CN111791333B

CN111791333B - Manufacturing process of bamboo clothes handicraft

Info

Publication number: CN111791333B
Application number: CN202010820012.4A
Authority: CN
Inventors: 陈亮
Original assignee: Individual
Current assignee: Individual
Priority date: 2020-08-14
Filing date: 2020-08-14
Publication date: 2022-02-01
Anticipated expiration: 2040-08-14
Also published as: CN111791333A

Abstract

The invention discloses a manufacturing process of a bamboo clothes handicraft. The handicraft is made through the procedures of pretreatment, cooking, bleaching, dyeing, polishing, cutting according to the peculiar texture of the bamboo clothing and pasting and forming, and the manufactured handicraft is not easy to mildew and grow insects, is uniform in color and not easy to fade, is long in storage time and has high ornamental and collection values.

Description

Manufacturing process of bamboo clothes handicraft

Technical Field

The invention relates to the manufacture of artware, in particular to a manufacturing process of bamboo clothes artware.

Background

The bamboo skin is also called bamboo shell, bamboo shoot shell and bamboo shoot shell, is the outer layer of the bamboo shoot, plays a role in protecting the bamboo shoot, grows fast and is not easy to damage. The bamboo skin is a byproduct in the growth process of the bamboo, the bamboo resources in China are rich, the yield of the bamboo shoots is high, and the bamboo skin is widely developed and applied.

The bamboo clothing handicraft is made up by using bamboo clothing through the processes of manual cutting, shearing, cutting, sticking, splicing, ironing, drawing and carving, etc. and can be made into various three-dimensional handicraft articles of various artistic paintings, etc. by imitating external scene. Because the bamboo clothes can keep the texture unaged and not faded for a long time, the decoration effect is good, the artistic appeal is strong, and the like, the bamboo clothes are the excellent material source of artware. The bamboo clothes handicraft is simple, natural, noble, elegant and beautiful, has very high ornamental and collection values, is an ideal decorative artwork for families, offices, hotels, entertainment places and the like, and is also a characteristic folk handicraft and collection for presenting to friends.

However, when the bamboo clothing is adopted as the handicraft in the prior art, the bamboo clothing is made of bamboo fiber materials, so that the defects of mildewing, moth eating, cracking during cutting due to lack of flexibility, difficult coloring due to dyeing and the like are easily caused.

Disclosure of Invention

The invention aims to provide a manufacturing process of a bamboo clothes handicraft. Through the procedures of pretreatment, cooking, bleaching, dyeing, polishing, cutting, pasting and forming according to the peculiar texture of the bamboo clothes, the manufactured handicraft is not easy to mildew and grow worms, has uniform color and long storage time, and has high ornamental and collection values.

In order to achieve the purpose, the invention adopts the following technical scheme:

the manufacturing process of the bamboo clothes handicraft is characterized by comprising the following steps:

s1, pretreatment: cleaning bamboo clothes, cutting off redundant parts at two ends, ironing by an electric iron, and removing fluff;

s2, cutting: roughly cutting the bamboo clothes prepared in the step S1 into outlines, sticking the outlines on paper, ironing the outlines by using an electric iron, and finely cutting the outlines to form the bamboo clothes;

s3, pasting: and (5) selecting the surface of the sticker of the bamboo clothes cut and shaped in the step (S2) and sticking the selected surface to the handicraft model.

Preferably, the source of the bamboo clothes in step S1 is one or more of moso bamboo, yellow bamboo, arrowhead bamboo, water bamboo, white bamboo, and west wind bamboo.

Preferably, after step S2, the method further includes the following steps:

(1) and (3) cooking: placing camphor leaves and rosemary leaves at the lower layer of a boiler, adding water with the volume being 3-5 times that of the camphor leaves and the rosemary leaves, placing bamboo clothes at the upper layer of the boiler, spraying baking soda, heating to 90-100 ℃, cooking for 100-120 min, taking out the bamboo clothes, drying in the air, and ironing with an electric iron;

(2) bleaching: putting a certain amount of water into a bleaching pot, adding 30% of hydrogen peroxide and sodium pyrophosphate, stirring, heating the mixed solution to 70-80 ℃ after dissolution, adding bamboo coats, preserving heat for 60-80 min, taking out, drying, and ironing by using an electric iron;

(3) dyeing: dyeing according to the color requirement of the bamboo clothes artware to be created;

(4) polishing: and (5) polishing the bamboo clothes by adopting a sand cloth or a sand cloth machine.

Preferably, in the step 1, the mass percentages of the bamboo clothing, the camphor leaves, the rosemary leaves and the baking soda are (50-60): (5-10): (2-6): (0.5 to 1).

Preferably, in the step 2, the mass percentages of the bamboo skin, the hydrogen peroxide, the sodium pyrophosphate and the water are (20-30): (5-10): (0.5-1): 100.

preferably, in step 3, there are two dyeing methods:

the method comprises the following steps: immersing the bamboo skin in a glycerol solution for 40-60 min, taking out, soaking in an acid solution for 10-20 min, taking out, then placing in a saturated lime water solution for neutralization for 30-40 min, washing with clear water, and drying in the air to obtain the bronze bamboo skin;

the second method comprises the following steps: putting a certain amount of water into a dyeing pot, boiling, adding water-based color pastes with different colors, putting the bamboo clothes into the pot, heating for 10-20 min, taking out, and drying in the air to obtain bamboo clothes with various colors;

more preferably, the concentration of the glycerol solution is 70% to 80%.

More preferably, in the first method, the concentration of the acid solution is 1% to 3%.

More preferably, the acid solution is any one of a sulfuric acid solution, a nitric acid solution, or a phosphoric acid solution.

More preferably, in the second method, the bamboo clothes, the water-based color paste and the water are in mass percent (20-30): (1-3): 100.

preferably, in step S3, the cut bamboo clothes further comprise direct coloring with acrylic pigment.

Has the advantages that:

(1) in the process of manufacturing the handicraft, the camphor leaves, the rosemary leaves and the baking soda are added in the cooking step to cook the bamboo clothes, so that the bamboo clothes have the effects of mould prevention and moth prevention, the flexibility of the bamboo clothes is enhanced, the bamboo clothes are beneficial to cutting in the subsequent process and the fitting degree of the bamboo clothes and the handicraft when being stuck, and the bamboo clothes are dyed by the aqueous color paste, namely the method II, so that the bamboo clothes are more easily colored and are not easy to fade during dyeing.

(2) According to the color requirement of the artware to be created, different methods are selected for dyeing, and the color of the bamboo clothes artware presents a unique bronze color and is simple, unsophisticated and natural by adopting acid treatment for dyeing; the water-based color paste is adopted, so that the artware is rich in color, bright and beautiful; in the two methods, before dyeing, the bamboo clothes are soaked in the glycerol solution in advance, so that the bamboo clothes are dyed and distributed more uniformly.

(3) The bamboo clothes artware manufactured by the invention is difficult to go moldy and worm, has long storage time and has artistic value and appreciation value through the procedures of pretreatment or cooking, bleaching, dyeing and polishing, and cutting, sticking and forming according to the peculiar texture of the bamboo clothes.

Drawings

FIG. 1 is a bamboo-clothing three-dimensional artwork of the present invention;

fig. 2 is a bamboo clothing poster of the present invention.

Detailed Description

The present invention is further described in the following examples, which should not be construed as limiting the scope of the invention, but rather as providing the following examples which are set forth to illustrate and not limit the scope of the invention.

Example 1

Manufacturing process of three-dimensional handicraft

S1, pretreatment: taking bamboo coat from Moso bambusae in Jiangxi, cleaning, cutting off redundant parts at two ends, ironing with an electric iron, and removing fluff;

s3, pasting: and (5) selecting the side of the sticker of the bamboo clothes cut and shaped in the step (S2) and sticking the selected side of the sticker to the handicraft model, as shown in figure 1.

S4, configuring a base: making a base suitable for the image of the handicraft from tree roots, wood or other materials;

s5, painting: painting the handicraft with varnish, drying, polishing with fine sand paper, and repeating for three or four times to obtain bamboo clothes three-dimensional handicraft, as shown in FIG. 1.

Example 2

Manufacturing process of three-dimensional handicraft

s3, pasting: directly coloring the bamboo clothes cut and shaped in the step S2 by adopting propylene pigment, and sticking the surface of the paster to the wood back plate;

s4, mounting: configuring an outer frame with required color and style according to the content of the work, and covering the picture with acrylic glass to obtain the bamboo clothing picture, as shown in figure 2.

Example 3

A manufacturing process of a three-dimensional handicraft comprises the following steps:

s2, cooking: placing the camphor leaves and the rosemary leaves at the lower layer of a boiler, adding water with the volume 4 times that of the camphor leaves and the rosemary leaves, placing the bamboo clothes at the upper layer of the boiler, spraying sodium bicarbonate, heating to 100 ℃, cooking for 100min, taking out the bamboo clothes, drying in the air, and ironing by using an electric iron; the mass percentages of the bamboo clothing, the camphor leaves, the rosemary leaves and the baking soda are 50: 8: 5: 0.6;

s3, bleaching: putting a certain amount of water into a bleaching pot, adding 30% of hydrogen peroxide and sodium pyrophosphate, stirring, heating the mixed solution to 80 ℃ after dissolution, adding the bamboo coat, keeping the temperature for 60min, taking out, drying, and ironing by using an electric iron; the mass percentages of the bamboo skin, 30% hydrogen peroxide, sodium pyrophosphate and water are as follows: 8: 0.5: 100, respectively;

s4, dyeing: immersing the bamboo skin in 70% glycerol solution for 50min, taking out, soaking in 2% sulfuric acid solution for 15min, taking out, neutralizing in saturated lime water solution for 30min, washing with clear water, and air drying to obtain bronze bamboo skin;

s5, polishing: polishing the bamboo clothes by adopting a sand cloth or a sand cloth machine;

s6, cutting: roughly cutting the outline of the bamboo clothes, sticking the bamboo clothes on paper, ironing the bamboo clothes by using an electric iron, and finely cutting the bamboo clothes for forming;

s7, pasting: and (4) sticking the selected surface of the cut and formed bamboo clothes to the handicraft model to obtain the handicraft model.

S8, configuring a base: making a base suitable for the image of the handicraft from tree roots, wood or other materials;

s9, painting: and uniformly painting the handicraft with varnish once, polishing the handicraft with fine sand paper after drying, and repeating for three to four times to obtain the bamboo-clothing three-dimensional handicraft.

Example 4

s2, cooking: placing camphor leaves and rosemary leaves at the lower layer of a boiler, adding water with the volume being 3-5 times that of the camphor leaves and the rosemary leaves, placing bamboo clothes at the upper layer of the boiler, spraying baking soda, heating to 90 ℃, cooking for 120min, taking out the bamboo clothes, drying in the air, and ironing by using an electric iron; the mass percentages of the bamboo clothing, the camphor leaves, the rosemary leaves and the baking soda are 60: 5: 2: 1;

s3, bleaching: putting a certain amount of water into a bleaching pot, adding 30% of hydrogen peroxide and sodium pyrophosphate, stirring, heating the mixed solution to 80 ℃ after dissolution, adding the bamboo coat, keeping the temperature for 80min, taking out, drying in the air, and ironing by using an electric iron; the mass percentages of the bamboo skin, 30% hydrogen peroxide, sodium pyrophosphate and water are 20: 5: 1: 100, respectively;

s4, dyeing: soaking the bamboo skin in glycerol solution for 60min, taking out, placing a certain amount of water in a dyeing pot, boiling, adding water-based color pastes with different colors, placing the bamboo skin in the pot, heating for 20min, taking out, and air drying to obtain bamboo skins with various colors; the mass percentages of the bamboo clothes, the water-based color paste and the water are 25: 2: 100, respectively;

s9, painting: painting the handicraft with varnish, drying, polishing with fine sand paper, and repeating for three or four times to obtain bamboo clothes three-dimensional handicraft, as shown in FIG. 1.

Comparative example 1

Manufacturing process of three-dimensional handicraft

S2, the cinnamomum camphora leaves, the rosemary leaves and the baking soda are not adopted in the cooking process, and the cooking process is performed by only using water, which is the same as the example 1.

The specific process is as follows: adding 3 times of water and bamboo clothing, placing in a boiler with water at the lower layer and bamboo clothing at the upper layer, heating to 100 deg.C, steaming for 120min, taking out bamboo clothing, air drying, and ironing with an electric iron.

Comparative example 1

Manufacturing process of three-dimensional handicraft

The cooking process of S2 is carried out without using Cinnamomum camphora leaf, rosemary leaf and baking soda, and is carried out with water only, as in example 4.

The specific process of S2 is as follows: adding 3 times of water and bamboo clothing, placing in a boiler with water at the lower layer and bamboo clothing at the upper layer, heating to 100 deg.C, steaming for 120min, taking out bamboo clothing, air drying, and ironing with an electric iron.

Comparative example 2

Manufacturing process of three-dimensional handicraft

The dyeing process of S4 was carried out without soaking in glycerol solution as in example 3.

The specific process of S4 is as follows: soaking the bamboo coating in acid solution for 10min, neutralizing in saturated lime water solution for 30min, taking out, washing with clear water, and air drying to obtain the bronze bamboo coating.

Comparative example 3

Manufacturing process of three-dimensional handicraft

The dyeing process of S4 was carried out without soaking in glycerol solution, as in example 4.

The specific process of S4 is as follows: placing a certain amount of water in a dyeing pot, boiling, adding water-based color pastes with different colors, placing the bamboo clothes in the pot, heating for 20min, taking out, and drying to obtain bamboo clothes with various colors; the mass percentages of the bamboo clothes, the water-based color paste and the water are 25: 2: 100.

comparative example 4

Manufacturing process of three-dimensional handicraft

S2, the camphor leaves, the rosemary leaves and the baking soda are not adopted in the cooking process, and only water is used for cooking; and S4 staining was performed without soaking in glycerol solution as in example 4.

and (3) performance testing:

the bamboo clothes materials prepared in the examples 1 to 4 and the comparative examples 1 to 4 are measured for appearance (color distribution), flexibility, mildew resistance and moth resistance, and the test results are specifically shown in the following table:

table 1 bamboo clothes performance test results

From the results in table 1, it can be seen that the bamboo clothes prepared in examples 1-4 of the present invention have uniform appearance color, do not fade after being slightly rubbed with sandpaper for 5 times, do not break after being folded for 20 times, and have no mildew or worm damage, indicating that the handicraft made by the method of the present invention has excellent performance. Compared with the embodiment 4, in the comparative example 1, the camphor leaves, the rosemary leaves and the baking soda are not adopted in the cooking process, only water is used for cooking, the bamboo clothes are uniform in appearance color, but slightly fade after being slightly rubbed by sand paper for 5 times, the bamboo clothes are low in breaking flexibility after being folded for 20 times, the bamboo clothes are not beneficial to cutting and pasting and attaching with artware models, and meanwhile, mildew and worm damage phenomena occur; in the comparative examples 2 and 3, the dyeing process is not soaked by the glycerol solution, and the color distribution of the appearance of the bamboo clothes material is different, which shows that the glycerol solution can increase the uniformity of the dyeing; in the comparative example 4, the camphor leaves, the rosemary leaves and the baking soda are not used in the cooking process, the bamboo clothes are cooked by only using water, the bamboo clothes are not soaked by using a glycerol solution when being dyed by water-based color paste, finally, the bamboo clothes are different in color distribution in appearance, the bamboo clothes are seriously faded after being slightly rubbed by using abrasive paper for 5 times, the fracture flexibility is low after the bamboo clothes are folded for 20 times, and the mildew and worm-eating phenomena also occur. The results show that the camphor leaves, the rosemary leaves and the baking soda are adopted in the cooking process, so that the effects of dyeing, flexibility, mildew prevention and moth prevention are great, and meanwhile, the later dyeing process is influenced, so that the dyeing is more stable and firm after dyeing.

Claims

1. The manufacturing process of the bamboo clothes handicraft is characterized by comprising the following steps:

s2, cutting: roughly cutting the bamboo clothes prepared in the step S1 into outlines, sticking the outlines on paper, ironing the paper by using an electric iron, and finely cutting the paper for forming;

s3, pasting: selecting the surface of the sticker of the bamboo clothes cut and shaped in the step S2 and sticking the selected surface to the handicraft model;

after the step S2, the method further includes the following steps:

(1) and (3) cooking: placing camphor leaves and rosemary leaves at the lower layer of a boiler, adding water with the volume being 3-5 times that of the camphor leaves and the rosemary leaves, placing bamboo clothes at the upper layer of the boiler, spraying baking soda, heating to 90-100 ℃, cooking for 100-120 min, taking out the bamboo clothes, drying in the air, and ironing with an electric iron; wherein the mass percentages of the bamboo clothing, the camphor leaves, the rosemary leaves and the baking soda are (50-60): (5-10): (2-6): (0.5 to 1);

(2) bleaching: putting a certain amount of water into a bleaching pot, adding 30% of hydrogen peroxide and sodium pyrophosphate, stirring, heating the mixed solution to 70-80 ℃ after dissolution, adding bamboo coats, preserving heat for 60-80 min, taking out, drying, and ironing by using an electric iron; wherein the bamboo skin, 30% of hydrogen peroxide, sodium pyrophosphate and water are in mass percentage (20-30): (5-10): (0.5-1): 100, respectively;

(4) polishing: polishing the bamboo clothes by adopting a sand cloth or a sand cloth machine;

the dyeing method in the step (3) comprises two methods:

the second method comprises the following steps: immersing the bamboo skin in a glycerol solution for 40-60 min, taking out, putting a certain amount of water in a dyeing pot, boiling, adding water-based color pastes with different colors, putting the bamboo skin in the pot, heating for 10-20 min, taking out, and drying in the air to obtain the bamboo skin with different colors.

2. The process of claim 1, wherein the bamboo skin in step S1 is derived from one or more of bamboo, yellow bamboo, arrowhead bamboo, water bamboo, white bamboo, and western bamboo.

3. The manufacturing process of the bamboo clothes artware as claimed in claim 1, wherein the concentration of the glycerol solution is 70-80%.

4. The manufacturing process of the bamboo clothes artware as claimed in claim 1, wherein in the first method, the concentration of the acid solution is 1-3%; the acid solution is any one of a sulfuric acid solution, a nitric acid solution or a phosphoric acid solution.

5. The manufacturing process of the bamboo clothes artware as claimed in claim 1, wherein in the second method, the mass percentages of the bamboo clothes, the water-based color paste and the water are (20-30): (1-3): 100.

6. the process of claim 1, wherein the step S3, the step of directly coloring the cut bamboo clothes with acrylic pigment.