CN111825098B - High-dispersion large-pore-volume pore-diameter narrow-distribution hydrated silicon dioxide and preparation method thereof - Google Patents

High-dispersion large-pore-volume pore-diameter narrow-distribution hydrated silicon dioxide and preparation method thereof Download PDF

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CN111825098B
CN111825098B CN202010684629.8A CN202010684629A CN111825098B CN 111825098 B CN111825098 B CN 111825098B CN 202010684629 A CN202010684629 A CN 202010684629A CN 111825098 B CN111825098 B CN 111825098B
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silicon dioxide
pore
sodium silicate
value
hydrated silicon
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CN111825098A (en
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毛善兵
于方祺
王永庆
阙伟东
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Quechen Silicon Chemical Co Ltd
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Quechen Silicon Chemical Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01BNON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
    • C01B33/00Silicon; Compounds thereof
    • C01B33/113Silicon oxides; Hydrates thereof
    • C01B33/12Silica; Hydrates thereof, e.g. lepidoic silicic acid
    • C01B33/18Preparation of finely divided silica neither in sol nor in gel form; After-treatment thereof
    • C01B33/187Preparation of finely divided silica neither in sol nor in gel form; After-treatment thereof by acidic treatment of silicates
    • C01B33/193Preparation of finely divided silica neither in sol nor in gel form; After-treatment thereof by acidic treatment of silicates of aqueous solutions of silicates
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L9/00Compositions of homopolymers or copolymers of conjugated diene hydrocarbons
    • C08L9/06Copolymers with styrene
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01PINDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
    • C01P2006/00Physical properties of inorganic compounds
    • C01P2006/14Pore volume
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01PINDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
    • C01P2006/00Physical properties of inorganic compounds
    • C01P2006/16Pore diameter
    • C01P2006/17Pore diameter distribution
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01PINDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
    • C01P2006/00Physical properties of inorganic compounds
    • C01P2006/22Rheological behaviour as dispersion, e.g. viscosity, sedimentation stability
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01PINDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
    • C01P2006/00Physical properties of inorganic compounds
    • C01P2006/80Compositional purity
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K2201/00Specific properties of additives
    • C08K2201/014Additives containing two or more different additives of the same subgroup in C08K

Abstract

The invention discloses high-dispersion large-pore-volume pore-diameter narrow-distribution hydrated silicon dioxide, which has the following performance parameters: dispersion grade 10, mercury penetration pore volume not less than 1.7cm 3 The pore volume of the pores with the aperture of 25-50nm is more than or equal to 60 percent of the total pore volume. The preparation process comprises the following steps: preparing a sodium silicate solution containing an additional electrolyte and a surfactant; sulfuric acid and sodium silicate are alternately added into the prepared sodium silicate solution, so that the pH value of a reaction system swings back and forth for a plurality of times, the end point of the pH value swing is controlled to be 3-6, and the obtained hydrated silicon dioxide slurry is subjected to solid-liquid separation to obtain the hydrated silicon dioxide. The hydrated silicon dioxide has the characteristics of high dispersion grade, large pore volume and narrow pore size distribution, and is particularly suitable for serving as a reinforcing agent of a high-performance tire.

Description

High-dispersion large-pore-volume pore-diameter narrow-distribution hydrated silicon dioxide and preparation method thereof
Technical Field
The invention belongs to the field of hydrated silicon dioxide, and particularly relates to high-dispersion large-pore-volume pore-diameter narrow-distribution hydrated silicon dioxide and a preparation method thereof.
Background
The hydrated silicon dioxide is an amorphous light hydrated silicon dioxide material, the particles have a large number of micropore structures, the specific surface area is large, the surface is rich in hydroxyl groups, and the characteristics of good adsorption, flame retardance, insulation, suspension, vibration liquefaction, thixotropy and the like are achieved. The hydrated silicon dioxide used for the high-performance radial tire can reduce rolling resistance, save fuel consumption, improve wet skid resistance and improve vehicle safety performance. In order to meet the needs of the development of the tire industry, it is highly desirable to obtain hydrated silica having a high dispersion level, a large pore volume, and a narrow pore size distribution.
Disclosure of Invention
The invention aims to provide high-dispersion large-pore-volume pore-diameter narrow-distribution hydrated silicon dioxide.
Another object of the present invention is to provide a method for preparing the above-mentioned high-dispersion large-pore-volume pore-diameter narrow-distribution hydrated silica.
In order to achieve the above purpose, the technical scheme adopted by the invention is as follows:
a highly dispersed, large pore volume, narrow pore size distribution hydrated silica having the following performance parameters: dispersion grade 10, mercury penetration pore volume not less than 1.7cm 3 The pore volume of the pores with the aperture of 25-50nm accounts for 60-85% of the total pore volume.
More preferably, the mercury penetration hole has a volume of 1.7 to 2.0cm 3 The pore volume of the pores with the aperture of 25-50nm is more than or equal to 60 percent of the total pore volume.
According to one of the preferred embodiments of the present invention, the hydrated silica is SiO 2 The content is more than or equal to 92 percent based on dry basis.
According to one of the preferred technical scheme of the invention, the total iron content of the hydrated silicon dioxide is less than or equal to 400mg/Kg, the total copper content is less than or equal to 5mg/Kg and the total manganese content is less than or equal to 20mg/Kg.
The preparation method of the hydrated silicon dioxide comprises the following steps:
(1) Preparing a sodium silicate solution containing an additional electrolyte and a surfactant;
(2) Alternately adding sulfuric acid and sodium silicate into the sodium silicate solution in the step (1) to enable the pH value of a reaction system to swing back and forth for a plurality of times, and controlling the end point of the pH value swing to be 3-6 to obtain hydrated silicon dioxide slurry;
(3) And (3) carrying out solid-liquid separation on the hydrated silicon dioxide slurry obtained in the step (2) to obtain the hydrated silicon dioxide.
According to one of the preferred technical schemes of the invention, the external electrolyte is sodium sulfate.
More preferably, the concentration of the additional electrolyte in step (1) is 20 to 200g/L.
In a preferred embodiment of the present invention, the surfactant is sodium dodecyl sulfonate and/or sodium dodecyl benzene sulfonate.
More preferably, the concentration of the surfactant in step (1) is 1 to 10g/L and/or the sodium silicate concentration is 10 to 30wt%.
In one of the preferred embodiments of the present invention, in the step (2), the pH of the reaction system swings back and forth between the alkaline and the acidic, and the difference in pH values of the back and forth swings gradually increases.
A rubber composition for a tire comprising a rubber and a reinforcing agent, wherein the reinforcing agent is the hydrated silica as described above.
The rubber composition for the tire has the following mechanical properties: the 300% stretching stress is more than or equal to 5.5MPa, the tensile strength is more than or equal to 19.0MPa, and the elongation at break is more than or equal to 550%.
The invention controls the speed of silicic acid polymerization reaction through the selection and the addition amount of the added electrolyte, improves the dispersibility of silicon dioxide through adding the surfactant, combines pH swing and controls the growth process of a silicon dioxide aggregate network, thereby obtaining the hydrated silicon dioxide with high dispersion and large pore volume and narrow pore diameter distribution, and is particularly suitable for being used as a reinforcing agent of a high-performance tire.
Detailed Description
The technical scheme of the present invention will be described in further detail with reference to the preferred embodiments.
Example 1
Dilute sulfuric acid was prepared at a concentration of 25 wt%. The liquid sodium silicate concentration was 30wt%, modulus n=3.
Adding a certain amount of liquid sodium silicate, purified water, sodium sulfate and sodium dodecyl benzene sulfonate into a reaction kettle in advance according to 25 weight percent of sodium silicate, 100g/L of sodium sulfate and 5g/L of sodium dodecyl benzene sulfonate, stirring uniformly, then adding dilute sulfuric acid under stirring, adjusting the pH value of the system to about 6.5 (+ -0.2), stirring for 5 minutes, adding the liquid sodium silicate, adjusting the pH value of the system to about 8, stirring for 5 minutes, adding the dilute sulfuric acid, adjusting the pH value of the system to about 5.5, stirring for 5 minutes, adding the liquid sodium silicate, adjusting the pH value of the system to about 9, stirring for 5 minutes, adding the dilute sulfuric acid, adjusting the pH value of the system to about 9.5, stirring for 5 minutes, adding the dilute sulfuric acid, adjusting the pH value of the system to about 4, stirring for 10 minutes, and performing filter pressing, washing, pulping and drying to obtain hydrated silica.
Example 2
Dilute sulfuric acid was prepared at a concentration of 25 wt%. The liquid sodium silicate concentration was 30wt%, modulus n=3.2.
Adding a certain amount of liquid sodium silicate, purified water, sodium sulfate and sodium dodecyl benzene sulfonate into a reaction kettle in advance according to 20 weight percent of sodium silicate, 30g/L of sodium sulfate and 2g/L of sodium dodecyl benzene sulfonate, uniformly stirring, adding dilute sulfuric acid under stirring, regulating the pH value of a system to about 6, stirring for 5 minutes, adding the liquid sodium silicate, regulating the pH value of the system to about 7.5, stirring for 5 minutes, adding the dilute sulfuric acid, regulating the pH value of the system to about 5, stirring for 5 minutes, adding the liquid sodium silicate, regulating the pH value of the system to about 8.5, stirring for 5 minutes, adding the dilute sulfuric acid, regulating the pH value of the system to about 4, stirring for 10 minutes, and performing filter pressing, washing, pulping and drying on the obtained hydrated silica thin slurry to obtain the hydrated silica.
Example 3
Dilute sulfuric acid was prepared at a concentration of 25 wt%. The liquid sodium silicate concentration was 30wt%, modulus n=3.
Adding a certain amount of liquid sodium silicate, sodium sulfate and sodium dodecyl benzene sulfonate into a reaction kettle in advance according to 30 weight percent of sodium silicate, 150g/L of sodium sulfate and 10g/L of sodium dodecyl benzene sulfonate, uniformly stirring, adding dilute sulfuric acid under stirring, regulating the pH value of the system to about 6.5, stirring for 5 minutes, adding the liquid sodium silicate, regulating the pH value of the system to about 8, stirring for 5 minutes, adding the dilute sulfuric acid, regulating the pH value of the system to about 5, stirring for 5 minutes, adding the liquid sodium silicate, regulating the pH value of the system to about 9.5, stirring for 5 minutes, adding the dilute sulfuric acid, regulating the pH value of the system to about 4, stirring for 5 minutes, regulating the pH value of the system to about 10, stirring for 5 minutes, adding the dilute sulfuric acid, regulating the pH value of the system to 3.5, stirring for 15 minutes, and obtaining hydrated silica slurry through further steps of washing, pulping and drying.
Example 4
Dilute sulfuric acid was prepared at a concentration of 25 wt%. The liquid sodium silicate concentration was 30wt%, modulus n=2.5.
Adding a certain amount of liquid sodium silicate, purified water, sodium sulfate and sodium dodecyl benzene sulfonate into a reaction kettle in advance according to 15wt% of sodium silicate, 100g/L of sodium sulfate and 3g/L of sodium dodecyl sulfate, stirring uniformly, adding dilute sulfuric acid under stirring, adjusting the pH value of the system to about 6.5, stirring for 5 minutes, adding the liquid sodium silicate, adjusting the pH value of the system to about 8, stirring for 5 minutes, adding the dilute sulfuric acid, adjusting the pH value of the system to about 5.5, stirring for 5 minutes, adding the liquid sodium silicate, adjusting the pH value of the system to about 9, stirring for 5 minutes, adding the dilute sulfuric acid, adjusting the pH value of the system to about 4.5, stirring for 5 minutes, adding the dilute sulfuric acid, adjusting the pH value of the system to about 4, stirring for 10 minutes, and performing filter pressing, washing, pulping and drying on the obtained hydrated silica slurry.
Comparative example 1
The difference compared to example 1 is that no sodium sulfate is added.
Comparative example 2
In comparison with example 1, the difference is that sodium dodecylbenzenesulfonate is not added.
Comparative example 3
Dilute sulfuric acid was prepared at a concentration of 25 wt%. The liquid sodium silicate concentration was 30wt%, modulus n=3.
Adding a certain amount of liquid sodium silicate, purified water, sodium sulfate and sodium dodecyl benzene sulfonate into a reaction kettle in advance according to 25 weight percent of sodium silicate and 100g/L of sodium sulfate and 5g/L of sodium dodecyl benzene sulfonate, stirring uniformly, adding dilute sulfuric acid under stirring, regulating the pH value of the system to about 4, stirring for 5 minutes, adding the liquid sodium silicate, regulating the pH value of the system to about 8, stirring for 5 minutes, adding the dilute sulfuric acid, regulating the pH value of the system to about 4, stirring and press-filtering for 10 minutes, and obtaining hydrated silica by washing, pulping and drying.
In the above examples, the "left and right" was controlled to.+ -. 0.2 when the pH was adjusted.
The conventional processes are adopted for filter pressing, washing, pulping and drying.
TABLE 1
TABLE 2
Dispersion grade 300% stress at definite elongation Tensile Strength Elongation at break
Example 1 10 7.5MPa 22MPa 650%
Example 2 10 5.8MPa 19.5MPa 550%
Example 3 10 6.7MPa 21MPa 660%
Example 4 10 6.4MPa 20MPa 600%
Comparative example 1 8 4.5MPa 18.1MPa 510%
Comparative example 2 8 4.1MPa 17.5MPa 500%
Comparative example 3 9 5.2MPa 18.7MPa 550%
The dispersion grade was determined according to GB/T6030-2006 standard.
Pore volume and pore size distribution were determined according to GB/T21650.1-2008 standard.
The formula of the vulcanized rubber comprises the following steps: 1500 100 parts of Styrene Butadiene Rubber (SBR), 50 parts of white carbon black, 5 parts of zinc oxide, 1 part of stearic acid, 4000 3 parts of polyethylene glycol, 1.2 parts of accelerator DM, 0.7 part of accelerator M, 0.5 part of accelerator DPG and 2 parts of sulfur. Mixing and 300% elongation stress, tensile strength and elongation at break were tested according to HG/T2404-2008.
Finally, it should be noted that: the foregoing description is only a preferred embodiment of the present invention, and the present invention is not limited thereto, but it is to be understood that modifications and equivalents of some of the technical features described in the foregoing embodiments may be made by those skilled in the art, although the present invention has been described in detail with reference to the foregoing embodiments. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims (4)

1. A preparation method of high-dispersion large-pore-volume pore-diameter narrow-distribution hydrated silicon dioxide is characterized by comprising the following steps: the performance parameters of the hydrated silica are as follows: dispersion grade 10, mercury penetration pore volume not less than 1.7cm 3 The pore volume of the pores with the aperture of 25-50nm accounts for more than or equal to 60 percent of the total pore volume;
the method comprises the following steps:
(1) Preparing a sodium silicate solution containing an additional electrolyte and a surfactant;
(2) Alternately adding sulfuric acid and sodium silicate into the sodium silicate solution in the step (1) to enable the pH value of a reaction system to swing back and forth for a plurality of times, and controlling the end point of the pH value swing to be 3-6 to obtain hydrated silicon dioxide slurry;
(3) The hydrated silicon dioxide slurry in the step (2) is subjected to solid-liquid separation to obtain the hydrated silicon dioxide;
the concentration of the additional electrolyte in the step (1) is 20-200 g/L, and the additional electrolyte is sodium sulfate;
in the step (2), the pH value of the reaction system swings back and forth between alkalinity and acidity, and the pH value difference value of the back and forth swing gradually becomes larger.
2. The method of manufacturing according to claim 1, characterized in that: siO of the hydrated silica 2 The content is more than or equal to 92 percent based on dry basis.
3. The method of manufacturing according to claim 1, characterized in that: the surfactant is sodium dodecyl sulfonate and/or sodium dodecyl benzene sulfonate.
4. A method of preparation according to claim 1 or 3, characterized in that: the concentration of the surfactant in the step (1) is 1-10 g/L, and/or the concentration of the sodium silicate is 10-30 wt%.
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CN113321217A (en) * 2021-06-30 2021-08-31 确成硅化学股份有限公司 Preparation method of special high-dispersion white carbon black for high-ice-surface-gripping tire
CN114560471A (en) * 2022-03-25 2022-05-31 福建省三明同晟化工有限公司 Silica for wear-resistant tire rubber and preparation method thereof

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