CN111790488A

CN111790488A - High-flux quick separation edible mushroom bran and mushroom bag coating device

Info

Publication number: CN111790488A
Application number: CN202010815503.XA
Authority: CN
Inventors: 李小冬; 尚以顺; 洪莉平; 熊先勤; 杨学东; 张蓉; 骆金红; 陈光吉; 李世歌; 裴成江; 李莉; 甘小波; 杜应得
Original assignee: Guizhou Dingxin Agriculture And Animal Husbandry Technology Co ltd; GUIZHOU INSTITUTE OF PRATACULTURE
Current assignee: Guizhou Dingxin Agriculture And Animal Husbandry Technology Co ltd; GUIZHOU INSTITUTE OF PRATACULTURE
Priority date: 2020-08-14
Filing date: 2020-08-14
Publication date: 2020-10-20

Abstract

The invention discloses a high-flux film coating device for quickly separating edible fungus chaff from fungus bags, which comprises a feeding bin, a crushing bin, a screening bin, a crushing cutter set, a sample separating sieve and a sample collecting sieve, wherein a first conveying belt is arranged on one side of the feeding bin, the upper end of the first conveying belt is positioned in the feeding port, the crushing bin is arranged below the feeding bin, the crushing cutter set and a third conveying belt are arranged in the upper end of the crushing bin, the screening bin is arranged on the outer wall of one side of the crushing bin, the separating sieve is arranged in the screening bin, and the separating sieve consists of the sample separating sieve and the sample collecting sieve. According to the invention, the bag is cut and broken by arranging the reverse-running blade set, the bag is separated and broken by mechanical extrusion and separation, the sample separation screen and the air blowing equipment are utilized to operate cooperatively, and the fungus chaff and the sterilization bag are separated efficiently, so that the defects of low manual stripping efficiency and small-sized equipment stripping efficiency are solved, and the defects that the sterilization bag is crushed by a large crusher and the fungus chaff and the sterilization bag are not separated thoroughly are also solved.

Description

High-flux quick separation edible mushroom bran and mushroom bag coating device

Technical Field

The invention relates to the technical field of comprehensive utilization of agricultural production wastes, in particular to a high-flux film coating device for quickly separating edible fungus chaff from a fungus bag.

Background

The edible fungus chaff is a residual culture material after the edible fungus is harvested after the edible fungus is cultivated, and is commonly called as a waste fungus stick. Domestic edible fungi have huge output which accounts for 70 percent of the total world output, and thousands of tons of waste fungi sticks can be generated every year, and the problem is increasingly prominent. If the utilization rate of the waste mushroom stick resources can be improved, on one hand, the development of low-carbon economy can be promoted, and on the other hand, the method is also significant to the high-valued utilization of edible mushrooms and the sustainable development of the edible mushroom industry. A plurality of research reports have been reported on reasonably and effectively utilizing waste edible fungus sticks, and the research reports mainly focus on the following aspects: as a culture medium for flowers or vegetables; fermenting and processing the mixture to be used as an organic fertilizer for improving soil; directly used as fuel or used for producing fuel gas by using waste bacterium rods; the culture medium is used as a culture medium for other edible fungi, and other edible fungi are cultivated by recycling; the feed or the feed auxiliary material for poultry and livestock is prepared by various processing modes.

The comprehensive utilization technology of the fungus chaff makes good research progress in various aspects, and the technical problem of low separation efficiency of the edible fungus chaff and the fungus stick envelope no matter what application is used is faced.

Through mass retrieval, the prior art is disclosed as CN107637381A, and the machine set comprises a conveying device, a shredding and extruding mechanism, a hammer rod type stripping device, a rack, a discharge chute, a transmission system, an electric cabinet and a power device, wherein the conveying device is butted with a feed hopper of the shredding and extruding mechanism, the hammer rod type stripping device is arranged in the middle of the rack and at the rear of the rack, the shredding and extruding mechanism is arranged in the middle of the rack and above the hammer rod type stripping device, the shredding and extruding mechanism and the hammer rod type stripping device are butted together in the vertical direction, inner cavities of the shredding and extruding mechanism and the hammer rod type stripping device are in a mutually communicated state, the discharge chute is arranged below the hammer rod type stripping device, and the transmission system receives power transmitted by the power device at the front of the rack to connect the shredding and extruding mechanism and the hammer rod type stripping device together. During operation, the fungus chaff leaks out from the sieve pores, and the residual bag membrane is blown out from the bag membrane throwing-out opening of the machine, so that the separation process of the fungus chaff and the bag membrane is completed.

In summary, separation modes such as manual stripping, careful ribbon extrusion type separation, hammer bar stripping and the like are mainly adopted in the current production, the separation efficiency of manual stripping and a small stripping machine is low, labor and time are wasted, and a hammer bar stripping device easily breaks the fungus bag envelope into fungus chaff to affect the quality and the use value of the separated fungus chaff.

Disclosure of Invention

The invention aims to provide a high-flux rapid edible fungus chaff and fungus bag coating device to solve the problems in the background technology.

In order to achieve the purpose, the invention provides the following technical scheme: the utility model provides a high flux quickly separating domestic fungus chaff and fungus bag diolame device, includes the feeding storehouse, smashes the storehouse, screens the storehouse, broken knife tackle, divides appearance sieve and collection appearance sieve, feeding storehouse below is provided with and smashes the storehouse, it is provided with broken knife tackle and third conveyer belt to smash inside storehouse upper end, broken knife tackle is located third conveyer belt top, it is provided with the screening storehouse to smash storehouse one side outer wall, screening storehouse lower surface is provided with the baffle, the inside second conveyer belt that is provided with of baffle, the inside branch screen that is provided with in screening storehouse, the branch screen is by dividing the appearance sieve and collecting the appearance sieve to constitute.

Preferably, a feed port is formed in the outer wall of one side of the feed bin, a first conveyor belt is arranged on one side of the feed bin, and the upper end of the first conveyor belt is located inside the feed port;

shallow concave belt is provided with in first conveyer belt, can effectively prevent that the domestic fungus bag from skidding on the belt.

Preferably, the crushing knife group is a chain type transmission crushing knife, and the width of the crushing knife group is the same as that of the third conveyor belt;

the outer wall of one side, away from the screening bin, of the crushing bin is provided with a protective cover, the protective cover is provided with a transmission chain, one side of the lower surface of the crushing bin is provided with a driving motor, and two ends of the transmission chain are respectively in rotating connection with the crushing cutter set and the driving motor;

the distance between the blades of the crushing cutter set along the direction of the transmission chain is 30-50cm, the distance between the blades and the direction of the transmission chain is 10-30cm, the blades are single-edge cutting blades with the blade length of 5-15cm, a minus-degree inclination angle exists between the crushing cutter set and the third conveyor belt between feeding and discharging, and the fungus sticks can be extruded and scattered while being crushed.

Preferably, the surface of the third conveyor belt is provided with uniformly distributed dentations, so that the envelopes of the fungus bags can be effectively punctured, and a larger adhesive force is provided for the fungus bags to be conveyed forwards;

crushing storehouse is linked together with the screening storehouse, third conveyer belt one end is run through crushing storehouse and is arranged in inside the screening storehouse.

Preferably, the separating sieves are distributed in degree inside the screening bin, the sample separating sieves are positioned above the sample collecting sieve, the sample separating sieves are in hollow design, and the sample collecting sieve is a smooth stainless steel plate;

the sample collection sieve outlet and the sample collection sieve are staggered, the broken mushroom bran samples are classified and screened through the sample collection sieve, high-flux separation of mushroom bran and mushroom stick envelopes is achieved, and the mushroom bran is conveyed to a finished product bin or a loading and unloading point through the second conveying belt.

Preferably, the lower surface of the crushing bin is provided with an air blower, an air outlet on one side of the air blower is communicated with the inner wall on one side of the screening bin, and the air outlet is positioned below one side of the sample separating sieve and the sample collecting sieve.

Preferably, the collecting pipe is installed on the outer wall of one side of the screening bin, the vent is formed in the outer wall of one side of the screening bin, and the vent is communicated with the collecting pipe;

the vent is positioned above one side of the sample separating sieve, high-flux air circulation is generated in the screening bin, airflow is driven to flow out to the collecting pipe through the vent, and the fungus stick envelopes flow through the vent along with the air and enter the collecting pipe;

the collecting pipe surface adopts the mesh diameter to be 3 cm's wire net formed tubulose that encircles, can carry out effectual interception to the fungus stick diolame, improves the collection comprehensiveness of fungus stick diolame.

Compared with the prior art, the invention has the beneficial effects that:

1. according to the invention, the first conveyor belt, the second conveyor belt and the third conveyor belt are adopted, so that the fungus sticks can be more conveniently added manually, the fungus sticks can be conveyed to the interior of the feeding bin from the ground, the problem of slipping of the fungus sticks on the surface of the first conveyor belt can be effectively reduced by the shallow concave belt, the normal conveying of the fungus sticks is ensured, and the screened fungus chaff can be transferred and conveyed to the bin or directly loaded and conveyed away by the second conveyor belt; the dentate protuberance on the surface of the third conveying belt can cut off the envelope on the surface of the fungus stick, a certain included angle is formed between the crushing cutter set and the third conveying belt, the crushed fungus chaff can be further scattered through extrusion, the conveying flexibility of the fungus stick and the fungus chaff is effectively improved, the labor intensity of workers is reduced, and the efficiency is more efficient.

2. According to the invention, the crushing knife set is arranged to cut and break the bags, the mechanical extrusion separation is broken up, the sample separating sieve, the sample collecting sieve and the air blower are utilized to operate in a coordinated manner, and fungus chaff and the sterilization bags are efficiently separated, so that the defects of low manual stripping efficiency and low stripping efficiency of small equipment are solved, the defects that the sterilization bags are crushed by a large crusher and the fungus chaff and the sterilization bags are not completely separated are also solved, the crushed fungus chaff and fungus bag envelopes fall onto the upper surface of the sample separating sieve, the fungus chaff and envelope mixture uniformly spread on the surface of the inclined sample separating sieve, and the crushed fungus chaff falls into the sample collecting sieve from the sample separating sieve due to small particles and large specific gravity, and is transported to a storage bin by a second conveyor belt or directly loaded and transported away; the crushed mushroom residue coated waste is blown out of the vent from the upper side of the sample separating sieve by the air blower due to relatively large volume and light density and enters the collecting pipe to comprehensively collect the coated membrane.

Drawings

FIG. 1 is a schematic top view of the present invention;

FIG. 2 is a main sectional structural view of the present invention;

fig. 3 is a side sectional structural schematic view of the screening bin of the present invention.

In the figure: 1. a first conveyor belt; 2. a shallow concave belt; 3. a feeding bin; 4. a crushing bin; 5. a screening bin; 6. a collection pipe; 7. a second conveyor belt; 8. a crushing cutter set; 9. a protective cover; 10. a third conveyor belt; 11. a drive motor; 12. a tooth-like protrusion; 13. a blower; 14. separating and screening samples; 15. collecting and screening; 16. a baffle plate; 17. and a vent.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "front", "rear", "both ends", "one end", "the other end", and the like indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience of description and simplicity of description, but do not indicate or imply that the referred device or element must have a specific orientation, be constructed in a specific orientation, and be operated, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first" and "second" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.

In the description of the present invention, it is to be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "disposed," "connected," and the like are to be construed broadly, such as "connected," which may be fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.

Referring to fig. 1 to 3, an embodiment of the present invention includes: the utility model provides a high flux quickly separating edible mushroom fungus chaff and fungus bag diolame device, including feeding storehouse 3, smash storehouse 4, screening storehouse 5, crushing knife tackle 8, divide appearance sieve 14 and collection appearance sieve 15, feeding storehouse 3 below is provided with and smashes storehouse 4, it is inside to be provided with crushing knife tackle 8 and third conveyer belt 10 to smash 4 upper ends in the storehouse, crushing knife tackle 8 is located third conveyer belt 10 top, it is provided with screening storehouse 5 to smash 4 one side outer wall in storehouse, screening storehouse 5 lower surface is provided with baffle 16, baffle 16 inside is provided with second conveyer belt 7, the inside separation sieve that is provided with in screening storehouse 5, the separation sieve comprises branch appearance sieve 14 and collection appearance sieve 15.

A feed inlet is formed in the outer wall of one side of the feed bin 3, a first conveyor belt 1 is arranged on one side of the feed bin 3, and the upper end of the first conveyor belt 1 is positioned in the feed inlet;

first conveyer belt 1 is inside to be provided with shallow concave belt 2, can prevent effectively that the domestic fungus bag from skidding on the belt, and first conveyer belt 1 is convenient for the manual work more and adds the fungus stick, can be with the fungus stick by ground transmission to feeding storehouse 3 inside to shallow concave belt 2 can effectively reduce the problem that the fungus stick skids on first conveyer belt 1 surface, ensures the normal transmission of fungus stick.

The crushing knife group 8 is a chain type transmission crushing knife, and the width of the crushing knife group is the same as that of the third conveyor belt 10;

the outer wall of one side, away from the screening bin 5, of the crushing bin 4 is provided with a protective cover 9, the protective cover 9 is provided with a transmission chain, one side of the lower surface of the crushing bin 4 is provided with a driving motor 11, two ends of the transmission chain are respectively in rotating connection with the crushing cutter set 8 and the driving motor 11, the driving motor 11 drives the crushing cutter set 8 to rotate through the transmission chain, and the protective cover 9 can protect the transmission chain so as to avoid potential safety hazards caused in the rotating process of the transmission chain;

the distance between the blades of the crushing cutter set 8 along the direction of the transmission chain is 30-50cm, the distance between the blades and the direction of the transmission chain is 10-30cm, the blades are single-edge cutting blades with the blade length of 5-15cm, an inclination angle of 10-15 degrees is formed between the crushing cutter set 8 and the third conveyor belt 10 between feeding and discharging, and the fungus sticks can be extruded and scattered to break up fungus chaff during crushing.

The surface of the third conveyor belt 10 is provided with uniformly distributed dentations 12, which can effectively puncture the envelope of the fungus bags and provide larger adhesive force for the fungus bags to be conveyed forwards;

smash storehouse 4 and screening storehouse 5 and be linked together, inside third conveyer belt 10 one end was run through and is smashed storehouse 4 and arrange screening storehouse 5 in, the dentate protuberance 12 on third conveyer belt 10 surface can be cut broken with the diolame on fungus stick surface, there is certain contained angle between the broken knife tackle of cooperation 8 and the third conveyer belt 10, can further break up broken fungus chaff through the extrusion, effectively improve the transport flexibility of fungus stick and fungus chaff and reduce artifical intensity of labour, efficiency is more high-efficient.

The separating sieve is distributed at 30 degrees in the screening bin 5, the sample separating sieve 14 is positioned above the sample collecting sieve 15, the sample separating sieve 14 is in a hollow design, the sample collecting sieve 15 is a smooth stainless steel plate, and the inclined distribution of the separating sieve is beneficial to spreading of crushed mushroom bran and coating mixture on the surface of the separating sieve, increases the area of the separating sieve for screening the mushroom bran, reduces the problem of accumulation of the mushroom bran on the surface of the separating sieve, and can ensure that the separating sieve can comprehensively screen the mushroom bran;

gather appearance sieve 15 export and stagger with branch appearance sieve 14, broken fungus chaff sample is through the classified screening of branch appearance sieve 14 and collection appearance sieve 15, realize the high flux separation of fungus chaff and fungus stick diolame, and convey the fungus chaff to finished product feed bin or loading and unloading point through second conveyer belt 7, branch appearance sieve 14 staggers each other with collection appearance sieve 15, the comprehensiveness that the fungus chaff was through sieving has been increased, the fungus chaff through branch appearance sieve 14 need block once more through gathering appearance sieve 15, screen once more afterwards and just can pass through collection appearance sieve 15, the screening rate is higher, can significantly reduce the clastic problem of inclusion diolame in the fungus chaff.

The lower surface side of the crushing bin 4 is provided with an air blower 13, an air outlet on one side of the air blower 13 is communicated with the inner wall on one side of the screening bin 5, the air outlet is positioned below one side of the sample separating sieve 14 and the sample collecting sieve 15, and the sample separating sieve 14 is blown away by utilizing the characteristics that the fungus stick is light in envelope and easy to be blown away and separated.

The collecting pipe 6 is arranged on the outer wall of one side of the screening bin 5, the vent 17 is formed in the outer wall of one side of the screening bin 5, and the vent 17 is communicated with the collecting pipe 6;

the vent 17 is positioned above one side of the sample separating sieve 14, high-flux air circulation is generated in the screening bin 5, air flow is driven to flow out to the collecting pipe 6 through the vent 17, the mushroom stick envelope passes through the vent 17 along with the air flow and enters the collecting pipe 6, and broken mushroom bran envelope waste is blown out of the vent from the upper side of the sample separating sieve 14 by the air blower 13 due to relatively large volume and light density and enters the collecting pipe 6 to comprehensively collect envelopes;

the collecting pipe 6 surface adopts the mesh diameter to be 3 cm's wire net formed tubulose that encircles, can carry out effectual interception to the fungus stick diolame, improves the collection comprehensiveness of fungus stick diolame.

The working principle is as follows: the worker can place the fungus sticks to be processed on the surface of the first conveyor belt 1, when the first conveyor belt 1 runs, the fungus sticks are placed inside the feeding bin 3, the driving motor 11 drives the crushing cutter group 8 to rotate, the fungus sticks and the envelopes are crushed, crushed fungus chaff and fungus bag envelopes fall onto the upper surface of the sample separating sieve 14, a fungus chaff and envelope mixture uniformly spreads on the surface of the inclined sample separating sieve 14, and the crushed fungus chaff falls into the sample collecting sieve 15 through the sample separating sieve 14 due to small particles and large specific gravity, and is transported to a storage bin through the second conveyor belt 7 or directly loaded and transported away; the crushed mushroom residue coated waste is relatively large in size and light in density, and can be blown out of the vent from the side upper part of the sample separating sieve 14 by the air blower 13 and enter the collecting pipe 6 to comprehensively collect the coated film, so that the defects that manual stripping and small-sized equipment stripping efficiency is low are overcome, and the defects that a large crusher crushes the sterilization bags to be too fine and the separation of the mushroom residues and the sterilization bags is not complete are overcome.

It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.

Claims

1. The utility model provides a high flux quickly separating edible mushroom fungus chaff and fungus bag diolame device, includes feeding storehouse (3), smashes storehouse (4), screening storehouse (5), broken knife tackle (8), divides appearance sieve (14) and collection appearance sieve (15), its characterized in that: feeding storehouse (3) below is provided with crushing storehouse (4), crushing storehouse (4) upper end inside is provided with broken knife tackle (8) and third conveyer belt (10), broken knife tackle (8) are located third conveyer belt (10) top, it is provided with screening storehouse (5) to smash storehouse (4) one side outer wall, screening storehouse (5) lower surface is provided with baffle (16), baffle (16) inside is provided with second conveyer belt (7), the inside separation sieve that is provided with in screening storehouse (5), the separation sieve comprises separation appearance sieve (14) and collection appearance sieve (15).

2. The high-throughput rapid separation edible fungus chaff and fungus bag coating device according to claim 1, characterized in that: a feeding hole is formed in the outer wall of one side of the feeding bin (3), a first conveying belt (1) is arranged on one side of the feeding bin (3), and the upper end of the first conveying belt (1) is located inside the feeding hole;

shallow concave belt (2) are provided with in first conveyer belt (1), can prevent effectively that the domestic fungus bag from skidding on the belt.

3. The high-throughput rapid separation edible fungus chaff and fungus bag coating device according to claim 1, characterized in that: the crushing knife group (8) is a chain type transmission crushing knife, and the width of the crushing knife group is the same as that of the third conveyor belt (10);

the outer wall of one side, away from the screening bin (5), of the crushing bin (4) is provided with a protective cover (9), the protective cover (9) is provided with a transmission chain, one side of the lower surface of the crushing bin (4) is provided with a driving motor (11), and two ends of the transmission chain are respectively in rotating connection with the crushing cutter set (8) and the driving motor (11);

the distance between the blades of the crushing cutter set (8) along the direction of the transmission chain is 30-50cm, the distance between the blades and the direction of the transmission chain is 10-30cm, the blades are single-edge cutting blades with the blade length of 5-15cm, an inclination angle of 10-15 degrees exists between the crushing cutter set (8) and the third conveyor belt (10) between feeding and discharging, and the fungus sticks can be extruded and scattered to break up fungus chaff during crushing.

4. The high-throughput rapid separation edible fungus chaff and fungus bag coating device according to claim 1, characterized in that: the surface of the third conveyor belt (10) is provided with uniformly distributed dentations (12), which can effectively puncture the envelope of the fungus bags and provide larger adhesive force for the fungus bags to be conveyed forwards;

crushing storehouse (4) is linked together with screening storehouse (5), third conveyer belt (10) one end is run through crushing storehouse (4) and is arranged in inside screening storehouse (5).

5. The high-throughput rapid separation edible fungus chaff and fungus bag coating device according to claim 1, characterized in that: the separation sieve is distributed in the screening bin (5) at 30 degrees, the sample separation sieve (14) is positioned above the sample collection sieve (15), the sample separation sieve (14) is in a hollow design, and the sample collection sieve (15) is a smooth stainless steel plate;

an outlet of the sample collection sieve (15) is staggered with the sample separation sieve (14), a crushed mushroom bran sample is classified and screened through the sample separation sieve (14) and the sample collection sieve (15), high-flux separation of mushroom bran and a mushroom stick envelope is achieved, and the mushroom bran is conveyed to a finished product bin or a loading and unloading point through the second conveyor belt (7).

6. The high-throughput rapid separation edible fungus chaff and fungus bag coating device according to claim 1, characterized in that: smash storehouse (4) lower surface one side and be provided with air-blower (13), the air outlet of air-blower (13) one side is linked together with screening storehouse (5) one side inner wall, the air outlet is located branch appearance sieve (14) and collection appearance sieve (15) one side below, utilizes the fungus stick diolame lighter, and easily by the characteristics of blast air separation, with its blow-off branch appearance sieve (14).

7. The high-throughput rapid separation edible fungus chaff and fungus bag coating device according to claim 1, characterized in that: the collecting pipe (6) is installed on the outer wall of one side of the screening bin (5), a vent (17) is formed in the outer wall of one side of the screening bin (5), and the vent (17) is communicated with the collecting pipe (6);

the vent (17) is positioned above one side of the sample separating sieve (14), high-flux air circulation is generated in the screening bin (5), air flow is driven to flow out to the collecting pipe (6) through the vent (17), and the fungus stick envelopes flow through the vent (17) along with the air flow and enter the collecting pipe (6);

the collecting pipe (6) surface adopts the mesh diameter to be 3 cm's wire net formed tubulose that encircles, can carry out effectual interception to the fungus stick diolame, improves the collection comprehensiveness of fungus stick diolame.