CN111802276A - Automatic manure cleaning machine for modern scale breeding henhouse - Google Patents
Automatic manure cleaning machine for modern scale breeding henhouse Download PDFInfo
- Publication number
- CN111802276A CN111802276A CN202010571417.9A CN202010571417A CN111802276A CN 111802276 A CN111802276 A CN 111802276A CN 202010571417 A CN202010571417 A CN 202010571417A CN 111802276 A CN111802276 A CN 111802276A
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- Prior art keywords
- carrier roller
- upper carrier
- roller
- modern
- conveying belt
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 210000003608 fece Anatomy 0.000 title claims abstract description 54
- 239000010871 livestock manure Substances 0.000 title claims abstract description 28
- 238000004140 cleaning Methods 0.000 title claims abstract description 19
- 238000009395 breeding Methods 0.000 title claims abstract description 16
- 230000001488 breeding effect Effects 0.000 title claims abstract description 16
- 230000007246 mechanism Effects 0.000 claims abstract description 48
- 241000287828 Gallus gallus Species 0.000 claims abstract description 34
- 230000008859 change Effects 0.000 claims description 5
- 238000009825 accumulation Methods 0.000 claims description 4
- 230000002146 bilateral effect Effects 0.000 claims description 2
- 230000005693 optoelectronics Effects 0.000 claims 1
- 238000000034 method Methods 0.000 abstract description 4
- 230000008901 benefit Effects 0.000 abstract description 3
- 230000008569 process Effects 0.000 abstract description 3
- 230000009471 action Effects 0.000 abstract description 2
- 230000009286 beneficial effect Effects 0.000 abstract description 2
- 230000005540 biological transmission Effects 0.000 abstract description 2
- 238000003912 environmental pollution Methods 0.000 abstract description 2
- 235000013330 chicken meat Nutrition 0.000 description 28
- 238000010586 diagram Methods 0.000 description 4
- 239000006185 dispersion Substances 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 230000001960 triggered effect Effects 0.000 description 2
- 241000894006 Bacteria Species 0.000 description 1
- 230000036541 health Effects 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Images
Classifications
-
- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01K—ANIMAL HUSBANDRY; AVICULTURE; APICULTURE; PISCICULTURE; FISHING; REARING OR BREEDING ANIMALS, NOT OTHERWISE PROVIDED FOR; NEW BREEDS OF ANIMALS
- A01K31/00—Housing birds
- A01K31/04—Dropping-boards; Devices for removing excrement
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G15/00—Conveyors having endless load-conveying surfaces, i.e. belts and like continuous members, to which tractive effort is transmitted by means other than endless driving elements of similar configuration
- B65G15/60—Arrangements for supporting or guiding belts, e.g. by fluid jets
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G23/00—Driving gear for endless conveyors; Belt- or chain-tensioning arrangements
- B65G23/44—Belt or chain tensioning arrangements
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G43/00—Control devices, e.g. for safety, warning or fault-correcting
- B65G43/08—Control devices operated by article or material being fed, conveyed or discharged
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2203/00—Indexing code relating to control or detection of the articles or the load carriers during conveying
- B65G2203/02—Control or detection
- B65G2203/0266—Control or detection relating to the load carrier(s)
Landscapes
- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Environmental Sciences (AREA)
- Birds (AREA)
- Zoology (AREA)
- Animal Husbandry (AREA)
- Biodiversity & Conservation Biology (AREA)
- Housing For Livestock And Birds (AREA)
Abstract
The invention discloses an automatic dung cleaning machine for a modern scale breeding henhouse, which mainly comprises a tensioning mechanism, a carrier roller mechanism, a transmission mechanism, a conveying belt, a controller and an angle sensor, wherein the tensioning mechanism comprises a driven roller, a support shaft, a spring and a support frame, the carrier roller mechanism comprises an upper carrier roller mechanism shaft, an upper carrier roller, a hydraulic rod and a lower carrier roller, the upper carrier roller mechanism shaft is fixed on a longitudinal beam of a frame through a bearing, a middle cross beam is arranged between the upper carrier roller and the lower carrier roller, and the lower carrier roller and the middle cross beam are fixedly arranged on the inner side of the longitudinal beam of the. The invention has the advantage of conveying manure by the conveyor belt, the U-shaped shape of the conveyor belt under the action of the carrier roller mechanism and the upper carrier roller is beneficial to collecting the chicken manure, and the chicken manure is prevented from leaking and deviating in the working process of the conveyor belt; the angle sensor can detect the amount of the chicken manure accumulated on the conveying belt, and can send signals to the controller after the amount reaches a set value, so that automatic manure cleaning is realized, the environmental pollution of a henhouse is reduced, and the labor intensity of workers in messy and poor work is reduced.
Description
The technical field is as follows:
the invention relates to an automatic dung cleaning machine for a modern large-scale breeding henhouse, and belongs to the field of large-scale henhouse breeding equipment.
Background art:
at present, the main manure cleaning modes of modern chicken farms are manual operation, a scraper and a conveyor belt. The analysis of the using effect of the three manure cleaning modes in practical application shows that the conveying belt manure cleaning mode has a good effect, only a small amount of residue is left at the tail end of the equipment, the labor force can be effectively reduced, the water content of the chicken manure can be reduced, and the chicken manure cleaning device is more suitable for being used in a chicken coop. However, most of the prior conveyor-type dung cleaners have the following problems: after the chicken manure falls into the conveyer belt, because the chicken manure dispersion is inhomogeneous at the easy off tracking of transportation in-process conveyer belt, and then lead to clearly dividing machine trouble and pollute the chicken coop environment, and can not clear the excrement automatically and increase workman intensity of labour, still can lead to partly chicken manure to drop ground influence chicken coop health, breed the bacterium, cause a large amount of living chickens to die even.
In order to solve the problems, the invention provides the conveyor belt type dung cleaner which can effectively prevent the conveyor belt from deviating and automatically clean dung.
The invention content is as follows:
the invention designs an automatic dung cleaning machine for a modern scale breeding chicken house, aiming at solving the problems that a conveyor belt deviates and the chicken dung cannot be automatically cleaned due to uneven chicken dung dispersion in the conveying process of the conveyor belt of the dung cleaning machine.
The present invention achieves the above-described object by the following technical means.
An automatic dung cleaning machine for a modern scale chicken breeding house mainly comprises a tensioning mechanism 1, a carrier roller mechanism 2, a power mechanism 3, a conveying belt 4, a controller 5 and an angle sensor 6; the tensioning mechanism 1 comprises a driven roller 11, a support shaft 12, a spring 13 and a support frame 14, wherein the support frame 14 is symmetrically fixed on the inner sides of the two side frame longitudinal beams 26; the carrier roller mechanism 2 comprises an upper carrier roller mechanism shaft 21, an upper carrier roller 22, a hydraulic rod 23, a lower carrier roller 24, a middle cross beam 25 and a frame longitudinal beam 26, wherein the upper carrier roller mechanism shaft 21 is fixed on the frame longitudinal beam 26 through a bearing, the upper carrier roller 22 is fixedly connected with the upper carrier roller mechanism shaft 21, the lower carrier roller 24 is arranged below the upper carrier roller 22, the middle cross beam 25 is arranged between the upper carrier roller 22 and the lower carrier roller 24, and the lower carrier roller 24 and the middle cross beam 25 are fixedly arranged on the inner side of the frame longitudinal beam 26 and play a role in fixedly supporting the frame longitudinal beam 26;
the power mechanism 3 comprises a fixed frame 31, a motor 32 and a driving roller 33, wherein the motor 32 is fixedly arranged on the outer side of the frame longitudinal beam 26 through the fixed frame 31, and the driving roller 33 is driven by the motor 32;
two ends of the driven roller 11 are respectively arranged at the upper end of a supporting shaft 12 through bearings, the lower end of the supporting shaft 12 is arranged in a supporting frame 14 through a spring 13, the spring 13 is arranged in the supporting frame 14, and one end of the spring props against the lower end of the supporting shaft 12;
the hydraulic rods 23 are installed in pairs, one ends of the hydraulic rods are fixed on the frame longitudinal beams 26, the other ends of the hydraulic rods support the upper carrier rollers 22, and the hydraulic rods are symmetrically installed on the frame longitudinal beams 26 on the two sides; the hydraulic rod 23 can be replaced by an electric push rod or a compressed spring;
the upper carrier rollers 22 are distributed in a bilateral symmetry manner and are respectively arranged at the upper parts of the inner sides of the frame longitudinal beams 26 at the two sides; the conveyer belt 4 is in a U-shaped state with a low middle and high two sides, excrement overstocks and can deform the conveyer belt, when the conveyer belt 4 deforms to reach a set position, the angle sensor 6 is triggered and transmits a detected signal to the controller 5, the controller 5 drives the motor 32 and drives the driving roller 33, and the conveyer belt 4 conveys the chicken manure to a specified place; the upper idler (22) is rotatable about its axis to reduce friction on the belt (4).
The angle sensor 6 is fixedly arranged on the upper carrier roller 22 and is used for measuring the angle of the upper carrier roller 22 changed by the chicken manure accumulated on the conveying belt 4; the angle sensor 6 can measure the angle of the change of the upper supporting roller 22 caused by the accumulation of the chicken manure by a photoelectric sensing device.
The conveyer belt 4 is arranged on the driving roller 31 and the driven roller 11, the driving roller 31 drives the driven roller 11 to tension, and the lower surface of the upper part of the conveyer belt 4 is contacted with the upper surface of the upper carrier roller 22 and can also be contacted with the upper surface of the middle cross beam 25.
The invention has the advantages that the invention has the advantage of conveying dung by the conveyor belt, the U-shaped shape of the conveyor belt under the action of the carrier roller mechanism and the upper carrier roller is beneficial to collecting chicken dung, and the chicken dung is prevented from leaking and deviating in the working process of the conveyor belt; the angle sensor can detect the amount of the chicken manure accumulated on the conveying belt, and can send signals to the controller after the amount reaches a set amount, so that automatic manure cleaning is realized, the environmental pollution of a henhouse is reduced, and the labor intensity of workers in messy and poor work is reduced.
Description of the drawings:
FIG. 1 is a general schematic view of an automatic dung cleaner for a modern scale chicken house according to the present invention
FIG. 2 is a schematic view of the structure of the tensioning mechanism of the present invention
FIG. 3 is a schematic structural view of the idler mechanism of the present invention
FIG. 4 is a schematic structural view of a power mechanism according to the present invention
The reference numerals are explained below:
1-tensioning mechanism, 11-driven roller, 12-supporting shaft, 13-spring, 14-supporting frame, 2-carrier roller mechanism, 21-upper carrier roller mechanism shaft, 22-upper carrier roller, 23-hydraulic rod, 24-lower carrier roller, 25-middle cross beam, 26-frame longitudinal beam, 3-power mechanism, 31-fixing frame, 32-motor, 33-driving roller, 4-conveying belt, 5-controller and 6-angle sensor
The structure of the present invention will be further described with reference to the accompanying drawings.
Fig. 1 is a schematic diagram of the overall structure of an automatic dung cleaning machine for a modern-scale chicken house, which mainly comprises a tensioning mechanism 1, a carrier roller mechanism 2, a power mechanism 3, a conveying belt 4 and a controller 5.
Fig. 2 is a schematic structural diagram of the tensioning mechanism of the present invention, the tensioning mechanism 1 includes a driven roller 11, a support shaft 12, a spring 13, and a support frame 14, the support frame 14 is symmetrically fixed inside the frame longitudinal beam 26, two ends of the driven roller 11 are respectively mounted on the upper end of the support shaft 12 through bearings, the lower end of the support shaft 12 is mounted in the support frame 14 through the spring 13, the spring 13 is placed in the support frame 14, and one end of the spring is pressed against the lower end of the support shaft 12.
Fig. 3 is a schematic structural diagram of the carrier roller mechanism of the present invention, the carrier roller mechanism 2 includes an upper carrier roller mechanism shaft 21, an upper carrier roller 22, a hydraulic rod 23, a lower carrier roller 24, a middle cross beam 25, a frame longitudinal beam 26, the upper carrier roller mechanism shaft 21 is arranged on the frame longitudinal beam 26 by a bearing, the upper carrier roller 22 is fixedly connected with the carrier roller mechanism shaft 21, the middle cross beam 25 is between the upper carrier roller 22 and the lower carrier roller 24, the lower carrier roller 24 and the middle cross beam 25 are fixedly mounted inside the frame longitudinal beam 26, and play a role of fixing and supporting the frame longitudinal beam 26; the hydraulic rods 23 are installed in pairs and symmetrically installed on the frame longitudinal beams 26 on the two sides, one end of each hydraulic rod 23 is fixed on the frame longitudinal beam 26, and the other end of each hydraulic rod 23 supports the upper carrier roller 22.
Fig. 4 is a schematic structural diagram of the power mechanism of the present invention, the power mechanism includes a fixing frame 31, a motor 32, and a driving roller 33, the motor 32 is fixedly mounted on the outer side of the frame longitudinal beam 26 through the fixing frame 31, and the driving roller 33 is driven by the motor 32.
The specific implementation mode is as follows:
the invention will be further illustrated with reference to specific examples, without limiting the scope of the invention thereto.
The invention relates to an automatic dung cleaning machine for a modern scale chicken breeding house, wherein a power mechanism of the automatic dung cleaning machine comprises a fixed frame 31, a motor 32 and a driving roller 33, wherein the motor 32 is fixedly arranged on the outer side of a frame longitudinal beam 26 through the fixed frame 31, and the driving roller 33 is driven by the motor 32; the controller 5 receives signals from the angle sensor 6 and controls the motor 32 to start and stop; the conveying belt 4 is arranged on the driving roller 31 and the driven roller 11, is driven by the driving roller 31 and tensioned by the driven roller 11, and the lower surface of the upper part of the conveying belt 4 is contacted with the upper surface of the upper carrier roller 22 and can also be contacted with the upper surface of the middle cross beam 25; the motor 32 drives the driving roller 33 to rotate through belt transmission; the angle sensor 6 is used for measuring and judging the amount of chicken manure accumulated on the conveying belt, when the manure is accumulated to deform the conveying belt to reach a set position, the angle sensor 6 is triggered and sends a signal to the controller 5, and the chicken manure is automatically cleaned; the angle sensor 6 can also be replaced by a photoelectric sensor device for detecting the accumulation amount of the chicken manure on the conveyor belt.
Initially, the conveying belt is in a U-shaped state with a low middle and high two sides; the middle part of the conveying belt sags along with the falling and accumulation of the chicken manure; when excrement is accumulated to deform the conveying belt and drive the upper carrier roller to change the line position, the angle sensor 6 arranged on the upper carrier roller can detect the horizontal inclination angle of the upper carrier roller and transmit the detected signal to the controller 5, and the controller 5 drives the motor 32 and drives the driving roller 33 and the conveying belt 4 to convey the chicken manure to a designated place when the detected signal is compared with a set value, so that automatic excrement cleaning is realized.
The present invention is not limited to the above-described embodiments, and any obvious improvements, substitutions or modifications can be made by those skilled in the art without departing from the spirit of the present invention.
Claims (9)
1. An automatic dung cleaning machine for a modern scale chicken breeding house mainly comprises a tensioning mechanism (1), a carrier roller mechanism (2), a power mechanism (3), a conveying belt (4), a controller (5) and an angle sensor (6); the tensioning mechanism (1) comprises a driven roller (11), a support shaft (12), a spring (13) and a support frame (14), wherein the support frame (14) is symmetrically fixed on the inner side of a frame longitudinal beam (26); the carrier roller mechanism (2) comprises an upper carrier roller mechanism shaft (21), an upper carrier roller (22), a hydraulic rod (23), a lower carrier roller (24), a middle cross beam (25) and a frame longitudinal beam (26), wherein the upper carrier roller mechanism shaft (21) is installed on the inner side of the frame longitudinal beam (26) through a bearing, the upper carrier roller (22) is fixedly connected with the upper carrier roller mechanism shaft (21), the lower carrier roller (24) is arranged below the upper carrier roller (22), the middle cross beam (25) is arranged between the upper carrier roller (22) and the lower carrier roller (24), and the lower carrier roller (24) and the middle cross beam (25) are fixedly installed on the inner side of the frame longitudinal beam (26).
2. An automatic dung cleaner for modern breeding-scale henhouses, according to claim 1, characterized in that: the power mechanism comprises a fixed frame (31), a motor (32) and a driving roller (33), wherein the motor (32) is fixedly arranged on the outer side of the frame longitudinal beam (26) through the fixed frame (31), and the driving roller (33) is driven by the motor (32).
3. An automatic dung cleaner for modern-scale breeding henhouses, according to claim 1, characterized in that: the hydraulic rods (23) are installed in pairs, one ends of the hydraulic rods are fixed on the frame longitudinal beams (26), the other ends of the hydraulic rods support the upper carrier rollers (22), and the hydraulic rods are symmetrically installed on the frame longitudinal beams (26) on the two sides; the hydraulic rod (23) can be replaced by an electric push rod or a compressed spring.
4. An automatic dung cleaner for modern-scale breeding henhouses, according to claim 1, characterized in that: the upper carrier rollers (22) are distributed in a bilateral symmetry manner and are respectively arranged at the upper parts of the inner sides of the longitudinal beams (26) of the racks on the two sides; the upper idler (22) can rotate around the axis thereof.
5. An automatic dung cleaner for modern-scale breeding henhouses, according to claim 1, characterized in that: the lower end of the supporting shaft (12) is arranged in a supporting frame (14) through a spring (13), the spring (13) is arranged in the supporting frame (14), and one end of the spring props against the lower end of the supporting shaft (12).
6. An automatic dung cleaner for modern-scale breeding henhouses, according to claim 1, characterized in that: the angle sensor (6) is fixedly arranged on the upper carrier roller (22) and used for measuring the change angle of the upper carrier roller (22) relative to the horizontal plane; the angle sensor (6) can be replaced by an optoelectronic sensor device.
7. An automatic dung cleaner for modern-scale breeding henhouses, according to claim 1, characterized in that: the conveying belt (4) is arranged on the driving roller (31) and the driven roller (11), the driving roller (31) drives the conveying belt to be tensioned by the driven roller (11), and the lower surface of the upper portion of the conveying belt (4) is in contact with the upper surface of the upper carrier roller (22).
8. An automatic dung cleaner for modern-scale breeding henhouses, according to claim 1, characterized in that: the carrier roller mechanisms (2) can be used in a plurality of groups.
9. The automatic dung cleaner for the modern breeding henhouse according to the claim 1 mainly works as follows:
initially, the conveying belt (4) is in a U-shaped state with a low middle and high two sides; the middle part of the conveying belt (4) sags to generate deformation along with the falling and accumulation of the chicken manure; when excrement is overstocked to enable the conveying belt to deform and drive the upper carrier roller to change in line position, the angle sensor (6) arranged on the upper carrier roller can detect the change of the horizontal inclination angle of the upper carrier roller and transmit the detected signal to the controller (5), and the controller (5) drives the motor (32) and drives the driving roller (33) and the conveying belt (4) to convey the chicken manure to a specified place when reaching a set value through comparison with the set value, so that automatic excrement cleaning is realized.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010571417.9A CN111802276A (en) | 2020-06-19 | 2020-06-19 | Automatic manure cleaning machine for modern scale breeding henhouse |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010571417.9A CN111802276A (en) | 2020-06-19 | 2020-06-19 | Automatic manure cleaning machine for modern scale breeding henhouse |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN111802276A true CN111802276A (en) | 2020-10-23 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202010571417.9A Pending CN111802276A (en) | 2020-06-19 | 2020-06-19 | Automatic manure cleaning machine for modern scale breeding henhouse |
Country Status (1)
| Country | Link |
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| CN (1) | CN111802276A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115380849A (en) * | 2022-11-01 | 2022-11-25 | 济南鑫盛达生物工程有限公司 | Henhouse excrement conveying device and method |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN204560578U (en) * | 2015-02-27 | 2015-08-19 | 贵阳日日新养殖有限公司 | Chicken farm automatic manure-cleaning machine |
| CN205813190U (en) * | 2016-05-30 | 2016-12-21 | 天津满盈生态农业科技发展有限公司 | A kind of manure clearing device for chicken house with automatic disinfecting function |
| CN208095671U (en) * | 2018-04-10 | 2018-11-16 | 师建辉 | A kind of chicken manure cleaning plant |
| CN109230346A (en) * | 2018-08-07 | 2019-01-18 | 中国农业大学 | Cone like roller side-travel limit conveyor belt shit remover |
-
2020
- 2020-06-19 CN CN202010571417.9A patent/CN111802276A/en active Pending
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN204560578U (en) * | 2015-02-27 | 2015-08-19 | 贵阳日日新养殖有限公司 | Chicken farm automatic manure-cleaning machine |
| CN205813190U (en) * | 2016-05-30 | 2016-12-21 | 天津满盈生态农业科技发展有限公司 | A kind of manure clearing device for chicken house with automatic disinfecting function |
| CN208095671U (en) * | 2018-04-10 | 2018-11-16 | 师建辉 | A kind of chicken manure cleaning plant |
| CN109230346A (en) * | 2018-08-07 | 2019-01-18 | 中国农业大学 | Cone like roller side-travel limit conveyor belt shit remover |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115380849A (en) * | 2022-11-01 | 2022-11-25 | 济南鑫盛达生物工程有限公司 | Henhouse excrement conveying device and method |
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| PB01 | Publication | ||
| PB01 | Publication | ||
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| RJ01 | Rejection of invention patent application after publication | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20201023 |