CN111794206A - Anchoring and grouting system for soil ruins and method for anchoring and grouting - Google Patents
Anchoring and grouting system for soil ruins and method for anchoring and grouting Download PDFInfo
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- 238000004873 anchoring Methods 0.000 title claims abstract description 40
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02D—FOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
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Abstract
本发明公开了一种土遗址锚固注浆系统及其锚固注浆方法,解决了现有技术中土遗址锚固效率低、锚固效果不佳的问题。本发明包括柔性外包气袋,柔性外包气袋内设有气囊组件,气囊组件的中心位置连接有用于支撑锚杆的柔性密封机构,气囊组件上还设有用于连接振捣注浆机构的弹性连接机构,气囊组件上设有压力监测装置。本发明整个注浆综合控制器配合充气机构和注浆机构实现对锚孔中浆液的有效振捣和提供可靠的注浆压力,提高锚固质量和效率,具有较高的推广价值。
The invention discloses an anchoring and grouting system for soil sites and an anchoring and grouting method, which solve the problems of low anchoring efficiency and poor anchoring effect of soil sites in the prior art. The invention includes a flexible outer air bag, an air bag assembly is arranged in the flexible outer air bag, the center position of the air bag assembly is connected with a flexible sealing mechanism for supporting the anchor rod, and the air bag assembly is also provided with an elastic connection for connecting the vibrating and grouting mechanism The airbag assembly is provided with a pressure monitoring device. The whole grouting integrated controller of the present invention cooperates with the inflation mechanism and the grouting mechanism to effectively vibrate the grout in the anchor hole, provide reliable grouting pressure, improve the quality and efficiency of anchoring, and has high popularization value.
Description
技术领域technical field
本发明涉及锚固注浆技术领域,特别是指一种土遗址锚固注浆系统及其锚固注浆方法。The invention relates to the technical field of anchoring and grouting, in particular to an anchoring and grouting system for soil sites and an anchoring and grouting method.
背景技术Background technique
中国干旱环境和丝绸之路沿线也不乏土遗址的重要代表,如秦代至明代长城及附属建筑物、不同历史时期的佛寺遗址和古城堡。这些土遗址大部分是由粉土、粉质粘土或沙土夯筑而成,其由于土质建筑及其脆弱,处于露天环境下,并长期遭受风蚀、雨蚀、冻融、地震等多种自然营力和人类活动影响,直接由裂隙或裂缝切割而成的不稳定块体在土遗址中普遍发育。因此,对土遗址中不稳定块体的理想加固方法的研究愈发急迫。锚固技术因其具有扰动性弱、隐蔽性强和锚固力高等特点,在土遗址稳定性控制领域得到了广泛应用。There are also important representatives of soil sites along the arid environment of China and along the Silk Road, such as the Great Wall and its ancillary buildings from the Qin Dynasty to the Ming Dynasty, the ruins of Buddhist temples and ancient castles in different historical periods. Most of these soil sites are made of silt, silty clay or sandy soil. Due to their fragile soil buildings, they are in an open-air environment and have been subjected to various natural camps such as wind erosion, rain erosion, freezing and thawing, and earthquakes for a long time. Influenced by force and human activities, unstable blocks directly cut by fissures or fissures are commonly developed in soil sites. Therefore, the research on the ideal reinforcement method of unstable blocks in earthen sites is more and more urgent. Anchoring technology has been widely used in the field of stability control of soil sites because of its weak disturbance, strong concealment and high anchoring force.
将局部失稳或者有失稳形变的块体通过锚杆连接固定在稳定遗址本体上,提高遗址本体的整体稳定性,为了确保土遗址锚固的质量,锚杆灌浆是稳定锚固质量至关重要的环节。土遗址锚固试验研究发现仅依靠浆体自重流动作用灌浆的锚固施工方法,经常导致出现灌浆内出现较大气泡、蜂窝、麻面离析现象,浆液缺乏有效的振捣作用,引起锚杆周围包裹不均匀,致使浆体对锚杆的握裹力不足,影响锚杆锚固的抗拉、抗剪强度。The locally unstable or deformed blocks are fixed on the stable site body through the anchor rod connection to improve the overall stability of the site body. In order to ensure the quality of the anchorage of the soil site, the anchor rod grouting is very important to stabilize the anchorage quality. link. The research on the anchorage test of the soil site found that the anchoring construction method of grouting only relying on the self-weight flow of the slurry often led to the segregation of large air bubbles, honeycombs, and pockmarks in the grouting, and the slurry lacked effective vibrating effect. uniform, resulting in insufficient grip of the slurry on the bolt, affecting the tensile and shear strength of the bolt.
长期工程实践和锚固试验研究发现,为土遗址锚固提供可靠的注浆压力和有效的振捣是确保锚固工程质量的关键,因此,研制一种土遗址锚固注浆专用设备将浆液在压力作用下输送至杆体周围,并对浆液进行有效振捣,排除浆体内部空气,保证锚杆、浆液、遗址本体之间有效粘结,确保土遗址锚固注浆施工质量很有必要。Long-term engineering practice and anchoring test studies have found that providing reliable grouting pressure and effective vibration for the anchoring of soil sites is the key to ensuring the quality of the anchoring project. Therefore, a special equipment for anchoring and grouting of soil sites was developed It is necessary to transport to the surrounding of the rod body, and effectively vibrate the slurry to remove the air inside the slurry, ensure the effective bonding between the bolt, the slurry and the site body, and ensure the quality of the anchoring and grouting construction of the soil site.
发明内容SUMMARY OF THE INVENTION
针对上述背景技术中的不足,本发明提出一种土遗址锚固注浆系统及其锚固注浆方法,解决了现有技术中土遗址锚固效率低、锚固效果不佳的问题。In view of the above-mentioned deficiencies in the background technology, the present invention proposes an anchoring and grouting system for soil sites and an anchoring and grouting method, which solve the problems of low anchoring efficiency and poor anchoring effect of soil sites in the prior art.
本发明的技术方案是这样实现的:一种土遗址锚固用注浆综合控制器,包括柔性外包气袋,柔性外包气袋内设有气囊组件,气囊组件的中心位置连接有用于支撑锚杆的柔性密封机构,气囊组件上还设有用于连接振捣注浆机构的弹性连接机构,气囊组件上设有压力监测装置。The technical scheme of the present invention is realized as follows: an integrated grouting controller for soil site anchorage includes a flexible outer air bag, an air bag assembly is arranged in the flexible outer air bag, and a center position of the air bag assembly is connected with a bolt for supporting the anchor rod. A flexible sealing mechanism, an elastic connecting mechanism for connecting the vibrating grouting mechanism is also arranged on the airbag assembly, and a pressure monitoring device is arranged on the airbag assembly.
所述气囊组件包括主体气袋、第一副气袋和第二副气袋,主体气袋与第二副气袋相连通,第一副气袋与第二副气袋相连通;所述主体气袋的内环面上设有主支撑环,第二副气袋的内环面上设有第二副撑环,第一副气袋的内环面上设有第一副撑环。The air bag assembly includes a main air bag, a first auxiliary air bag and a second auxiliary air bag, the main air bag is communicated with the second auxiliary air bag, and the first auxiliary air bag is communicated with the second auxiliary air bag; the main body air bag is communicated with the second auxiliary air bag. The inner ring surface of the air bag is provided with a main support ring, the inner ring surface of the second auxiliary air bag is provided with a second auxiliary support ring, and the inner ring surface of the first auxiliary air bag is provided with a first auxiliary support ring.
所述主支撑环、第二副撑环及第一副撑环同轴线设置,且第一副撑环与第二副撑环之间留有环腔,环腔的上部设有溢气溢浆口,溢气溢浆口上连接有内置半柔管,内置半柔管穿过主体气袋向外延伸;所述主体气袋的外侧壁上设有通气安装口;所述主支撑环内部上设有灯条。The main support ring, the second auxiliary support ring and the first auxiliary support ring are arranged coaxially, and a ring cavity is left between the first auxiliary support ring and the second auxiliary support ring, and the upper part of the ring cavity is provided with an overflow overflow The slurry port is connected with a built-in semi-flexible pipe, which extends outward through the main air bag; the outer side wall of the main air bag is provided with a ventilation installation port; the inner part of the main support ring Features a light bar.
所述压力监测装置包括设置在第二副撑环内环面上的第二压力传感器和设置在第一副撑环内环面上的第一压力传感器,第二压力传感器和第一压力传感器通过导线沿内置半柔管向外延伸;所述柔性外包气袋的外表面上设有防滑纹。The pressure monitoring device includes a second pressure sensor arranged on the inner ring surface of the second auxiliary ring and a first pressure sensor arranged on the inner ring surface of the first auxiliary ring, and the second pressure sensor and the first pressure sensor pass through The wires extend outward along the built-in semi-flexible tube; the outer surface of the flexible outer air bag is provided with anti-skid lines.
所述柔性密封机构包括与气囊组件相连接的支撑压膜,支撑压膜上设有第二回压环,第二回压环的一端与支撑压膜相连接、另一端设有第一回压环,第一回压环通过回压通气管与第二回压环相连接。The flexible sealing mechanism includes a support pressure film connected with the airbag assembly, a second back pressure ring is arranged on the support pressure film, one end of the second back pressure ring is connected with the support pressure film, and the other end is provided with a first back pressure The first back pressure ring is connected with the second back pressure ring through a back pressure vent pipe.
所述第二回压环的内壁上设有第二回压气囊,第一回压环的内壁上设有第一回压气囊,第二回压气囊通过设置在支撑压膜上的通气软管与气囊组件连通;第一回压气囊通过回压通气管与第二回压气囊连通;所述支撑压膜为弹性可视膜。The inner wall of the second back pressure ring is provided with a second back pressure air bag, the inner wall of the first back pressure ring is provided with a first back pressure air bag, and the second back pressure air bag passes through the ventilation hose arranged on the support pressure film It is communicated with the air bag assembly; the first back pressure air bag is communicated with the second back pressure air bag through the back pressure ventilation pipe; the supporting pressure film is an elastic visible film.
所述振捣注浆机构包括注浆接管和振捣管头,振捣管头与注浆接管相连通,注浆接管穿过弹性连接机构向外延伸,注浆接管与弹性连接机构相连接。The vibrating and grouting mechanism includes a grouting pipe and a vibrating pipe head, the vibrating pipe head is communicated with the grouting pipe, the grouting pipe extends outward through the elastic connecting mechanism, and the grouting pipe is connected with the elastic connecting mechanism.
所述振捣管头包括相连通的半圆环型主管和延伸管,半圆环型主管两侧的管壁上分别设有第一振捣器和第二振捣器,延伸管的上部设有供管线通过的联线管。The vibrating pipe head includes a semi-circular-ring main pipe and an extension pipe that are connected. The pipe walls on both sides of the semi-circular main pipe are respectively provided with a first vibrator and a second vibrator, and the upper part of the extension pipe is provided with a first vibrator and a second vibrator. There are connecting pipes for pipelines to pass through.
所述弹性连接机构包括与柔性密封机构固定连接的固定环套,固定环套上连接有柔性伸缩管,柔性伸缩管的进管端设有用于固定振捣注浆机构的紧固环。The elastic connection mechanism includes a fixed ring sleeve fixedly connected with the flexible sealing mechanism, the fixed ring sleeve is connected with a flexible telescopic tube, and the pipe inlet end of the flexible telescopic pipe is provided with a fastening ring for fixing the vibrating and grouting mechanism.
所述振捣注浆机构的振捣管头依次穿过紧固环、柔性伸缩管、固定环套和气囊组件向外延伸。The vibrating tube head of the vibrating and grouting mechanism extends outward through the fastening ring, the flexible telescopic tube, the fixing ring sleeve and the air bag assembly in sequence.
一种土遗址锚固注浆系统,包括所述的注浆综合控制器,注浆综合控制器的气囊组件通过通气支撑管与微型充吸气机相连接,注浆综合控制器的振捣注浆机构与微型注浆机相连接,注浆综合控制器的压力监测装置与压力采集控制器相连接。An anchoring and grouting system for soil sites, comprising the said grouting integrated controller, the airbag component of the grouting integrated controller is connected with a micro-inflating air machine through a ventilating support pipe, and the vibrating grouting of the grouting integrated controller The mechanism is connected with the micro grouting machine, and the pressure monitoring device of the grouting integrated controller is connected with the pressure acquisition controller.
一种所述的土遗址锚固注浆系统的锚固注浆方法,步骤如下:A method for anchoring and grouting of an anchoring and grouting system for soil sites, the steps are as follows:
S1:将支撑有锚杆的对中支架设置在锚孔的底部,使锚杆位为锚孔的中心轴线上;将注浆综合控制器分别与微型充吸气机和压力采集控制器相连接;S1: Set the centering bracket supporting the anchor rod at the bottom of the anchor hole, so that the anchor rod is on the central axis of the anchor hole; connect the grouting integrated controller to the micro-inflating air machine and the pressure collection controller respectively ;
S2:打开微型充吸气机的吸气开关,抽出注浆综合控制器内的气体,减小注浆综合控制器的体积;然后将注浆综合控制器插入锚孔内,使锚杆依次穿过柔性密封机构和气囊组件;使锚杆最前端距离柔性密封机构的第一回压气囊的距离保持在30~50cm;S2: Turn on the suction switch of the micro air inflator, extract the gas in the grouting integrated controller, and reduce the volume of the grouting integrated controller; then insert the grouting integrated controller into the anchor hole, so that the anchor rods pass through in turn Over the flexible sealing mechanism and the air bag assembly; keep the distance between the front end of the anchor rod and the first back pressure air bag of the flexible sealing mechanism at 30~50cm;
S3:将振捣注浆机构依次穿过弹性连接机构的紧固环、柔性伸缩管、固定环套,穿过注浆综合控制器,并与微型注浆机相连;S3: Pass the vibrating grouting mechanism through the tightening ring, flexible telescopic tube and fixed ring sleeve of the elastic connecting mechanism in turn, pass through the grouting integrated controller, and connect with the micro grouting machine;
S4:打开设置在气囊组件的主支撑环上的条灯,将锚杆、注浆综合控制器和振捣注浆机构送至放入锚孔预定位置;并使溢气溢浆口、内置半柔管位于在锚孔的上部,同时振捣注浆机构的振捣管头位于在锚杆的下侧,振捣管头的初始位置距离紧固环为1~2cm;S4: Turn on the bar light set on the main support ring of the air bag assembly, and send the anchor rod, the grouting integrated controller and the vibrating grouting mechanism to the predetermined position of the anchor hole; The flexible pipe is located on the upper part of the anchor hole, and the vibrating pipe head of the vibrating grouting mechanism is located on the lower side of the anchor rod, and the initial position of the vibrating pipe head is 1~2cm away from the fastening ring;
S5:开启微型注浆机,微型注浆机通过振捣注浆机构向锚孔底部与注浆综合控制器之间注浆,同时启动振捣管头上的振捣器,进行振捣注浆;S5: Turn on the micro grouting machine. The micro grouting machine injects grouting between the bottom of the anchor hole and the grouting integrated controller through the vibrating grouting mechanism, and simultaneously starts the vibrator on the vibrating pipe head for vibrating grouting. ;
S6:振捣注浆的过程中,当浆料即将接触柔性外包气袋时,停止注浆,通过固定通气支撑管固定注浆综合控制器的位置,并启动微型充吸气机给注浆综合控制器充气,直至柔性外包气袋贴紧锚孔壁时,停止充气;S6: In the process of vibrating and grouting, when the slurry is about to contact the flexible outer air bag, stop grouting, fix the position of the grouting integrated controller by fixing the ventilation support pipe, and start the micro-inflating air machine to give the grouting integrated The controller inflates until the flexible outer air bag is close to the wall of the anchor hole, and stops inflating;
S7:然后继续开启微型注浆机进行振捣注浆,同时左右旋转着振捣注浆机构的注浆接管使振捣管头回拉,保持浆料前进速度和回拉振捣管头的速度一致,直至振捣管头回到初始位置;S7: Then continue to turn on the micro grouting machine for vibrating grouting, and at the same time rotate the grouting nozzle of the vibrating grouting mechanism left and right to pull back the vibrating pipe head, maintaining the forward speed of the slurry and the speed of pulling back the vibrating pipe head Consistent until the vibrating tube head returns to the initial position;
S8:当压力监测装置的第一压力传感器、第二压力传感器检测的压力同时达到预定注浆压力时,停止注浆;并同时关闭内置半柔管管口,以保持压力;观察压力采集控制器上显示的第一压力传感器、第二压力传感器采集的压力数值,压力数值在预定范围内且能维持一段时间,即可完成锚孔本段注浆;S8: When the pressure detected by the first pressure sensor and the second pressure sensor of the pressure monitoring device reaches the predetermined grouting pressure at the same time, stop grouting; and close the built-in semi-flexible pipe orifice at the same time to maintain the pressure; observe the pressure acquisition controller If the pressure value collected by the first pressure sensor and the second pressure sensor displayed on the above, the pressure value is within the predetermined range and can be maintained for a period of time, the grouting of this section of the anchor hole can be completed;
若压力数值降低至预定极限值范围时,则需进一步补压注浆;此时开启微型注浆机,同时打开内置半柔管管口,进行短时间注浆;然后关闭微型注浆机和内置半柔管管口,停止注浆;重复操作2~3次补压注浆,可认为完成此段注浆;If the pressure value is reduced to the predetermined limit value range, further pressure grouting is required; at this time, the micro grouting machine is turned on, and the built-in semi-flexible pipe orifice is opened at the same time for short-term grouting; then the micro grouting machine and the built-in grouting are closed. Stop the grouting at the mouth of the semi-flexible pipe; repeat the operation for 2~3 times of supplementary grouting, and it can be considered that this section of grouting is completed;
S9:在完成一段锚孔注浆后,启动微型充吸气机逐渐吸出注浆综合控制器内的气体,通过通气支撑管将注浆综合控制器向锚孔外拔出30~50cm;着振捣注浆机构的振捣管头也同步外拉相同距离;此时若溢气溢浆口和内置半柔管残留有浆料,则将微型充吸气机与内置半柔管相连,给内置半柔管充气,从而清除半柔管和溢气溢浆口内残留浆料;S9: After completing a section of grouting in the anchor hole, start the micro-inflating aspirator to gradually suck out the gas in the grouting integrated controller, and pull the grouting integrated controller out of the anchor hole by 30~50cm through the ventilation support pipe; The vibrating pipe head of the ramming and grouting mechanism is also pulled out by the same distance simultaneously; at this time, if there is residual slurry in the overflow port and the built-in semi-flexible pipe, connect the micro-inflator and the built-in semi-flexible pipe to the built-in semi-flexible pipe. The semi-flexible tube is inflated to remove the residual slurry in the semi-flexible tube and the overflow port;
S10:重复步骤S5~ S9,进行下一段注浆;S10: Repeat steps S5 to S9 for the next section of grouting;
S11:若锚孔注浆至锚孔最外侧不足以安置注浆综合控制器时,则对锚孔进行人工注浆封孔,以填满孔口残留段,完成整个锚孔注浆。S11: If the grouting of the anchor hole to the outermost side of the anchor hole is not enough to install the grouting integrated controller, the anchor hole shall be manually grouted and sealed to fill the residual section of the orifice and complete the grouting of the entire anchor hole.
本发明注浆综合控制器气囊组件通过充气外涨,通过柔性外包气袋对锚孔的密封,防止浆液外流;气囊组件和柔性外包气袋易形变,可用于不同情况的锚孔壁的撑紧,适用性更强,密封效果更好,且方便操作。柔性密封机构通过充气内涨,紧密包裹在锚杆上,防止浆液沿锚杆倒流溢出,提高注浆综合控制器整体的密封性,有效避免浆液外漏。带有振捣器的振捣管头实现了边注浆边振捣,有效减少了或消除了浆体中裹住空气的弊端。而且2个振捣器可联通半环型主管同时振捣,产生了有益的叠加振捣效果,提高了注浆效率。弹性连接机构实现振捣注浆机构的振捣管头的前后、左右灵活运动,用于对浆液的均匀振捣。压力监测装置用于浆液压力的检测和数据采集。本发明整个注浆综合控制器配合充气机构和注浆机构实现对锚孔中浆液的有效振捣和提供可靠的注浆压力,提高锚固质量和效率,具有较高的推广价值。The air bag assembly of the integrated grouting controller of the invention expands outward through inflation, and seals the anchor hole through the flexible outer air bag to prevent the outflow of slurry; the air bag assembly and the flexible outer air bag are easy to deform, and can be used for the anchor hole wall in different situations. , the applicability is stronger, the sealing effect is better, and the operation is convenient. The flexible sealing mechanism is inflated and tightly wrapped on the bolt to prevent the backflow and overflow of the slurry along the bolt, improve the overall sealing performance of the grouting integrated controller, and effectively avoid the leakage of the slurry. The vibrating tube head with vibrator realizes vibrating while grouting, which effectively reduces or eliminates the disadvantage of air entrapped in the slurry. In addition, the two vibrators can be connected to the semi-ring main pipe and vibrate at the same time, which produces a beneficial superimposed vibrating effect and improves the grouting efficiency. The elastic connecting mechanism realizes the flexible movement of the vibrating pipe head of the vibrating grouting mechanism in front and rear, left and right, and is used for evenly vibrating the slurry. The pressure monitoring device is used for the detection and data acquisition of the slurry pressure. The whole grouting integrated controller of the invention cooperates with the inflation mechanism and the grouting mechanism to effectively vibrate the grout in the anchor hole, provide reliable grouting pressure, improve the anchoring quality and efficiency, and has high popularization value.
附图说明Description of drawings
为了更清楚地说明本发明实施例,下面将对实施例描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to illustrate the embodiments of the present invention more clearly, the following briefly introduces the accompanying drawings used in the description of the embodiments. Obviously, the drawings in the following description are only some embodiments of the present invention, which are common in the art. As far as technical personnel are concerned, other drawings can also be obtained based on these drawings without any creative effort.
图1为锚固注浆系统整体结构示意图。Figure 1 is a schematic diagram of the overall structure of the anchoring grouting system.
图2是注浆综合控制器的锚孔安装示意图。Figure 2 is a schematic diagram of the anchor hole installation of the grouting integrated controller.
图3是注浆综合控制器的剖面示意图。Figure 3 is a schematic cross-sectional view of the grouting integrated controller.
图4是注浆综合控制器的左视示意图。Figure 4 is a schematic left view of the grouting integrated controller.
图5是注浆综合控制器的右视示意图。Figure 5 is a schematic diagram of the right side of the grouting integrated controller.
图6是注浆综合控制器的主视示意图。Figure 6 is a schematic front view of the grouting integrated controller.
图7是振捣管头的示意图。Figure 7 is a schematic view of the vibrator head.
图8是振捣管头的主视示意图。FIG. 8 is a schematic front view of the vibrating tube head.
图9是振捣管头的右视示意图。Figure 9 is a schematic view of the right side of the vibrating tube head.
图10是振捣管头的左视示意图。Figure 10 is a left side schematic view of the vibrating tube head.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有付出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
如图2所示,实施例1,一种土遗址锚固用注浆综合控制器,包括柔性外包气袋31,柔性外包气袋为柔性橡胶环套,柔性外包气袋31内设有气囊组件,气囊组件可进行充放气,用于对锚孔的密封,防止浆液外流。气囊组件的中心位置连接有用于支撑锚杆6的柔性密封机构,柔性密封机构包裹在锚杆上,防止浆液沿锚杆倒流溢出。气囊组件上还设有用于连接振捣注浆机构2的弹性连接机构,弹性连接机构实现振捣注浆机构的振捣管头的前后、左右灵活运动,用于对浆液的均匀振捣。气囊组件上设有压力监测装置,压力监测装置与后台压力采集控制器3相连接,用于浆液压力的检测和数据采集。上述整个注浆综合控制器配合充气机构和注浆机构实现对锚孔中浆液的有效振捣和提供可靠的注浆压力,提高锚固质量和效率。As shown in Figure 2,
进一步,如图3所示,所述气囊组件包括主体气袋8、第一副气袋12和第二副气袋10,主体气袋8、第一副气袋12和第二副气袋10依次且同轴线设置在柔性外包气袋31内。主体气袋8与第二副气袋10相接触且相连通,第一副气袋12与第二副气袋10通过中间通气管相连通,即主体气袋8、第一副气袋12和第二副气袋10能进行同时充放气。所述主体气袋8的内环面上设有主支撑环7,主支撑环为半刚性或刚性环套(其强度和刚度大于主体气袋),保证充气状态时,主体气袋向外侧膨胀,将柔性外包气袋撑紧在锚孔洞壁上,防止浆液从主体气袋与锚孔壁之间溢出。由于主体气袋和柔性外包气袋“易形变”,可用于不同情况的锚孔壁的撑紧,适用性更强,密封效果更好,且方便操作。第二副气袋10的内环面上设有第二副撑环9,第一副气袋12的内环面上设有第一副撑环11。第二副撑环、第一副撑环为半刚性或刚性环套,其作用和原理与主支撑环相同。主体气袋、第一副气袋和第二副气袋均为环腔式气囊。体气袋、第一副气袋和第二副气袋的设置有效的封堵了浆液进入锚孔壁和柔性外包气袋之间的空隙,有效防止浆液外漏。Further, as shown in FIG. 3 , the air bag assembly includes a
进一步,如图4所示,所述主支撑环7、第二副撑环9及第一副撑环11同轴线设置,且第一副撑环11与第二副撑环9之间留有环腔,环腔的宽度与第一副气袋的宽度相等。环腔的上部设有溢气溢浆口28,溢气溢浆口28上连接有内置半柔管27,内置半柔管27内嵌在柔性外包气袋内,且内置半柔管27穿过主体气袋8向外延伸;所述主体气袋8的外侧壁上设有通气安装口25,通气安装口通过通气支撑管29与微型充吸气机4相连接,实现对主体气袋、第一副气袋和第二副气袋的充放气。所述主支撑环7内部上设有灯条33,灯条33与压力采集控制器相连接,灯条提供光源,便于通过弹性可视的支撑压膜对锚孔内部浆液情况进行观察。Further, as shown in FIG. 4 , the
进一步,所述压力监测装置包括设置在第二副撑环9内环面上的第二压力传感器14和设置在第一副撑环11内环面上的第一压力传感器13,第二压力传感器14和第一压力传感器13通过导线沿内置半柔管27向外延伸,并与后台控制器相连接,用于采集时间检测和采集浆液压力检测;第一压力传感器13、第二压力传感器14的设置和位于注浆综合控制器1顶部的使用,有效率的实现了对锚孔注浆中注浆压力的测量。所述柔性外包气袋31的外表面上设有防滑纹32,防滑纹32可采用V字纹或W字纹,实现了对注浆的有效增压,使浆液和遗址土本体以及浆液和锚杆之间实现了有效粘结,充分保证了注浆质量。Further, the pressure monitoring device includes a
如5、6所示,实施例2,一种土遗址锚固用注浆综合控制器,所述柔性密封机构包括与气囊组件相连接的支撑压膜15,优选地,支撑压膜与主支撑环或主体气袋固定或一体成型连接,支撑压膜为弹性橡胶材料膜,且与主支撑环同轴线设置,支撑压膜15上设有第二回压环17,第二回压环17的一端与支撑压膜15相连接、另一端设有第一回压环21,第一回压环21通过回压通气管19与第二回压环17相连接,第一回压环21、回压通气管19与第二回压环17同轴线设置,且与锚杆相配合。As shown in 5 and 6,
进一步,所述第二回压环17的内壁上设有第二回压气囊18,第一回压环21的内壁上设有第一回压气囊20,第一回压环、第二回压环的刚度分别大于第一回压气囊和第二回压气囊,保证充气状态下,第一回压气囊和第二回压气囊向内膨胀,保证紧贴锚杆,实现对锚杆的密封,防止浆液沿锚杆外溢。第二回压气囊18通过设置在支撑压膜15上的通气软管16与气囊组件的主体气袋连通,实现与主体气袋的同步充放气。第一回压气囊20通过回压通气管19与第二回压气囊18连通,实现两者的同步充放气。所述支撑压膜15为弹性可视膜,便于对锚孔内部浆液情况进行观察。Further, the inner wall of the second
进一步,所述振捣注浆机构2包括注浆接管201和振捣管头202,振捣管头202与注浆接管201相连通,注浆接管201穿过弹性连接机构向外延伸并与注浆机相连接,注浆接管201与弹性连接机构密封固定相连接,保证其密封性,通过旋转和拉动注浆接管,实现振捣管头位置的移动,实现对锚孔内浆液的均匀振捣。Further, the vibrating and
优选地,如图7~10所示,所述振捣管头202包括相连通的半圆环型主管2a和延伸管2d,延伸管2d与注浆接管相连通,浆液通过注浆接管、延伸管、半圆型主管进入锚孔内,实现向锚孔内注浆。半圆环型主管2a的横截面为半圆环型,实现了半包裹锚杆,有效节省了锚孔空间,使得在锚孔中移动半环型主管2a更加方便。半圆环型主管2a两侧的管壁上分别设有第一振捣器2c和第二振捣器2b,延伸管2d的上部设有供管线通过的联线管2e。半圆环型主管2a两侧的管壁上分别设有的第一振捣器2c和第二振捣器2b,实现了边注浆边振捣,有效减少了或消除了浆体中裹住空气的弊端。而且2个振捣器2b和2c可联通半环型主管2a同时振捣,产生了有益的叠加振捣效果,提高了注浆效率。Preferably, as shown in FIGS. 7 to 10 , the vibrating
进一步,所述弹性连接机构包括与柔性密封机构的支撑压膜固定连接的固定环套22,固定环套22上连接有柔性伸缩管23,柔性伸缩管23可采用波纹软管,柔性伸缩管23的进管端设有用于固定振捣注浆机构2的紧固环24。优选地,所述振捣注浆机构2的振捣管头202依次穿过紧固环24、柔性伸缩管23、固定环套22和气囊组件向外延伸与注浆机相连接。柔性伸缩管的设置增加了振捣注浆管2在锚孔内的灵活度。Further, the elastic connection mechanism includes a fixed
其他结构与实施例2相同。The other structures are the same as those of
实施例3:如图1所示,一种土遗址锚固注浆系统,包括实施例2所述的注浆综合控制器1,注浆综合控制器1的气囊组件通过通气支撑管29与微型充吸气机4相连接,即主体气袋8通过通气支撑管29与微型充吸气机4相连接,用于对气囊组件进行充分气。主注浆综合控制器1的振捣注浆机构2通过注浆接管与微型注浆机5相连接,实现向锚孔注浆,注浆综合控制器1的压力监测装置与压力采集控制器3相连接,微型注浆机、微型充吸气机分别与压力采集控制器相连接,根据压力数据控制微型注浆机、微型充吸气机的启动与否,实现智能、精准有压力振捣注浆,提高锚固注浆效率和质量。微型注浆机5可采用微型螺杆注浆机,微型螺杆注浆机的应用可使得浆液注浆材料的粒径范围大大增加,由于浆液大粒径材料产生有利于产生更高强度的浆液结石体带来更佳的锚固效果,因此微型螺杆注浆机的应用增加了注浆材料的更多选择。本发明涉及的振捣注浆管2、压力采集器3、微型充吸气机4和微型注浆机5均微型设备,质量轻,更加适合土遗址所处的恶劣地形等不利条件使用,而且操作简单便利,有利于大面积推广。Embodiment 3: As shown in FIG. 1 , an anchoring and grouting system for soil sites includes the integrated
实施例4:一种实施例3所述的土遗址锚固注浆系统的锚固注浆方法,步骤如下:Embodiment 4: a method for anchoring and grouting of the soil site anchoring and grouting system described in
S1:将支撑有锚杆6的对中支架30设置在锚孔35的底部,优选地,使锚杆6位为锚孔35的中心轴线上;将注浆综合控制器1分别与微型充吸气机4和压力采集控制器3相连接;S1: The centering
S2:打开微型充吸气机4的吸气开关,抽出注浆综合控制器1内的气体,减小注浆综合控制器1的体积;然后将注浆综合控制器1插入锚孔35内,使锚杆6依次穿过柔性密封机构和气囊组件;且保证锚杆6最前端距离柔性密封机构的第一回压气囊20的距离L保持在30~50cm;S2: Turn on the suction switch of the
S3:将振捣注浆机构2的注浆接管依次穿过弹性连接机构的紧固环24、柔性伸缩管23、固定环套22,振捣管头位于锚固的下方,紧固环与振捣管头的延伸管固定连接,注浆接管穿过注浆综合控制器1,并与微型注浆机5相连;实现对锚孔的灵活振捣注浆;S3: Pass the grouting nozzle of the vibrating
S4:打开设置在气囊组件的主支撑环7上的条灯33,将锚杆6、注浆综合控制器1和振捣注浆机构2送至放入锚孔35预定位置;并使溢气溢浆口28、内置半柔管27位于在锚孔35的上部,便于排气和排浆,同时振捣注浆机构2的振捣管头202位于在锚杆6的下侧,振捣管头202的初始位置在距离紧固环24为1~2cm的位置;S4: Turn on the
S5:开启微型注浆机5,微型注浆机5通过振捣注浆机构2向锚孔底部与注浆综合控制器1之间注浆,同时启动振捣管头202上的振捣器,进行振捣注浆;S5: Turn on the
S6:振捣注浆的过程中,当浆料即将接触柔性外包气袋31时,停止注浆,通过固定通气支撑管29固定注浆综合控制器1的位置,并启动微型充吸气机4给注浆综合控制器1充气,直至柔性外包气袋31贴紧锚孔壁34时,停止充气;S6: In the process of vibrating and grouting, when the slurry is about to contact the flexible
S7:然后继续开启微型注浆机5进行振捣注浆,同时左右旋转着振捣注浆机构2的注浆接管201使振捣管头202回拉,保持浆料前进速度和回拉振捣管头202的速度一致,直至振捣管头202回到初始位置;S7: Then continue to turn on the
S8:当压力监测装置的第一压力传感器13、第二压力传感器14检测的压力同时达到预定注浆压力时,停止注浆;并同时关闭内置半柔管27管口,以保持压力;观察压力采集控制器3上显示的第一压力传感器13、第二压力传感器14采集的压力数值,压力数值在预定范围内且能维持一段时间,即可完成锚孔本段注浆;S8: When the pressure detected by the
若压力数值降低至预定极限值范围时,则需进一步补压注浆;此时开启微型注浆机5,同时打开内置半柔管27管口,进行短时间注浆;然后关闭微型注浆机5和内置半柔管27管口,停止注浆;重复操作2~3次补压注浆,可认为完成此段注浆;If the pressure value is reduced to the predetermined limit range, further pressure grouting is required; at this time, the
S9:在完成一段锚孔注浆后,启动微型充吸气机4逐渐吸出注浆综合控制器1内的气体,通过通气支撑管29将注浆综合控制器1向锚孔外拔出30~50cm;着振捣注浆机构2的振捣管头202也同步外拉相同距离;此时若溢气溢浆口28和内置半柔管27残留有浆料,则将微型充吸气机4与内置半柔管27相连,给内置半柔管27充气,从而清除半柔管27和溢气溢浆口28内残留浆料;S9: After completing the grouting of a section of the anchor hole, start the
S10:重复步骤S5~ S9,进行下一段注浆;S10: Repeat steps S5 to S9 for the next section of grouting;
S11:若锚孔注浆至锚孔最外侧不足以安置注浆综合控制器1时,则对锚孔进行人工注浆封孔,以填满孔口残留段,完成整个锚孔注浆。S11: If the grouting of the anchor hole to the outermost side of the anchor hole is not enough to install the grouting integrated
以上所述仅为本发明的较佳实施例而已,并不用以限制本发明,凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the scope of the present invention. within the scope of protection.
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