CN111785454A - Signal wire aluminum foil paper wrapping equipment and wrapping method - Google Patents
Signal wire aluminum foil paper wrapping equipment and wrapping method Download PDFInfo
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- CN111785454A CN111785454A CN202010639546.7A CN202010639546A CN111785454A CN 111785454 A CN111785454 A CN 111785454A CN 202010639546 A CN202010639546 A CN 202010639546A CN 111785454 A CN111785454 A CN 111785454A
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/22—Sheathing; Armouring; Screening; Applying other protective layers
- H01B13/26—Sheathing; Armouring; Screening; Applying other protective layers by winding, braiding or longitudinal lapping
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
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Abstract
The invention belongs to the technical field of communication, and particularly relates to signal line aluminum foil paper wrapping equipment which comprises a supporting plate, wherein a fixing plate is fixedly connected to the surface of the supporting plate. This signal line aluminium foil paper parcel equipment, through setting up take-up and parcel device, when using, drive function pipe and aluminium foil scroll through third servo motor and rotate and wrap up the signal line, through infrared correlation switch and can compile the PLC controller, automatic control aluminium foil paper is rolled up the back, first servo motor, second servo motor and third servo motor stop, and press from both sides the signal line after the parcel with the tight piece of rubber clamp through the second cylinder, and control audible-visual annunciator reports to the police, it presss from both sides tightly after having reached automatic parcel and parcel to the signal line, and the effect of reporting to the police after the aluminium foil scroll parcel, thereby solved current manual control and wrapped up, not only efficiency is lower, and intensity of labour and the great problem of cost of labor.
Description
Technical Field
The invention relates to the technical field of communication, in particular to signal line aluminum foil paper wrapping equipment and a wrapping method.
Background
The signal line mainly refers to a line for transmitting sensing information and control information in an electric control circuit. Signal lines are often formed by a plurality of cable wires as one or more transmission lines, and may also be printed lines arranged in a printed circuit board, and with the continuous progress of technology and application, signal lines have been developed from metal carriers to other carriers, such as optical cables. Signal lines for different purposes often have different industry standards so as to facilitate standardized production and application.
Most of signal lines receive electromagnetic interference when using at present, can include the aluminium foil paper to the surface of signal line in process of production, but when current signal line parcel aluminium foil paper, mainly still wrap up through manual control, this kind of parcel mode is efficiency not only lower, needs operating personnel to operate and control parcel equipment at all, leads to intensity of labour and the great problem of cost of labor, so needs a signal line aluminium foil paper parcel equipment and parcel method.
Disclosure of Invention
The invention provides a signal line aluminum foil paper wrapping device and a wrapping method based on the technical problems of low efficiency, high labor intensity and high labor cost in wrapping based on the existing manual control.
The invention provides signal line aluminum foil paper wrapping equipment which comprises supporting plates, wherein fixed plates are fixedly connected to the surfaces of the supporting plates, the two supporting plates are symmetrically distributed by taking the axis of the fixed plates as the center, a programmable PLC (programmable logic controller) is fixedly installed on the lower surfaces of the fixed plates, a take-up device is fixedly connected to the upper surfaces of the fixed plates, the take-up device comprises a first servo motor and a take-up wheel, the first servo motor is fixedly installed on the upper surfaces of the fixed plates, a clamping auxiliary take-up device is fixedly connected to the upper surfaces of the fixed plates, the clamping auxiliary take-up device comprises a second servo motor and an installation oil pipe, the second servo motor is fixedly installed on the upper surfaces of the fixed plates, and the surfaces of the installation oil pipes are fixedly connected with the surfaces;
the lower fixed surface of fixed plate is connected with the mounting panel, the fixed surface of mounting panel installs fixing bearing, fixing bearing's inner circle fixedly connected with parcel device, the parcel device includes the function pipe, the surface of function pipe and fixing bearing's inner circle fixed connection.
Preferably, the first servo motor is electrically connected with the Programmable Logic Controller (PLC) through an electric wire, an output shaft of the first servo motor penetrates through and extends to the lower surface of the fixed plate, the output shaft of the first servo motor is fixedly connected with a rotating shaft through a coupler, clamping grooves are formed in the surface of the take-up pulley, the clamping grooves are symmetrically distributed by taking the surface axis of the take-up pulley as the center, one end of the rotating shaft is connected with the inner wall of the clamping groove in an inserting mode, a first air cylinder is arranged below the take-up pulley, and the first air cylinder comprises a first air rod.
Preferably, one end of the first gas rod is fixedly connected with a supporting seat, the surface of the supporting seat is fixedly and rotatably connected with a supporting column through a bearing, one end of the supporting column is inserted into the inner wall of the clamping groove, the surfaces of the rotating shaft and the supporting column are both polygonal, and the inner wall of the clamping groove is matched with the surfaces of the rotating shaft and the supporting column.
Preferably, the fixed pipe of lower fixed surface of fixed plate is connected with, the one end of fixed pipe runs through and extends to the upper surface of fixed plate, fixed intraductal wall sliding connection has the screwed pipe, the inner wall threaded connection of screwed pipe has the threaded rod, the output shaft fixed connection of shaft coupling and second servo motor is passed through to the one end of threaded rod, second servo motor passes through the electric wire and can compile PLC controller electric connection, the one end of screwed pipe extends to the surface of fixed pipe, the fixed surface of fixed pipe has seted up the stroke groove, the inner wall in stroke groove and the fixed intercommunication of the inner wall of fixed pipe, the inner wall sliding connection in stroke groove has the stopper.
Preferably, the surface of stopper and the fixed surface of screwed pipe are connected, the inner wall fixed mounting in stroke groove has travel switch, two travel switch uses the axis in stroke groove to be the symmetric distribution as the center, travel switch passes through electric wire and second servo motor electric connection, the pipe is removed in the one end fixedly connected with location of screwed pipe, the first holder of the inner wall fixedly connected with of pipe is removed in the location, two first holder uses the axis of pipe is removed in the location to be the symmetric distribution as the center.
Preferably, the inner wall fixedly connected with of pipe is removed in the location presss from both sides tight pipe, and is three the axis that the pipe was removed in the location is annular array distribution as the center to press from both sides tight pipe, the inner wall sliding connection that presss from both sides tight pipe has first piston, the fixed surface of first piston is connected with the tight pole of clamp, the one end of the tight pole of clamp runs through and extends to the surface that presss from both sides tight pipe, the tight piece of one end fixedly connected with rubber clamp of the tight pole of clamp, the surface of the tight pole of clamp has cup jointed the spring, the both ends of spring respectively with the surface of first piston and the inner wall fixed connection that presss from both sides tight pipe, the fixed surface that the pipe was removed in the location has cup jointed the cavity go-between, the inner wall fixedly connected with of cavity go-between advances oil.
Preferably, the one end of advancing the oil pipe runs through and extends to the inner wall of clamp pipe, the fixed intercommunication of inner wall of cavity go-between has the connecting pipe, the one end of connecting pipe runs through and extends to the inner wall of installation oil pipe, connecting pipe, cavity go-between, the inside of advancing oil pipe and clamp pipe all is provided with hydraulic oil, installation oil pipe's inner wall sliding connection has the second piston, installation oil pipe's inner wall fixed mounting has the second cylinder, the second cylinder includes the second gas pole, the one end of second gas pole is connected with the fixed surface of second piston, the second cylinder passes through the electric wire and can compile PLC controller electric connection, the fixed surface of fixed plate installs audible-visual annunciator, audible-visual annunciator passes through the electric wire and can compile PLC controller electric connection.
Preferably, the below of function pipe is provided with third servo motor, the equal fixedly connected with second holder in surface of third servo motor's the surface and the mounting panel, two the second holder uses the axis of function pipe to be the symmetric distribution as the center, third servo motor's output shaft passes through key and keyway fixedly connected with drive gear, the fixed surface of function pipe has cup jointed the ring gear, the surface meshing of drive gear's surface and ring gear, the inner wall fixedly connected with function board of function pipe, two the function board uses the axis of function pipe to be the symmetric distribution as the center.
Preferably, the fixed surface of function board installs rolling bearing, two rolling bearing's inner circle sliding connection has first fixed axle and second fixed axle respectively, the surface of first fixed axle and second fixed axle all is the T shape, the one end fixed surface of first fixed axle sets up threaded hole, the surface of second fixed axle and the inner wall threaded connection of threaded hole, the sliding surface of first fixed axle is connected with the aluminium foil scroll, the fixed surface of function board installs infrared correlation switch, infrared correlation switch passes through electric wire and can compile PLC controller electric connection.
The invention also discloses a wrapping method of the signal wire aluminum foil paper wrapping equipment, which comprises the following steps:
step one, a signal wire needing to be wrapped with aluminum foil paper penetrates through a second holder and a functional tube, after the surface of an aluminum foil paper roll and the surface of the signal wire are wound and wrapped, a programmable PLC controller controls a third servo motor to start, an output shaft of the third servo motor drives a driving gear to rotate, the driving gear drives a gear ring and the functional tube to rotate, and the functional tube rotates to drive the aluminum foil paper roll to move to wrap the signal wire with the aluminum foil paper;
step two, the functional tube drives the aluminum foil paper roll to rotate to wrap the signal wire, then the wrapped signal wire is pulled to pass through the positioning moving tube and the first holding frame and is fixedly connected with the surface of the take-up pulley, then the programmable PLC controller controls the first servo motor and the second servo motor to start, the output shaft of the first servo motor drives the rotating shaft to rotate through the coupler to drive the take-up pulley to rotate, the wrapped signal line is wound, the travel switch controls the second servo motor to automatically rotate forward and backward, an output shaft of the second servo motor drives the threaded rod to rotate through the coupler, the threaded rod rotates the threaded pipe in a threaded manner, the threaded pipe moves up and down along the inner wall of the fixed pipe under the matching of the limiting block, the travel groove and the travel switch, the positioning movable pipe and the first retaining frame are driven to move up and down, the wrapped signal line is driven to move up and down, and the signal line is uniformly wound on the surface of the take-up pulley;
step three, when a roll of aluminum foil paper is wound and wrapped on the surface of a signal line, the infrared correlation switch loses the shielding of the aluminum foil paper, an electric signal is sent to the programmable PLC, the programmable PLC controls the first servo motor, the second servo motor and the third servo motor to stop, meanwhile, the second air cylinder is controlled to work, a second air rod in the second air cylinder extends out, a second piston is pushed to extrude hydraulic oil in the oil pipe to enter the clamping pipe through the connecting pipe, the hollow connecting ring and the oil inlet pipe, the first piston is pushed to drive the clamping rod to move in an extruding mode, the surface of the rubber clamping block is driven to be in inserting connection with the surface of the wrapped signal line to clamp, the aluminum foil paper on the surface of the wrapped signal line is prevented from loosening, and meanwhile, the audible and visual alarm is given to prompt that a new aluminum foil paper roll needs to;
and step four, when the take-up pulley finishes taking up the wire and needs to be replaced by a new take-up pulley, only controlling the first air rod to contract into the first air cylinder, taking down the take-up pulley after the first air rod drives the supporting seat and the supporting column to be separated from the take-up pulley and the clamping groove, and replacing the new take-up pulley.
The beneficial effects of the invention are as follows:
1. through setting up take-up and parcel device, when using, drive functional tube and aluminium foil scroll through third servo motor and rotate and wrap up the signal line, through infrared correlation switch and can compile the PLC controller, after automatic control aluminium foil scroll is rolled up, first servo motor, second servo motor and third servo motor stop, and press from both sides tight piece with rubber clamp through the second cylinder and press from both sides the signal line after the parcel, and control audible-visual annunciator reports to the police, it is tight to have reached automatic parcel and parcel back clamp to the signal line, and the effect of reporting to the police after the aluminium foil scroll is wrapped up, thereby current manual control has been solved and has been wrapped up, not only efficiency is lower, and intensity of labour and the great problem of cost of labor.
Drawings
Fig. 1 is a schematic diagram of a signal line aluminum foil paper wrapping apparatus and a wrapping method according to the present invention;
fig. 2 is a sectional view of a fixing plate structure of a signal line aluminum foil paper wrapping apparatus and a wrapping method according to the present invention;
fig. 3 is a cross-sectional view of a clamping tube structure of a signal wire aluminum-foil paper wrapping apparatus and a wrapping method according to the present invention;
fig. 4 is a perspective view of a first holder structure of an aluminum-foil wrapping apparatus and a wrapping method for signal lines according to the present invention;
FIG. 5 is a sectional view of a positioning moving pipe structure of an aluminum foil wrapping apparatus and a wrapping method for signal lines according to the present invention;
fig. 6 is a functional plate structure sectional view of a signal line aluminum foil paper wrapping apparatus and a wrapping method according to the present invention.
In the figure: 1. a support plate; 2. a fixing plate; 21. a fixed tube; 22. a threaded pipe; 23. a threaded rod; 24. a stroke slot; 25. a limiting block; 26. a travel switch; 27. positioning the mobile pipe; 28. a first holder; 29. clamping the tube; 210. a first piston; 211. a clamping lever; 212. a rubber clamping block; 213. a spring; 214. a hollow connecting ring; 215. an oil inlet pipe; 216. an audible and visual alarm; 3. a PLC controller can be programmed; 4. a first servo motor; 41. a rotating shaft; 5. a take-up pulley; 51. a card slot; 52. a first cylinder; 521. a first gas lever; 53. a supporting seat; 54. a support pillar; 6. a second servo motor; 7. installing an oil pipe; 71. a second cylinder; 711. a second gas lever; 72. a second piston; 8. mounting a plate; 9. fixing the bearing; 10. a functional tube; 101. a third servo motor; 102. a second holder; 103. a drive gear; 104. a function board; 105. a rotating bearing; 106. a first fixed shaft; 107. a second fixed shaft; 108. a threaded hole; 109. an aluminum foil roll; 110. an infrared correlation switch.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments.
Referring to fig. 1-6, a signal line aluminum foil paper wrapping apparatus and a wrapping method, as shown in fig. 1-2, the signal line aluminum foil paper wrapping apparatus comprises support plates 1, wherein a fixed plate 2 is fixedly connected to the surface of each support plate 1, the two support plates 1 are symmetrically distributed with the axis of the fixed plate 2 as the center, a programmable PLC controller 3 is fixedly mounted on the lower surface of the fixed plate 2, a take-up device is fixedly connected to the upper surface of the fixed plate 2, the take-up device comprises a first servo motor 4 and a take-up pulley 5, the first servo motor 4 is fixedly mounted on the upper surface of the fixed plate 2, a clamping auxiliary take-up device is fixedly connected to the upper surface of the fixed plate 2, the clamping auxiliary take-up device comprises a second servo motor 6 and an installation oil pipe 7, the second servo motor 6 is fixedly mounted on the upper surface;
as shown in fig. 1-2, a mounting plate 8 is fixedly connected to the lower surface of the fixing plate 2, a fixing bearing 9 is fixedly mounted on the surface of the mounting plate 8, and a wrapping device is fixedly connected to the inner ring of the fixing bearing 9, the wrapping device includes a functional pipe 10, and the surface of the functional pipe 10 is fixedly connected to the inner ring of the fixing bearing 9.
As shown in fig. 1-2, the first servo motor 4 is electrically connected to the programmable PLC controller 3 through an electric wire, an output shaft of the first servo motor 4 penetrates and extends to the lower surface of the fixing plate 2, the output shaft of the first servo motor 4 is fixedly connected to a rotating shaft 41 through a coupler, a clamping groove 51 is fixedly formed in the surface of the take-up pulley 5, the two clamping grooves 51 are symmetrically distributed around the surface axis of the take-up pulley 5, one end of the rotating shaft 41 is inserted into the inner wall of the clamping groove 51, a first cylinder 52 is arranged below the take-up pulley 5, the first cylinder 52 includes a first air rod 521, one end of the first air rod 521 is fixedly connected to a supporting seat 53, the surface of the supporting seat 53 is fixedly and rotatably connected to a supporting column 54 through a bearing, one end of the supporting column 54 is inserted into the inner wall of the clamping groove 51, the surfaces of the rotating shaft 41 and the supporting column 54 are both polygonal, and;
as shown in fig. 2-5, a fixed tube 21 is fixedly connected to the lower surface of the fixed plate 2, one end of the fixed tube 21 penetrates and extends to the upper surface of the fixed plate 2, a threaded tube 22 is slidably connected to the inner wall of the fixed tube 21, a threaded rod 23 is threadedly connected to the inner wall of the threaded tube 22, one end of the threaded rod 23 is fixedly connected to the output shaft of the second servo motor 6 through a coupling, the second servo motor 6 is electrically connected to the programmable PLC controller 3 through an electric wire, one end of the threaded tube 22 extends to the surface of the fixed tube 21, a stroke slot 24 is fixedly formed in the surface of the fixed tube 21, the inner wall of the stroke slot 24 is fixedly communicated with the inner wall of the fixed tube 21, a limit block 25 is slidably connected to the inner wall of the stroke slot 24, the surface of the limit block 25 is fixedly connected to the surface of the threaded tube 22, a stroke switch 26 is fixedly installed on the inner wall of, the travel switch 26 is electrically connected with the second servo motor 6 through an electric wire, one end of the threaded pipe 22 is fixedly connected with a positioning moving pipe 27, the inner wall of the positioning moving pipe 27 is fixedly connected with first retaining frames 28, and the two first retaining frames 28 are symmetrically distributed by taking the axis of the positioning moving pipe 27 as the center;
as shown in fig. 2-5, the inner wall of the positioning moving tube 27 is fixedly connected with the clamping tubes 29, the three clamping tubes 29 are distributed in an annular array with the axis of the positioning moving tube 27 as the center, the inner wall of the clamping tube 29 is connected with the first piston 210 in a sliding manner, the surface of the first piston 210 is fixedly connected with the clamping rod 211, one end of the clamping rod 211 penetrates through and extends to the surface of the clamping tube 29, one end of the clamping rod 211 is fixedly connected with the rubber clamping block 212, the surface of the clamping rod 211 is sleeved with the spring 213, two ends of the spring 213 are respectively fixedly connected with the surface of the first piston 210 and the inner wall of the clamping tube 29, the surface of the positioning moving tube 27 is fixedly sleeved with the hollow connecting ring 214, the inner wall of the hollow connecting ring 214 is fixedly connected with the oil inlet tube 215, the three oil inlet tubes 215 respectively correspond to the clamping tubes 29, one end of the oil inlet tube 215 penetrates through and extends, the inner wall of the hollow connecting ring 214 is fixedly communicated with a connecting pipe, one end of the connecting pipe penetrates through and extends to the inner wall of the installation oil pipe 7, the connecting pipe, the hollow connecting ring 214, the oil inlet pipe 215 and the clamping pipe 29 are all internally provided with hydraulic oil, the inner wall of the installation oil pipe 7 is connected with a second piston 72 in a sliding mode, the inner wall of the installation oil pipe 7 is fixedly provided with a second cylinder 71, the second cylinder 71 comprises a second air rod 711, one end of the second air rod 711 is fixedly connected with the surface of the second piston 72, the second cylinder 71 is electrically connected with the programmable PLC 3 through an electric wire, the surface of the fixing plate 2 is fixedly provided with an audible and visual alarm 216, and the audible and visual alarm 216 is electrically connected with the programmable PLC;
as shown in fig. 1-2 and fig. 6, a third servo motor 101 is disposed below the function tube 10, a second holder 102 is fixedly connected to the surface of the third servo motor 101 and the surface of the mounting plate 8, the two second holders 102 are symmetrically distributed around the axis of the function tube 10, the output shaft of the third servo motor 101 is fixedly connected to a driving gear 103 through a key and a key slot, a gear ring is fixedly secured to the surface of the function tube 10, the surface of the driving gear 103 is engaged with the surface of the gear ring, a function plate 104 is fixedly connected to the inner wall of the function tube 10, the two function plates 104 are symmetrically distributed around the axis of the function tube 10, a rotation bearing 105 is fixedly mounted on the surface of the function plate 104, the inner rings of the two rotation bearings 105 are slidably connected to a first fixing shaft 106 and a second fixing shaft 107, the surfaces of the first fixing shaft 106 and the second fixing shaft 107 are both in a T shape, a threaded hole 108 is fixedly formed in the surface of one end of the first fixing shaft 106, the surface of the second fixing shaft 107 is in threaded connection with the inner wall of the threaded hole 108, an aluminum foil paper roll 109 is connected to the surface of the first fixing shaft 106 in a sliding mode, an infrared correlation switch 110 is fixedly mounted on the surface of the function board 104, and the infrared correlation switch 110 is electrically connected with the programmable PLC 3 through an electric wire;
the wrapping method of the signal wire aluminum foil paper wrapping equipment comprises the following steps that firstly, a signal wire needing to be wrapped with aluminum foil paper penetrates through a second holder 102 and a functional pipe 10, after the surface of an aluminum foil paper roll 109 and the surface of the signal wire are wrapped in a winding mode, a programmable PLC (programmable logic controller) 3 is used for controlling a third servo motor 101 to be started, an output shaft of the third servo motor 101 drives a driving gear 103 to rotate, the driving gear 103 drives a gear ring and the functional pipe 10 to rotate, and the functional pipe 10 rotates to drive the aluminum foil paper roll 109 to move so as to wrap the signal wire with the aluminum foil paper;
step two, the functional tube 10 drives the aluminum foil paper roll 109 to rotate to wrap the signal line, then the wrapped signal line is pulled to pass through the positioning movable tube 27 and the first holding frame 28 and is fixedly connected with the surface of the take-up pulley 5, then the programmable PLC controller 3 controls the first servo motor 4 and the second servo motor 6 to start, the output shaft of the first servo motor 4 drives the rotating shaft 41 to rotate through the coupler to drive the take-up pulley 5 to rotate, the wrapped signal line is wound, the stroke switch 26 controls the second servo motor 6 to automatically rotate in the positive and negative directions, the output shaft of the second servo motor 6 drives the threaded rod 23 to rotate through the coupler, the threaded rod 23 rotates the threaded tube 22 in a threaded manner, the threaded tube 22 moves up and down along the inner wall of the fixed tube 21 under the cooperation of the limiting block 25, the stroke groove 24 and the stroke switch 26 to drive the positioning movable tube 27 and the first holding frame 28 to move up and down, the wrapped signal wire is driven to move up and down, and is uniformly wound on the surface of the take-up pulley 5;
step three, when a roll of aluminum foil paper roll 109 is wound and wrapped on the surface of a signal line, the infrared correlation switch 110 loses the shielding of the aluminum foil paper roll 109, an electric signal is sent out and transmitted to the programmable PLC 3, the programmable PLC 3 controls the first servo motor 4, the second servo motor 6 and the third servo motor 101 to stop, meanwhile, the second air rod 71 is controlled to work, the second air rod 711 in the second air cylinder 71 extends out, the second piston 72 is pushed to extrude hydraulic oil in the oil pipe 7 to enter the clamping pipe 29 through the connecting pipe, the hollow connecting ring 214 and the oil inlet pipe 215, the first piston 210 is pushed to drive the clamping rod 211 to move, the surface of the rubber clamping block 212 is driven to be inserted and clamped with the surface of the wrapped signal line, the aluminum foil on the surface of the wrapped signal line is prevented from being loosened, and the audible and visual alarm 216 gives an alarm to prompt that a new aluminum foil paper roll 109 needs to be replaced;
step four, when the take-up pulley 5 finishes taking up the wire and needs to be replaced by a new take-up pulley 5, only the first air rod 521 needs to be controlled to be contracted into the first air cylinder 52, and after the first air rod 521 drives the supporting seat 53 and the supporting column 54 to be separated from the take-up pulley 5 and the clamping groove 51, the take-up pulley 5 is taken down and replaced by the new take-up pulley 5;
through setting up take-up and parcel device, when using, drive function pipe 10 and aluminium foil scroll 109 through third servo motor 101 and rotate and wrap up the signal line, through infrared correlation switch 110 and can compile PLC controller 3, automatic control aluminium foil scroll 109 rolls up the back, first servo motor 4, second servo motor 6 and third servo motor 101 stop, and press from both sides the signal line after the parcel with rubber clamp piece 212 through second cylinder 71, and control audible-visual annunciator 216 reports to the police, reached and wrapped up the signal line automatically and pressed from both sides tightly after the parcel, and aluminium foil scroll 109 wraps up the effect of reporting to the police after the back, thereby solved current manual control and wrapped up, not only efficiency is lower, and intensity of labour and the great problem of cost of labor.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and the technical solutions and the inventive concepts thereof according to the present invention should be equivalent or changed within the scope of the present invention.
Claims (10)
1. The utility model provides a signal line aluminium foil paper parcel equipment, includes backup pad (1), its characterized in that: the surface of the supporting plate (1) is fixedly connected with a fixing plate (2), the two supporting plates (1) are symmetrically distributed by taking the axis of the fixing plate (2) as the center, a programmable PLC controller (3) is fixedly arranged on the lower surface of the fixed plate (2), the upper surface of the fixed plate (2) is fixedly connected with a take-up device which comprises a first servo motor (4) and a take-up pulley (5), the first servo motor (4) is fixedly arranged on the upper surface of the fixed plate (2), the upper surface of the fixing plate (2) is fixedly connected with an auxiliary clamping take-up device which comprises a second servo motor (6) and an installation oil pipe (7), the second servo motor (6) is fixedly arranged on the upper surface of the fixed plate (2), the surface of the mounting oil pipe (7) is fixedly connected with the surface of the fixing plate (2);
the lower fixed surface of fixed plate (2) is connected with mounting panel (8), the fixed surface of mounting panel (8) installs fixing bearing (9), the inner circle fixedly connected with parcel device of fixing bearing (9), the parcel device includes function pipe (10), the surface of function pipe (10) and the inner circle fixed connection of fixing bearing (9).
2. The signal line aluminum foil paper wrapping apparatus according to claim 1, wherein: first servo motor (4) are through electric wire and can compile PLC controller (3) electric connection, the output shaft of first servo motor (4) runs through and extends to the lower surface of fixed plate (2), and the output shaft of first servo motor (4) passes through shaft coupling fixedly connected with pivot (41), draw-in groove (51) have been seted up to the fixed surface of take-up pulley (5), two draw-in groove (51) are the symmetric distribution as the center with the surface axis of take-up pulley (5), the one end of pivot (41) is pegged graft with the inner wall of draw-in groove (51), the below of take-up pulley (5) is provided with first cylinder (52), first cylinder (52) are including first gas pole (521).
3. The signal line aluminum foil paper wrapping apparatus according to claim 2, wherein: one end of the first air rod (521) is fixedly connected with a supporting seat (53), the surface of the supporting seat (53) is fixedly and rotatably connected with a supporting column (54) through a bearing, one end of the supporting column (54) is inserted into the inner wall of the clamping groove (51), the surfaces of the rotating shaft (41) and the supporting column (54) are both polygonal, and the inner wall of the clamping groove (51) is matched with the surfaces of the rotating shaft (41) and the supporting column (54).
4. The signal line aluminum foil paper wrapping apparatus according to claim 1, wherein: the lower surface of the fixing plate (2) is fixedly connected with a fixing tube (21), one end of the fixing tube (21) penetrates through and extends to the upper surface of the fixing plate (2), the inner wall of the fixed pipe (21) is connected with a threaded pipe (22) in a sliding way, the inner wall of the threaded pipe (22) is connected with a threaded rod (23) in a threaded way, one end of the threaded rod (23) is fixedly connected with an output shaft of the second servo motor (6) through a coupler, the second servo motor (6) is electrically connected with the programmable PLC controller (3) through an electric wire, one end of the threaded pipe (22) extends to the surface of the fixed pipe (21), the surface of the fixed pipe (21) is fixedly provided with a stroke groove (24), the inner wall of stroke groove (24) and the inner wall of fixed pipe (21) are fixed and communicated, the inner wall of stroke groove (24) is connected with limiting block (25) in a sliding mode.
5. The signal line aluminum foil paper wrapping apparatus according to claim 4, wherein: the fixed surface of the surface of stopper (25) and screwed pipe (22) is connected, the inner wall fixed mounting of stroke groove (24) has travel switch (26), two travel switch (26) uses the axis of stroke groove (24) to be the symmetric distribution as the center, travel switch (26) pass through electric wire and second servo motor (6) electric connection, the one end fixedly connected with location of screwed pipe (22) removes pipe (27), the first holder of inner wall fixedly connected with (28) of pipe (27) is removed in the location, two first holder (28) are removed the axis of pipe (27) with the location and are the symmetric distribution as the center.
6. The signal line aluminum foil paper wrapping apparatus according to claim 5, wherein: the inner wall of the positioning movable pipe (27) is fixedly connected with clamping pipes (29), the three clamping pipes (29) are distributed in an annular array mode by taking the axis of the positioning movable pipe (27) as the center, the inner wall of each clamping pipe (29) is connected with a first piston (210) in a sliding mode, the surface of each first piston (210) is fixedly connected with a clamping rod (211), one end of each clamping rod (211) penetrates through and extends to the surface of each clamping pipe (29), one end of each clamping rod (211) is fixedly connected with a rubber clamping block (212), the surface of each clamping rod (211) is sleeved with a spring (213), two ends of each spring (213) are fixedly connected with the surface of each first piston (210) and the inner wall of each clamping pipe (29), the surface of each positioning movable pipe (27) is fixedly sleeved with a hollow connecting ring (214), the inner wall of each hollow connecting ring (214) is fixedly connected with an oil inlet pipe (215), the three oil inlet pipes (215) respectively correspond to the clamping pipes (29).
7. The signal line aluminum foil paper wrapping apparatus according to claim 6, wherein: one end of the oil inlet pipe (215) penetrates through and extends to the inner wall of the clamping pipe (29), the inner wall of the hollow connecting ring (214) is fixedly communicated with a connecting pipe, one end of the connecting pipe penetrates through and extends to the inner wall of the installation oil pipe (7), hydraulic oil is arranged inside the installation oil pipe (7), the connecting pipe, the hollow connecting ring (214), the oil inlet pipe (215) and the clamping pipe (29), a second piston (72) is connected to the inner wall of the installation oil pipe (7) in a sliding mode, a second cylinder (71) is fixedly installed on the inner wall of the installation oil pipe (7), the second cylinder (71) comprises a second air rod (711), one end of the second air rod (711) is fixedly connected with the surface of the second piston (72), the second cylinder (71) is electrically connected with the programmable PLC controller (3) through an electric wire, and an acousto-optic alarm (216) is fixedly installed on the surface of the fixing plate (2), the audible and visual alarm (216) is electrically connected with the programmable PLC controller (3) through an electric wire.
8. The signal line aluminum foil paper wrapping apparatus according to claim 7, wherein: the below of function pipe (10) is provided with third servo motor (101), the equal fixedly connected with second holder (102), two in surface of the surface of third servo motor (101) and mounting panel (8) the axis of second holder (102) with function pipe (10) is the symmetric distribution as the center, the output shaft of third servo motor (101) passes through key and keyway fixedly connected with drive gear (103), the fixed surface of function pipe (10) has cup jointed the ring gear, the surface of drive gear (103) and the surface toothing of ring gear, the inner wall fixed connection of function pipe (10) has function board (104), two function board (104) are the symmetric distribution as the center with the axis of function pipe (10).
9. The signal line aluminum foil paper wrapping apparatus according to claim 8, wherein: fixed surface of function board (104) installs rolling bearing (105), two the inner circle of rolling bearing (105) sliding connection respectively has first fixed axle (106) and second fixed axle (107), the surface of first fixed axle (106) and second fixed axle (107) all is the T shape, the one end fixed surface of first fixed axle (106) sets up threaded hole (108), the surface of second fixed axle (107) and the inner wall threaded connection of threaded hole (108), the sliding surface of first fixed axle (106) is connected with aluminium foil scroll (109), the fixed surface of function board (104) installs infrared correlation switch (110), infrared correlation switch (110) are through electric wire and can compile PLC controller (3) electric connection.
10. The wrapping method of the signal wire aluminum foil paper wrapping device according to claim 1, comprising the steps of:
step one, a signal wire needing to be wrapped with aluminum foil paper penetrates through a second retainer (102) and a functional tube (10), after the surface of an aluminum foil paper roll (109) and the surface of the signal wire are wound and wrapped, a programmable PLC (3) is used for controlling a third servo motor (101) to start, an output shaft of the third servo motor (101) drives a driving gear (103) to rotate, the driving gear (103) drives a gear ring and the functional tube (10) to rotate, and the functional tube (10) rotates to drive the aluminum foil paper roll (109) to move to wrap the signal wire with the aluminum foil paper;
secondly, the functional tube (10) drives the aluminum foil paper roll (109) to rotate to wrap the signal line, then the wrapped signal line is pulled to pass through the positioning moving tube (27) and the first holding frame (28) and is fixedly connected with the surface of the take-up pulley (5), then the programmable PLC controller (3) is used for controlling the first servo motor (4) and the second servo motor (6) to start, the output shaft of the first servo motor (4) drives the rotating shaft (41) to rotate through the coupler to drive the take-up pulley (5) to rotate, the wrapped signal line is wound, the stroke switch (26) controls the second servo motor (6) to automatically rotate forwards and backwards, the output shaft of the second servo motor (6) drives the threaded rod (23) to rotate through the coupler, the threaded rod (23) rotates the threaded tube (22) in a threaded manner, the threaded tube (22) is matched with the limiting block (25), the stroke slot (24) and the stroke switch (26), the positioning movable pipe (27) and the first holding frame (28) are driven to move up and down along the inner wall of the fixed pipe (21) so as to drive the wrapped signal wire to move up and down, and the wrapped signal wire is uniformly wound on the surface of the take-up pulley (5);
step three, when a roll of aluminum foil paper roll (109) is wound and wrapped on the surface of a signal line, the infrared correlation switch (110) loses the shielding of the aluminum foil paper roll (109), an electric signal is sent out and transmitted to the programmable PLC (3), the programmable PLC (3) controls the first servo motor (4), the second servo motor (6) and the third servo motor (101) to stop, meanwhile, the second cylinder (71) is controlled to work, a second air rod (711) in the second cylinder (71) extends out, a second piston (72) is pushed to extrude hydraulic oil in the oil pipe (7) to enter the clamping pipe (29) through a connecting pipe, a hollow connecting ring (214) and an oil inlet pipe (215), the first piston (210) is pushed to drive the clamping rod (211) to move in an extruding mode, the surface of the rubber clamping block (212) is driven to be inserted and clamped with the surface of the wrapped signal line, and the aluminum foil paper on the surface of the wrapped signal line is prevented from loosening, meanwhile, an audible and visual alarm (216) gives an alarm to prompt that the aluminum foil paper roll (109) needs to be replaced;
and step four, when the take-up pulley (5) finishes taking up the wire and needs to be replaced with a new take-up pulley (5), only controlling the first air rod (521) to contract into the first air cylinder (52), and taking down the take-up pulley (5) after the first air rod (521) drives the supporting seat (53) and the supporting column (54) to be separated from the take-up pulley (5) and the clamping groove (51), so as to replace the new take-up pulley (5).
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| CN202010639546.7A CN111785454B (en) | 2020-07-06 | 2020-07-06 | Signal wire aluminum foil paper wrapping equipment and wrapping method |
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| CN202010639546.7A CN111785454B (en) | 2020-07-06 | 2020-07-06 | Signal wire aluminum foil paper wrapping equipment and wrapping method |
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Cited By (1)
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| CN111785454B (en) | 2022-02-22 |
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