CN111820424B - Multistage separation device for passion fruit juice peel - Google Patents

Multistage separation device for passion fruit juice peel Download PDF

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Publication number
CN111820424B
CN111820424B CN202010706970.9A CN202010706970A CN111820424B CN 111820424 B CN111820424 B CN 111820424B CN 202010706970 A CN202010706970 A CN 202010706970A CN 111820424 B CN111820424 B CN 111820424B
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China
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fixedly connected
motor
grab bucket
supporting table
supporting
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CN111820424A (en
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周鹏
朱亚伦
王宇
章涛
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Guizhou University
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Guizhou University
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    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23NMACHINES OR APPARATUS FOR TREATING HARVESTED FRUIT, VEGETABLES OR FLOWER BULBS IN BULK, NOT OTHERWISE PROVIDED FOR; PEELING VEGETABLES OR FRUIT IN BULK; APPARATUS FOR PREPARING ANIMAL FEEDING- STUFFS
    • A23N1/00Machines or apparatus for extracting juice
    • A23N1/02Machines or apparatus for extracting juice combined with disintegrating or cutting

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  • Life Sciences & Earth Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Food Science & Technology (AREA)
  • Polymers & Plastics (AREA)
  • Apparatuses For Bulk Treatment Of Fruits And Vegetables And Apparatuses For Preparing Feeds (AREA)

Abstract

The invention discloses a multi-stage passion fruit juice peel separating device which comprises a feeding mechanism, a main shaft power mechanism, a grab bucket mechanism, a linear cutting mechanism, a juice separating mechanism, a sponge layer separating mechanism, an ejecting mechanism, a pushing roller mechanism and a peel separating mechanism, wherein the feeding mechanism is arranged above the rear side of a supporting table, the main shaft power mechanism is symmetrically arranged on the supporting table, four grab bucket mechanisms which are uniformly distributed circumferentially are radially arranged on each main shaft power mechanism, openings are arranged on the supporting table corresponding to the grab bucket mechanisms, the linear cutting mechanism is arranged on the rear side of the supporting table, the juice separating mechanism is symmetrically arranged below the openings, the sponge layer separating mechanism is symmetrically arranged on two sides of the supporting table, the ejecting mechanism is arranged behind the grab bucket mechanism, the pushing roller mechanism is arranged in front of the grab bucket mechanism, and the peel separating mechanism is arranged below a discharge hole of the pushing roller mechanism. The invention realizes the grading processing of passion fruit juice peel, realizes the automation of processing, and saves time and labor.

Description

Multistage separation device for passion fruit juice peel
Technical Field
The invention belongs to the technical field of passion fruit classifying and sorting equipment, and relates to a passion fruit juice pericarp multistage separation device.
Background
The existing passion fruit processing mechanical equipment mainly extracts juice, only separates peel and juice, but cannot separate peel in multiple layers, and peel must be manually reprocessed if the peel is to be used, so that great waste is caused, labor cost is great, in fact, three parts of peel have practical value, the existing passion fruit processing equipment cannot separate peel and saccular juice of passion fruit, and cannot separate three parts of passion fruit peel (red-brown part of cuticle, white part of cuticle and sponge layer), and cuticle is also called exocarp and sponge layer is also called endocarp.
Disclosure of Invention
The invention aims to solve the technical problems that: provides a multi-stage separation device for passion fruit juice peel, which solves the problems existing in the prior art.
The technical scheme adopted by the invention is as follows: the utility model provides a multi-stage separation device of passion fruit juice peel, including feeding mechanism, spindle power unit, grab bucket mechanism, sharp cutting mechanism, fruit juice separating mechanism, sponge layer separating mechanism, pop-up mechanism, push-in roller mechanism and peel separating mechanism, feeding mechanism installs in the brace table rear side top, spindle power unit adopts two, symmetrical arrangement is on the brace table left and right sides, four grab bucket mechanisms of circumference equipartition are radially installed to every spindle power unit, set up the opening on the brace table that grab bucket mechanism corresponds, sharp cutting mechanism installs in the brace table rear side, can stretch into the clearance between two grab bucket mechanisms of two spindle power unit inboard horizontal symmetry, two grab bucket mechanisms of two spindle power unit inboard horizontal symmetry are just to the discharge gate of feeding mechanism, fruit juice separating mechanism adopts two, install symmetrically below the opening and can just grab bucket mechanism of downside, sponge layer separating mechanism adopts two, install symmetrically and lie in the brace table both sides and just can just grab bucket mechanism in two outsides, install grab bucket mechanism behind grab bucket mechanism and can just push-in the peel separating mechanism of two sides, push-in roller mechanism can push-in the fruit peel separating mechanism in front of two spindle power unit.
Preferably, the feeding mechanism comprises a hopper, a conveyor belt and a slideway, wherein the hopper is installed on the rear side of the upper surface of the supporting table through a hopper frame, the conveyor belt is obliquely installed on the hopper frame, a plurality of baffle plates with uniform intervals are arranged on the outer side face of the belt moving direction of the conveyor belt, a passion fruit can be placed in a gap between every two adjacent baffle plates, the feeding end faces the discharge port of the hopper, the discharge end faces the feed port of the slideway, the slideway is fixedly connected on the hopper frame, and the discharge port of the slideway faces the clamping positions of the grab bucket mechanisms on two inner sides.
Preferably, the spindle power mechanism comprises a spindle, a grooved wheel indexing mechanism, a worm gear mechanism and a spindle driving motor, wherein two ends of the spindle are respectively connected to the supporting table through two bearing seats in a rotating mode, the rear end of the spindle extends out and is connected to the worm gear mechanism through the grooved wheel indexing mechanism, the worm gear mechanism is connected with the spindle driving motor, and the spindle driving motor is fixedly connected to the supporting table.
Preferably, the grab bucket mechanism comprises a telescopic hydraulic cylinder and a semicircular arc supporting block, wherein the semicircular arc supporting block is fixedly connected to a cylinder seat of the telescopic hydraulic cylinder through a supporting pipe, the cylinder seat of the telescopic hydraulic cylinder is fixedly connected to a main shaft power mechanism, the end part of a cylinder rod of the telescopic hydraulic cylinder is hinged with the middle lower parts of two symmetrical clamping jaws and the end part of a clamping jaw II positioned between the two clamping jaws through a connecting rod, the supporting pipe is sleeved outside a cylinder rod, the end part of the clamping jaw I and the middle lower part of the clamping jaw II are hinged to the end part of the supporting pipe, the clamping jaw II and the semicircular arc supporting block are positioned on opposite sides, the two clamping jaws I and the clamping jaw II can lock half passion fruits on the semicircular arc supporting block after the cylinder rod is retracted, and the notch of the semicircular arc supporting block faces upwards when the grab bucket mechanism is positioned at the inner side; and a strip-shaped hole is formed at the hinged supporting tube of the clamping jaw II.
Preferably, the linear cutting mechanism comprises a cutting knife, a sliding block guide rail assembly and a servo electric cylinder, wherein the tail end of the cutting knife is fixedly connected with the upper end face of a sliding block of the sliding block guide rail assembly, the base of the sliding block guide rail assembly is fixedly connected with a supporting table, the rear end face of the sliding block is fixedly connected with a push-pull shaft, the rear end of the push-pull shaft extends out of the base and then is connected to a cylinder rod of the servo electric cylinder through a coupler, and a shell of the servo electric cylinder is fixedly connected to the supporting table.
Preferably, the juice separating mechanism comprises an air tap and a collecting box, wherein the collecting box is fixedly connected to the lower side of the opening, the air tap extends out of the collecting box in a sealing manner through a pipeline and then is connected to the air pump, and the air tap is opposite to the clamping part of the grab bucket mechanism.
Preferably, the sponge layer separating mechanism comprises an eccentric scraper, a rotating shaft, a separating motor and a push-pull mechanism, wherein the eccentric scraper is fixedly connected to one end of the rotating shaft, the other end of the rotating shaft is rotatably connected to a sliding plate through a bearing seat and is connected to a motor shaft of the separating motor after extending out of the bearing seat, the separating motor is fixedly connected to the sliding plate, two sides of the sliding plate are connected to two guide rods through linear bearings, two ends of the two guide rods are fixedly connected to a supporting table, the bottom of the sliding plate is connected to the push-pull motor through a screw nut pair, the push-pull motor is fixedly connected to the supporting table, the sponge layer separating mechanism further comprises an air duct arranged on the supporting table, one end of the air duct is connected with an exhaust fan, the other end of the air duct is provided with a filter screen, and the eccentric scraper and the rotating shaft transversely movably pass through the air duct and the eccentric scraper are retracted and then are arranged in the air duct.
Preferably, the ejecting mechanism comprises a push rod, two connecting plates, a compression spring, guide rods, racks, gears and a power storage motor, wherein two guide rods are fixedly connected to two sides between the two connecting plates, the middle part of the two connecting plates is fixedly connected with the racks, the push rod is fixedly connected to one front side of the two connecting plates, the two guide rods are connected to a U-shaped supporting seat through linear bearings, two ends of the compression spring are arranged between the rear end face of the front connecting plate and the front end face of the supporting seat, the gears meshed with the racks are fixedly connected to a motor shaft of the power storage motor, the power storage motor is fixedly connected to a power storage motor frame) and fixedly connected to a sliding block of a vertical sliding block guide rail pair, the bottom of the power storage motor frame is connected to a lifting motor through a vertical sliding block guide rail pair, the vertical sliding block guide rail pair and the lifting motor are installed on a rear side plate of the supporting seat, and the rear side plate of the supporting seat is fixedly connected to a supporting table.
Preferably, the pushing roller mechanism comprises a pushing plate, a screw rod and a pushing motor, wherein the pushing plate is placed on the chute plate, the screw rod is spirally connected to the middle part of the pushing plate, one end of the screw rod is fixedly connected to a motor shaft of the pushing motor, the pushing motor is fixedly connected to the supporting table through a motor seat, and the discharging end of the chute plate is placed at the feeding position of the pericarp separating mechanism.
Preferably, the peel separation mechanism comprises a stirring barrel, a rotating disc and a stirring motor, wherein the inner side of the wall of the stirring barrel is provided with arc scraping strips which are arranged in a staggered mode, the rotating disc is fixedly connected at the inner end of a rotating shaft, the rotating shaft is in sealed rotary connection with the bottom of the stirring barrel, the stirring barrel is connected to a motor shaft of the stirring motor after extending out of the stirring barrel, the stirring barrel is fixedly connected to a supporting frame, and the stirring motor is fixedly connected to the supporting frame.
The invention has the beneficial effects that: compared with the prior art, the invention has the following effects:
(1) According to the invention, the feeding mechanism is used for feeding, the grab bucket mechanism can realize fixation and loosening of the ejecting mechanism in the processes of cutting, fruit juice separation and sponge layer removal of the passion fruits, the transition transportation of the passion fruits is realized by adopting the pushing roller mechanism, the removal of the brown part of the fruit peel is realized in the fruit peel separating mechanism, the processing is automatic, time and labor are saved, one main shaft, four grab buckets and two main shafts are adopted, the symmetrical assembly is realized, the design structure is compact, the space utilization is high, the working procedure is natural, the connection is smooth, the efficient fruit juice separation and peeling processing of the passion fruits can be realized, the efficient utilization of the fruit peel can be realized, four passion fruits can be processed simultaneously, the efficiency is high, the clamping force of a pneumatic system of the grab bucket is stable, and the pneumatic system is more reliable than a motor;
(2) The feeding mechanism feeds the passion fruits falling in the hopper into the slideway one by one through the conveying belt, and feeds the passion fruits which are cut and rotated by 90 degrees on the rear outer side of the slideway and then feeds the next passion fruits, so that the processing of a plurality of procedures is carried out on single passion fruits, the feeding mechanism is simple and compact in structure, and the feeding is stable and accurate;
(3) The two spindle power mechanisms are symmetrically arranged, the rotation directions of the two spindles are opposite, the power source of the spindle is provided by a stepping motor, the transmission structure is a worm gear with a self-locking function and a grooved pulley indexing mechanism, the stable rotation of the spindle can be ensured, the spindle is self-locked after 90 degrees of rotation each time, and the spindle is prevented from rotating due to external force (such as cutting force);
(4) The grab bucket mechanism drives the free ends of the three clamping jaws to move inwards through the retraction of the telescopic hydraulic cylinder, so that the semi-circular arc supporting blocks are matched to clamp and fix the single ends of passion fruits to be cut, the clamping stability is high, the semi-circular arc supporting blocks play a primary supporting role, the three clamping jaws play a further fixing role, and the telescopic hydraulic cylinder plays a certain elastic buffering role to avoid the passion fruits from being damaged due to overlarge stress;
(5) The linear cutting mechanism completes linear motion by a servo electric cylinder which moves linearly, drives the blade to cut the passion fruit in half and half, then the main shaft rotates for 90 degrees, the passion fruit is downward in opening at the moment, the next procedure is carried out, the linear cutting mechanism is simple in structure, the passion fruit is fixed by matching with the double-grab mechanism for cutting, the cutting is stable and reliable, and the cut is uniform;
(6) The fruit juice separating mechanism is characterized in that the cut passion fruit rotates for 90 degrees, then the opening direction is downward and opposite to the air tap, the passion fruit juice is separated from the fruit peel under the action of gravity and air pressure impact, the fruit juice falls down and is collected into the collecting box, the separating mechanism is simple in structure, the air flow blows, and the separation is thorough;
(7) When the juice of the passion fruit is separated, the passion fruit is transferred to a sponge layer separating mechanism, the opening direction of the passion fruit just faces to an eccentric scraper, the eccentric scraper pushes a sliding plate forwards under the action of a push-pull motor so as to move a separating motor and a rotating shaft forwards, the eccentric scraper is pushed into the passion fruit, the separating motor is rotated fully so as to remove the sponge layer, the separating motor is stopped, the eccentric scraper is retracted into an air duct, an exhaust fan is started to be matched with the separating motor which rotates slowly, the flocculent sponge layer on the eccentric scraper is removed and collected, a detachable filter screen can be used for recovering the sponge layer and cleaning the air duct and the filter screen, the telescopic mechanism is simple, the orientation precision is high, the eccentric scraper has larger contact point scraping force, the sponge layer is convenient to be scraped fully, the rotating scraper is the eccentric scraper, larger impact force can be generated on the sponge layer, when the passion fruit does not work, the eccentric scraper is positioned in the air duct, after a working procedure is started, a lead screw pair works so that the eccentric scraper stretches into the passion fruit, the eccentric scraper rotates, and then stops, and after the flocculent sponge layer is scraped, the flocculent sponge layer is attached to the upper part and rotates to the main shaft, and then the flocculent scraper rotates to the main shaft after the flocculent scraper and is scraped out, and enters the air duct to a next working procedure, and rotates;
(8) The ejector rod is opposite to a gap of a clamping part of the grab bucket mechanism, the clamping part of the grab bucket mechanism is loosened, the passion fruit exits from the semicircular arc supporting block and is arranged between the first clamping jaw and the second clamping jaw, the ejector rod is opposite to the gap between the first clamping jaw and the second clamping jaw, the lifting motor is controlled to rotate to drive the screw rod of the screw rod nut pair to rotate, so that a power storage motor rack arranged on the slide block guide rail pair is driven to move upwards, a gear fixedly connected with the power storage motor is separated from a rack, and passion fruit peel can be ejected and pushed onto a chute plate under the action of a power storage compression spring;
(9) After the passion fruit is sprung into the chute plate by the ejecting mechanism, the push motor pushes the push plate to push the passion fruit into the stirring barrel through the lead screw, the bottom plate of the chute plate is set to be inclined towards the direction of the stirring barrel, and the two ends of the bottom side of the push plate are provided with balls, so that the contact area between the push plate and the chute plate is reduced, the friction force is reduced, the performance requirement of the push motor is reduced, and the push is rapid and stable;
(10) The passion fruit is pushed into the stirring barrel, the cutting edge of the arc scraping strip arranged on the inner side of the stirring barrel can remove the reddish brown part of passion fruit cuticle in the rotating process of passion fruit peel, the passion fruit cuticle of a white part is reserved, the separation of the reddish brown part and the white part is realized, the white part is taken out of the roller, and the reddish brown part is filled with water and filtered.
Drawings
FIG. 1 is a schematic perspective view of the present invention;
FIG. 2 is a schematic diagram of a front view of the present invention;
FIG. 3 is a left side view of the present invention;
FIG. 4 is a schematic rear view of the present invention;
FIG. 5 is a schematic top view of the present invention;
FIG. 6 is a schematic view of the cross-sectional structure of A-A in FIG. 2;
FIG. 7 is a schematic perspective view of a grab mechanism connecting pipeline;
FIG. 8 is a schematic perspective view of a grapple mechanism;
FIG. 9 is a schematic view of the structure of the gripping portion of the grapple mechanism;
FIG. 10 is a schematic illustration of a side view of the grapple mechanism with a broken away;
FIG. 11 is a schematic view of the cross-sectional structure B-B of FIG. 10;
FIG. 12 is a schematic perspective view of a linear cutting mechanism;
FIG. 13 is a schematic perspective view of a juice separating mechanism;
FIG. 14 is a schematic perspective view of a sponge layer separating mechanism;
FIG. 15 is a schematic perspective view of an eccentric scraper;
FIG. 16 is a schematic perspective view of an ejector mechanism;
FIG. 17 is a schematic side view of an ejector mechanism
FIG. 18 is a schematic perspective view of a push-in roller mechanism;
FIG. 19 is a schematic perspective view of a peel separating mechanism;
fig. 20 is a schematic diagram of a pipeline connection structure of four telescopic hydraulic cylinders on one main shaft.
Detailed Description
The invention will be further described with reference to specific examples.
Example 1: as shown in figures 1-20, the multi-stage passion fruit juice peel separating device comprises a feeding mechanism 1, a main shaft power mechanism 2, a grab bucket mechanism 3, a linear cutting mechanism 4, a juice separating mechanism 5, a sponge layer separating mechanism 6, an ejecting mechanism 7, a pushing roller mechanism 8 and a peel separating mechanism 9, wherein the feeding mechanism 1 is arranged above the rear side of a supporting table 10, the main shaft power mechanisms 2 are symmetrically arranged on the left side and the right side of the supporting table 10, each main shaft power mechanism 2 is radially provided with four grab bucket mechanisms 3 uniformly distributed in the circumferential direction, openings 11 are arranged on supporting tables 10 corresponding to the grab bucket mechanisms 3, the linear cutting mechanism 4 is arranged at the rear side of the supporting table 10, and can extend into a gap between the two grab bucket mechanisms 3 which are horizontally symmetrical inside the two main shaft power mechanisms 2, the discharge port of the feeding mechanism 1 faces the two grab bucket mechanisms 3 which are horizontally symmetrical inside the two main shaft power mechanisms 2, the juice separating mechanism 5 adopts two grab bucket mechanisms 3 which are symmetrically arranged below the openings 11 and can face the lower side, the sponge layer separating mechanism 6 adopts two grab bucket mechanisms 3 which are symmetrically arranged below the openings 11 and can face the lower side, each grab bucket mechanism 3 which can face the lower side, the two side of the fruit peel separating mechanism 3 is arranged outside the supporting table 2, and the ejection mechanism 3 can push the two grab bucket mechanisms 3 which face the fruit peel separating mechanism 3 in front of the drum mechanism 8, and the ejection mechanism 3 is arranged outside the supporting table 9.
Preferably, the feeding mechanism 1 comprises a hopper 12, a conveyor belt 13 and a slideway 14, wherein the hopper 12 is arranged on the rear side of the upper surface of the supporting platform 10 through a hopper frame 15, the hopper frame 15 comprises a supporting platform 93 and two symmetrical placing platforms 94, four supporting legs of the supporting platform 93 are fixedly connected to the placing platforms 94, the placing platforms 94 are of a vertically bent Z-shaped structure, the rear lower ends of the two placing platforms 94 are fixedly connected to the supporting platform 10 after being butted, the hopper frame is convenient for arranging other parts (linear cutting mechanisms) and arranging the conveyor belt 13 in a sliding way, the conveyor belt 13 is obliquely arranged on the hopper frame 15, a plurality of baffle plates 16 with uniform intervals are arranged on the outer side surface of the belt moving direction of the conveyor belt 13, A passion fruit can be placed in a gap between two adjacent baffle plates 16, a feeding end is aligned to a discharge hole of a hopper 12, the discharge end is aligned to a feed hole of a slideway 14, the slideway 14 is fixedly connected to a hopper frame 15 through a fixing piece, the discharge hole of the slideway 14 is aligned to clamping positions of two grab bucket mechanisms 3 on the inner side, the slideway 14 is of a cavity bar-shaped structure, a photoelectric sensor 96 is arranged on the side wall, the slideway 14 comprises a vertical section tube and a slope section tube fixedly connected to the bottom end of the vertical section tube, passion fruit falling in the hopper is fed into the slideway one by one through a conveying belt, and is fed into the next passion fruit after being linearly cut and rotated by 90 degrees on the rear outer side after being fed into the slideway, and the whole principle is that: firstly, the passion fruit is put into the hopper, and the passion fruit has a tendency of rolling downwards due to the inclined arrangement of the conveying belt, but can be blocked by the baffle plates, and the conveying belt is provided with a small convex baffle plate, and only one passion fruit can be contained between every two baffle plates.
Preferably, the spindle power mechanism 2 comprises a spindle 17, a sheave indexing mechanism 18, a worm gear and worm mechanism 19 and a spindle driving motor 20, wherein two ends of the spindle 17 are respectively connected to the supporting table 10 through two bearing seats 21 in a rotating way, the rear end of the spindle is extended and then connected to the worm gear and worm mechanism 19 through the sheave indexing mechanism 18, the worm gear and worm mechanism 19 is connected with the spindle driving motor 20, the spindle driving motor 20 is fixedly connected to the supporting table 10, the sheave indexing mechanism is adopted to realize spindle indexing (one 90 degree indexing), the sheave indexing mechanism 18 comprises an indexing sheave 87, a round pin 88 and a driving plate 89, the round pin 88 is fixedly connected to the driving plate 89, the round pin 88 can be inserted into the indexing groove of the indexing sheave 87 in the rotating process of the driving plate 89, locking arcs are arranged at corresponding positions of the indexing sheave 87 and the driving plate 89, the indexing sheave 87 is fixedly connected to the rear end of the spindle 17, the driving plate 89 is fixedly connected with the worm shaft 90 of the worm gear and worm mechanism 19, the two ends of the worm shaft 90 are connected with the bottom of the supporting table 10 through bearing seats, the worm gear 91 meshed with the worm shaft 90 is fixedly connected with the turbine shaft 92, the two ends of the turbine shaft 92 are connected with the bottom of the supporting table 10 through bearing seats, one end of the turbine shaft is extended and then connected with the spindle driving motor 20, the driving plate 89 is provided with two symmetrical wall plates, the round pin 88 is fixedly connected between the two wall plates, the dividing grooved wheel 87 is embedded between the two wall plates, the dividing grooved wheel 87 plays a limiting role, the dividing grooved wheel 87 is prevented from axially moving to cause the incapacity of realizing dividing engagement, the spindle power mechanism is symmetrically arranged, the rotating directions of the two spindles are opposite, the power source of the spindle is provided by the stepping motor, the transmission structure is a worm gear and grooved wheel indexing mechanism with a self-locking function, the spindle can be ensured to rotate stably, and the spindle is self-locked after rotating for 90 degrees each time, preventing the spindle from rotating due to external forces such as cutting forces.
Preferably, the grab bucket mechanism 3 includes a telescopic hydraulic cylinder 22 and a semi-arc supporting block 23, the end of the semi-arc supporting block 23 is provided with a circular ring 84, the circular ring 84 is fixedly connected to the outer end of a supporting tube 24, the inner end of the supporting tube 24 is fixedly connected to a cylinder seat of the telescopic hydraulic cylinder 22, the cylinder seat of the telescopic hydraulic cylinder 22 is fixedly connected to a cylinder fixing seat 82, the cylinder fixing seat 82 is in a barrel structure, the cylinder seat is arranged in the cylinder fixing seat 82, the bottom end of the cylinder fixing seat 82 is fixedly connected to one side of a mounting square 83 on the spindle power mechanism 2 through a flange, the end of the cylinder rod of the telescopic hydraulic cylinder 22 is connected with a cross-shaped hinging seat 81, the cross-shaped hinging seat 81 is hinged with the middle lower parts of two symmetrical clamping jaws 25 and the end parts of a clamping jaw two clamping jaws 26 positioned between the two clamping jaws 25 through a connecting rod 80, the supporting tube 24 is sleeved outside a cylinder rod, the end of the clamping jaw two clamping jaws 25 and the middle lower part of the clamping jaw 26 are hinged to the circular ring 84 fixedly connected to the end of the supporting tube 24, the clamping jaw two clamping jaws 26 are positioned at opposite sides of the semi-arc supporting block 23, and the cylinder rod is retracted, the two clamping jaws 25 and two clamping jaws 26 can clamp the semi-arc supporting block 23 on the inner side of the semi-arc supporting block 23, and the semi-arc supporting mechanism 23 is positioned at an upward horizontal arc supporting slot opening when the semi-arc supporting mechanism 23 is locked; the second clamping jaw 26 is hinged with the supporting tube 24 and provided with a strip-shaped hole 27, and the grabbing principle is as follows: the three clamping jaw free ends are driven to move inwards through retraction of the telescopic hydraulic cylinder, thereby the telescopic hydraulic cylinder is matched with the semicircular arc supporting block, the single ends of passion fruits to be cut are clamped and fixed, clamping stability is high, the semicircular arc supporting block plays a primary supporting role, the three clamping jaws play a further fixing role, the telescopic hydraulic cylinder plays a certain elastic buffering role, the passion fruits are prevented from being damaged by overlarge stress, the telescopic hydraulic cylinder 22 is a double-acting hydraulic cylinder, the telescopic hydraulic cylinder is connected to the three-position four-way hydraulic valve 85 through a pipeline, the three-position four-way hydraulic valve 85 is fixedly connected to the main shaft 17 through the cross mounting plate 86, the three-position four-way hydraulic valve 85 is respectively connected to the hydraulic pump and the oil tank through two hydraulic pump pipelines, the two hydraulic pipelines of each telescopic hydraulic cylinder penetrate through a first main pipe and a second main pipe which are respectively converged in front of the main shaft 17 after passing through grooves or steps, the first main pipe and the second main pipe are respectively concentric with the main shaft 17, the first main pipe and the second main pipe are connected to the liquid inlet pipeline and the oil tank pipeline through a sliding ring (first inlet-outlet type liquid electric rotary joint), the liquid inlet liquid pipeline is connected to the hydraulic pump pipeline through the pipeline, the liquid inlet pipeline is connected to the three-hydraulic pump pipeline, the three-position four-way hydraulic valve is connected to the hydraulic pump through the pipeline, the sliding ring is prevented from being damaged by the sliding ring, the two hydraulic valve is fixedly connected to the three-position four-way hydraulic valve, and the main pipe valve is prevented from being damaged by the hydraulic valve, and the damage of the hydraulic valve is caused by the rotation, and the damage of the main valve and the main valve.
Preferably, the above-mentioned linear cutting mechanism 4 includes the cutting knife 28, slider guide rail assembly 29 and servo cylinder 30, the slider up end of cutting knife 28 tail end fixed connection at slider guide rail assembly 29, slider guide rail assembly 29's base fixed connection is on brace table 10, slider rear end fixedly connected with push-and-pull axle 31, push-and-pull axle 31 rear end stretches out the base back and is connected to servo cylinder 30's jar pole through the shaft coupling, servo cylinder 30's casing fixed connection is on brace table 10, cutting knife 28 includes blade 77 and blade holder 78, the blade 77 front end is the cutting edge, set up to slope cutting edge structure, do benefit to the cutting passion fruit, blade 77 rear end fixed connection is on the blade holder 78 front end, blade 77 upper end is provided with the reinforcement diaphragm 79, blade holder 78 is L type structure, its bottom plate is provided with the mounting hole, vertical board fixed connection blade 77, notch department sets up deep floor, accomplish rectilinear motion by the servo cylinder of rectilinear motion, drive the blade is to passion fruit and is half cut, afterwards main shaft rotation 90 degrees, passion fruit opening is down, get into next process, linear cutting mechanism simple structure, cooperation double grab mechanism is fixed passion fruit, the incision is reliable and cutting is even.
Preferably, the juice separating mechanism 5 comprises an air tap 32 and a collecting box, wherein the collecting box is fixedly connected to the lower side of the opening 11, the air tap 32 extends out of the collecting box through a pipeline in a sealing manner and then is connected to a high-pressure air pump, the air tap 32 is opposite to the clamping part of the grab mechanism 3, a discharging pipe 76 is arranged at the bottom of the collecting box, the bottom plate of the collecting box inclines towards the position of the discharging pipe, the juice is convenient to collect, the cut passion fruit rotates for 90 degrees, then the opening direction is downward, the juice is opposite to the air tap, and the juice is separated from the pericarp under the action of gravity and air pressure impact, and falls and is collected into the collecting box. And then the main shaft rotates for 90 degrees to enter the next working procedure, the air nozzles 32 of the two juice separating mechanisms 5 are connected to a pipeline in parallel through branch pipelines, so that one air pump drives the two air nozzles to jet air, the arrangement of the air pump is reduced, and the cost is lower.
Preferably, the sponge layer separating mechanism 6 comprises an eccentric scraper 33, a rotating shaft 34, a separating motor 35 and a push-pull mechanism 36, wherein the eccentric scraper 33 comprises a scraper shaft 72, a scraper connecting flange plate 73 and arc-shaped sawtooth blades 74, the scraper shaft 72 is eccentrically and fixedly connected to the scraper connecting flange plate 73, the arc-shaped sawtooth blades 74 are four, the circumference intervals are uniformly and fixedly connected to the scraper shaft 72, the symmetrical two arc-shaped saw blades 74 are in a U-shaped structure, so that the sponge layer in the passion fruit can be fully contacted after the passion fruit is penetrated, the scraper connecting flange plate 73 is fixedly connected with a flange arranged at one end of the rotating shaft 34, the other end of the rotating shaft 34 is rotationally connected with the sliding plate 37 through a bearing seat, and the motor shaft connected to the separating motor 35 after stretching out the bearing seat, the separating motor 35 is fixedly connected to the sliding plate 37, two sides of the sliding plate 37 are connected to two guide rods 38 through linear bearings, two ends of each guide rod 38 are fixedly connected to the supporting table 10 through the supporting fixing seat 75, the bottom of the sliding plate 37 is connected to the push-pull motor 40 through the screw nut pair 39, the push-pull motor 40 is fixedly connected to the supporting table 10, the air duct 41 is arranged perpendicular to the stretching direction of the eccentric scraper 33, one end of the air duct 41 is connected with an exhaust fan (comprising a fan motor), the exhaust fan exhausts air in the air duct, a detachable filter screen is arranged at the other end of the air duct 41, flocculent sponge layers can be filtered and collected, the eccentric scraper 33 and the rotating shaft 34 transversely move through the air duct 41 and retract and then are arranged in the air duct 41, the eccentric scraper retracting the air duct can separate the flocculent sponge layers from the eccentric scraper under the rotation action and the blowing of wind force, and the principle of the sponge layer separating mechanism: when the juice of passion fruit is separated, the passion fruit is transferred to a sponge layer separating mechanism, the opening direction of the passion fruit is just right opposite to an eccentric scraper, the eccentric scraper pushes out a sliding plate 37 forwards under the action of a push-pull motor, thereby the separating motor and a rotating shaft move forwards, and the eccentric scraper is pushed into the passion fruit, the separating motor is rotated fully, thereby the sponge layer is removed, and the separating motor is stopped, the eccentric scraper is retracted into an air duct, an exhaust fan is started to be matched with the separating motor which rotates slowly, the floccule sponge layer on the eccentric scraper is removed and collected, a detachable filter screen can recycle the sponge layer, the air duct and the filter screen are cleaned, the telescopic mechanism is simple, the orientation precision is high, the eccentric scraper 33 has larger scraping force at a contact point, the sponge layer is convenient to be scraped completely, the rotating scraper is the eccentric scraper, a large impact force can be generated on the sponge layer, the eccentric scraper is positioned in the air duct when the passion fruit is not operated, after the working procedure is started, a guide rod and a screw pair work, the eccentric scraper stretches into the passion fruit, and rotates, then stops, and after the floccule scraper is thrown off, after the floccule layer is scraped off, the floccule layer is attached on the air duct, the floccule layer can be attached to the air duct, and then rotates to the floccule scraper, and enters the next working shaft, and rotates the air duct 90, and enters the next working procedure, and is separated, and the main shaft.
Preferably, the ejecting mechanism 7 includes an ejector rod 42, two connecting plates 43, a compression spring 44, guide rods 45, a rack 46, a gear 47 and a power storage motor 48, wherein two guide rods 45 are fixedly connected to two sides between the two connecting plates 43 and the rack 46 is fixedly connected to the middle part (two ends of the rack are fixedly connected to the two connecting plates through screws), the tooth-shaped part of the rack 46 faces upwards, the ejector rod 42 is fixedly connected to one front side of the two connecting plates 43, the two guide rods 45 are connected to a U-shaped supporting seat 50 through a linear bearing 49, two ends of the compression spring 44 are arranged between the rear end face of the front connecting plate 43 and the front end face of the supporting seat 50 (two compression springs can be sleeved on the two guide rods, or one compression spring is sleeved outside the rack and two ends of the compression spring are fixedly connected with the connecting plate and the supporting seat), the gear 47 meshed with the rack 46 is fixedly connected to a motor shaft of the power storage motor 48, the power storage motor 48 is fixedly connected to the power storage motor frame 51, the power storage motor frame 51 comprises a vertical plate and a vertical sliding plate which is vertically and fixedly connected with the vertical plate, the vertical plate is used for installing a horizontal power storage motor, the vertical sliding plate is fixedly connected to a sliding block of the vertical sliding block guide rail pair 52, the rear side of the vertical sliding plate is connected to the lifting motor 53 through the vertical screw nut pair 54, the nut of the vertical screw nut pair 54 is fixedly connected to a nut seat arranged at the rear side of the vertical sliding plate, the guide rail strip of the vertical sliding block guide rail pair 52 and the two ends of the screw of the vertical screw nut pair 54 are connected to the rear side plate of the supporting seat 50 through bearing seats, the lifting motor 53 is installed on the rear side plate of the supporting seat 50, the rear side plate of the supporting seat 50 is fixedly connected to the supporting table 10, the ejector rod 42 is opposite to a gap of the clamping part of the grab bucket mechanism 3, loosening the clamping part of the grab bucket mechanism, withdrawing the passion fruit from the semicircular arc supporting block, arranging between the first clamping jaw and the second clamping jaw, controlling the lifting motor to rotate, driving the screw rod of the screw rod nut pair to rotate, driving the power storage motor rack arranged on the slide block guide rail pair to move upwards, separating the gear fixedly connected with the power storage motor from the rack, ejecting and pushing the passion fruit peel onto the chute plate under the action of the power storage compression spring, adopting the guide rod and the rack with integrated structure, having high structural stability, good guiding performance, stable push-pull and small impact, fixedly connecting the rear end of the guide rod 45 near the connecting plate with the rubber ring 67, buffering the two guide rods which are punched out, avoid the connecting plate striking to the supporting seat 50, the supporting seat includes preceding curb plate 68 and posterior lateral plate 69, preceding curb plate 68 and posterior lateral plate 69 are close to the lower extreme and pass through two spliced pole 70 fixed connection, preceding curb plate 68 upper end middle part is provided with the breach that the rack passed, posterior lateral plate 69 middle part is provided with the square hole that the rack passed, preceding curb plate 68 and posterior lateral plate 69 all are connected to guide bar 45 through linear bearing, posterior lateral plate 69 fixed connection is on the adapter plate 71 of the zigzag of vertical bending, the vertical wallboard of adapter plate 71 is provided with the bar hole that the connecting plate of rear side passed, adapter plate 71 upper end horizontal segment fixed connection is on hopper frame 15, hopper frame 15 fixed connection is on supporting bench 10, supporting seat simple structure, it is reliable and stable to support.
Preferably, the pushing roller mechanism 8 includes a pushing plate 55, a screw 56 and a pushing motor 57, the pushing plate 55 is placed on a chute plate 58, the screw 56 is spirally connected in the middle, the chute plate 58 is fixedly connected to the top of the air duct, one end of the screw 56 is fixedly connected to a motor shaft of the pushing motor 57, the pushing motor 57 is fixedly connected to the supporting table 10 through a motor seat 59, the discharging end on the right side of the chute plate 58 is of a closed V-shaped converging structure, so that the passion fruits are collected above the stirring barrel 60 conveniently, feeding of the peel separating mechanism 9 is achieved, after the passion fruits are sprung into the chute plate by the ejecting mechanism, the pushing motor pushes the pushing plate to push the passion fruits into the stirring barrel through the screw, the bottom plate of the chute plate 58 is set to be inclined towards the direction of the stirring barrel, balls are arranged at two ends of the bottom side of the pushing plate 55, the contact area between the pushing plate and the chute plate is reduced, friction force is reduced, the performance requirement of the pushing motor is lowered, and the pushing is fast and stable.
Preferably, above-mentioned peel separating mechanism 9 includes agitator 60, rotary disk 61 and agitator motor 62, agitator 60 barrel wall inboard is provided with the arc of staggered arrangement and scrapes the strip, rotary disk 61 fixed connection is at pivot 63 inner, pivot 63 and agitator 60 bottom sealed swivelling joint, stretch out the motor shaft of agitator 60 back be connected to agitator motor 62, agitator 60 fixed connection is on the support frame 65 top, support frame 65 includes the top ring, four equipartitions's of fixed connection at top ring bottom side supporting legs and be close to supporting leg top welded or fixed connection's ring fixed plate (be used for arranging the agitator motor), agitator motor 62 fixed connection is on the ring fixed plate 66 on support frame 65, passion fruit is pushed into the agitator, the cutting edge that the agitator inboard set up arc scrapes strip scrapes the strip can be to passion fruit stratum corneum reddish brown part of passion fruit in the rotatory in-process of passion fruit peel, the separation of white part is kept, the white part takes out the cylinder, reddish brown part water injection filter can, the rotary disk 61 bottom is provided with the many push strips of rotary disk 61 up end face and is close to the water injection pipe 64, the water injection pipe can be increased, the water injection pipe is connected to the top is provided with the water injection pump 64, the water injection pipe is convenient for setting up the water injection pipe is connected to the top.
The foregoing is merely illustrative of the present invention, and the scope of the present invention is not limited thereto, and any person skilled in the art can easily think about variations or substitutions within the scope of the present invention, and therefore, the scope of the present invention shall be defined by the scope of the appended claims.

Claims (1)

1. Multistage separator of passion fruit juice peel, its characterized in that: comprises a feeding mechanism (1), a main shaft power mechanism (2), grab bucket mechanisms (3), a linear cutting mechanism (4), a fruit juice separating mechanism (5), a sponge layer separating mechanism (6), an ejecting mechanism (7), a pushing roller mechanism (8) and a fruit peel separating mechanism (9), wherein the feeding mechanism (1) is arranged above the rear side of a supporting table (10), the main shaft power mechanisms (2) are symmetrically arranged on the left side and the right side of the supporting table (10), each main shaft power mechanism (2) is radially provided with four grab bucket mechanisms (3) which are uniformly distributed in the circumferential direction, the supporting table (10) corresponding to the grab bucket mechanisms (3) is provided with an opening (11), the linear cutting mechanism (4) is arranged on the rear side of the supporting table (10), can extend into the gap between the two grab bucket mechanisms (3) which are horizontally symmetrical inside the two main shaft power mechanisms (2), the discharge port of the feeding mechanism (1) is opposite to the two grab bucket mechanisms (3) which are horizontally symmetrical inside the two main shaft power mechanisms (2), the fruit juice separating mechanism (5) is symmetrically arranged on the left side and the right side of the supporting table (10), the two grab bucket mechanisms (3) which are symmetrically arranged below the opening (11) and can be opposite to the two grab bucket mechanisms (6) which are arranged on the outer sides of the supporting table (2), the ejecting mechanism (7) is arranged behind the grab bucket mechanism (3) and can be opposite to the grab bucket mechanism (3) on the upper side, the pushing-in roller mechanism (8) is arranged in front of the grab bucket mechanism (3) and can push the pushed-in passion fruit into the peel separating mechanism (9), and the peel separating mechanism (9) is arranged below a discharge hole of the pushing-in roller mechanism (8);
the feeding mechanism (1) comprises a hopper (12), a conveyor belt (13) and a slideway (14), wherein the hopper (12) is arranged on the rear side of the upper surface of the supporting table (10) through a hopper frame (15), the conveyor belt (13) is obliquely arranged on the hopper frame (15), a plurality of baffle plates (16) with uniform intervals are arranged on the outer side face of the conveyor belt (13) in the belt moving direction, a passion fruit can be placed in a gap between two adjacent baffle plates (16), the feeding end is aligned with the discharge hole of the hopper (12), the discharge end is aligned with the feed hole of the slideway (14), the slideway (14) is fixedly connected onto the hopper frame (15), and the discharge hole of the slideway (14) is aligned with the clamping positions of two grab bucket mechanisms (3) on the inner sides;
the main shaft power mechanism (2) comprises a main shaft (17), a grooved wheel indexing mechanism (18), a worm gear mechanism (19) and a main shaft driving motor (20), wherein two ends of the main shaft (17) are respectively connected to the supporting table (10) through two bearing seats (21) in a rotating mode, the rear end of the main shaft extends out and then is connected to the worm gear mechanism (19) through the grooved wheel indexing mechanism (18), the worm gear mechanism (19) is connected with the main shaft driving motor (20), and the main shaft driving motor (20) is fixedly connected to the supporting table (10);
the grab bucket mechanism (3) comprises a telescopic hydraulic cylinder (22) and a semicircular arc supporting block (23), the semicircular arc supporting block (23) is fixedly connected to a cylinder seat of the telescopic hydraulic cylinder (22) through a supporting pipe (24), the cylinder seat of the telescopic hydraulic cylinder (22) is fixedly connected to a main shaft power mechanism (2), the end part of the cylinder rod of the telescopic hydraulic cylinder (22) is hinged with the middle lower part of two symmetrical clamping jaws (25) through a connecting rod (80) and the end part of a clamping jaw two (26) positioned between the two clamping jaws (25), the supporting pipe (24) is sleeved outside a cylinder rod, the end part of the clamping jaw one (25) and the middle lower part of the clamping jaw two (26) are hinged to the end part of the supporting pipe (24), the clamping jaw two (26) and the semicircular arc supporting block (23) are positioned on the opposite side, the two clamping jaws one (25) and two (26) can lock half passion fruits on the semicircular arc supporting block (23), when the grab bucket mechanism (3) is positioned on the inner side, the notch of the semicircular arc supporting block (23) is upwards, and the supporting pipe is hinged with a clamping jaw (24) and a clamping jaw hole (27);
the linear cutting mechanism (4) comprises a cutting knife (28), a sliding block guide rail assembly (29) and a servo electric cylinder (30), wherein the tail end of the cutting knife (28) is fixedly connected to the upper end face of a sliding block of the sliding block guide rail assembly (29), the base of the sliding block guide rail assembly (29) is fixedly connected to the supporting table (10), the rear end face of the sliding block is fixedly connected with a push-pull shaft (31), the rear end of the push-pull shaft (31) extends out of the base and then is connected to a cylinder rod of the servo electric cylinder (30), and the shell of the servo electric cylinder (30) is fixedly connected to the supporting table (10);
the fruit juice separating mechanism (5) comprises an air tap (32) and a collecting box, the collecting box is fixedly connected to the lower side of the opening (11), the air tap (32) extends out of the collecting box in a sealing way through a pipeline and then is connected to an air pump, and the air tap (32) is opposite to the clamping part of the grab bucket mechanism (3);
the sponge layer separating mechanism (6) comprises an eccentric scraper (33), a rotating shaft (34), a separating motor (35) and a push-pull mechanism (36), wherein the eccentric scraper (33) is fixedly connected to one end of the rotating shaft (34), the other end of the rotating shaft (34) is rotationally connected to a sliding plate (37) through a bearing seat and is connected to a motor shaft of the separating motor (35) after extending out of the bearing seat, the separating motor (35) is fixedly connected to the sliding plate (37), two sides of the sliding plate (37) are connected to two guide rods (38) through linear bearings, two ends of the two guide rods (38) are fixedly connected to a supporting table (10), the bottom of the sliding plate (37) is connected to a push-pull motor (40) through a screw nut pair (39), the push-pull motor (40) is fixedly connected to the supporting table (10), one end of the air duct (41) is connected with an exhaust fan, the other end of the air duct (41) is provided with a filter screen, and the eccentric scraper (33) and the rotating shaft (34) transversely moves through the air duct (41) and is retracted and then placed in the air duct (41);
the ejecting mechanism (7) comprises an ejector rod (42), two connecting plates (43), a compression spring (44), guide rods (45), racks (46), gears (47) and a power storage motor (48), wherein the two guide rods (45) are fixedly connected to two sides between the two connecting plates (43) and the racks (46) are fixedly connected to the middle of the two connecting plates, the ejector rod (42) is fixedly connected to one front side of the two connecting plates (43), the two guide rods (45) are connected to a U-shaped supporting seat (50) through linear bearings (49), two ends of the compression spring (44) are arranged between the rear end face of the front connecting plate (43) and the front end face of the supporting seat (50), the gears (47) meshed with the racks (46) are fixedly connected to a motor shaft of the power storage motor (48), the power storage motor (48) is fixedly connected to a power storage motor frame (51), the power storage motor frame (51) is fixedly connected to a sliding block of a vertical sliding block guide rail pair (52), the bottom of the power storage motor frame (51) is connected to a lifting motor (53) through a vertical sliding block pair (54), the vertical sliding block guide rail pair (52) and a screw pair (50) are fixedly connected to a rear supporting seat (50) of a screw rod (50);
the pushing roller mechanism (8) comprises a pushing plate (55), a screw rod (56) and a pushing motor (57), wherein the pushing plate (55) is placed on a chute plate (58), the screw rod (56) is spirally connected to the middle part of the pushing plate, one end of the screw rod (56) is fixedly connected to a motor shaft of the pushing motor (57), the pushing motor (57) is fixedly connected to the supporting table (10) through a motor seat (59), and the discharge end of the chute plate (58) is placed at the feeding position of the pericarp separating mechanism (9);
peel separating mechanism (9) are including agitator (60), rotary disk (61) and agitator motor (62), and agitator (60) staving inboard is provided with the arc of staggered arrangement and scrapes the strip, and rotary disk (61) fixed connection is at the inner of pivot (63), and pivot (63) and agitator (60) bottom seal swivelling joint stretch out the motor shaft of agitator motor (62) behind agitator (60), and agitator (60) fixed connection is in the support frame, and agitator motor (62) fixed connection is in the support frame.
CN202010706970.9A 2020-07-21 2020-07-21 Multistage separation device for passion fruit juice peel Active CN111820424B (en)

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CN113057341A (en) * 2021-03-04 2021-07-02 南宁市广迪自动化科技有限公司 Vacuum suction type passion fruit pulp separator
CN113080471B (en) * 2021-04-12 2022-09-16 集美大学 Get juice device fast
CN113209733B (en) * 2021-06-09 2022-07-29 成都正升能源技术开发有限公司 Gas-liquid separation device and gas-liquid separation method
CN113796547B (en) * 2021-08-23 2022-06-28 武汉轻工大学 Incision juice taking device

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