CN112080891B - Roller for preparing unidirectional water-guiding cotton fabric - Google Patents
Roller for preparing unidirectional water-guiding cotton fabric Download PDFInfo
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- CN112080891B CN112080891B CN202010929522.5A CN202010929522A CN112080891B CN 112080891 B CN112080891 B CN 112080891B CN 202010929522 A CN202010929522 A CN 202010929522A CN 112080891 B CN112080891 B CN 112080891B
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- heat transfer
- cotton fabric
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- runner
- flow channel
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C29/00—Finishing or dressing, of textile fabrics, not provided for in the preceding groups
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C7/00—Heating or cooling textile fabrics
- D06C7/02—Setting
Abstract
The invention relates to a roller for preparing unidirectional water-guiding cotton fabrics, wherein the outer surface of a roller main body is uniformly distributed with piercing nails, and the piercing nails are used for forming trapezoid holes on the cotton fabrics; the roller body is internally provided with a sealed heat transfer cavity which stores heat transfer medium and is provided with a heating device; the inside cotton fabric finishing agent runner that still is equipped with of roller main part, cotton fabric finishing agent runner include runner import, water conservancy diversion passageway, annular runner and runner export, and annular runner sets up in the outer lane of heat transfer chamber, and the runner import sets up in the one end of roller main part, and the water conservancy diversion passageway sets up along the radial of roller main part, and is located the front portion and the rear portion of heat transfer chamber, and runner export evenly distributed is at the surface of roller main part to with annular runner intercommunication. The invention completes the heat setting and the trapezoid hole in the same time, namely, the trapezoid hole with the unidirectional water guiding capability is formed in the fabric, and simultaneously, the form that the penetrating nail penetrates the fabric to form the hole is fixed by using hot steam, so that the penetrating nail cannot collapse due to the leaving of the penetrating nail, and the water guiding effect cannot be achieved.
Description
Technical Field
The invention relates to the technical field of textile, in particular to a roller for preparing unidirectional water-guiding cotton fabrics.
Background
Along with the improvement of the requirements of people on living comfort, the traditional pure cotton fabric can not meet the pursuit of people on health and comfort, and the development of the unidirectional water guide pure cotton fabric is focused. The prior art starts from a fabric weaving process, the process requirement of the mode is high, the productivity is low, and the developed fabric is fixed in unidirectional water guiding capacity and cannot be adjusted. Therefore, the novel method for preparing the adjustable unidirectional water-guiding cotton fabric with simple process and high production efficiency is a novel idea for solving the difficult problems in the prior art.
Chinese patent publication No. CN102619083a, publication date 2012, 08, 01, entitled: the invention relates to a production method of pure cotton unidirectional moisture-guiding functional non-woven fabric, which is characterized in that the pure cotton non-woven fabric is placed in an atomized microsphere environment with a water-repellent effect, and the single-sided water-repellent of the pure cotton non-woven fabric is prepared by slowly penetrating atomized microspheres from one side of the non-woven fabric to the other side, so that water-repellent components in the pure cotton non-woven fabric are distributed in a gradient manner, a good siphon effect is formed, and a unidirectional moisture-guiding effect is generated. The invention can effectively solve the problem that the water repellent finishing agent easily permeates to the other side of the non-woven fabric due to the fact that the non-woven fabric is very thin in the water repellent treatment process of the pure cotton non-woven fabric, so that the two sides of the non-woven fabric have water repellent effect and the single-side water repellent function of the non-woven fabric is lost. However, the invention only depends on the difference of water repellency to form different siphon capacities to obtain a unidirectional moisture-guiding effect, and the unidirectional moisture-guiding capacity is limited, so that only a small amount of liquid can be conveyed.
Chinese patent publication No. CN108792737a, publication date 2018, 11, 13, entitled: the invention relates to a rubber heating roller, which can uniformly heat a rubber layer independently by installing a heat conducting cavity, has a quick heating effect, can uniformly heat textiles, prevents the surfaces of the textiles from being wrinkled, and avoids the process of heat transfer from inside to outside. The invention has high processing efficiency, is more practical and is suitable for wide popularization and use. However, the invention does not have the functional finishing capability of the fabric and has weak utility.
At present, the roller for preparing the unidirectional water-guiding cotton fabric has no relevant text report. The conventional fabric production process has low functional integration level, long flow and low efficiency.
Disclosure of Invention
Aiming at the defects that the fabric manufactured by the prior art cannot be adjusted in one-way water guiding capability and is limited in one-way moisture guiding capability, the prior heating roller does not have fabric functional finishing capability and the like, the invention provides the roller for preparing the one-way water guiding cotton fabric, which integrates the heat setting and the hydrophobic treatment of the fabric, and can adjust the stab size and the density of the outer surface of the roller to prepare the fabrics with different one-way water guiding capability.
The technical scheme adopted by the invention for solving the technical problems is as follows:
the roller for preparing the unidirectional water guide cotton fabric comprises a roller main body, wherein the outer surface of the roller main body is uniformly provided with the stabs, and the stabs are used for forming trapezoid holes on the cotton fabric to provide a channel for unidirectional water guide; the roller comprises a roller body, a roller body and a roller cover, wherein a sealed heat transfer cavity is arranged in the roller body, a heat transfer medium is stored in the heat transfer cavity, and a heating device is arranged in the heat transfer cavity and used for heating the heat transfer medium; the cotton fabric finishing agent flow channel is further arranged in the roller body and comprises a flow channel inlet, a flow guide channel, an annular flow channel and a flow channel outlet, the annular flow channel is arranged on the outer ring of the heat transfer cavity, the flow channel inlet is arranged at one end of the roller body, the flow guide channel is arranged along the radial direction of the roller body and is positioned at the front part and the rear part of the heat transfer cavity, the inner end of the flow guide channel positioned at the front part is communicated with the flow channel inlet, the outer end of the flow guide channel positioned at the rear part is communicated with the annular flow channel, and the flow channel outlet is uniformly distributed on the outer surface of the roller body and is communicated with the annular flow channel.
In the scheme, the puncture nails are cone puncture nails, the diameter of the bottom surface of the cone puncture nails is 1.5-400 mu m, and the height of the cone puncture nails is 1-2000 mu m.
In the scheme, the distribution density of the stabs on the outer surface of the roller main body is 4-2 x 10 ≡ 5 Individual/mm 2 。
In the scheme, the distribution density of the flow passage outlets of the cotton fabric finishing agent flow passages on the outer surface of the roller main body is 1-1 x 10 ≡ 4 Individual/mm 2 。
In the above scheme, the diameter of the flow channel outlet is 1-100 μm.
In the above scheme, the flow channel inlets are arranged on the central shaft of the roller body, and the flow guide channels are distributed in an annular array along the central shaft.
In the above scheme, the heating device is a heating resistor.
In the above scheme, the heat transfer medium is heat transfer oil.
In the scheme, the finishing agent in the cotton fabric finishing agent runner is hot steam, and the steam quantity is 5-20L/h.
The roller for the unidirectional water guide cotton fabric forms a trapezoid hole on the surface of the fabric in a state of delivering high-temperature and high-humidity water vapor, and the formed trapezoid hole is shaped under the action of high temperature and high humidity, so that the trapezoid hole in the treated soft cotton fabric is kept; the trapezoid holes have large hole diameter on one side and small hole diameter on the other side, so that water can be guided to flow from the large hole side to the small hole side, and water can be prevented from flowing from the small hole side to the large hole side, and unidirectional flowing of water on the cotton fabric is realized.
The invention has the beneficial effects that:
the invention completes the heat setting and the trapezoid hole in the same time, namely, the trapezoid hole with the unidirectional water guiding capability is formed in the fabric, and simultaneously, the form that the penetrating nail penetrates the fabric to form the hole is fixed by using hot steam, so that the penetrating nail cannot collapse due to the leaving of the penetrating nail, and the water guiding effect cannot be achieved.
The roller for preparing the unidirectional water guide cotton fabric has ingenious structural design, integrates heat setting and hydrophobic treatment of the fabric, can adjust the size and density of the stabs on the outer surface of the roller to prepare the fabrics with different unidirectional water guide capacities, and has high functional integration level.
Drawings
The invention will be further described with reference to the accompanying drawings and examples, in which:
FIG. 1 is a schematic front view of a construction of a roll for preparing a unidirectional water-absorbent cotton fabric according to the present invention;
FIG. 2 is a schematic left side view of the structure of the roll for preparing a unidirectional water-guiding cotton fabric according to the present invention.
In the figure: 10. a roller body; 20. a cotton fabric finishing agent runner; 21. a flow channel inlet; 22. a diversion channel; 23. an annular flow passage; 24. a flow channel outlet; 30. a heating device; 40. a heat transfer chamber; 50. and (5) puncturing nails.
Detailed Description
For a clearer understanding of technical features, objects and effects of the present invention, a detailed description of embodiments of the present invention will be made with reference to the accompanying drawings.
As shown in fig. 1 to 2, a roll for preparing a unidirectional water-guiding cotton fabric according to the present invention includes a roll body 10. Cone spikes 50 are uniformly distributed on the outer surface of the roller body 10, and the cone spikes 50 have the function of forming trapezoid structure through holes with large pore diameter on the contact surface and small pore diameter on the other surface in cotton fabrics, so as to provide a channel for unidirectional water guide. Specifically, the cone spikes 50 are densely distributed on the outer surface of the roller body 10The degree is 4-2 x 10 ≡ 5 Individual/mm 2 . When the distribution density is lower than 4 pieces/mm 2 When the water guide channels of the obtained fabric are too few, the water cannot be guided out in time; if the distribution density is higher than 2 x 10 ≡ 5 Individual/mm 2 The loss of mechanical properties of the fabric is serious. Therefore, the distribution density of cone spikes 50 on the outer surface of the roller body 10 is selected to be 4-2 x 10 ≡ 5 Individual/mm 2 . The diameter of the bottom surface of the cone spike 50 is 1.5-400 μm and the height is 1-2000 μm.
The roller body 10 is internally provided with a sealed heat transfer cavity 40, a heat transfer medium is stored in the heat transfer cavity 40, a heating device 30 is further arranged in the heat transfer cavity 40 and used for heating the heat transfer medium, and the roller body 10 is heated through the heat transfer cavity 40 and used for heat setting of cotton fabrics.
The roller body 10 is also internally provided with a cotton fabric finishing agent runner 20, and the cotton fabric finishing agent runner 20 comprises a runner inlet 21, a diversion channel 22, an annular runner 23 and a runner outlet 24. The annular flow channel 23 is arranged on the outer ring of the heat transfer cavity 40; the runner inlet 21 is arranged at one end of the roller body 10 and is positioned on the central shaft of the roller body 10; the diversion channels 22 are arranged at the front part and the rear part of the heat transfer cavity 40 along the radial direction of the roller body 10, the diversion channels 22 are distributed in an annular array along the central axis, the inner ends of the diversion channels 22 at the front part are communicated with the flow channel inlet 21, the outer ends of the diversion channels are communicated with the annular flow channel 23, and the inner ends of the diversion channels 22 at the rear part are communicated with each other, and the outer ends of the diversion channels are communicated with the annular flow channel 23; the flow passage outlets 24 are uniformly distributed on the outer surface of the roller body 10 and are communicated with the annular flow passage 23. According to the invention, the cotton fabric finishing agent is injected into the roller through the runner inlet 21, uniformly flows to the outer surface of the roller through the runner outlet 24 after passing through the diversion channel 22 and the annular runner 23, and is used for heating and heat setting fabrics contacted with the outer surface of the roller, so that the formed trapezoid structure holes can be preserved.
The design of the finishing agent runner hole is to follow the principle that the internal heating ensures that the hot steam in the runner hole is always in a high temperature and high humidity state, the shaping of cotton fabrics can be realized only in the high temperature and high humidity state, the cone-shaped piercing nails are ensured to form a trapezoid hole after piercing in the fabrics, namely, a structure with one side with large aperture and the other side with small aperture is formed, so that water can only flow in the direction with the large aperture to the direction with the small aperture, and the water cannot flow from the small aperture to the direction with the large aperture.
Further optimizing, the distribution density of the flow channel outlets 24 of the cotton fabric finishing agent flow channel 20 on the outer surface of the roller body 10 is 1-1 x 10 ≡ 4 Individual/mm 2 . The diameter of the flow channel outlet 24 is 1-100 μm.
Further preferably, the heating means 30 is a heating resistor.
Further preferably, the heat transfer medium is heat transfer oil, and the finishing agent is hot steam.
The working principle of the invention is as follows: the roller for the unidirectional water guide cotton fabric forms a trapezoid hole on the surface of the fabric in a state of delivering high-temperature and high-humidity water vapor, and the formed trapezoid hole is shaped under the action of high temperature and high humidity, so that the trapezoid hole in the treated soft cotton fabric is kept; the trapezoid holes have large hole diameter on one side and small hole diameter on the other side, so that water can be guided to flow from the large hole side to the small hole side, and water can be prevented from flowing from the small hole side to the large hole side, and unidirectional flowing of water on the cotton fabric is realized.
The roller for preparing the unidirectional water guide cotton fabric has ingenious structural design, integrates heat setting and hydrophobic treatment of the fabric, can adjust the size and density of the stabs 50 on the outer surface of the roller to prepare fabrics with different unidirectional water guide capacities, and has high functional integration level.
The following are several exemplary embodiments of the invention.
Embodiment one:
a roller for preparing unidirectional water-guiding cotton fabrics comprises a roller main body 10, cone spikes 50 are uniformly distributed on the outer surface of the roller main body 10, a sealed heat transfer cavity 40 is arranged in the roller main body 10, a heat transfer medium is stored in the heat transfer cavity 40, and a heating device 30 is further arranged in the heat transfer cavity 40. The roller body 10 is also internally provided with a cotton fabric finishing agent runner 20, and runner outlets 24 of the cotton fabric finishing agent runner 20 are uniformly distributed on the outer surface of the roller body 10.
The distribution density of cone spikes 50 on the outer surface of the roller body 10 is 4/mm 2 . Wherein the diameter of the bottom surface of the cone spike 50 is 400 μm and the height is 1000 μm.
The distribution density of the outflow opening of the cotton finishing agent flow passage 20 at the outer surface of the roll body 10 was 1/mm 2 . Wherein the diameter of the outflow opening is 100 μm.
The heat transfer medium stored in the heat transfer chamber 40 is heat transfer oil.
Embodiment two:
a roller for preparing unidirectional water-guiding cotton fabrics comprises a roller main body 10, cone spikes 50 are uniformly distributed on the outer surface of the roller main body 10, a sealed heat transfer cavity 40 is arranged in the roller main body 10, a heat transfer medium is stored in the heat transfer cavity 40, and a heating device 30 is further arranged in the heat transfer cavity 40. The roller body 10 is also internally provided with a cotton fabric finishing agent runner 20, and runner outlets 24 of the cotton fabric finishing agent runner 20 are uniformly distributed on the outer surface of the roller body 10.
The distribution density of cone spikes 50 on the outer surface of the roller body 10 is 2 x 10 ≡ 5 Individual/mm 2 . Wherein the diameter of the bottom surface of the cone spike 50 is 1.5 μm and the height is 1 μm.
The distribution density of the outflow openings of the cotton finishing agent runners 20 on the outer surface of the roller body 10 is 1 x 10 ≡ 4 Individual/mm 2 . Wherein the diameter of the outflow opening is 1 μm.
The heat transfer medium stored in the heat transfer chamber 40 is heat transfer oil.
Embodiment III:
a roller for preparing unidirectional water-guiding cotton fabrics comprises a roller main body 10, cone spikes 50 are uniformly distributed on the outer surface of the roller main body 10, a sealed heat transfer cavity 40 is arranged in the roller main body 10, a heat transfer medium is stored in the heat transfer cavity 40, and a heating device 30 is further arranged in the heat transfer cavity 40. The roller body 10 is also internally provided with a cotton fabric finishing agent runner 20, and runner outlets 24 of the cotton fabric finishing agent runner 20 are uniformly distributed on the outer surface of the roller body 10.
The distribution density of cone spikes 50 on the outer surface of the roller body 10 is 1 x 10 ≡ 5 Individual/mm 2 . Wherein the bottom surface of the cone spike 50 is straightThe diameter was 100. Mu.m, and the height was 100. Mu.m.
The distribution density of the outflow openings of the cotton finishing agent runners 20 on the outer surface of the roller body 10 is 2 x 10 ≡ 3 Individual/mm 2 . Wherein the diameter of the outflow opening is 10 μm.
The heat transfer medium stored in the heat transfer chamber 40 is heat transfer oil.
Embodiment four:
a roller for preparing unidirectional water-guiding cotton fabrics comprises a roller main body 10, cone spikes 50 are uniformly distributed on the outer surface of the roller main body 10, a sealed heat transfer cavity 40 is arranged in the roller main body 10, a heat transfer medium is stored in the heat transfer cavity 40, and a heating device 30 is further arranged in the heat transfer cavity 40. The roller body 10 is also internally provided with a cotton fabric finishing agent runner 20, and runner outlets 24 of the cotton fabric finishing agent runner 20 are uniformly distributed on the outer surface of the roller body 10.
The distribution density of cone spikes 50 on the outer surface of the roller body 10 is 3 x 10 ≡ 2 Individual/mm 2 . Wherein, the diameter of the bottom surface of the cone spike 50 is 200 μm and the height is 2000 μm.
The distribution density of the outflow openings of the cotton finishing agent runners 20 on the outer surface of the roller body 10 is 5 x 10 ≡ 2 Individual/mm 2 . Wherein the diameter of the outflow opening is 50 μm.
The heat transfer medium stored in the heat transfer chamber 40 includes heat transfer oil.
The embodiments of the present invention have been described above with reference to the accompanying drawings, but the present invention is not limited to the above-described embodiments, which are merely illustrative and not restrictive, and many forms may be made by those having ordinary skill in the art without departing from the spirit of the present invention and the scope of the claims, which are to be protected by the present invention.
Claims (9)
1. The roller for preparing the unidirectional water-guiding cotton fabric comprises a roller main body, wherein a sealed heat transfer cavity is arranged in the roller main body, a heat transfer medium is stored in the heat transfer cavity, and a heating device is arranged in the heat transfer cavity and used for heating the heat transfer medium; it is characterized in that the method comprises the steps of,
cone-shaped stabs are uniformly distributed on the outer surface of the roller main body and are used for forming trapezoid holes on cotton fabrics so as to provide a channel for unidirectional water guide;
the cotton fabric finishing agent flow channel comprises a flow channel inlet, a flow guide channel, an annular flow channel and a flow channel outlet, wherein the annular flow channel is arranged on the outer ring of the heat transfer cavity, the flow channel inlet is arranged at one end of the roller body, the flow guide channel is arranged along the radial direction of the roller body and is positioned at the front part and the rear part of the heat transfer cavity, the inner end of the flow guide channel positioned at the front part is communicated with the flow channel inlet, the outer end of the flow guide channel positioned at the rear part is communicated with the annular flow channel, and the flow channel outlet is uniformly distributed on the outer surface of the roller body and is communicated with the annular flow channel; the finishing agent in the cotton fabric finishing agent runner is hot steam.
2. The roll for preparing unidirectional water-guiding cotton fabric as claimed in claim 1, wherein the diameter of the bottom surface of the cone spike is 1.5-400 μm and the height is 1-2000 μm.
3. The roll for preparing unidirectional water-guiding cotton fabric as claimed in claim 1 or 2, characterized in that the distribution density of the spikes on the outer surface of the roll body is 4-2 x 10 5 Individual/mm 2 。
4. The roll for preparing unidirectional water-guiding cotton fabric as claimed in claim 1, wherein the distribution density of the flow channel outlets of the flow channel of the cotton fabric finishing agent on the outer surface of the roll body is 1-1 x 10 4 Individual/mm 2 。
5. The roll for preparing a unidirectional water guide cotton fabric as claimed in claim 1 or 4, wherein the diameter of the outlet of the flow passage is 1-100 μm.
6. The roll for preparing unidirectional water-guiding cotton fabric as claimed in claim 1, wherein the inlet of the runner is arranged on a central axis of the roll body, and the diversion channels are distributed in an annular array along the central axis.
7. The roll for preparing a unidirectional water-guiding cotton fabric as claimed in claim 1, wherein the heating means is a heating resistor.
8. The roll for preparing a unidirectional water-guiding cotton fabric as claimed in claim 1, wherein the heat transfer medium is heat transfer oil.
9. The roll for preparing a unidirectional water guide cotton fabric as claimed in claim 1, wherein the steam amount of the hot steam is 5-20L/h.
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| CN202010929522.5A CN112080891B (en) | 2020-09-07 | 2020-09-07 | Roller for preparing unidirectional water-guiding cotton fabric |
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| CN202010929522.5A CN112080891B (en) | 2020-09-07 | 2020-09-07 | Roller for preparing unidirectional water-guiding cotton fabric |
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| CN112080891B true CN112080891B (en) | 2023-09-26 |
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| CN117188081A (en) * | 2023-09-26 | 2023-12-08 | 波司登羽绒服装有限公司 | Hot-setting plate, unidirectional moisture-conducting fabric and garment |
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| CN209798336U (en) * | 2018-11-21 | 2019-12-17 | 江苏维盛不织布有限公司 | Hot-blast non-woven fabrics production line installs two roller perforating device additional in oven |
| CN111186184A (en) * | 2020-01-16 | 2020-05-22 | 湖北欣柔科技有限公司 | One-way water guide pure cotton fabric |
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| CN112080891A (en) | 2020-12-15 |
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