fixedly connected with the output end of the motor.

Preferably, a liquid discharge pipe is fixedly arranged on one side of the bottom of the buffer barrel, and a groove is formed in one side, close to the drainage column, of the top of the limiting plate.

Preferably, the baffle plate is arranged to be inclined, the drainage column is arranged to be inclined, a limited flow groove is formed in the furnace body close to the U-shaped frame, and the limited flow groove is matched with the U-shaped frame.

Preferably, a first baffle is fixedly arranged on one side, close to the motor, of the bottom of the furnace body, a second baffle is arranged on one side, far away from the motor, of the first baffle, the second baffle is fixedly connected with the base, and the first baffle is in contact with the second baffle.

Preferably, the outer side of the rotating shaft is rotatably provided with a reinforcing plate through a bearing, and one side of the reinforcing plate is fixedly connected with the vertical plate.

Preferably, the top of each vertical plate is fixedly provided with a support rod, the top of each support rod is fixedly provided with a cross rod, and a longitudinal block is fixedly arranged inside each cross rod.

Preferably, the inner wall of the furnace body is in threaded connection with a furnace cover, a round rod is fixedly arranged at the top of the furnace cover, and the top of the round rod penetrates through the longitudinal block and is in threaded connection with the longitudinal block.

Preferably, a spring is arranged on the outer side of the top of the longitudinal block, the bottom end of the spring is fixedly connected with the top of the furnace cover, the top end of the spring is fixedly connected with the bottom of the cross rod, and a handle is fixedly arranged at the top of the round rod.

Preferably, the cross section of the furnace body is circular, the wall thickness of the furnace body is gradually increased from top to bottom, and the furnace cover is matched with the furnace body.

In the technical scheme, the invention provides the following technical effects and advantages:

1. the handle is rotated by a worker to drive the round rod to rotate, so that the furnace cover is opened, then the motor is started, the output end of the motor rotates to drive the rotating shaft to rotate, the first rack is driven to move rightwards, the rotating rod is driven to rotate, the furnace body is inclined towards the direction of the buffer barrel, and the metal liquid is poured;

2. when the inside metal liquid of furnace body pours out, the limiting plate can carry on spacingly to the metal liquid of pouring out, the drainage post can carry out the drainage to the metal liquid of pouring out, and when the liquid that the current-limiting piece can avoid toppling over was too much, the inside metal liquid of buffering bucket is along the condition that the drainage post takes place the backward flow, the reducible metal liquid of buffer mesh is to the impact force of buffering bucket simultaneously, thereby prevent it and splash, U-shaped frame and barb piece can make the metal liquid backward flow drippage that glides along the oven at this moment at the baffling board top, and then flow into inside the buffering bucket, compared with the prior art, this device is when in-service use, the liquid of toppling over a mouthful department can not flow along the furnace body outer wall, the metal liquid can not go out from the container when toppling over simultaneously.

Drawings

In order to more clearly illustrate the embodiments of the present application or technical solutions in the prior art, the drawings needed to be used in the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments described in the present invention, and other drawings can be obtained by those skilled in the art according to the drawings.

FIG. 1 is a schematic view of the overall structure of the present invention;

FIG. 2 is a right side elevation view of the present invention;

FIG. 3 is a schematic view of the present invention during pouring;

FIG. 4 is an enlarged view of the portion A of FIG. 1 according to the present invention.

Description of reference numerals:

the device comprises a base 1, a vertical plate 2, a furnace body 3, a rotating rod 4, a first gear 51, a first rack 52, a sliding block 53, a transverse plate 54, a second rack 55, a second gear 56, a rotating shaft 57, a buffer barrel 61, a limiting plate 62, a drainage column 63, a flow limiting sheet 64, a buffer net 65, a baffle plate 66, a U-shaped frame 67, a barb sheet 68, a motor 7, a liquid discharge pipe 8, a groove 9, a flow limiting groove 10, a first baffle 11, a second baffle 12, a reinforcing plate 1, a supporting rod 14, a transverse rod 15, a longitudinal block 16, a furnace cover 17, a round rod 18, a handle 19 and a spring 20.

Detailed Description

In order to make the technical solutions of the present invention better understood, those skilled in the art will now describe the present invention in further detail with reference to the accompanying drawings.

The invention provides an easily-toppling anti-splashing smelting furnace as shown in figures 1-4, which comprises a base 1, wherein vertical plates 2 are fixedly arranged on the front side and the rear side of the base 1, a furnace body 3 is arranged between the two vertical plates 2, rotating rods 4 are arranged between the front side and the rear side of the furnace body 3 and the vertical plates 2, the furnace body 3 is rotatably connected with the vertical plates 2 through the rotating rods 4, a turnover mechanism is arranged on one side of each vertical plate 2, and an anti-splashing mechanism is arranged on one side, away from the turnover mechanism, of each vertical plate 2;

the turnover mechanism comprises a first gear 51, the first gear 51 is fixedly arranged on the front side of the furnace body 3 and fixedly connected with the outer side of the rotating rod 4, a first rack 52 which can be meshed with each other is arranged at the bottom of the first gear 51, a sliding block 53 is fixedly arranged at the bottom of the first rack 52, a transverse plate 54 is arranged on the outer side of the sliding block 53, the transverse plate 54 is fixedly connected with the front side of the vertical plate 2, the first rack 52 is slidably connected with the transverse plate 54 through the sliding block 53, a second rack 55 is fixedly arranged on one side of the first rack 52, a second gear 56 which can be meshed with each other is arranged on the front side of the second rack 55, and a rotating shaft 57 is fixedly arranged inside the second gear 56.

Further, in the above technical scheme, a motor 7 is fixedly arranged at the top of one side of the base 1, and the bottom of the rotating shaft 57 is fixedly connected with the output end of the motor 7.

Further, in the above technical solution, the outer side of the rotating shaft 57 is rotatably provided with the reinforcing plate 13 through a bearing, one side of the reinforcing plate 13 is fixedly connected with the vertical plate 2, and the reinforcing plate 13 can increase the stability of the rotating shaft 57 during rotation.

Further, in the above technical scheme, the top of each of the two vertical plates 2 is fixedly provided with a support rod 14, the top of each support rod 14 is fixedly provided with a cross rod 15, and a longitudinal block 16 is fixedly arranged inside each cross rod 15.

Further, in the above technical scheme, the inner wall of the furnace body 3 is in threaded connection with a furnace cover 17, a round rod 18 is fixedly arranged at the top of the furnace cover 17, the top of the round rod 18 penetrates through the longitudinal block 16 and is in threaded connection with the longitudinal block 16, the longitudinal block 16 can improve the stability of the round rod 18, the thread matching distance is long enough, and the stability of the furnace cover 17 when being opened or closed is further improved.

Further, in the above technical scheme, the spring 20 is arranged on the outer side of the top of the longitudinal block 16, the bottom end of the spring 20 is fixedly connected with the top of the furnace cover 17, the top end of the spring 20 is fixedly connected with the bottom of the cross rod 15, the handle 19 is fixedly arranged on the top of the round rod 18, the spring 20 can provide an elastic force for the furnace cover 17, so that the furnace cover 17 is combined with the furnace body 3 more tightly, the sealing performance of the furnace cover 17 is improved, the working quality of the furnace body 3 is further improved, and the handle 19 is convenient for a worker to open the furnace cover 17 to pour molten metal.

The implementation mode is specifically as follows: when the invention is used, after metal processing in the furnace body 3 is finished, a worker rotates the handle 19 to drive the round rod 18 to rotate, so as to open the furnace cover 17, then the motor 7 is started, the output end of the motor 7 rotates to drive the rotating shaft 57 to rotate, and further drives the second gear 56 to rotate, so that the second rack 55 moves rightwards, and further drives the first rack 52 to move rightwards, at the moment, the sliding block 53 can ensure the stability when the first rack 52 moves, the first rack 52 moves to drive the first gear 51 to rotate, and further drives the rotating rod 4 to rotate, so that the furnace body 3 rotates, the furnace body 3 inclines towards the direction of the buffer barrel 61, and accordingly the metal liquid pouring is finished, the embodiment specifically solves the problem that people often incline the smelting furnace by holding a clamp in the prior art, and further pour out the liquid metal after smelting, and the phenomenon of the smelting furnace slipping is very easily caused by the embodiment, has the problem of great potential safety hazard.

As shown in fig. 1-4: the splash-proof mechanism comprises a buffer barrel 61, the buffer barrel 61 is fixedly arranged on one side of the top of the base 1, a limiting plate 62 is fixedly arranged on the top of one side wall of the buffer barrel 61, a diversion column 63 is fixedly arranged on one side of the limiting plate 62, the bottom end of the diversion column 63 is fixedly connected with the bottom wall of the buffer barrel 61, a plurality of flow limiting sheets 64 are fixedly arranged on the outer side of the diversion column 63, a buffer net 65 is fixedly arranged on the inner wall of the buffer barrel 61, a baffle plate 66 is fixedly arranged on the top of one side wall of the buffer barrel 61, which is far away from the limiting plate 62, a U-shaped frame 67 is fixedly arranged on one side of the top of the furnace body 3, which is close to the buffer barrel 61, a plurality of barb sheets 68 are arranged inside the;

further, in the above technical scheme, one side of the bottom of the furnace body 3, which is close to the motor 7, is fixedly provided with the first baffle 11, one side of the first baffle 11, which is far away from the motor 7, is provided with the second baffle 12, the second baffle 12 is fixedly connected with the base 1, the first baffle 11 is in contact with the second baffle 12, and the first baffle 11 and the second baffle 12 can avoid the situation that the melt is excessively reset when the furnace body 3 is dumped and the reset is finished.

Further, in the above technical scheme, buffer bucket 61 bottom one side is fixed and is equipped with fluid-discharge tube 8, limiting plate 62 top is close to one side of drainage post 63 and has been seted up recess 9, and fluid-discharge tube 8 can make things convenient for the staff to collect the metal liquid, and recess 9 can effectually avoid the metal liquid to flow against the current along limiting plate 62 when empting to prevent that it from taking place to splash, make its steady fall into inside buffer bucket 61.

Further, in the above technical solution, the baffle plate 66 is arranged in an inclined shape, the diversion column 63 is arranged in an inclined shape, the inner part of the furnace body 3 near the U-shaped frame 67 is provided with the flow limiting groove 10, the flow limiting groove 10 is matched with the U-shaped frame 67, and the flow limiting groove 10 can limit the molten metal when the molten metal is poured, so as to avoid the splashing condition caused by overlarge flow.

Further, in the above technical scheme, the cross section of the furnace body 3 is circular, the wall thickness of the furnace body 3 is gradually increased from top to bottom, and the furnace cover 17 is matched with the furnace body 3, so that the molten metal can flow out conveniently, and the phenomenon of residue inside the furnace body 3 is effectively avoided.

The implementation mode is specifically as follows: when the furnace body 3 inclines along with the rotation of the output end of the motor 7, the metal liquid in the furnace body 3 flows out through the flow limiting groove 10, at the moment, the limiting plate 62 can limit the poured metal liquid to enable the metal liquid to accurately fall into the buffer barrel 61, the flow guiding column 63 can guide the poured metal liquid to enable the metal liquid to stably fall into the buffer barrel 61 along the flow guiding column 63, the phenomenon that the metal liquid splashes when entering the buffer barrel 61 is avoided, the flow limiting sheet 64 can avoid the situation that the metal liquid in the buffer barrel 61 reflows along the flow guiding column 63 when the poured liquid is excessive, the buffer net 65 can reduce the impact force of the metal liquid on the buffer barrel 61, reduce the fluctuation of the metal liquid in the buffer barrel 61 and prevent the metal liquid from splashing again, at the moment, the U-shaped frame 67 can limit the metal liquid sliding down along the furnace wall at the pouring port of the furnace body 3 and enable the metal liquid to reflow under the action of the barb sheet 68, finally drip at baffling board 66 top, and then flow into inside the buffer barrel 61, and the inside metal liquid of buffer barrel 61 is finally collected by external equipment through fluid-discharge tube 8 to accomplish the process of empting of metal liquid, this embodiment has specifically solved among the prior art staff when empting liquid, and the department of empting takes place liquid easily and flows along furnace body 3 outer wall, not only causes the harm of oven, and causes the waste, and the metal liquid can splash away from the container when empting simultaneously, endangers operator's personal safety's problem.

While certain exemplary embodiments of the present invention have been described above by way of illustration only, it will be apparent to those of ordinary skill in the art that the described embodiments may be modified in various different ways without departing from the spirit and scope of the invention. Accordingly, the drawings and description are illustrative in nature and should not be construed as limiting the scope of the invention.

Claims

1. The utility model provides an easily empty type smelting furnace that prevents splashing, includes base (1), its characterized in that: vertical plates (2) are fixedly arranged on the front side and the rear side of the base (1), a furnace body (3) is arranged between the two vertical plates (2), rotating rods (4) are arranged between the front side and the rear side of the furnace body (3) and the vertical plates (2), the furnace body (3) is rotatably connected with the vertical plates (2) through the rotating rods (4), a turnover mechanism is arranged on one side of each vertical plate (2), and a splash-proof mechanism is arranged on one side, away from the turnover mechanism, of each vertical plate (2);

the turnover mechanism comprises a first gear (51), the first gear (51) is fixedly arranged on the front side of the furnace body (3) and fixedly connected with the outer side of the rotating rod (4), a first rack (52) capable of being meshed with each other is arranged at the bottom of the first gear (51), a sliding block (53) is fixedly arranged at the bottom of the first rack (52), a transverse plate (54) is arranged on the outer side of the sliding block (53), the transverse plate (54) is fixedly connected with the front side of the vertical plate (2), the first rack (52) is slidably connected with the transverse plate (54) through the sliding block (53), a second rack (55) is fixedly arranged on one side of the first rack (52), a second gear (56) capable of being meshed with each other is arranged on the front side of the second rack (55), and a rotating shaft (57) is fixedly arranged in the second gear (56);

the splash-proof mechanism comprises a buffer barrel (61), the buffer barrel (61) is fixedly arranged on one side of the top of the base (1), a limiting plate (62) is fixedly arranged at the top of one side wall of the buffer barrel (61), a drainage column (63) is fixedly arranged at one side of the limiting plate (62), the bottom end of the drainage column (63) is fixedly connected with the bottom wall of the buffer barrel (61), a plurality of flow limiting sheets (64) are fixedly arranged on the outer side of the drainage column (63), a buffer net (65) is fixedly arranged on the inner wall of the buffer barrel (61), a baffle plate (66) is fixedly arranged at the top of one side wall of the buffer barrel (61) far away from the limit plate (62), a U-shaped frame (67) is fixedly arranged on one side of the top of the furnace body (3) close to the buffer barrel (61), a plurality of barb sheets (68) are arranged inside the U-shaped frame (67), and the barb sheets (68) are fixedly connected with the furnace body (3).

2. The easy-to-pour anti-splash type smelting furnace according to claim 1, characterized in that: the motor (7) is fixedly arranged at the top of one side of the base (1), and the bottom of the rotating shaft (57) is fixedly connected with the output end of the motor (7).

3. The easy-to-pour anti-splash type smelting furnace according to claim 1, characterized in that: a liquid discharge pipe (8) is fixedly arranged on one side of the bottom of the buffer barrel (61), and a groove (9) is formed in one side, close to the drainage column (63), of the top of the limiting plate (62).

4. The easy-to-pour anti-splash type smelting furnace according to claim 1, characterized in that: the baffle plate (66) is arranged to be inclined, the diversion column (63) is arranged to be inclined, the limited flow groove (10) is formed in the furnace body (3) close to the U-shaped frame (67), and the limited flow groove (10) is matched with the U-shaped frame (67).

5. The easy-to-pour anti-splash type smelting furnace according to claim 2, characterized in that: the furnace body (3) bottom is close to one side of motor (7) and is fixed and be equipped with first baffle (11), one side that motor (7) were kept away from in first baffle (11) is equipped with second baffle (12), second baffle (12) and base (1) fixed connection, first baffle (11) contact with second baffle (12).

6. The easy-to-pour anti-splash type smelting furnace according to claim 1, characterized in that: the outer side of the rotating shaft (57) is rotatably provided with a reinforcing plate (13) through a bearing, and one side of the reinforcing plate (13) is fixedly connected with the vertical plate (2).

7. The easy-to-pour anti-splash type smelting furnace according to claim 1, characterized in that: the top of each of the two vertical plates (2) is fixedly provided with a support rod (14), the top of each support rod (14) is fixedly provided with a cross rod (15), and a longitudinal block (16) is fixedly arranged inside each cross rod (15).

8. The easy-to-pour anti-splash type smelting furnace according to claim 7, characterized in that: the inner wall of the furnace body (3) is in threaded connection with a furnace cover (17), a round rod (18) is fixedly arranged at the top of the furnace cover (17), and the top of the round rod (18) penetrates through the longitudinal block (16) and is in threaded connection with the longitudinal block (16).

9. The easy-to-pour anti-splash type smelting furnace according to claim 7, characterized in that: the outer side of the top of the longitudinal block (16) is provided with a spring (20), the bottom end of the spring (20) is fixedly connected with the top of the furnace cover (17), the top end of the spring (20) is fixedly connected with the bottom of the cross rod (15), and the top of the round rod (18) is fixedly provided with a handle (19).

10. The easy-to-pour anti-splash type smelting furnace according to claim 8, characterized in that: the cross section of the furnace body (3) is circular, the wall thickness of the furnace body (3) is gradually increased from top to bottom, and the furnace cover (17) is matched with the furnace body (3).