CN113192702B - Frame strander for wire and cable production and use method thereof - Google Patents
Frame strander for wire and cable production and use method thereof Download PDFInfo
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- CN113192702B CN113192702B CN202110523740.3A CN202110523740A CN113192702B CN 113192702 B CN113192702 B CN 113192702B CN 202110523740 A CN202110523740 A CN 202110523740A CN 113192702 B CN113192702 B CN 113192702B
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- 238000000034 method Methods 0.000 title claims abstract description 11
- 238000004519 manufacturing process Methods 0.000 title claims description 7
- 238000009434 installation Methods 0.000 claims abstract description 45
- 238000005096 rolling process Methods 0.000 claims abstract description 29
- 230000033001 locomotion Effects 0.000 claims abstract description 20
- 239000003921 oil Substances 0.000 claims description 16
- 239000010720 hydraulic oil Substances 0.000 claims description 9
- 238000003825 pressing Methods 0.000 claims description 9
- 230000007306 turnover Effects 0.000 claims description 6
- 239000012530 fluid Substances 0.000 claims description 4
- 238000013459 approach Methods 0.000 claims description 3
- 239000000463 material Substances 0.000 claims description 3
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 2
- 229910052782 aluminium Inorganic materials 0.000 description 2
- 125000003003 spiro group Chemical group 0.000 description 2
- 238000003466 welding Methods 0.000 description 2
- 238000004804 winding Methods 0.000 description 2
- 229910000838 Al alloy Inorganic materials 0.000 description 1
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 239000004020 conductor Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/02—Stranding-up
- H01B13/0207—Details; Auxiliary devices
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Abstract
The invention discloses a frame strander for producing wires and cables and a use method thereof, wherein a notch is arranged in front of a base, rolling grooves and main proximity switches are respectively arranged on inner walls at two sides of the notch and on the rear inner wall, sliding blocks are connected in the rolling grooves in a rolling way, an installation box is arranged between the sliding blocks, an installation plate is arranged in the installation box, a wire coil seat is arranged on the installation plate, a lifting assembly is arranged between the installation plate and the installation box, the lifting assembly comprises a positioning rod arranged on the bottom end face of the installation plate, a height limiting assembly is arranged between the positioning rod and the base, a horizontal movement assembly is arranged between the sliding blocks and the base, and photoelectric switch groups, a controller and baffles are respectively arranged on the upper end face of the base and the side walls of a wheel disc. The horizontal movement assembly, the limiting assembly and the lifting assembly are used for respectively carrying out horizontal movement, vertical lifting limiting and vertical lifting on the mounting plate, so that a plurality of placed wire coils are simultaneously inserted into the wire coil mounting position of the frame strander, and the wire coils can be quickly mounted conveniently.
Description
Technical Field
The invention belongs to the technical field of cable production, and particularly relates to a frame strander for wire and cable production and a use method thereof.
Background
The frame strander is suitable for stranding aluminum, aluminum alloy wires, bare copper wires, steel-cored aluminum stranded wires, fan-shaped conductors and cross-linked compressed cable cores with large length and large cross-sectional area.
The frame strander mainly comprises a main strander, a compacting device, a meter, a powerful double-traction device, a wire collecting and arranging frame, a transmission series and an electric control system, when the existing frame strander is used, a plurality of wire coils are required to be placed on a wire coil frame on the frame strander, a cylinder positioned on the wire coil frame pushes a clamping block to clamp and fix the placed wire coils, so that the preparation work before the frame strander is completed, and the defects are that: the wire coil that needs to put into is more, and to operating personnel, intensity of labour is great, and puts into the wire coil frame work efficiency lower one by one through the manual work, is inconvenient for the high efficiency operation of frame hank machine.
Disclosure of Invention
The invention aims to provide a frame strander for producing wires and cables and a use method thereof, which are used for solving the problem that a wire coil is inconvenient to install rapidly when the frame strander is used in the prior art.
In order to achieve the above purpose, the present invention provides the following technical solutions: the utility model provides a frame strander is used in wire and cable production, includes the base and sets up the frame strander of upper end, rim plate on the frame strander, be equipped with the breach in the front of the base, be provided with rolling groove and main proximity switch on breach both sides inner wall and the back inner wall respectively, roll and be connected with the slider in the rolling groove, be provided with the mounting box between the slider, be provided with the mounting panel in the mounting box, be provided with a plurality of drum seat on the mounting panel, and be provided with lifting unit between mounting panel and the mounting box, lifting unit is including setting up the locating lever on the mounting panel bottom end face, is provided with the limited height subassembly between locating lever and the base, be provided with photoelectric switch group, controller and baffle on base up end and the rim plate lateral wall respectively, main proximity switch and photoelectric switch group output and controller electric connection.
Preferably, a groove is formed in the rear inner wall of the notch, a fixing plate is arranged on the inner wall of the groove, a movable hole is formed in the fixing plate, a spring push rod penetrates through the movable hole, and the extending end of the spring push rod is connected with the main proximity switch.
Preferably, the bottom end surface of the sliding block is symmetrically provided with rollers, the sliding block is in rolling connection with the rolling groove through the rollers, and the wire coil seat is of a conical structure.
Preferably, the locating lever all sets up in mounting plate bottom end face both sides, lifting unit is still including setting up the hydraulic push rod in mounting plate bottom middle part position, mounting box bottom end face both sides and middle part position are equipped with locating hole and perforation respectively, locating lever and hydraulic push rod flexible end wear out in locating hole and perforation respectively, the mounting box bottom is provided with the rack, be provided with on the rack hydraulic push rod base and hydraulic pump respectively, and hydraulic pump business turn over hydraulic fluid port end all is provided with the oil pipe, and the oil pipe of hydraulic pump business turn over hydraulic fluid port end is connected with hydraulic push rod oil outlet port end respectively, hydraulic pump control end and controller electric connection.
Preferably, the height limiting assembly comprises a ruler rod arranged on the bottom end face of the base, scale marks are marked on the outer portion of the ruler rod, the height limiting assembly further comprises a top pressing rod arranged on the side wall of the bottom end of the one-side positioning rod, a sliding sleeve is arranged on the ruler rod in a sliding mode, a threaded hole is formed in the inner wall of the sliding sleeve, a locking bolt is inserted into the threaded hole, a secondary proximity switch is arranged on the side wall of the sliding sleeve, the output end of the secondary proximity switch is electrically connected with the controller, and the working face of the secondary proximity switch and the top pressing rod are located on the same vertical line.
Preferably, the horizontal movement assembly comprises a limit hole and a wire hole which are respectively arranged in front of the sliding blocks at two sides, a limit rod penetrates through the limit hole, a screw rod is connected with the wire hole in a screw thread mode, the rear end of the limit rod is arranged on the rear inner wall of the rolling groove, a through hole is formed in the rear inner wall of the rolling groove at one side, the screw rod penetrates through the through hole, the extending end of the screw rod is connected with the output shaft end of the band-type brake gear motor, the control end of the band-type brake gear motor is electrically connected with the controller, a reversing switch is electrically connected between the control end of the band-type brake gear motor and the controller, and the working face of the main proximity switch and the moving face of the mounting box are located on the same horizontal plane.
Preferably, the movement track of the baffle plate is inserted between the photoelectric switch groups, the upper end of the base is provided with an indicator lamp, and the control end of the indicator lamp is electrically connected with the controller through the photoelectric switch groups.
The application method of the frame strander for producing the electric wires and the cables comprises the following steps:
step one: wire coil materials are ready for installation;
step two: height limiting assembly and wheel disc position adjustment;
step three: and (5) wire coil installation.
Preferably, in the first step, under the action of the band-type brake gear motor, the reversing switch, the screw rod and the limiting rod in the horizontal movement assembly, the installation box on the pushing slide block horizontally moves outwards in the notch, the wire coil is sleeved on the wire coil seat on the installation plate to be positioned and fixed, then the output shaft end of the band-type brake gear motor is reversed under the action of the reversing switch, the installation box returns to the notch again, and the main proximity switch on the inner wall behind the notch drives the band-type brake gear motor to be closed through the controller when the installation box approaches, so that the working position of the installation box is limited.
Preferably, in the second step, the height of the auxiliary proximity switch in the height limiting assembly is adjusted according to the size of the wire coil, the locking bolt is unscrewed, the sliding sleeve slides on the ruler rod, the distance between the corresponding scale height on the sliding sleeve and the top pressure rod is the wire coil mounting height, the locking bolt is screwed again, the sliding sleeve and the auxiliary proximity switch are fixed in position, the wheel disc is slowly rotated, the middle part of the baffle on the side wall of the wheel disc is located between the photoelectric switch groups, the photoelectric switch groups transmit output signals to the controller, and the controller drives the indicator lamp to light to indicate that the wheel disc is positioned.
Preferably, in the third step, the hydraulic pump is driven to start by the controller, hydraulic oil in the hydraulic pump is discharged into the oil inlet cavity of the hydraulic push rod through the oil delivery pipe, so that the telescopic end of the hydraulic push rod is driven to move vertically, the telescopic end of the hydraulic push rod drives the mounting plate to move vertically, the vertical movement amount of the hydraulic push rod is determined by the set distance between the top pressure rod and the auxiliary proximity switch, the wire coil on the wire coil seat is inserted towards the wire coil mounting point direction of the wire coil holder, the wire coil holder is pushed by the frame coil holder to clamp the inserted wire coil through the air cylinder, then the hydraulic oil in the hydraulic pump is driven by the controller to flow reversely, so that the hydraulic push rod returns, and the rapid installation of the wire coil is completed.
Compared with the prior art, the invention has the beneficial effects that:
according to the wire coil installing device, the wire coil is placed on the wire coil seat on the installing plate, the wire coil is conveyed to the position below the wire coil installing position of the frame strander through the band-type brake gear motor, the screw rod and the locating rod in the horizontal moving assembly, the lifting height of the installing plate is limited through the ruler rod, the locking bolt, the sliding sleeve and the auxiliary proximity switch in the limiting assembly, the hydraulic pushing rod in the lifting assembly vertically lifts the installing plate, and therefore a plurality of placed wire coils are simultaneously inserted into the wire coil installing position of the frame strander, and the wire coil is convenient to install rapidly.
Drawings
FIG. 1 is a schematic diagram of the overall structure of the present invention;
FIG. 2 is a schematic view in partial cross-section of FIG. 1;
FIG. 3 is a top view partially in section of the base of the present invention;
FIG. 4 is a schematic view of the exploded construction of the base, mounting box, mounting plate and horizontal movement assembly of the present invention;
FIG. 5 is an enlarged schematic view of FIG. 2 at a;
FIG. 6 is an enlarged schematic view of FIG. 2 at b;
FIG. 7 is an enlarged schematic view at c of FIG. 2;
FIG. 8 is an enlarged schematic view of FIG. 3 at d;
FIG. 9 is an enlarged schematic view of FIG. 4 at e;
fig. 10 is an enlarged schematic view at f of fig. 4.
In the figure: 1 base, 2 frame strander, 3 rim plates, 4 breach, 5 rolling groove, 6 main proximity switch, 7 slider, 8 mounting boxes, 9 mounting plates, 10 wire coil seat, 11 locating lever, 12 photoelectric switch group, 13 controller, 14 baffle, 15 recess, 16 fixed plate, 17 movable hole, 18 spring push rod, 19 gyro wheel, 20 hydraulic push rod, 21 locating hole, 22 perforation, 23 rack, 24 hydraulic pump, 25 rule pole, 26 top pressure pole, 27 sliding sleeve, 28 screw hole, 29 locking bolt, 30 vice proximity switch, 31 spacing hole, 32 wire hole, 33 spacing pole, 34 lead screw, 35 band-type brake gear motor, 36 backward switch, 37 pilot lamp, 101 through-hole.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention.
Referring to fig. 1-10, a frame strander for producing electric wires and cables comprises a base 1, a frame strander 2 arranged at the upper end of the base, and a wheel disc 3 arranged on the frame strander 2, wherein a notch 4 is arranged in front of the base 1, and rolling grooves 5 and a main proximity switch 6 are respectively arranged on inner walls at two sides and a rear inner wall of the notch 4;
the upper end face of the base 1 and the side wall of the wheel disc 3 are respectively provided with a photoelectric switch group 12, a controller 13 and a baffle 14, the model of the photoelectric switch group 12 is BF-M12JG-30N1, and the output ends of the main proximity switch 6 and the photoelectric switch group 12 are electrically connected with the controller 13.
The inner wall is equipped with recess 15 behind breach 4, welding or screw connection have fixed plate 16 on the recess 15 inner wall, be equipped with movable hole 17 on the fixed plate 16, it has spring push rod 18 to run through in the movable hole 17, spring push rod 18 stretches out the end and is connected with main proximity switch 6 spiro union or buckle again, and main proximity switch 6 model is PM12-04N, and spring push rod 18 design reserves the idle running to main proximity switch 6, has avoided external object to cause extrusion damage to main proximity switch 6.
The installation box 8 is welded or clamped between the sliding blocks 7, an installation plate 9 is arranged in the installation box 8, four wire coil seats 10 are arranged on the installation plate 9, the sliding blocks 7 are connected in a rolling way in the rolling grooves 5, rolling wheels 19 are symmetrically connected to the bottom end surfaces of the sliding blocks 7 through bolts, the sliding blocks 7 are connected with the rolling grooves 5 in a rolling way through the rolling wheels 19, the rolling wheels 19 are designed to facilitate the sliding blocks 7 to roll in the rolling grooves 5, the wire coil seats 10 are of conical structures, and the conical design of the wire coil seats 10 facilitates the sleeving and installation of wire coils;
a lifting assembly is arranged between the mounting plate 9 and the mounting box 8, and comprises a positioning rod 11 arranged on the bottom end surface of the mounting plate 9;
the utility model discloses a hydraulic lifting device, including mounting panel 9, lifting unit, hydraulic ram 20, hydraulic ram 24, hydraulic ram 20, controller 13, hydraulic ram 24 control end and controller 13 electric connection, controller 13 model is TPC8-8TD, and controller 13 carries out intelligent control to the switching and the switching-over of hydraulic ram 24 to the vertical movement of mounting panel 9, and plays certain supporting role to mounting panel 9, mounting panel 8 bottom welding has rack 23, bolted connection has respectively on the rack 23 hydraulic ram 20 base and hydraulic ram 24, and hydraulic ram 24 model is DYB1.5, and hydraulic ram 24 business turn over hydraulic ram end all spiro union has the oil pipe, and hydraulic ram 20 business turn over hydraulic ram end oil pipe is connected, hydraulic ram 24 control end and controller 13 electric connection, and controller 13 model is TPC8-8TD, and controller 13 carries out intelligent control to the switching-over of hydraulic ram 24, hydraulic ram 20 promotes mounting panel 9 under hydraulic ram 24's effect and carries out vertical movement.
A height limiting component is arranged between the positioning rod 11 and the base 1;
the height limiting assembly comprises a ruler rod 25 welded on the bottom end face of the base 1, scale marks are marked on the outer portion of the ruler rod 25, the height limiting assembly further comprises a top pressing rod 26 welded on the bottom end side wall of the left positioning rod 11, a sliding sleeve 27 is sleeved on the ruler rod 25 in a sliding mode, a threaded hole 28 is formed in the inner wall of the sliding sleeve 27, a locking bolt 29 is inserted into the threaded hole 28, a secondary proximity switch 30 is connected to the side wall of the sliding sleeve 27 in a screwed mode or is adhered to the side wall of the sliding sleeve, the model number of the secondary proximity switch 30 is PM12-04N, the output end of the secondary proximity switch 30 is electrically connected with the controller 13, the working face of the secondary proximity switch 30 and the top pressing rod 26 are located on the same vertical line, the vertical movement of the mounting plate 9 drives the top pressing rod 26 on the positioning rod 11 to move vertically, and when the top pressing rod 26 is close to the secondary proximity switch 30, the controller 13 drives the hydraulic pump 24 to be closed through an intermediate relay, and the telescopic end of the hydraulic push rod 20 is prevented from moving excessively;
a horizontal moving assembly is arranged between the sliding block 7 and the base 1;
the horizontal movement assembly comprises a limiting hole 31 and a wire hole 32 which are respectively arranged in front of the sliding blocks 7 on two sides, a limiting rod 33 penetrates through the limiting hole 31, a screw rod 34 is connected to the wire hole 32 in a threaded manner, the rear end of the limiting rod 33 is welded on the rear inner wall of the rolling groove 5, a through hole 101 is formed in the rear inner wall of the right rolling groove 5, the screw rod 34 penetrates through the through hole 101, the extending end of the screw rod 34 is connected with the output shaft end of the band-type brake gear motor 35, the band-type brake gear motor 35 is GV22, the outside of the band-type brake gear motor 35 is fixedly connected with the base 1 through bolts, the control end of the band-type brake gear motor 35 is electrically connected with the controller 13, a reversing switch 36 is electrically connected between the control end of the band-type brake gear motor 35 and the controller 13, the reversing switch 36 is BQXN58, the reversing switch 36 controls the forward and reverse rotation of the band-type brake gear motor 35, the working face of the main proximity switch 6 and the moving face of the mounting box 8 are located on the same horizontal plane, and when the working face of the main proximity switch 6 is close to the mounting box 8, the controller 13 can drive the band-type brake gear motor 35 to stop the machine 8, and the primary position of the mounting box 8 is limited.
The motion track of the baffle 14 is inserted between the photoelectric switch groups 12, an indicator lamp 37 is connected to the upper end of the base 1 through screws, the model of the indicator lamp 37 is AD16-22D/S, the control end of the indicator lamp 37 is electrically connected with the controller 13 through the photoelectric switch groups 12, when the baffle 14 is positioned between the photoelectric switch groups 12, the controller 13 receives signals and then drives the indicator lamp 37 to light, and therefore an operator can conveniently know whether the wheel disc 3 is positioned at the installation position or not.
Referring to fig. 1-10, a method for using a frame strander for producing electric wires and cables includes the following steps:
step one: wire coil materials are ready for installation; under the action of a band-type brake gear motor 35, a reversing switch 36, a screw rod 34 and a limiting rod 33 in the horizontal movement assembly, the installation box 8 on the pushing slide block 7 horizontally moves outwards in the notch 4, the wire coil is sleeved on the wire coil seat 10 on the installation plate 9 for positioning and fixing, then the output shaft end of the band-type brake gear motor 35 is reversed under the action of the reversing switch 36, the installation box 8 returns to the notch 4 again, and the main proximity switch 6 on the rear inner wall of the notch 4 drives the band-type brake gear motor 35 to be closed through the controller 13 when the installation box 8 approaches, so that the working position of the installation box 8 is limited.
Step two: height limiting assembly and wheel disc position adjustment; the height of the auxiliary proximity switch 30 in the height limiting assembly is adjusted according to the specification of the wire coil, the locking bolt 29 is unscrewed, the sliding sleeve 27 slides on the ruler rod 25, the distance between the corresponding scale height on the sliding sleeve 27 and the top pressing rod 26 is the wire coil installation height, the locking bolt 29 is screwed again, the sliding sleeve 27 and the auxiliary proximity switch 30 are fixed in position, the wheel disc 3 is slowly rotated, the middle of the baffle 14 on the side wall of the wheel disc 3 is located between the photoelectric switch groups 12, the photoelectric switch groups 12 transmit output signals to the controller 13, and the controller 13 drives the indicator lamp 37 to light to indicate that the wheel disc 3 is positioned.
Step three: installing a wire coil; the hydraulic pump 24 is driven to start by the controller 13, hydraulic oil in the hydraulic pump 24 is discharged into an oil inlet cavity of the hydraulic push rod 20 through an oil delivery pipe, so that the telescopic end of the hydraulic push rod 20 is driven to move vertically, the mounting plate 9 is driven to move vertically by the telescopic end of the hydraulic push rod 20, the vertical movement amount of the hydraulic push rod 20 is determined by the set distance between the top pressure rod 26 and the auxiliary proximity switch 30, a wire coil on the wire coil base 10 is inserted in the direction of a wire coil mounting point of the wire coil winding machine 2, the wire coil winding machine 2 clamps and fixes the inserted wire coil by pushing a clamping block through an air cylinder, and then the controller 13 drives the hydraulic oil in the hydraulic pump 24 to flow reversely, so that the hydraulic push rod 20 returns, and the rapid installation of the wire coil is completed.
The working principle of this embodiment is as follows: before the frame strander 2 is made, an operator connects the power ends of a main proximity switch 6, a photoelectric switch group 12, a controller 13, a hydraulic pump 24, an auxiliary proximity switch 30, a band-type brake speed reducing motor 35 and an indicator lamp 37 with an external power supply respectively, then drives the output shaft end of the band-type brake speed reducing motor 35 to rotate forward through the controller 13, drives a screw rod 34 to rotate in a screw hole 32 on a slide block 7, the rotation of the screw rod 34 generates a rotation trend for the slide block 7, a limiting rod 33 limits the rotation direction of the slide block 7, so that the slide block 7 moves horizontally in a rolling groove 5, the installation box 8 moves outwards, the band-type brake speed reducing motor 35 is turned off after the installation box 8 moves out of the bottom end surface range of the frame strander 2, the operator puts the wire coil on the wire coil seat 10 on the mounting plate 9 for positioning and fixing, adjusts the height of the auxiliary proximity switch 30 in the height limiting assembly according to the specification of the put wire coil, unscrews the locking bolt 29, slides the sliding sleeve 27 on the ruler rod 25, enables the distance between the corresponding scale height on the sliding sleeve 27 and the top pressure rod 26 to be the wire coil mounting height, and re-screws the locking bolt 29, fixes the positions of the sliding sleeve 27 and the auxiliary proximity switch 30, then slowly rotates the wheel disc 3, enables the middle part of the baffle plate 14 on the side wall of the wheel disc 3 to be positioned between the photoelectric switch groups 12, the photoelectric switch groups 12 transmit output signals to the controller 13, and the controller 13 drives the indicator lamp 37 to light to indicate that the wheel disc 3 is positioned;
the output shaft end of the band-type brake gear motor 35 is reversed under the action of the reversing switch 36, the mounting box 8 is reset to the notch 4, the main proximity switch 6 on the rear inner wall of the notch 4 drives the band-type brake gear motor 35 to be closed through the controller 13 when the mounting box 8 is close, the working position of the mounting box 8 is limited, at the moment, the top pressure end of the top pressure rod 26 and the auxiliary proximity switch 30 are positioned on the same vertical line, the hydraulic pump 24 is driven to start through the controller 13, hydraulic oil in the hydraulic pump 24 is discharged into an oil inlet cavity of the hydraulic push rod 20 through an oil delivery pipe, so that the telescopic end of the hydraulic push rod 20 is driven to vertically move, the mounting plate 9 is driven to vertically move by the telescopic end of the hydraulic push rod 20, the vertical movement amount of the hydraulic push rod 20 is determined by the set distance between the top pressure rod 26 and the auxiliary proximity switch 30, a wire coil on the wire coil seat 10 is inserted towards the wire coil mounting point direction of the frame winch 2, the frame winch 2 clamps and fixes the inserted wire coil through pushing cylinder, and then the controller 13 drives the hydraulic oil in the hydraulic pump 24 to reversely flow, so that the wire coil 20 is reset, and the rapid mounting of the wire coil is completed.
The foregoing description is only of the preferred embodiments of the present invention, and is not intended to limit the scope of the present invention.
Claims (11)
1. The utility model provides a frame strander is used in wire and cable production, includes base (1) and sets up frame strander (2) of its upper end, rim plate (3) on frame strander (2), its characterized in that: the utility model discloses a novel wire coil, which is characterized in that a notch (4) is arranged in front of a base (1), rolling grooves (5) and a main proximity switch (6) are respectively arranged on the inner walls of two sides and the rear inner wall of the notch (4), a sliding block (7) is connected in the rolling grooves (5) in a rolling way, an installation box (8) is arranged between the sliding blocks (7), an installation plate (9) is arranged in the installation box (8), a plurality of wire coil bases (10) are arranged on the installation plate (9), a lifting assembly is arranged between the installation plate (9) and the installation box (8), the lifting assembly comprises a positioning rod (11) arranged on the bottom end surface of the installation plate (9), a height limiting assembly is arranged between the positioning rod (11) and the base (1), a horizontal movement assembly is arranged between the sliding block (7) and the base (1),
the horizontal moving assembly comprises a limit hole (31) and a wire hole (32) which are respectively arranged in front of the sliding blocks (7) at two sides, a limit rod (33) is penetrated in the limit hole (31), a screw rod (34) is connected in the wire hole (32) in a threaded manner, the rear end of the limit rod (33) is arranged on the rear inner wall of the rolling groove (5), a through hole (101) is arranged on the rear inner wall of the rolling groove (5) at one side, the screw rod (34) penetrates through the through hole (101), the extending end of the screw rod (34) is connected with the output shaft end of the band-type brake speed reducing motor (35), the control end of the band-type brake speed reducing motor (35) is electrically connected with the controller (13),
the photoelectric switch is characterized in that a photoelectric switch group (12), a controller (13) and a baffle (14) are respectively arranged on the upper end face of the base (1) and the side wall of the wheel disc (3), and the output ends of the main proximity switch (6) and the photoelectric switch group (12) are electrically connected with the controller (13).
2. The frame strander for producing electric wires and cables according to claim 1, characterized in that: the novel intelligent electric power meter is characterized in that a groove (15) is formed in the rear inner wall of the notch (4), a fixed plate (16) is arranged on the inner wall of the groove (15), a movable hole (17) is formed in the fixed plate (16), a spring push rod (18) penetrates through the movable hole (17), and the extending end of the spring push rod (18) is connected with the main proximity switch (6).
3. The frame strander for producing electric wires and cables according to claim 1, characterized in that: the wire coil is characterized in that rollers (19) are symmetrically arranged on the bottom end face of the sliding block (7), the sliding block (7) is in rolling connection with the rolling groove (5) through the rollers (19), and the wire coil seat (10) is of a conical structure.
4. The frame strander for producing electric wires and cables according to claim 1, characterized in that: the utility model discloses a hydraulic oil pump, including mounting panel (9) bottom face, lifting unit, hydraulic rod (20) that lifting unit was equipped with, mounting panel (9) bottom face both sides and middle part position are equipped with locating hole (21) and perforation (22) respectively, locating lever (11) and hydraulic rod (20) flexible end are worn out in locating hole (21) and perforation (22) respectively, mounting panel (8) bottom is provided with rack (23), be provided with on rack (23) hydraulic rod (20) base and hydraulic pump (24) respectively, and hydraulic pump (24) business turn over hydraulic fluid port end all is provided with oil delivery pipe, and oil delivery pipe of hydraulic pump (24) business turn over hydraulic fluid port end is connected with hydraulic rod (20) play oil inlet end respectively, hydraulic pump (24) control end and controller (13) electric connection.
5. The frame strander for producing electric wires and cables according to claim 1, characterized in that: the height limiting assembly comprises a ruler rod (25) arranged on the bottom end face of the base (1), scale marks are marked on the outer portion of the ruler rod (25), the height limiting assembly further comprises a top pressing rod (26) arranged on the side wall of the bottom end of the one-side positioning rod (11), a sliding sleeve (27) is arranged on the ruler rod (25) in a sliding mode, a threaded hole (28) is formed in the inner wall of the sliding sleeve (27), a locking bolt (29) is arranged in the threaded hole (28) in an inserted mode, an auxiliary proximity switch (30) is arranged on the side wall of the sliding sleeve (27), the output end of the auxiliary proximity switch (30) is electrically connected with the controller (13), and the working face of the auxiliary proximity switch (30) and the top pressing rod (26) are located on the same vertical line.
6. The frame strander for producing electric wires and cables according to claim 1, characterized in that: and a reversing switch (36) is electrically connected between the control end of the band-type brake gear motor (35) and the controller (13), and the working surface of the main proximity switch (6) and the moving surface of the mounting box (8) are positioned on the same horizontal plane.
7. The frame strander for producing electric wires and cables according to claim 1, characterized in that: the motion track of the baffle (14) is inserted between the photoelectric switch groups (12), an indicator lamp (37) is arranged at the upper end of the base (1), and the control end of the indicator lamp (37) is electrically connected with the controller (13) through the photoelectric switch groups (12).
8. The method of using a frame strander for electric wire and cable production according to any one of claims 1 to 7, characterized by comprising the steps of:
step one: wire coil materials are ready for installation;
step two: height limiting assembly and wheel disc position adjustment;
step three: and (5) wire coil installation.
9. The method for using the frame strander for producing electric wires and cables according to claim 8, characterized in that: in the first step, under the action of an internal band-type brake gear motor (35), a reversing switch (36), a screw rod (34) and a limiting rod (33) in the horizontal movement assembly, an installation box (8) on a pushing sliding block (7) horizontally moves outwards in a notch (4), a wire coil is sleeved on a wire coil seat (10) on a mounting plate (9) to be positioned and fixed, then the output shaft end of the internal band-type brake gear motor (35) is reversed under the action of the reversing switch (36), the installation box (8) returns to the notch (4) again, and a main proximity switch (6) on the rear inner wall of the notch (4) drives the band-type brake gear motor (35) to be closed through a controller (13) when the installation box (8) approaches, so that the working position of the installation box (8) is limited.
10. The method for using the frame strander for producing electric wires and cables according to claim 8, characterized in that: in the second step, the height of the auxiliary proximity switch (30) in the height limiting assembly is adjusted according to the specification of the pay-off reel, the locking bolt (29) is unscrewed, the sliding sleeve (27) slides on the ruler rod (25), the distance between the corresponding scale height on the sliding sleeve (27) and the jacking rod (26) is the installation height of the reel, the locking bolt (29) is screwed again, the sliding sleeve (27) and the auxiliary proximity switch (30) are fixed in position, the wheel disc (3) is slowly rotated, the middle part of the baffle (14) on the side wall of the wheel disc (3) is located between the photoelectric switch groups (12), the photoelectric switch groups (12) transmit output signals to the controller (13), and the controller (13) drives the indicator lamp (37) to light to indicate that the wheel disc (3) is positioned.
11. The method for using the frame strander for producing electric wires and cables according to claim 8, characterized in that: in the third step, the hydraulic pump (24) is driven by the controller (13) to start, hydraulic oil in the hydraulic pump (24) is discharged into an oil inlet cavity of the hydraulic push rod (20) through an oil delivery pipe, so that the telescopic end of the hydraulic push rod (20) is driven to vertically move, the mounting plate (9) is driven to vertically move by the telescopic end of the hydraulic push rod (20), the vertical movement amount of the hydraulic push rod (20) is determined by the set distance between the top pressure rod (26) and the auxiliary proximity switch (30), a wire coil on the wire coil seat (10) is inserted towards the wire coil mounting point direction of the wire coil strander (2), the wire coil strander (2) clamps and fixes the inserted wire coil by pushing a clamping block through an air cylinder, and then the controller (13) drives the hydraulic oil in the hydraulic pump (24) to reversely flow, so that the hydraulic push rod (20) returns, and the wire coil is rapidly mounted.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110523740.3A CN113192702B (en) | 2021-05-13 | 2021-05-13 | Frame strander for wire and cable production and use method thereof |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110523740.3A CN113192702B (en) | 2021-05-13 | 2021-05-13 | Frame strander for wire and cable production and use method thereof |
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| Publication Number | Publication Date |
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| CN113192702A CN113192702A (en) | 2021-07-30 |
| CN113192702B true CN113192702B (en) | 2024-01-26 |
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| CN202110523740.3A Active CN113192702B (en) | 2021-05-13 | 2021-05-13 | Frame strander for wire and cable production and use method thereof |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN114628089B (en) * | 2022-04-11 | 2023-10-27 | 安徽省众和电仪科技有限公司 | Production process of field bus cable with long transmission distance and low attenuation |
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| US3732682A (en) * | 1971-06-29 | 1973-05-15 | Western Electric Co | Methods of and apparatus for twisting and stranding cable pairs in a tandem operation |
| CN206353464U (en) * | 2016-12-27 | 2017-07-25 | 上海顺潮工业有限公司 | Cage winch draw drum adding structural |
| CN209625922U (en) * | 2019-05-28 | 2019-11-12 | 吴江市通号线缆有限公司 | A kind of cable frame winch |
| CN110444348A (en) * | 2019-09-05 | 2019-11-12 | 合肥合宁电工设备有限公司 | A kind of automatic upper lower burrs device in fluid pressure type bottom |
| CN212750496U (en) * | 2020-06-22 | 2021-03-19 | 东莞市庆丰电工机械有限公司 | Wire coil loading and unloading device of cage winch |
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2021
- 2021-05-13 CN CN202110523740.3A patent/CN113192702B/en active Active
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3732682A (en) * | 1971-06-29 | 1973-05-15 | Western Electric Co | Methods of and apparatus for twisting and stranding cable pairs in a tandem operation |
| CN206353464U (en) * | 2016-12-27 | 2017-07-25 | 上海顺潮工业有限公司 | Cage winch draw drum adding structural |
| CN209625922U (en) * | 2019-05-28 | 2019-11-12 | 吴江市通号线缆有限公司 | A kind of cable frame winch |
| CN110444348A (en) * | 2019-09-05 | 2019-11-12 | 合肥合宁电工设备有限公司 | A kind of automatic upper lower burrs device in fluid pressure type bottom |
| CN212750496U (en) * | 2020-06-22 | 2021-03-19 | 东莞市庆丰电工机械有限公司 | Wire coil loading and unloading device of cage winch |
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| CN113192702A (en) | 2021-07-30 |
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