CN111789213B - Steam distribution system for jelly cooking materials and control method - Google Patents
Steam distribution system for jelly cooking materials and control method Download PDFInfo
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- CN111789213B CN111789213B CN202010751770.5A CN202010751770A CN111789213B CN 111789213 B CN111789213 B CN 111789213B CN 202010751770 A CN202010751770 A CN 202010751770A CN 111789213 B CN111789213 B CN 111789213B
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- 235000015110 jellies Nutrition 0.000 title claims abstract description 77
- 239000008274 jelly Substances 0.000 title claims abstract description 75
- 238000010411 cooking Methods 0.000 title claims abstract description 28
- 238000000034 method Methods 0.000 title claims abstract description 12
- 238000009826 distribution Methods 0.000 title claims abstract description 11
- 239000000463 material Substances 0.000 title claims description 10
- 238000010438 heat treatment Methods 0.000 claims abstract description 115
- 238000003756 stirring Methods 0.000 claims abstract description 43
- 238000004140 cleaning Methods 0.000 claims abstract description 27
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 107
- 238000001816 cooling Methods 0.000 claims description 46
- 238000007599 discharging Methods 0.000 claims description 15
- 230000000149 penetrating effect Effects 0.000 claims description 12
- 238000004321 preservation Methods 0.000 claims description 11
- 239000000945 filler Substances 0.000 claims description 10
- 238000010992 reflux Methods 0.000 claims description 9
- 238000007789 sealing Methods 0.000 claims description 9
- 229920000742 Cotton Polymers 0.000 claims description 8
- 238000009833 condensation Methods 0.000 claims description 8
- 230000005494 condensation Effects 0.000 claims description 8
- 238000000605 extraction Methods 0.000 claims description 6
- 230000008859 change Effects 0.000 claims description 3
- 238000011049 filling Methods 0.000 claims description 3
- 238000003466 welding Methods 0.000 claims description 3
- 230000017525 heat dissipation Effects 0.000 abstract description 7
- 230000000694 effects Effects 0.000 abstract description 4
- 238000009825 accumulation Methods 0.000 abstract 1
- 230000002035 prolonged effect Effects 0.000 abstract 1
- 239000002994 raw material Substances 0.000 description 4
- 238000009413 insulation Methods 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 230000009471 action Effects 0.000 description 2
- 238000010276 construction Methods 0.000 description 2
- 230000001276 controlling effect Effects 0.000 description 2
- 239000012535 impurity Substances 0.000 description 2
- 239000004615 ingredient Substances 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 108010010803 Gelatin Proteins 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000033228 biological regulation Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 239000003086 colorant Substances 0.000 description 1
- 239000000498 cooling water Substances 0.000 description 1
- 125000004122 cyclic group Chemical group 0.000 description 1
- 235000021185 dessert Nutrition 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000000686 essence Substances 0.000 description 1
- 235000003599 food sweetener Nutrition 0.000 description 1
- 235000015203 fruit juice Nutrition 0.000 description 1
- 239000008273 gelatin Substances 0.000 description 1
- 229920000159 gelatin Polymers 0.000 description 1
- 235000019322 gelatine Nutrition 0.000 description 1
- 235000011852 gelatine desserts Nutrition 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 235000011962 puddings Nutrition 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 238000010025 steaming Methods 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 239000003765 sweetening agent Substances 0.000 description 1
- 239000002562 thickening agent Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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Classifications
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L5/00—Preparation or treatment of foods or foodstuffs, in general; Food or foodstuffs obtained thereby; Materials therefor
- A23L5/10—General methods of cooking foods, e.g. by roasting or frying
- A23L5/13—General methods of cooking foods, e.g. by roasting or frying using water or steam
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L21/00—Marmalades, jams, jellies or the like; Products from apiculture; Preparation or treatment thereof
- A23L21/10—Marmalades; Jams; Jellies; Other similar fruit or vegetable compositions; Simulated fruit products
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28B—STEAM OR VAPOUR CONDENSERS
- F28B1/00—Condensers in which the steam or vapour is separate from the cooling medium by walls, e.g. surface condenser
- F28B1/02—Condensers in which the steam or vapour is separate from the cooling medium by walls, e.g. surface condenser using water or other liquid as the cooling medium
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28B—STEAM OR VAPOUR CONDENSERS
- F28B9/00—Auxiliary systems, arrangements, or devices
- F28B9/02—Auxiliary systems, arrangements, or devices for feeding steam or vapour to condensers
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28B—STEAM OR VAPOUR CONDENSERS
- F28B9/00—Auxiliary systems, arrangements, or devices
- F28B9/08—Auxiliary systems, arrangements, or devices for collecting and removing condensate
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23V—INDEXING SCHEME RELATING TO FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES AND LACTIC OR PROPIONIC ACID BACTERIA USED IN FOODSTUFFS OR FOOD PREPARATION
- A23V2002/00—Food compositions, function of food ingredients or processes for food or foodstuffs
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P60/00—Technologies relating to agriculture, livestock or agroalimentary industries
- Y02P60/80—Food processing, e.g. use of renewable energies or variable speed drives in handling, conveying or stacking
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Health & Medical Sciences (AREA)
- Nutrition Science (AREA)
- Life Sciences & Earth Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Food Science & Technology (AREA)
- Polymers & Plastics (AREA)
- Commercial Cooking Devices (AREA)
Abstract
The invention discloses a steam distribution system for jelly cooking and a control method, wherein a heating assembly is arranged on one side of a heat supply boiler, a gas pipe is arranged at the top end of the heat supply boiler, a gas inlet pipe is connected to one side of the gas pipe, a heating dish is placed in a heating tank, a stirring motor is arranged in the middle of the top end of the heating tank through a bolt, the output end of the stirring motor is connected with a stirring rod, the stirring rod is embedded in the heating dish, a cleaning ring is arranged on the inner side of the heating tank, jelly in the heating dish is stirred, so that the jelly is uniformly heated, the jelly in the middle of the heating dish is heated through a heat conduction pipe, so that the jelly cooking is further accelerated, the inner part of the heating tank is cleaned through the cleaning ring, the heat conduction effect reduction caused by dirt accumulation is avoided, meanwhile, the steam is limited, the steam slowly flows out, the gas heat dissipation time is prolonged, and the heating effect is ensured.
Description
Technical Field
The invention relates to the technical field of jelly production, in particular to a steam rationing system for jelly cooking materials and a control method.
Background
The jelly is prepared by adding various artificially synthesized essences, coloring agents, sweetening agents and sour agents into thickening agents, is a western dessert, is in a semisolid state, is prepared by adding water, sugar and fruit juice into edible gelatin, is also called jelly, has glittering and translucent appearance, bright color and soft and smooth mouthfeel, and also contains pudding and the like in the jelly.
However, in the current market, when jelly is cooked, the time for cooking the jelly in the middle of the tank is long, so that when the jelly is cooked, a large amount of resources are wasted, the cooking efficiency is reduced, steam adjustment cannot be effectively performed according to different ingredients of the jelly, and different types of jellies cannot be effectively produced at the same time.
Disclosure of Invention
The invention provides a steam distribution system for jelly cooking materials and a control method, which can effectively solve the problems that in the background art, when jelly is cooked, the time for cooking jelly in the middle of a tank needs longer, so that a large amount of resources are wasted, the cooking efficiency is reduced, steam can not be effectively regulated according to different ingredients of the jelly, and different types of jelly can not be effectively produced at the same time.
In order to achieve the purpose, the invention provides the following technical scheme: the steam distribution system for the jelly cooking materials comprises a heat supply boiler, wherein a heating assembly is arranged on one side of the heat supply boiler;
the heating assembly comprises a gas pipe, a gas inlet pipe, a heating tank, a first limiting valve, a gas flowmeter, a heating vessel, a stirring motor, a stirring rod, stirring fan blades, a gas heat conduction pipe, a feed pipe, a sealing cover plate, a cleaning ring, a screw rod, a cleaning motor, a guide rod, a cleaning pipe and a gas outlet hole;
the heating boiler is characterized in that a gas pipe penetrates through the middle of the top end of the heating boiler, one side of the gas pipe is connected with a plurality of gas inlet pipes through adapters, one ends of the gas pipe and the gas inlet pipes penetrate through one side of the heating tank, first limiting valves are embedded and mounted on one sides of the gas pipe and the gas inlet pipes, and gas flow meters are embedded and mounted on positions, close to the positions of the first limiting valves, of one sides of the gas pipe and the gas inlet pipes;
a heating vessel is placed inside the heating tank, a stirring motor is installed in the middle of the top end of the heating tank through a bolt, the output end of the stirring motor is connected with a stirring rod, the stirring rod is embedded and installed inside the heating vessel, a plurality of stirring blades are welded on one side of the stirring rod at equal intervals, a plurality of gas heat conduction pipes are installed on one side of the heating vessel at equal intervals in a penetrating manner, a feeding pipe is installed on one side of the top end of the heating tank in a penetrating manner, the feeding pipe is embedded and installed inside the heating vessel, and a sealing cover plate is hinged to the top end of the feeding pipe;
the utility model discloses a clean motor, including heating jar, lead screw, cleaning ring top, lead screw, cleaning motor, cleaning pipe, stirring motor and cleaning motor input, the inboard slidable mounting of heating jar has clean ring, clean ring top is run through and is installed the lead screw, the lead screw top is installed in the cleaning motor output, the cleaning motor passes through the screw rod and installs in heating jar top, clean ring top equidistance is run through and is installed a plurality of guide bar, lead screw and guide bar top all run through to be installed in heating jar top, heating jar top one side is run through and is installed clean pipe, stirring motor and cleaning motor input all with external power source output electric connection.
Preferably, the inner diameter of the gas transmission pipe is equal to that of the gas inlet pipe, and the outer diameter of the heating vessel is smaller than that of the heating tank.
Preferably, a cooling assembly is installed on one side of the heating tank;
the cooling assembly comprises a discharge pipe, a cooling tank, an extraction pump, a placing tank, a heat conducting strip, a cooling pipe, a thermometer, a water inlet pipe, a booster water pump, a water outlet pipe, an output pipe and a second limiting valve;
it is three heating tank top all runs through and installs the discharging pipe, discharging pipe one end runs through to be installed in cooling tank top one side, the extraction pump is installed through the switching in discharging pipe one side, the cooling tank inboard is placed and is placed the jar, it has a plurality of heat conduction strips to place jar outside equidistance welding, it runs through and installs a plurality of cooling tubes to place jar one side equidistance, the cooling tank top runs through and installs the thermometer, cooling tank one side bottom runs through installs the inlet tube, booster water pump is installed through the adapter to inlet tube one side, cooling tube one side top runs through installs the outlet pipe, it runs through and installs the output tube to place the tank bottom end, second limiting valve is installed in output tube one side embedding, booster water pump input and external power source output end electric connection.
Preferably, the outer diameter of the placing tank is smaller than the inner diameter of the cooling tank, and the inner diameter of the water inlet pipe is equal to that of the water outlet pipe.
Preferably, one end of the heating tank is provided with a collecting assembly;
the collecting assembly comprises a condensation return pipe, a collecting box, a water supply pipe, a water supply pump, a water supply pipe, a third limiting valve, a drain pipe, a water drain pipe, a fourth limiting valve, a filter screen and an opening and closing door;
it is three heating tank bottoms end runs through and installs the reflux condenser pipe, reflux condenser pipe one end runs through to install in collecting box one end, the one end that the reflux condenser pipe was kept away from to collection box runs through and installs the flow pipe, flow pipe one side is connected with the delivery pump through the adapter, heat supply boiler top one side runs through and installs the filler pipe, the delivery pipe embedding is installed in the filler pipe inboard, the third restriction valve is installed in filler pipe one side embedding, outlet pipe one end is connected with drain pipe one end through the adapter, drain pipe one end runs through to install in collecting box one side, it runs through to install the bleeder line to collect box one side, fourth restriction valve is installed in bleeder line one side embedding, collect the inboard embedding of box and install the filter screen, delivery pipe one side is connected with clean pipe through the adapter, it articulates to collect box one side has the switching door, delivery pump input and external power source output end electric connection.
Preferably, the outer diameter of the water supply pipe is equal to the inner diameter of the water feeding pipe, and the inner diameter of the water discharge pipe is larger than that of the water discharge pipe.
Preferably, exhaust pipes are installed at the top ends of the three heating tanks in a penetrating mode, one end of each exhaust pipe is connected with a gas return pipe through an adapter, one end of each gas return pipe is installed on one side of the heat supply boiler in a penetrating mode, and a fifth limiting valve is installed on one side of each exhaust pipe in an embedded mode;
the heat preservation cotton has all been cup jointed in the gas-supply pipe and the blast pipe outside, the heat preservation is installed in the inboard embedding of heating jar.
8. The method for controlling the steam distribution of the jelly cooking materials comprises the following steps:
s1, steam entering: transporting the vapor through a pipeline;
s2, air inlet control: opening a limiting valve to enable the gas to flow into the tank body after passing through a flowmeter;
s3, condensing and discharging: and discharging the cooled water and gas through a pipeline.
According to the technical characteristics, in the step S2, the air inlet speed is changed by changing the size of the inlet of the limiting valve, so that the filling of air in the tank body is changed, and the air flow rate can be conveniently adjusted as required when the jelly cooking tank with different steam supplies is supplied with air.
According to the technical characteristics, in the step S3, condensed water and cooled gas are discharged, so that the heat consumption when subsequent gas enters is avoided, the stability of the temperature inside the tank body is ensured, and the temperature is in a stable value when the jelly is heated.
Compared with the prior art, the invention has the beneficial effects that: the invention has scientific and reasonable structure and safe and convenient use:
1. set up heating element, stir through the jelly inside the heating dish, thereby make it be heated evenly, and make the jelly that is in the heating dish middle part be heated through the heat pipe, thereby jelly's cooking has further been accelerated, cooperation through flowmeter and restriction valve, thereby can carry out steam flow rate according to the jelly's of preparation and adjust, clean heating tank inside through clean ring, thereby avoid piling up because of the dirt and lead to the heat conduction effect to reduce, carry out the current-limiting to vapour simultaneously, make vapour slowly flow out, increase gaseous radiating time, thereby heating effect has been guaranteed.
2. Set up cooling module, through heat conduction strip and cooling tube with higher speed place the jelly's of jar inside heat dissipation, the cooling tube runs through simultaneously and places and is placing jar inside to make the jelly of placing jar inside can dispel the heat evenly when the heat dissipation, dispel the heat with higher speed through circulation rivers simultaneously, and through thermometer monitoring temperature, thereby avoid the jelly condition of condensing that the heat dissipation is excessive and lead to appearing when accelerating the radiating of jelly.
3. The collection assembly is arranged, condensed water of steam and water used for heat dissipation are collected in the collection box, the condensed water and the water are re-sent back to the boiler through the water conveying pump to be heated, collected water is cleaned of the heating tank, impurities of the collected water are filtered, water is guaranteed to flow into the boiler to be clean, water is made to be recycled, and waste of water resources is avoided.
4. Through blast pipe, gas reflux pipe, heat preservation cotton and heat preservation, guaranteed when cooking the jelly, the stability of the atmospheric pressure of jar internal portion, will have thermal gas to flow back again in the boiler through gas reflux simultaneously to realize the reuse of the energy, simultaneously through heat preservation cotton and heat preservation, reduced gaseous thermal scattering and disappearing when carrying, thereby guaranteed the stability of heat supply.
5. When carrying out the proportion to vapour and supplying with, in vapour carries the inlet tube through the gas-supply pipe, in the inlet tube, adjusts first limiting valve opening size to change the gas velocity of flow of vapour, when gaseous entering jar internal, observe the gas velocity of flow through the flowmeter, thereby detect gaseous flow, make when cooking the jelly of difference, carry out the proportion regulation to vapour.
To sum up, through heating element, cooling element and collection subassembly, realize the rapid heating and the cooling to jelly to collect condensate water and cooling water, thereby the cyclic utilization of the resource that realizes makes when cooking jelly, can be fast effectual control it, through mutually supporting the subassembly, makes when needing to carry out jelly production, can be fast produce multiple jelly.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the principles of the invention and not to limit the invention.
In the drawings:
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic structural view of the heating assembly of the present invention;
FIG. 3 is a schematic structural view of a heating tank of the present invention;
FIG. 4 is a schematic view of the cleaning ring of the present invention;
FIG. 5 is a schematic diagram of the construction of the cooling tank of the present invention;
FIG. 6 is a schematic view of the structure of the holding tank of the present invention;
FIG. 7 is a schematic structural view of the collection assembly of the present invention;
FIG. 8 is a schematic view of the construction of the filter screen of the present invention;
FIG. 9 is a schematic structural view of the insulation cotton of the present invention;
reference numbers in the figures: 1. a heat supply boiler;
2. a heating assembly; 201. a gas delivery pipe; 202. an air inlet pipe; 203. a heating tank; 204. a first limiting valve; 205. a gas flow meter; 206. heating the dish; 207. a stirring motor; 208. a stirring rod; 209. stirring fan blades; 210. a gas heat conduction pipe; 211. a feed pipe; 212. sealing the cover plate; 213. cleaning a ring; 214. a screw rod; 215. cleaning the motor; 216. a guide bar; 217. cleaning the tube; 218. an air outlet;
3. a cooling assembly; 301. a discharge pipe; 302. a cooling tank; 303. a pump; 304. placing the tank; 305. a heat conducting strip; 306. a cooling tube; 307. a thermometer; 308. a water inlet pipe; 309. a booster water pump; 310. a water outlet pipe; 311. an output pipe; 312. a second limiting valve;
4. a collection assembly; 401. a condensing reflux pipe; 402. a collection box; 403. a water supply pipe; 404. a water pump; 405. a water feeding pipe; 406. a third limiting valve; 407. a drain pipe; 408. a water discharge pipe; 409. a fourth limiting valve; 410. a filter screen; 411. opening and closing the door;
5. an exhaust pipe; 6. a gas return pipe; 7. a fifth limiting valve; 8. heat preservation cotton; 9. and (7) an insulating layer.
Detailed Description
The preferred embodiments of the present invention will be described in conjunction with the accompanying drawings, and it will be understood that they are described herein for the purpose of illustration and explanation and not limitation.
The embodiment is as follows: as shown in fig. 1-9, the invention provides a technical scheme that a jelly cooking steam distribution system comprises a heat supply boiler 1, wherein a heating component 2 is arranged on one side of the heat supply boiler 1;
the heating assembly 2 comprises a gas conveying pipe 201, a gas inlet pipe 202, a heating tank 203, a first limiting valve 204, a gas flowmeter 205, a heating dish 206, a stirring motor 207, a stirring rod 208, stirring blades 209, a gas heat pipe 210, a feeding pipe 211, a sealing cover plate 212, a cleaning ring 213, a screw rod 214, a cleaning motor 215, a guide rod 216, a cleaning pipe 217 and a gas outlet 218;
an air pipe 201 penetrates through the middle of the top end of the heat supply boiler 1, one side of the air pipe 201 is connected with a plurality of air inlet pipes 202 through adapters, one ends of the air pipe 201 and the air inlet pipes 202 penetrate through one side of the heating tank 203, a first limiting valve 204 is embedded and installed on one sides of the air pipe 201 and the air inlet pipes 202, and a gas flowmeter 205 is embedded and installed at a position, close to the first limiting valve 204, on one sides of the air pipe 201 and the air inlet pipes 202;
a heating vessel 206 is placed in the heating tank 203, the inner diameter of the gas pipe 201 is equal to that of the gas inlet pipe 202, the outer diameter of the heating vessel 206 is smaller than that of the heating tank 203, the uniformity of heating jelly is guaranteed, a stirring motor 207 is installed in the middle of the top end of the heating tank 203 through bolts, the output end of the stirring motor 207 is connected with a stirring rod 208, the stirring rod 208 is embedded and installed inside the heating vessel 206, a plurality of stirring blades 209 are welded on one side of the stirring rod 208 at equal intervals, a plurality of gas heat conduction pipes 210 are installed on one side of the heating vessel 206 at equal intervals in a penetrating manner, a feeding pipe 211 is installed on one side of the top end of the heating tank 203 in a penetrating manner, the feeding pipe 211 is embedded and installed inside the heating vessel 206, and a sealing cover plate 212 is hinged to the top end of the feeding pipe 211;
A cooling component 3 is arranged on one side of the heating tank 203;
the cooling assembly 3 comprises a discharge pipe 301, a cooling tank 302, a drawing pump 303, a placing tank 304, a heat conducting strip 305, a cooling pipe 306, a thermometer 307, a water inlet pipe 308, a booster water pump 309, a water outlet pipe 310, an output pipe 311 and a second limiting valve 312;
three heating tank 203 top all runs through and installs discharging pipe 301, discharging pipe 301 one end runs through and installs in cooling tank 302 top one side, extracting pump 303 is installed through the switching in discharging pipe 301 one side, cooling tank 302 inboard has been placed and has been placed jar 304, it has a plurality of heat conduction strips 305 to place jar 304 outside equidistance welding, it runs through and installs a plurality of cooling tube 306 to place jar 304 one side equidistance, cooling tank 302 top runs through and installs thermometer 307, cooling tank 302 one side bottom runs through and installs inlet tube 308, inlet tube 308 one side is installed booster water pump 309 through the adapter, cooling tank 302 one side top runs through and installs outlet pipe 310, it is less than cooling tank 302 internal diameter to place jar 304 external diameter, inlet tube 308 internal diameter and outlet pipe 310 internal diameter equal, radiating speed has been guaranteed, it runs through and installs output tube 311 to place jar 304 bottom, second limiting valve 312 is installed in output tube 311 one side embedding, booster water pump 309 input and external power source output electric connection.
One end of the heating tank 203 is provided with a collecting component 4;
the collecting component 4 comprises a condensation return pipe 401, a collecting box 402, a water supply pipe 403, a water supply pump 404, a water supply pipe 405, a third limiting valve 406, a water discharge pipe 407, a water discharge pipe 408, a fourth limiting valve 409, a filter screen 410 and an opening and closing door 411;
the bottom of three heating tank 203 runs through and installs condensate return pipe 401, condensate return pipe 401 one end runs through and installs in collection box 402 one end, collect the box 402 and keep away from the one end of condensate return pipe 401 and run through and install water supply pipe 403, water supply pipe 403 one side is connected with water pump 404 through the adapter, heat supply boiler 1 top one side runs through and installs filler pipe 405, water supply pipe 403 embedding is installed in filler pipe 405 inboard, filler pipe 405 one side embedding is installed with third restriction valve 406, outlet pipe 310 one end is connected with drain pipe 407 one end through the adapter, water supply pipe 403 external diameter equals filler pipe 405 internal diameter, drain pipe 408 internal diameter is greater than drain pipe 407 internal diameter, the speed of supplying water has been guaranteed, drain pipe 407 one end runs through and installs in collection box 402 one side, collection box 402 one side runs through and installs drain pipe 408, drain pipe 408 one side embedding is installed with fourth restriction valve 409, collection box 402 inboard embedding is installed filter screen 410, water supply pipe 403 one side is connected with clean pipe 217 through the adapter, collection box 402 one side articulates there is open-close door 411, water pump 404 input and external power supply output electric connection.
The top ends of the three heating tanks 203 are respectively provided with an exhaust pipe 5 in a penetrating way, one end of each exhaust pipe 5 is connected with a gas return pipe 6 through an adapter, one end of each gas return pipe 6 is arranged on one side of the heat supply boiler 1 in a penetrating way, and one side of each exhaust pipe 5 is embedded with a fifth limiting valve 7;
the outside of gas-supply pipe 201 and blast pipe 5 all has cup jointed the heat preservation cotton 8, and the inboard embedding of heating jar 203 is installed heat preservation 9.
The method for controlling the steam ration of the jelly cooking materials comprises the following steps:
s1, steam entering: transporting the vapor through a pipeline;
s2, air inlet control: opening a limiting valve to enable the gas to flow into the tank body after passing through a flowmeter;
s3, condensation and discharge: and discharging the cooled water and gas through a pipeline.
According to the technical characteristics, in the step S2, the air inlet speed is changed by changing the size of the inlet of the limiting valve, so that the filling of air in the tank body is changed, and the air flow rate can be conveniently adjusted as required when the air is supplied to the jelly cooking tanks with different steam supplies.
According to the technical characteristics, in the step S3, condensed water and cooled gas are discharged, so that the heat consumption when subsequent gas enters is avoided, the stability of the temperature inside the tank body is ensured, and the temperature is at a stable value when the jelly is heated.
The working principle and the using process of the invention are as follows: before the jelly needs to be cooked, the sealing cover plate 212 is opened, the jelly raw materials are placed into the heating dish 206 through the feeding pipe 211, and after the raw materials are placed, the sealing cover plate 212 is closed, and meanwhile, the heat supply boiler 1 is used for heating;
after the raw materials are put in, the first limiting valve 204 is rotated, the flow rate condition of the gas flow meter 205 is observed during rotation, the flow rate is adjusted according to the condition of the manufactured jelly, after the flow rate is adjusted to the required flow rate, the first limiting valve 204 is stopped from being continuously rotated, steam enters the air inlet pipe 202 through the air conveying pipe 201 and flows into the heating tank 203 through the air inlet pipe 202, the gas moves from bottom to top in the heating tank 203 and enters the gas heat conduction pipe 210, so that the jelly in the heating vessel 206 is heated, when the steam heats the jelly, the stirring motor 207 is started, the stirring rod 208 is driven to rotate by the stirring motor 207, the stirring rod 208 drives the stirring blades 209 to rotate, the jelly in the heating vessel 206 is driven to rotate under the rotation of the stirring blades 209, so that the raw materials of the jelly are uniformly mixed, meanwhile, the jelly in the heating vessel 206 is uniformly heated, the steaming and heating of the jelly are accelerated, and the jelly manufacturing is accelerated;
in the process of making the jelly, water vapor is condensed into water drops through heat dissipation and falls into the bottom of the heating tank 203, finally flows into the condensation return pipe 401, flows into the collection box 402 along the condensation return pipe 401, so that the collection of condensed water is realized, the condensed water is prevented from being remained in the tank body, the influence of the condensed water on the temperature is avoided when the jelly is cooked, meanwhile, part of gas for completing heat dissipation flows into the exhaust pipe 5 along the gas return pipe 6 and finally flows back into the heat supply boiler 1, and when the gas flows back, the gas is prevented from entering other tank bodies through the one-way control of the fifth limiting valve 7;
after the jelly is manufactured, a booster water pump 309 is started, water is conveyed into a cooling tank 302 along a water inlet pipe 308 through the booster water pump 309, the cooling tank 302 is gradually filled with the water from bottom to top, the water flows into a cooling pipe 306 when flowing, after the cooling tank 302 is filled with the water, an extraction pump 303 is started, the jelly flows into a placing tank 304 along a discharge pipe 301 under the action of the extraction pump 303, the jelly is cooled by water and gradually lowers in the placing tank 304, a worker can detect the real-time temperature of the jelly in the placing tank 304 through a thermometer 307 in real time, the situation that the jelly is condensed due to the fact that the cooled temperature is too low is avoided, and a second limiting valve 312 is opened after the jelly is cooled, so that the jelly is discharged to the next link from a discharge pipe 311;
when the jelly is cooled by the water body, the water body enters through the water inlet pipe 308, is discharged through the water outlet pipe 310 and flows into the collection box 402 through the water discharge pipe 407, when water needs to be added to the heat supply boiler 1, the water supply pump 404 is started, the water body flows into the water adding pipe 405 through the water supply pipe 403 under the action of the water supply pump 404, the third limiting valve 406 is opened, the water body flows into the heat supply boiler 1, so that the water adding to the interior of the boiler is completed, the third limiting valve 406 is closed after the water adding is completed, and when the water amount in the collection box 402 is too much stored, the fourth limiting valve 409 is opened, so that the water body is discharged through the water discharge pipe 408;
the pipeline and the tank body are insulated by the insulation cotton 8 and the insulation layer 9, so that the temperature property of heat supply when the jelly is cooked is ensured, and the heat loss is avoided;
when the heating tank 203 needs to be cleaned, the cleaning motor 215 is started, the cleaning motor 215 drives the screw rod 214 to rotate, the screw rod 214 drives the cleaning ring 213 to reciprocate, the water delivery pump 404 is started at the same time, the water delivery pump 404 supplies water to the interior of the heating tank 203, the cleaning speed of the heating tank 203 is accelerated, the cleaned and cleaned water flows into the collecting box 402 again along the condensation return pipe 401, impurities are intercepted by the filter screen 410 in the collecting box 402, the cleanness of the recycled water is guaranteed, and a worker can clean the filter screen 410 and the collecting box 402 by opening the opening and closing door 411, so that the water storage capacity of the heating tank is guaranteed.
When carrying out proportion supply to vapour, vapour passes through gas-supply pipe 201 and carries in the intake pipe 202, adjusts first restriction valve 204 opening size to change the gas flow rate of vapour, when gaseous entering jar internal, observe the gas flow rate through the flowmeter, thereby detect gaseous flow, make when cooking different jellies, carry out proportion control to vapour.
Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that changes may be made in the embodiments and/or equivalents thereof without departing from the spirit and scope of the invention. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (10)
1. Jelly boils material and uses steam ration system, including heat supply boiler (1), its characterized in that: a heating assembly (2) is installed on one side of the heat supply boiler (1);
the heating assembly (2) comprises a gas conveying pipe (201), a gas inlet pipe (202), a heating tank (203), a first limiting valve (204), a gas flowmeter (205), a heating dish (206), a stirring motor (207), a stirring rod (208), stirring blades (209), a gas heat conduction pipe (210), a feed pipe (211), a sealing cover plate (212), a cleaning ring (213), a screw rod (214), a cleaning motor (215), a guide rod (216), a cleaning pipe (217) and a gas outlet hole (218);
the heating boiler is characterized in that a gas pipe (201) penetrates through the middle of the top end of the heating boiler (1), one side of the gas pipe (201) is connected with a plurality of gas inlet pipes (202) through adapters, one ends of the gas pipe (201) and the gas inlet pipes (202) penetrate through and are arranged on one side of a heating tank (203), first limiting valves (204) are embedded into one sides of the gas pipe (201) and the gas inlet pipes (202), and gas flow meters (205) are embedded into positions, close to the first limiting valves (204), of one sides of the gas pipe (201) and the gas inlet pipes (202);
a heating dish (206) is placed inside the heating tank (203), a stirring motor (207) is installed in the middle of the top end of the heating tank (203) through bolts, the output end of the stirring motor (207) is connected with a stirring rod (208), the stirring rod (208) is embedded and installed inside the heating dish (206), a plurality of stirring blades (209) are welded on one side of the stirring rod (208) at equal intervals, a plurality of gas heat conduction pipes (210) are installed on one side of the heating dish (206) at equal intervals in a penetrating manner, an inlet pipe (211) is installed on one side of the top end of the heating tank (203) in a penetrating manner, the inlet pipe (211) is embedded and installed inside the heating dish (206), and a sealing cover plate (212) is hinged to the top end of the inlet pipe (211);
heating jar (203) inboard slidable mounting has clean ring (213), clean ring (213) top is run through and is installed lead screw (214), install in clean motor (215) output on lead screw (214) top, install in heating jar (203) top through the screw rod in clean motor (215), clean ring (213) top equidistance is run through and is installed a plurality of guide bar (216), lead screw (214) and guide bar (216) top all run through and install in heating jar (203) top, heating jar (203) top one side is run through and is installed clean pipe (217), a plurality of venthole (218) have been seted up to clean ring (213) top equidistance, agitator motor (207) and clean motor (215) input all with external power source output electric connection.
2. The steam distribution system for jelly cooking material as claimed in claim 1, wherein the inner diameter of the gas pipe (201) is equal to the inner diameter of the gas pipe (202), and the outer diameter of the heating dish (206) is smaller than the inner diameter of the heating tank (203).
3. Steam dispensing system for jelly cooking according to claim 1, characterized in that the heating tank (203) is fitted on one side with a cooling assembly (3);
the cooling assembly (3) comprises a discharge pipe (301), a cooling tank (302), an extraction pump (303), a placing tank (304), a heat conducting strip (305), a cooling pipe (306), a thermometer (307), a water inlet pipe (308), a booster water pump (309), a water outlet pipe (310), an output pipe (311) and a second limiting valve (312);
it is three heating jar (203) top all runs through to install discharging pipe (301), discharging pipe (301) one end runs through to be installed in cooling tank (302) top one side, discharging pipe (301) one side is installed extraction pump (303) through the switching, cooling tank (302) inboard has been placed and has been placed jar (304), it has a plurality of heat conduction strips (305) to place jar (304) outside equidistance welding, it runs through to install a plurality of cooling tubes (306) to place jar (304) one side equidistance, cooling tank (302) top is run through to install thermometer (307), cooling tank (302) one side bottom is run through to install inlet tube (308), booster pump (309) is installed through the adapter in inlet tube (308) one side, cooling tank (302) one side top is run through to install outlet pipe (310), it runs through to install output tube (311) bottom, second limiting valve (312) is installed in output tube (311) one side embedding, booster pump (309) input and external power supply output end electric connection.
4. The steam distribution system for jelly cooking material as claimed in claim 3, wherein the outside diameter of the placing tank (304) is smaller than the inside diameter of the cooling tank (302), and the inside diameter of the inlet pipe (308) and the inside diameter of the outlet pipe (310) are equal.
5. A steam distribution system for jelly cookers according to claim 3, characterized in that the heating tank (203) is fitted at one end with a collection assembly (4);
the collecting assembly (4) comprises a condensation return pipe (401), a collecting box (402), a water feeding pipe (403), a water feeding pump (404), a water feeding pipe (405), a third limiting valve (406), a water discharging pipe (407), a water discharging pipe (408), a fourth limiting valve (409), a filter screen (410) and an opening and closing door (411);
it is three heating jar (203) bottom is run through and is installed condenser reflux pipe (401), condenser reflux pipe (401) one end is run through and is installed in collecting box (402) one end, the one end of collecting box (402) and keeping away from condenser reflux pipe (401) is run through and is installed delivery pipe (403), delivery pipe (403) one side is connected with water pump (404) through the adapter, heat supply boiler (1) top one side is run through and is installed filler pipe (405), delivery pipe (403) embedding is installed in filler pipe (405) inboard, filler pipe (405) one side embedding is installed third restriction valve (406), outlet pipe (310) one end is connected with drain pipe (407) one end through the adapter, drain pipe (407) one end is run through and is installed in collecting box (402) one side, it installs drain pipe (408) to collect box (402) one side and run through, drain pipe (408) one side embedding is installed fourth restriction valve (409), it installs filter screen (410) to collect box (402) inboard embedding, delivery pipe (403) one side is connected with cleaning tube (217) through the adapter, it has opening and shutting door (411) electrical connection to collect box (402) one side, power supply pipe (404) output is articulated.
6. Steam dispensing system for jelly cooking according to claim 5, wherein the outside diameter of the water supply pipe (403) is equal to the inside diameter of the water supply pipe (405), and the inside diameter of the water discharge pipe (408) is larger than the inside diameter of the water discharge pipe (407).
7. The jelly cooking steam distribution system according to claim 1, wherein the top ends of the three heating tanks (203) are respectively provided with an exhaust pipe (5) in a penetrating manner, one end of each exhaust pipe (5) is connected with a gas return pipe (6) through a joint, one end of each gas return pipe (6) is arranged on one side of the heating boiler (1) in a penetrating manner, and one side of each exhaust pipe (5) is embedded with a fifth limiting valve (7);
the heat preservation cotton (8) have all been cup jointed in the gas-supply pipe (201) and blast pipe (5) outside, heat preservation (9) are installed in the inboard embedding of heating jar (203).
8. The method for controlling a steam dispensing system for jelly cooking according to any one of claims 1 to 7, comprising the steps of:
s1, steam entering: transporting the vapor through a pipeline;
s2, air inlet control: opening a limiting valve to enable the gas to flow into the tank body after passing through a flowmeter;
s3, condensation and discharge: and discharging the cooled water and gas through a pipeline.
9. The control method according to claim 8, wherein in the step S2, the filling of the gas inside the can body is changed by changing the size of the inlet port of the restriction valve to change the speed of the gas inlet, so that when the gas is supplied to the jelly cooking can requiring different steam supplies, the adjustment of the gas flow rate is facilitated as required.
10. The control method according to claim 8, wherein in the step S3, the condensed water and the cooled gas are discharged, so that heat consumption is prevented when the subsequent gas enters, and the temperature inside the can is stabilized, so that the temperature is at a stable value when the jelly is heated.
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| CN202010751770.5A CN111789213B (en) | 2020-07-30 | 2020-07-30 | Steam distribution system for jelly cooking materials and control method |
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| CN114938853A (en) * | 2022-06-02 | 2022-08-26 | 晋江市顽皮兔食品工业有限公司 | Environment-friendly equipment for processing and producing jelly and production process thereof |
| CN115669901B (en) * | 2022-11-07 | 2024-04-26 | 贵州乡下妹食品有限公司 | Pipe system for preparing sauce |
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| WO2014117407A1 (en) * | 2013-02-04 | 2014-08-07 | Shen Xiaoxing | Apparatus and method for cooking food by steam |
| CN206995884U (en) * | 2017-07-21 | 2018-02-13 | 江西仁丰药业有限公司 | A kind of pharmaceutical purpose vacuum concentration pot |
| CN207610363U (en) * | 2017-09-19 | 2018-07-13 | 盘锦宏业石油化工有限公司 | A kind of retracting device of waste heat from tail gas |
| CN207850565U (en) * | 2018-01-12 | 2018-09-11 | 南京喜之郎食品有限公司 | A kind of material boiling pot and boil material system |
| CN209393059U (en) * | 2018-03-26 | 2019-09-17 | 抚顺新跃化学制品有限公司 | A kind of dish washing liquid agitating device |
| CN208771293U (en) * | 2018-07-26 | 2019-04-23 | 美肌化妆品有限公司 | A kind of cosmetics cream processing heating tank body |
| CN209988434U (en) * | 2019-05-25 | 2020-01-24 | 蜡笔小新（福建）食品工业有限公司 | Jelly production is with boiling material jar |
| CN210473682U (en) * | 2019-06-28 | 2020-05-08 | 佛山市华轩新材料有限公司 | Multifunctional efficient compound tank |
| CN110469839B (en) * | 2019-08-28 | 2020-10-02 | 南京市晨枭软件技术有限公司 | Energy-saving device for industrial boiler water supply control loop software |
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