CN111811728A - a monitoring system - Google Patents

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Publication number
CN111811728A
CN111811728A CN202010606150.2A CN202010606150A CN111811728A CN 111811728 A CN111811728 A CN 111811728A CN 202010606150 A CN202010606150 A CN 202010606150A CN 111811728 A CN111811728 A CN 111811728A
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information
unit
processing unit
information processing
remote control
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张旻
刘晓杰
仇浩
许娴
贾子彦
薛波
罗印升
吴全玉
王田虎
崔渊
束强
宋伟
俞洋
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Jiangsu University of Technology
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Jiangsu University of Technology
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01LMEASURING FORCE, STRESS, TORQUE, WORK, MECHANICAL POWER, MECHANICAL EFFICIENCY, OR FLUID PRESSURE
    • G01L13/00Devices or apparatus for measuring differences of two or more fluid pressure values
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01LMEASURING FORCE, STRESS, TORQUE, WORK, MECHANICAL POWER, MECHANICAL EFFICIENCY, OR FLUID PRESSURE
    • G01L11/00Measuring steady or quasi-steady pressure of a fluid or a fluent solid material by means not provided for in group G01L7/00 or G01L9/00
    • GPHYSICS
    • G08SIGNALLING
    • G08CTRANSMISSION SYSTEMS FOR MEASURED VALUES, CONTROL OR SIMILAR SIGNALS
    • G08C19/00Electric signal transmission systems

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  • Filtering Of Dispersed Particles In Gases (AREA)

Abstract

The invention provides a monitoring system which comprises an information acquisition unit, an information processing unit, an information concentration unit and a remote control unit, wherein the information acquisition unit acquires pressure state information of a pulse bag; the information processing unit is used for processing the pulse bag pressure state information acquired by the information acquisition unit; an information centralizing unit that centralizes the information processed by the information processing unit; the remote control unit controls the information concentrated by the information concentration unit, solves the problem that a system for monitoring the pressure of the pulse bag dust collector in real time does not exist in the prior art, effectively monitors and controls the pressure difference of the inner side and the outer side of a filter bag of the pulse bag dust collector in real time, ensures the normal operation of an ash cleaning system of the pulse bag dust collector, and provides the whole-process pressure monitoring management in the production process.

Description

一种监测系统a monitoring system

技术领域technical field

本发明涉及实时监测技术领域,尤其涉及一种脉冲袋压力状态远程监测系统。The invention relates to the technical field of real-time monitoring, in particular to a remote monitoring system for the pressure state of a pulse bag.

背景技术Background technique

我国环境保护部门对大气污染物有着严格的排放政策,因此气箱脉冲袋收尘器被广泛应用于水泥厂、煤电厂等破碎、包装、库顶、熟料冷却机和各种磨机等收尘系统,以减少生产过程中排放的气体对大气造成污染。气箱脉冲袋收尘器与其他袋式过滤器相比,具有结构简单、清灰力度大且效果佳,过滤效率超过99%,可处理大风量和高浓度含尘气体,系统占地小、费用低、容易维护和运行可靠等优点,因此气箱脉冲袋收尘器在工业生产领域具有广泛的应用。my country's environmental protection department has strict emission policies for air pollutants, so air box pulse bag dust collectors are widely used in cement plants, coal power plants, etc. Dust system to reduce the air pollution caused by the gas emitted in the production process. Compared with other bag filters, the air box pulse bag filter has the advantages of simple structure, strong cleaning power and good effect. The filtration efficiency exceeds 99%. The advantages of low cost, easy maintenance and reliable operation, so the air box pulse bag filter has a wide range of applications in the field of industrial production.

但是气箱脉冲袋收尘器的清灰系统质量直接影响到滤袋的寿命长短,如果清灰效果不好,灰尘层就会越来越厚,导致除尘的气压阻力会越来越大,严重时可能会影响脉冲袋收尘器的正常运行,传统技术中还没有用于对脉冲袋收尘器的压力进行实时监测的系统,因此有效地实时监测控制脉冲袋收尘器滤袋内外侧的压差,保证脉冲袋收尘器的清灰系统正常运行成为亟待解决的技术问题。However, the quality of the dust removal system of the air box pulse bag dust collector directly affects the life of the filter bag. If the dust removal effect is not good, the dust layer will become thicker and thicker, resulting in an increasing air pressure resistance for dust removal. It may affect the normal operation of the pulse bag filter. There is no system for real-time monitoring of the pressure of the pulse bag filter in the traditional technology. Therefore, it can effectively monitor and control the inner and outer pressure of the pulse bag filter in real time. The pressure difference to ensure the normal operation of the dust cleaning system of the pulse bag filter has become a technical problem that needs to be solved urgently.

发明内容SUMMARY OF THE INVENTION

本发明公开一种监测系统,解决了传统技术中没有用于对脉冲袋收尘器的压力进行实时监测的系统,有效地实时监测控制脉冲袋收尘器滤袋内外侧的压差,保证脉冲袋收尘器的清灰系统正常运行,提供生产过程中的全过程压力监测管理,能够构建多点远程监测且成本较低。The invention discloses a monitoring system, which solves the problem that there is no system for real-time monitoring of the pressure of the pulse bag filter in the traditional technology, effectively monitors and controls the pressure difference between the inner and outer sides of the filter bag of the pulse bag filter in real time, and ensures the pulse The dust cleaning system of the bag filter operates normally, provides pressure monitoring and management of the whole process in the production process, and can build multi-point remote monitoring with low cost.

为达到上述目的,本发明的技术方案具体是这样实现的:In order to achieve the above object, the technical scheme of the present invention is specifically realized in this way:

本发明公开一种监测系统,监测系统包括信息采集单元、信息处理单元、信息集中单元和远程控制单元,其中所述信息采集单元采集脉冲袋压力状态信息;所述信息处理单元将所述信息采集单元采集的脉冲袋压力状态信息进行处理;所述信息集中单元将所述信息处理单元处理过的信息进行集中;所述远程控制单元将对所述信息集中单元所集中的信息进行分析和管理;The invention discloses a monitoring system. The monitoring system includes an information collection unit, an information processing unit, an information concentration unit and a remote control unit, wherein the information collection unit collects pulse bag pressure state information; the information processing unit collects the information The pulse bag pressure state information collected by the unit is processed; the information centralization unit centralizes the information processed by the information processing unit; the remote control unit analyzes and manages the information concentrated by the information centralization unit;

每一个点的信息采集单元通过信息处理单元与信息集中单元建立数据链路,信息集中单元能识别出信息处理单元地址和数据,信息集中单元将识别出的信息处理单元的地址和数据传输至远程控制单元进行分析。The information collection unit at each point establishes a data link with the information centralization unit through the information processing unit. The information centralization unit can identify the address and data of the information processing unit, and the information centralization unit transmits the identified address and data of the information processing unit to the remote control unit for analysis.

进一步地,所述信息采集单元包括压力传感器。Further, the information collection unit includes a pressure sensor.

进一步地,所述信息处理单元包括信号处理电路、A/D接口电路、单片机、数据传输模块和地址编码电路,信号处理电路将将所述压力传感器采集到的模拟信号转换为模数转换器采集参考信号范围数值;A/D接口电路将所述信号处理电路输出信号经A/D模数转换器转换为数字信号输入至单片机;单片机用以接收所述A/D接口电路输入的数字信号,并控制输出所述远程控制单元传输的控制信号;数据传输模块用以完成所述信息处理单元与所述信息集中单元的数据传输;地址编码电路预先通过所述地址编码电路进行编码,使得所述信息集中单元能迅速识别所述信息处理单元;Further, the information processing unit includes a signal processing circuit, an A/D interface circuit, a single-chip microcomputer, a data transmission module and an address coding circuit, and the signal processing circuit converts the analog signal collected by the pressure sensor into an analog-to-digital converter for collection. The reference signal range value; the A/D interface circuit converts the output signal of the signal processing circuit into a digital signal through the A/D analog-to-digital converter and inputs it to the single-chip microcomputer; the single-chip microcomputer is used to receive the digital signal input by the A/D interface circuit, and control the output of the control signal transmitted by the remote control unit; the data transmission module is used to complete the data transmission between the information processing unit and the information concentration unit; the address coding circuit is pre-coded by the address coding circuit, so that the The information concentration unit can quickly identify the information processing unit;

进一步地,信息处理单元还包括独立按键电路和输出信号电路,其中,独立按键电路用以设置功能选择;输出信号电路输出控制信号以控制脉冲袋手动除尘。Further, the information processing unit also includes an independent button circuit and an output signal circuit, wherein the independent button circuit is used for setting function selection; the output signal circuit outputs a control signal to control the manual dust removal of the pulse bag.

进一步地,所述数据传输模块为WIFI模块。Further, the data transmission module is a WIFI module.

进一步地,所述压力传感器可用湿度传感器来代替。Further, the pressure sensor can be replaced with a humidity sensor.

进一步地,所述信息处理单元、信息集中单元、远程控制单元之间数据通信均使用DATA通讯协议。Further, the data communication among the information processing unit, the information concentration unit and the remote control unit all use the DATA communication protocol.

进一步地,所述单片机为STM32。Further, the single chip microcomputer is STM32.

有益技术效果:Beneficial technical effects:

1、本发明公开一种监测系统,监测系统包括信息采集单元、信息处理单元、信息集中单元和远程控制单元,其中所述信息采集单元采集脉冲袋压力状态信息;所述信息处理单元将所述信息采集单元采集的脉冲袋压力状态信息进行处理;所述信息集中单元将所述信息处理单元处理过的信息进行集中;所述远程控制单元将所述信息集中单元所集中的信息进行控制,每一个点的信息采集单元通过信息处理单元与信息集中单元建立数据链路,信息集中单元能识别出信息处理单元地址和数据,信息集中单元将识别出的信息处理单元的地址和数据传输至远程控制单元进行分析,解决了传统技术中没有用于对脉冲袋收尘器的压力进行实时远程监测的低成本系统,有效地实时监测控制脉冲袋收尘器滤袋内外侧的压差,保证脉冲袋收尘器的清灰系统正常运行,提供生产过程中的全过程压力监测管理;1. The present invention discloses a monitoring system, the monitoring system includes an information collection unit, an information processing unit, an information concentration unit and a remote control unit, wherein the information collection unit collects pulse bag pressure state information; The pulse bag pressure state information collected by the information collection unit is processed; the information collection unit collects the information processed by the information processing unit; the remote control unit controls the information collected by the information collection unit. The information acquisition unit of a point establishes a data link with the information centralization unit through the information processing unit. The information centralization unit can identify the address and data of the information processing unit, and the information centralization unit transmits the identified address and data of the information processing unit to the remote control unit. It can effectively monitor and control the pressure difference between the inside and outside of the filter bag of the pulse bag filter in real time and ensure the pulse bag filter. The dust removal system of the dust collector is in normal operation, providing the whole process pressure monitoring and management in the production process;

2、本发明中,地址编码电路预先通过所述地址编码电路进行编码,使得所述信息集中单元能迅速识别所述信息处理单元;2. In the present invention, the address encoding circuit is pre-encoded by the address encoding circuit, so that the information concentration unit can quickly identify the information processing unit;

3、本发明中,所述信息处理单元、信息集中单元、远程控制单元之间通信数据均使用DATA通讯协议,格式由数据包开始标志4bit,传感器类型4bit,传感器集成采集单元地址8bit,传输数据单元24bit,结束校验单元8bit,从而实现对不同传感器多数据类型的智能识别与传输;3. In the present invention, the communication data between the information processing unit, the information concentration unit, and the remote control unit all use the DATA communication protocol, and the format starts with a data packet of 4 bits, the sensor type is 4 bits, the sensor integrated acquisition unit address is 8 bits, and the transmission data is 4 bits. The unit is 24bit, and the end verification unit is 8bit, so as to realize the intelligent identification and transmission of multiple data types of different sensors;

4、本发明中,数据传输模块经信息集中单元接入点实时传输到远程控制单元,完成对脉冲袋压力实时的分析与监测管理;4. In the present invention, the data transmission module is transmitted to the remote control unit in real time through the access point of the information concentration unit, so as to complete the real-time analysis and monitoring management of the pulse bag pressure;

5、本发明中的监测系统,制造成本低且能构建多点远程监测。5. The monitoring system in the present invention has low manufacturing cost and can construct multi-point remote monitoring.

附图说明Description of drawings

为了更清楚地说明本发明实施例的技术方案,下面将对实施例描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域的普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他附图。In order to illustrate the technical solutions of the embodiments of the present invention more clearly, the following briefly introduces the accompanying drawings used in the description of the embodiments. Obviously, the drawings in the following description are only some embodiments of the present invention. For those of ordinary skill in the art, other drawings can also be obtained from these drawings without any creative effort.

图1为本发明实施例提供的气箱脉冲袋收尘器的滤袋压力监测系统示意图;1 is a schematic diagram of a filter bag pressure monitoring system of an air box pulse bag dust collector provided in an embodiment of the present invention;

图2为本发明实施例提供的一种监测系统的系统结构示意图;2 is a schematic diagram of a system structure of a monitoring system provided by an embodiment of the present invention;

图3为本发明实施例提供的一种监测系统中信息处理单元的系统结构示意图;3 is a schematic diagram of a system structure of an information processing unit in a monitoring system provided by an embodiment of the present invention;

图4为本发明实施例提供的一种监测系统中的信息处理单元、信息集中单元、远程控制单元之间的数据通讯协议示意图。4 is a schematic diagram of a data communication protocol among an information processing unit, an information concentration unit, and a remote control unit in a monitoring system according to an embodiment of the present invention.

其中,1-空气压缩机,2-喷吹管道,3-净气室,4-净化气体输出口,5-电动蝶阀,6-挡板,7-含尘气体输入口,8-箱体,9-信息处理单元,10-灰斗,11-卸灰阀,12-信息集中单元。Among them, 1-air compressor, 2-injection pipeline, 3-clean air chamber, 4-purified gas output port, 5-electric butterfly valve, 6-baffle plate, 7-dusty gas input port, 8-box body, 9-information processing unit, 10-ash hopper, 11-ash discharge valve, 12-information concentration unit.

具体实施方式Detailed ways

下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。以下对至少一个示例性实施例的描述实际上仅仅是说明性的,决不作为对本发明及其应用或使用的任何限制。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, but not all of the embodiments. The following description of at least one exemplary embodiment is merely illustrative in nature and is in no way intended to limit the invention, its application, or uses. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

需要注意的是,这里所使用的术语仅是为了描述具体实施方式,而非意图限制根据本申请的示例性实施方式。如在这里所使用的,除非上下文另外明确指出,否则单数形式也意图包括复数形式,此外,还应当理解的是,当在本说明书中使用术语“包含”和/或“包括”时,其指明存在特征、步骤、操作、器件、组件和/或它们的组合。It should be noted that the terminology used herein is for the purpose of describing specific embodiments only, and is not intended to limit the exemplary embodiments according to the present application. As used herein, unless the context clearly dictates otherwise, the singular is intended to include the plural as well, furthermore, it is to be understood that when the terms "comprising" and/or "including" are used in this specification, it indicates that There are features, steps, operations, devices, components, and/or combinations thereof.

除非另外具体说明,否则在这些实施例中阐述的部件和步骤的相对布置、数字表达式和数值不限制本发明的范围。同时,应当明白,为了便于描述,附图中所示出的各个部分的尺寸并不是按照实际的比例关系绘制的。对于相关领域普通技术人员已知的技术、方法和设备可能不作详细讨论,但在适当情况下,所述技术、方法和设备应当被视为授权说明书的一部分。在这里示出和讨论的所有示例中,任何具体值应被解释为仅仅是示例性的,而不是作为限制。因此,示例性实施例的其它示例可以具有不同的值。应注意到:相似的标号和字母在下面的附图中表示类似项,因此,一旦某一项在一个附图中被定义,则在随后的附图中不需要对其进行进一步讨论。The relative arrangement of the components and steps, the numerical expressions and numerical values set forth in these embodiments do not limit the scope of the invention unless specifically stated otherwise. Meanwhile, it should be understood that, for the convenience of description, the dimensions of various parts shown in the accompanying drawings are not drawn in an actual proportional relationship. Techniques, methods, and apparatus known to those of ordinary skill in the relevant art may not be discussed in detail, but where appropriate, such techniques, methods, and apparatus should be considered part of the authorized description. In all examples shown and discussed herein, any specific value should be construed as illustrative only and not as limiting. Accordingly, other examples of exemplary embodiments may have different values. It should be noted that like numerals and letters refer to like items in the following figures, so once an item is defined in one figure, it does not require further discussion in subsequent figures.

下面结合附图对本发明的实施方式进行详细说明。The embodiments of the present invention will be described in detail below with reference to the accompanying drawings.

气箱脉冲袋收尘器的滤袋压力状态远程监测系统中的信息处理单元安装于每个滤袋上的上下两个位置,参见图1,即上端信息处理单元和下端信息处理单元,气箱箱体中有若干个滤袋装置,也就是安装若干个信息处理单元,因此可以构建多点远程监测且成本较低。The information processing unit in the remote monitoring system of the filter bag pressure state of the air box pulse bag filter is installed in the upper and lower positions on each filter bag, see Figure 1, namely the upper information processing unit and the lower information processing unit, the air box There are several filter bag devices in the box, that is, several information processing units are installed, so multi-point remote monitoring can be constructed and the cost is low.

气箱脉冲袋收尘器的滤袋压力监测系统,参见图2,现场气箱脉冲袋收尘器装置中设置有若干个采集点,每个采集点由压力传感器和信息处理单元组成,信息处理单元对压力传感器的信号进行采集,各个信息处理单元均受信息集中单元控制和管理,每个信息处理单元采集的信息经数据传输模块传输至信息集中单元,通过信息集中单元中的服务器,远程传输到远程控制单元进行分析与管理。The filter bag pressure monitoring system of the air box pulse bag filter is shown in Figure 2. There are several collection points in the on-site air box pulse bag filter device. Each collection point is composed of a pressure sensor and an information processing unit. The unit collects the signal of the pressure sensor, and each information processing unit is controlled and managed by the information centralized unit. The information collected by each information processing unit is transmitted to the information centralized unit through the data transmission module, and is transmitted remotely through the server in the information centralized unit. to the remote control unit for analysis and management.

当远程控制单元监测分析到生产过程中出现滤袋压力过载等紧急情况,通过紧急手动除尘开关模块装置,通过网络接口传输回信息集中单元的服务器,服务器根据传输来的地址信息解析出具体的信息处理单元,通过输出接口电路输出紧急控制信号,控制PLC手动除尘处理,有效地实现除尘监测,提供生产过程中的全过程压力监测管理。When the remote control unit monitors and analyzes the emergency situation such as the pressure overload of the filter bag during the production process, it is transmitted back to the server of the information centralization unit through the network interface through the emergency manual dust removal switch module device, and the server parses the specific information according to the transmitted address information. The processing unit outputs emergency control signals through the output interface circuit, controls the PLC manual dust removal processing, effectively realizes dust removal monitoring, and provides the whole process pressure monitoring and management in the production process.

本发明公开一种监测系统,监测系统包括信息采集单元、信息处理单元、信息集中单元和远程控制单元,其中信息采集单元采集脉冲袋压力状态信息;信息处理单元将信息采集单元采集的脉冲袋压力状态信息进行处理;信息集中单元将信息处理单元处理过的信息进行集中;远程控制单元将信息集中单元所集中的信息进行控制,每一个点的信息采集单元通过信息处理单元与信息集中单元建立数据链路,信息集中单元能识别出信息处理单元地址和数据,信息集中单元将识别出的信息处理单元的地址和数据传输至远程控制单元进行分析和管理,解决了传统技术中没有用于对脉冲袋收尘器的压力进行实时监测的系统,有效地实时监测控制脉冲袋收尘器滤袋内外侧的压差,保证脉冲袋收尘器的清灰系统正常运行。The invention discloses a monitoring system. The monitoring system includes an information collection unit, an information processing unit, an information concentration unit and a remote control unit, wherein the information collection unit collects pulse bag pressure state information; the information processing unit collects the pulse bag pressure collected by the information collection unit. The state information is processed; the information centralization unit centralizes the information processed by the information processing unit; the remote control unit controls the information concentrated by the information centralization unit, and the information acquisition unit of each point establishes data through the information processing unit and the information centralization unit. Link, the information concentration unit can identify the address and data of the information processing unit, and the information concentration unit transmits the identified address and data of the information processing unit to the remote control unit for analysis and management, which solves the problem that the traditional The system for real-time monitoring of the pressure of the bag filter can effectively monitor and control the pressure difference between the inside and outside of the filter bag of the pulse bag filter in real time, so as to ensure the normal operation of the dust cleaning system of the pulse bag filter.

作为本发明的一个实施例,参见图3,信息处理单元包括信号处理电路、A/D接口电路、单片机、数据传输模块和地址编码电路,信号处理电路,将压力传感器采集到的模拟信号转换为模数转换器采集参考信号范围数值;A/D接口电路,将信号处理电路输出信号经A/D模数转换器转换为数字信号输入至单片机;单片机用以接收A/D接口电路输入的数字信号,并输出远程控制单元输入的控制信号,优选地,单片机选用STM32,具体地,STM32工作频率为72Mhz,内置高速存储器,含有丰富的增强I/O端口和连接到两条APB总线的外设,包含2个12位的ADC、3个通用16位定时器和一个PWM定时器,好包含标准和先进的通信接口,两个I2C和SPI、3个USART、一个USB和一个CAN;数据传输模块用以完成信息处理单元与信息集中单元的数据传输,优选地,数据传输模块为WIFI模块,当然只要能实现同时双向通信,且一对多点双向通讯的数据传输模块都可以,这里对数据传输模块的具体形式不作限制;地址编码电路预先通过地址编码电路进行编码,使得信息集中单元能迅速识别所述信息处理单元。As an embodiment of the present invention, referring to FIG. 3 , the information processing unit includes a signal processing circuit, an A/D interface circuit, a single-chip microcomputer, a data transmission module and an address coding circuit. The signal processing circuit converts the analog signal collected by the pressure sensor into The analog-to-digital converter collects the value of the reference signal range; the A/D interface circuit converts the output signal of the signal processing circuit into a digital signal through the A/D analog-to-digital converter and inputs it to the microcontroller; the microcontroller is used to receive the digital input from the A/D interface circuit. signal, and output the control signal input by the remote control unit, preferably, the single-chip microcomputer selects STM32, specifically, the working frequency of STM32 is 72Mhz, with built-in high-speed memory, rich enhanced I/O ports and peripherals connected to two APB buses , including 2 12-bit ADCs, 3 general-purpose 16-bit timers and a PWM timer, including standard and advanced communication interfaces, two I2C and SPI, 3 USARTs, one USB and one CAN; data transmission module It is used to complete the data transmission between the information processing unit and the information concentration unit. Preferably, the data transmission module is a WIFI module. Of course, as long as it can realize simultaneous two-way communication, and one-to-multipoint two-way communication can be a data transmission module. Here, the data transmission module The specific form of the module is not limited; the address encoding circuit is pre-encoded by the address encoding circuit, so that the information concentration unit can quickly identify the information processing unit.

作为本发明的一个实施例,信息处理单元还包括独立按键电路和输出信号电路,其中,独立按键电路用以设置功能选择;输出信号电路输出控制信号以控制脉冲袋手动除尘。As an embodiment of the present invention, the information processing unit further includes an independent button circuit and an output signal circuit, wherein the independent button circuit is used to set function selection; the output signal circuit outputs a control signal to control the pulse bag to manually remove dust.

作为本发明的一个优选实施例,信息处理单元、信息集中单元、远程控制单元均使用DATA通讯协议,信息处理单元使用规定的DATA通讯协议,对传感器类型进行定义,00定义为湿度传感器,01定义为温度传感器,02定义为压力传感器,03定义为烟雾传感器,04定义为转速传感器,05定义为涡街流量传感器,06定义为加速度传感器,07定义为风速传感器等,可以实现对15个不同传感器的规范定义,从而可以实现对不同传感器类型数据的智能识别与传输,DATA通讯协议格式由数据包开始标志4bit,传感器类型4bit,传感器集成采集单元地址8bit,传输数据单元24bit,结束校验单元8bit,参见图4,从而实现对不同传感器类型数据的智能识别与传输。As a preferred embodiment of the present invention, the information processing unit, the information concentration unit and the remote control unit all use the DATA communication protocol, and the information processing unit uses the specified DATA communication protocol to define the sensor type, 00 is defined as a humidity sensor, 01 is defined as It is a temperature sensor, 02 is defined as a pressure sensor, 03 is defined as a smoke sensor, 04 is defined as a rotational speed sensor, 05 is defined as a vortex flow sensor, 06 is defined as an acceleration sensor, and 07 is defined as a wind speed sensor. Therefore, the intelligent identification and transmission of data of different sensor types can be realized. The DATA communication protocol format consists of 4 bits for the start of the data packet, 4 bits for the sensor type, 8 bits for the address of the sensor integrated acquisition unit, 24 bits for the transmission data unit, and 8 bits for the end verification unit. , see Figure 4, so as to realize intelligent identification and transmission of data of different sensor types.

监测系统首先通过安装时按照规划位置预先对地址编码电路进行设置(0-254),这样就确定了每个信息处理单元的编码,压力传感器将采集信号传输给信息处理单元中的信号处理电路,经信号处理电路将压力传感器采集到的模拟信号转化为标准采样电压范围内的数字信号,满足A/D接口电路采集量程范围精度即A/D接口电路的标准参考电压是4.096V,也就是要把压力传感器采集到的模拟信号,变换到A/D接口电路的0-4.096V的范围内,保证AD数学化精度,单片机接收A/D接口电路的数字信号后,再通过驱动接口传输至WIFI模块,经信息集中单元发送至远程控制单元进行分析与管理,便于管理人员远程对滤袋压力状态数据等信息进行综合分析,并决定下一步操作与管理;当远程控制单元监测分析到生产过程中出现滤袋压力过载等紧急情况,通过紧急手动除尘开关模块装置,通过网络接口传输回信息集中单元的服务器,服务器根据传输来的地址信息解析出具体的信息处理单元,通过输出接口电路输出紧急控制信号,控制PLC手动除尘处理,有效地实现除尘监测。The monitoring system first pre-sets the address coding circuit (0-254) according to the planned position during installation, so that the code of each information processing unit is determined, and the pressure sensor transmits the collected signal to the signal processing circuit in the information processing unit. The analog signal collected by the pressure sensor is converted into a digital signal within the standard sampling voltage range by the signal processing circuit, which satisfies the accuracy of the acquisition range of the A/D interface circuit, that is, the standard reference voltage of the A/D interface circuit is 4.096V, which means The analog signal collected by the pressure sensor is converted into the range of 0-4.096V of the A/D interface circuit to ensure the mathematical accuracy of AD. After the microcontroller receives the digital signal of the A/D interface circuit, it is transmitted to the WIFI through the drive interface. The module is sent to the remote control unit for analysis and management through the information centralization unit, which is convenient for the management personnel to remotely comprehensively analyze the filter bag pressure status data and other information, and decide the next step of operation and management; when the remote control unit monitors and analyzes the production process In emergencies such as filter bag pressure overload, the emergency manual dust removal switch module device is used to transmit back to the server of the information centralized unit through the network interface. The server analyzes the specific information processing unit according to the transmitted address information, and outputs emergency control through the output interface circuit. Signal, control PLC manual dust removal processing, effectively realize dust removal monitoring.

本技术领域的普通技术人员可以理解实现上述实施例方法携带的全部或部分步骤是可以通过程序来指令相关的硬件完成,所述的程序可以存储于一种计算机可读存储介质中,该程序在执行时,包括方法实施例的步骤之一或其组合。Those skilled in the art can understand that all or part of the steps carried by the methods of the above embodiments can be completed by instructing the relevant hardware through a program, and the program can be stored in a computer-readable storage medium, and the program can be stored in a computer-readable storage medium. When executed, one or a combination of the steps of the method embodiment is included.

在本说明书的描述中,参考术语“一个实施例”、“一些实施例”、“示例”、“具体示例”、或“一些示例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或者特点包含于本发明的至少一个实施例或示例中。在本说明书中,对上述术语的示意性表述不一定指的是相同的实施例或示例。而且,描述的具体特征、结构、材料或者特点可以在任何的一个或多个实施例或示例中以合适的方式结合。In the description of this specification, description with reference to the terms "one embodiment," "some embodiments," "example," "specific example," or "some examples", etc., mean specific features described in connection with the embodiment or example , structure, material or feature is included in at least one embodiment or example of the present invention. In this specification, schematic representations of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.

以上的实施例仅是对本发明的优选实施方式进行描述,并非对本发明的范围进行限定,在不脱离本发明设计精神的前提下,本领域普通工程技术人员对本发明的技术方案做出的各种变形和改进,均应落入本发明的权利要求书确定的保护范围内。The above embodiments are only to describe the preferred embodiments of the present invention, and do not limit the scope of the present invention. Variations and improvements should fall within the protection scope determined by the claims of the present invention.

Claims (8)

1. A monitoring system, comprising:
the information acquisition unit acquires pressure state information of the pulse bag;
the information processing unit is used for processing the pulse bag pressure state information acquired by the information acquisition unit;
an information centralizing unit that centralizes the information processed by the information processing unit;
a remote control unit which analyzes and manages the information concentrated by the information concentration unit;
the information acquisition unit of each point establishes a data link with the information concentration unit through the information processing unit, the information concentration unit can identify the address and the data of the information processing unit, and the information concentration unit transmits the identified address and the data of the information processing unit to the remote control unit for analysis.
2. A monitoring system according to claim 1, wherein the information collecting unit comprises a pressure sensor.
3. A monitoring system according to claim 2, wherein the information processing unit comprises:
the signal processing circuit is used for converting the analog signal acquired by the pressure sensor into a reference signal range value acquired by the analog-to-digital converter;
the A/D interface circuit converts the output signal of the signal processing circuit into a digital signal through an A/D analog-to-digital converter and inputs the digital signal to the singlechip;
the singlechip is used for receiving the digital signal input by the A/D interface circuit and outputting a control signal input by the remote control unit;
the data transmission module is used for completing data transmission between the information processing unit and the information centralized unit;
and the address coding circuit is used for coding in advance, so that the information centralized unit and the remote control unit can quickly identify the information processing unit.
4. A detection system according to claim 3, further comprising:
an independent key circuit for setting function selection;
and the output signal circuit outputs a control signal to control the pulse bag to carry out manual dust removal.
5. A monitoring system according to claim 3, wherein said data transmission module is a WIFI module.
6. A monitoring system according to claim 2, wherein the pressure sensor is replaced by a temperature sensor or a humidity sensor.
7. A test system as claimed in claim 1, wherein the information processing unit, the information concentration unit and the remote control unit all use DATA communication protocol.
8. A monitoring system according to claim 3, characterised in that the single-chip microcomputer is STM 32.
CN202010606150.2A 2020-06-29 2020-06-29 a monitoring system Pending CN111811728A (en)

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