CN111809311A - Non-woven fabric spunlace machine and working principle thereof - Google Patents
Non-woven fabric spunlace machine and working principle thereof Download PDFInfo
- Publication number
- CN111809311A CN111809311A CN202010587084.9A CN202010587084A CN111809311A CN 111809311 A CN111809311 A CN 111809311A CN 202010587084 A CN202010587084 A CN 202010587084A CN 111809311 A CN111809311 A CN 111809311A
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- water
- spunlace
- plate
- machine according
- thorn
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- 239000004745 nonwoven fabric Substances 0.000 title claims abstract description 37
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 139
- 239000000835 fiber Substances 0.000 claims abstract description 20
- 230000000694 effects Effects 0.000 claims abstract description 9
- 238000007599 discharging Methods 0.000 claims abstract description 8
- 241000381602 Vachellia nebrownii Species 0.000 claims description 27
- 238000000034 method Methods 0.000 claims description 5
- 208000005156 Dehydration Diseases 0.000 claims description 3
- 230000018044 dehydration Effects 0.000 claims description 3
- 238000006297 dehydration reaction Methods 0.000 claims description 3
- 238000001035 drying Methods 0.000 claims description 3
- 238000002347 injection Methods 0.000 claims description 3
- 239000007924 injection Substances 0.000 claims description 3
- 230000008569 process Effects 0.000 claims description 3
- 239000000243 solution Substances 0.000 description 4
- 230000009471 action Effects 0.000 description 3
- 238000003825 pressing Methods 0.000 description 2
- 229920000297 Rayon Polymers 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 239000006185 dispersion Substances 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 229920000728 polyester Polymers 0.000 description 1
- 230000003014 reinforcing effect Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 239000004753 textile Substances 0.000 description 1
Images
Classifications
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H18/00—Needling machines
- D04H18/04—Needling machines with water jets
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/66—Disintegrating fibre-containing textile articles to obtain fibres for re-use
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Nonwoven Fabrics (AREA)
Abstract
The invention discloses a non-woven fabric spunlace machine and a working principle thereof, and the non-woven fabric spunlace machine comprises a feeding roller, a discharging roller and a water collecting tank, and further comprises a spunlace plate and a spunlace head, wherein the spunlace plate is of a hollow structure, openings are formed in the left end and the right end of the spunlace plate, the feeding roller and the discharging roller are respectively positioned on the left side and the right side of the spunlace plate, and the water collecting tank is positioned below the spunlace plate and the discharging roller; the upper end of the spunlace plate is provided with a through hole, and the lower end of the spunlace head extends into the through hole and is vertical to the spunlace plate; the water stabs head includes the base, and the base is inside to be seted up water cavity and lower water cavity, and the water inlet is seted up at the top in water cavity, and its lower extreme sets up a plurality of outlet pipes, and inside the outlet pipe extended to lower water cavity, lower water cavity bottom set up the faller, and a plurality of water needle holes are seted up to faller bottom, and the outside of outlet pipe slides and sets up the clamp plate. According to the invention, the spunlace plate with the hollow structure with the openings at two ends is used, so that the non-woven fabric fiber net is subjected to spunlace in the spunlace plate, the movement of the non-woven fabric fiber net position caused by spunlace pressure is avoided, and the spunlace effect is ensured.
Description
Technical Field
The invention relates to the technical field of non-woven fabrics, in particular to a non-woven fabric spunlace machine and a working principle thereof.
Background
In the textile technology field, the spunlace method is a water needle formed by jetting fine high-pressure water flow by means of a spunlace head, a nonwoven fabric fiber web is spunlaced by water, fibers in the nonwoven fabric fiber web are mutually entangled and fixed together to achieve the purpose of reinforcing the nonwoven fabric, the spunlace head is obviously a key component of the spunlace method, the traditional nonwoven spunlace mechanism is used, the nonwoven fabric fiber web is moved due to the spunlace pressure, the spunlace effect is poor, meanwhile, the existing nonwoven spunlace device is usually directly injected with a high-pressure water source, the load of a water pump is increased, and the use durability and stability of the whole spunlace device are influenced.
Disclosure of Invention
The invention aims to provide a non-woven fabric spunlace machine aiming at the defects and shortcomings of the prior art.
In order to achieve the purpose, the invention adopts the technical scheme that: the utility model provides a non-woven fabrics water thorn machine, includes feed roller, discharge roller and header tank, and its innovation point lies in: the automatic feeding device is characterized by also comprising a water thorn plate and a water thorn head, wherein the water thorn plate is of a hollow structure, openings are formed in the left end and the right end of the water thorn plate, the feeding roller and the discharging roller are respectively positioned on the left side and the right side of the water thorn plate, and the water collecting tank is positioned below the water thorn plate and the discharging roller; the upper end of the spunlace plate is provided with a through hole, and the lower end of the spunlace head extends into the through hole and is perpendicular to the spunlace plate; the utility model discloses a water thorn head, including the base, the water thorn head includes the base, water cavity and lower water cavity are seted up to the base is inside, the water inlet is seted up at the top in water cavity, and its lower extreme sets up a plurality of outlet pipes, the outlet pipe extends to the water cavity inside down, the bottom in water cavity sets up the faller, a plurality of water needle holes are seted up to the bottom of faller, water needle hole and outlet pipe one-to-one, and both are in on same central line, the outside of outlet pipe sets up the sliding sleeve, the outside of sliding sleeve sets up the clamp plate, both ends set up a plurality of air inlets and gas outlet respectively about the water cavity down, the external high pressurized air source of air inlet, the clamp plate is downstream under high.
Furthermore, a filter screen is arranged in the upper water cavity, and the aperture of the filter screen is 90-110 meshes.
Furthermore, the water needle plate is of a V-shaped structure, and the included angle of the V shape is 80-120 degrees.
Furthermore, the inner diameter of the water needle holes is 0.1-0.12mm, and 17-20 water needle holes are arranged on each square centimeter.
Further, the internal diameter of gas outlet is less than the internal diameter of air inlet, and both insides all set up the check valve.
Furthermore, the outside of outlet pipe cup joints the spacing ring, the spacing ring is located the sliding sleeve top.
Further, the inner surface of the water thorn plate is wavy.
The utility model provides a theory of operation of non-woven fabrics water thorn machine which innovation point lies in: inside the non-woven fabrics fibre web entered into the water thorn board by the feed roller, export by the discharge roller again, pass through high-pressure rivers and enter into the chamber of intaking through the water inlet, input to the intracavity of launching again through the outlet pipe, then jet out at a high speed from the water pinhole on the water needle board, carry out the vertical jet to the non-woven fabrics fibre web, realize the entanglement effect, in the injection process, high pressurized air source enters into the chamber of intaking through the air inlet simultaneously, exert pressure to the clamp plate, thereby improve the water pressure of intracavity of launching, finally locate the highly compressed tiny rivers of output by the water needle board, thereby accomplish the water thorn non-woven fabrics operation.
Further, after the completion of the water jet, dehydration treatment and drying treatment are carried out subsequently.
Furthermore, the water pressure of the water flow is 1-20MPa and is divided into 7-9 water pressure stages, and the water pressure of the water flow is gradually increased in the same level or in the same level according to the water pressure stages.
After adopting the structure, the invention has the beneficial effects that:
the invention has compact and reasonable structure and convenient use; the spunlace plate with the hollow structure with openings at two ends is used for spunlacing the non-woven fabric fiber net in the spunlace plate, so that the movement of the non-woven fabric fiber net position caused by spunlace pressure is avoided, and the spunlace effect is ensured; the pressure plate is arranged in the spunlace head, and the water pressure in the water cavity can be properly increased under the action of the high-pressure air source, so that the load of the water pump is properly shared, and the stability of the whole spunlace machine is improved.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic view of the structure of the water jet head of the present invention.
Description of reference numerals:
the device comprises a feed roller 1, a discharge roller 2, a water collecting tank 3, a water spot plate 4, a through hole 41, a water spot head 5, a base 51, a water feeding cavity 52, a water discharging cavity 53, a water inlet 54, a water outlet pipe 55, a water needle plate 56, a water needle hole 57, a sliding sleeve 58, a pressing plate 59, an air inlet 510, an air outlet 511, a filter screen 512 and a limiting ring 513.
Detailed Description
The invention will be further described with reference to the accompanying drawings.
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention will be described in detail with reference to the accompanying drawings and the detailed description. It should be understood that the detailed description and specific examples, while indicating the invention, are intended for purposes of illustration only and are not intended to limit the scope of the invention.
Referring to fig. 1-2, a non-woven fabric spunlace machine comprises a feed roller 1, a discharge roller 2, a water collecting tank 3, a spunlace plate 4 and a spunlace head 5, wherein the spunlace plate 4 is of a hollow structure, openings are formed in the left end and the right end of the spunlace plate 4, the feed roller 1 and the discharge roller 2 are respectively located on the left side and the right side of the spunlace plate, and the water collecting tank 3 is located below the spunlace plate 4 and the discharge roller 2; the upper end of the spunlace plate 4 is provided with a through hole 41, and the lower end of the spunlace head 5 extends into the through hole and is vertical to the spunlace plate; the water stabs head 5 includes base 51, water cavity 52 and lower water cavity 53 are seted up to base 51 is inside, water inlet 54 is seted up at the top in water cavity 52, its lower extreme sets up a plurality of outlet pipes 55, outlet pipe 55 extends to water cavity 53 inside down, water cavity 53's bottom sets up water needle board 56, a plurality of water needle holes 57 are seted up to water needle board 56's bottom, water needle hole 57 and outlet pipe 55 one-to-one, and both are in same central line, the outside of outlet pipe 55 sets up sliding sleeve 58, sliding sleeve 58's outside sets up clamp plate 59, water cavity 53's the left and right sides both ends set up a plurality of air inlets 510 and gas outlet 511 respectively, the external high pressurized air source of air inlet 510, clamp plate 59 is the downstream under high pressurized air source. Specifically, the spunlace plate 4 with a hollow structure with openings at two ends is used for spunlacing the non-woven fabric fiber web in the spunlace plate, so that the movement of the non-woven fabric fiber web position caused by spunlace pressure is avoided, and the spunlace effect is ensured; the water outlet pipe 55 is preferably of a fine and long structure, so that the vertical fall can be caused, the water pressure is improved, and meanwhile, the water outlet pipe 55 and the water needle holes 57 are in one-to-one correspondence, so that the dispersion of the water pressure is reduced, and the water pressure is more concentrated; the pressure plate 59 can properly increase the water pressure in the lower water cavity under the action of a high-pressure air source, properly share the load of a water pump and improve the stability of the whole spunlace machine; high-pressure gas is discharged from the gas inlet 510 and is discharged from the gas outlet 511, and gas circulation flow is formed.
In this embodiment, the filter screen 512 is disposed inside the water feeding cavity 52, and the aperture of the filter screen is 90-110 meshes, so that the high-pressure water source can be effectively filtered, and the water needle hole 57 is prevented from being blocked.
In this embodiment, the water needle plate 56 is a V-shaped structure, and the included angle of the V-shape is 80-120 °. The water in the drainage chamber 53 can be concentrated at the water needle holes 57 of the water needle plate 56 to generate a greater water pressure.
In this embodiment, the inner diameter of the water needle holes 57 is 0.1-0.12mm, and 17-20 water needle holes are arranged per square centimeter, so as to ensure that sufficient water yield can achieve the water jet effect.
In this embodiment, the inner diameter of the air outlet 510 is smaller than the inner diameter of the air inlet 511, so as to prevent the high-pressure air from being rapidly discharged from the air inlet 511 when entering the lower water cavity 53, and ensure that the pressure of the pressure plate 59 can be applied by the high-pressure air; the two are internally provided with one-way valves, and the gas can be stably discharged into the lower water cavity 53 and to the outside under the action of the one-way valves.
In this embodiment, the outside of the water outlet pipe 55 is sleeved with a limiting ring 513, and the limiting ring 513 is located above the sliding sleeve 58. The sliding sleeve 58 and the pressing plate 59 are prevented from moving upwards to block the air inlet or the air outlet under the buoyancy of water, and the overflow of water can also be avoided.
In this embodiment, the inner surface of the hydroentangling plate 4 is undulated. When the non-woven fabric spunlace machine carries out spunlace, water flow can rebound in the spunlace plate through the wavy surface to generate complex multidirectional reflection water flow, and the reflection water flow shoots the non-woven fabric fiber net again, so that fibers in the non-woven fabric fiber net are impacted by water flows in different directions simultaneously, and more complex and more compact entanglement effect is generated among the fibers.
The utility model provides a theory of operation of non-woven fabrics water thorn machine, the non-woven fabrics fibre web enters into the water thorn inboard by the feed roller inside, export by the discharge roller again, pass through high-pressure rivers and enter into the chamber of intaking through the water inlet, input to the intracavity of launching again through the outlet pipe, then jet out at a high speed from the water pinhole on the water needle board, carry out the vertical jet to the non-woven fabrics fibre web, realize tangling effect, in the injection process, high pressurized air source passes through the air inlet simultaneously and enters into the chamber of intaking, exert pressure to the clamp plate, thereby improve the water pressure of the intracavity of launching, finally locate the highly compressed tiny rivers of output by the water needle board, thereby.
In this embodiment, after the completion of the water jet, the dehydration treatment and the drying treatment are performed subsequently.
In this embodiment, the water pressure of the water flow is 1-20MPa and is divided into 7-9 water pressure stages, and the water pressure of the water flow is gradually increased in the same stage or gradually increased in the same stage according to the water pressure stages. The water pressure can be adjusted according to the material and specification of the non-woven fabric, and the water pressure adjusting device is suitable for production and processing of various non-woven fabrics.
The invention is suitable for multilayer composite polyester/viscose spunlace nonwoven fabrics and high-fluffy jacquard spunlace nonwoven fabrics, and has wider application range.
The above description is only for the purpose of illustrating the technical solutions of the present invention and not for the purpose of limiting the same, and other modifications or equivalent substitutions made by those skilled in the art to the technical solutions of the present invention should be covered within the scope of the claims of the present invention without departing from the spirit and scope of the technical solutions of the present invention.
Claims (10)
1. The utility model provides a non-woven fabrics water thorn machine, includes feed roller, discharge roller and water collection box, its characterized in that: the automatic feeding device is characterized by also comprising a water thorn plate and a water thorn head, wherein the water thorn plate is of a hollow structure, openings are formed in the left end and the right end of the water thorn plate, the feeding roller and the discharging roller are respectively positioned on the left side and the right side of the water thorn plate, and the water collecting tank is positioned below the water thorn plate and the discharging roller; the upper end of the spunlace plate is provided with a through hole, and the lower end of the spunlace head extends into the through hole and is perpendicular to the spunlace plate; the utility model discloses a water thorn head, including the base, the water thorn head includes the base, water cavity and lower water cavity are seted up to the base is inside, the water inlet is seted up at the top in water cavity, and its lower extreme sets up a plurality of outlet pipes, the outlet pipe extends to the water cavity inside down, the bottom in water cavity sets up the faller, a plurality of water needle holes are seted up to the bottom of faller, water needle hole and outlet pipe one-to-one, and both are in on same central line, the outside of outlet pipe sets up the sliding sleeve, the outside of sliding sleeve sets up the clamp plate, both ends set up a plurality of air inlets and gas outlet respectively about the water cavity down, the external high pressurized air source of air inlet, the clamp plate is downstream under high.
2. A nonwoven spunlace machine according to claim 1, wherein: the filter screen is arranged in the upper water cavity, and the aperture of the filter screen is 90-110 meshes.
3. A nonwoven spunlace machine according to claim 1, wherein: the water needle plate is of a V-shaped structure, and the included angle of the V shape is 80-120 degrees.
4. A nonwoven spunlace machine according to claim 1, wherein: the inner diameter of the water needle holes is 0.1-0.12mm, and 17-20 water needle holes are arranged on each square centimeter.
5. A nonwoven spunlace machine according to claim 1, wherein: the internal diameter of gas outlet is less than the internal diameter of air inlet, and both insides all set up the check valve.
6. A nonwoven spunlace machine according to claim 1, wherein: the outside of outlet pipe cup joints the spacing ring, the spacing ring is located the sliding sleeve top.
7. A nonwoven spunlace machine according to claim 1, wherein: the inner surface of the water thorn plate is wave-shaped.
8. A principle of operation of a nonwoven spunlace machine according to claim 1, wherein: inside the non-woven fabrics fibre web entered into the water thorn board by the feed roller, export by the discharge roller again, pass through high-pressure rivers and enter into the chamber of intaking through the water inlet, input to the intracavity of launching again through the outlet pipe, then jet out at a high speed from the water pinhole on the water needle board, carry out the vertical jet to the non-woven fabrics fibre web, realize the entanglement effect, in the injection process, high pressurized air source enters into the chamber of intaking through the air inlet simultaneously, exert pressure to the clamp plate, thereby improve the water pressure of intracavity of launching, finally locate the highly compressed tiny rivers of output by the water needle board, thereby accomplish the water thorn non-woven fabrics operation.
9. A nonwoven spunlace machine according to claim 7, wherein: after the completion of the water jet, dehydration treatment and drying treatment are carried out subsequently.
10. A nonwoven spunlace machine according to claim 7, wherein: the water pressure of the water flow is 1-20MPa and is divided into 7-9 water pressure stages, and the water pressure of the water flow is gradually increased in the same level or in the same level according to the water pressure stages.
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CN202010587084.9A CN111809311B (en) | 2020-06-24 | 2020-06-24 | Nonwoven fabric spunlacing machine and working principle thereof |
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CN111809311B CN111809311B (en) | 2023-09-05 |
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Cited By (2)
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---|---|---|---|---|
CN112680885A (en) * | 2020-12-01 | 2021-04-20 | 陈飞 | Spunlace machine for non-woven fabric |
CN117306115A (en) * | 2023-11-28 | 2023-12-29 | 东华大学 | Nonwoven fabric spunlacing device and working method thereof |
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CN112680885A (en) * | 2020-12-01 | 2021-04-20 | 陈飞 | Spunlace machine for non-woven fabric |
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CN117306115B (en) * | 2023-11-28 | 2024-01-26 | 东华大学 | Nonwoven fabric spunlacing device and working method thereof |
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Address after: 226000 Shigang Town Industrial Park, Tongzhou District, Nantong City, Jiangsu Province Patentee after: Jianghua New Materials Technology (Jiangsu) Co.,Ltd. Country or region after: China Address before: 226000 Shigang Town Industrial Park, Tongzhou District, Nantong City, Jiangsu Province Patentee before: NANTONG TONGZHOU JIANGHUA TEXTILE CO.,LTD. Country or region before: China |