CN111784286A - Generation method of heat treatment process - Google Patents
Generation method of heat treatment process Download PDFInfo
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- CN111784286A CN111784286A CN202010568947.8A CN202010568947A CN111784286A CN 111784286 A CN111784286 A CN 111784286A CN 202010568947 A CN202010568947 A CN 202010568947A CN 111784286 A CN111784286 A CN 111784286A
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
- G06Q10/00—Administration; Management
- G06Q10/10—Office automation; Time management
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
- G06Q50/00—Systems or methods specially adapted for specific business sectors, e.g. utilities or tourism
- G06Q50/04—Manufacturing
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/30—Computing systems specially adapted for manufacturing
Abstract
The invention relates to a generation method of a heat treatment process. The generation method comprises the following specific steps: firstly, establishing a heat treatment process card framework; integrating the heat treatment process content into four areas, namely a workpiece original information area, a heat treatment process flow area, a heat treatment process parameter area and a quality detection information area; secondly, refining all the elements with the incidence relation in the heat treatment process, and establishing the link relation between the source data and the target data among the areas; thirdly, establishing a generic association relationship; establishing a correlation relationship in the areas aiming at the process information without correlation relationship between the areas; and fourthly, establishing a process generation database, and establishing the database according to the association relationship established in the second step and the third step. The invention realizes the intelligent, rapid and accurate heat treatment process generation.
Description
Technical Field
The invention belongs to the technical field of heat treatment processes in the manufacturing industry, and particularly relates to a generation method of a heat treatment process.
Background
The heat treatment process is widely used in heat treatment processing workshops, heat treatment laboratories and the like in the manufacturing field, and technical personnel generally fill process information such as heat treatment process flows, heat treatment process parameters, heat treatment equipment, tools and the like into a pre-designed process table one by one aiming at specific parts.
The existing manual compiling method has the following problems: 1. the process programming speed is very slow, and each process programming time is 20-30 minutes; 2. the process information is manually filled by a compiler, and each process content is likely to have errors; 3. the process has poor reliability and is difficult to reach the target of strict production guidance.
Disclosure of Invention
The invention aims to provide a heat treatment process generation method, which realizes intelligent, rapid and accurate heat treatment process generation.
The technical scheme of the invention is that the generation method of the heat treatment process comprises the following specific steps:
firstly, establishing a heat treatment process card framework; integrating the heat treatment process content into four areas, namely a workpiece original information area, a heat treatment process flow area, a heat treatment process parameter area and a quality detection information area;
secondly, refining all the elements with the incidence relation in the heat treatment process, and establishing the link relation between the source data and the target data among the areas;
thirdly, establishing a generic association relationship; establishing a correlation relationship in the areas aiming at the process information without correlation relationship between the areas;
and fourthly, establishing a process generation database, and establishing a database according to the association relationship established in the second step and the third step, namely establishing an inter-area association relationship database and a generic association relationship database.
The workpiece original information area is used for determining the production unit, the product code, the part name, the characteristic identification, the material, the base number, the hardness, the weight, the heat treatment process number and the heat treatment process method of the part;
the heat treatment process flow area is used for determining all heat treatment process flows required by the part and is a transfer basis between the processes;
the quality detection information area is used for intensively and clearly determining the quality detection requirements of the parts, and meanwhile, corresponding detection tools are clearly determined at the transverse corresponding positions, so that the detection content is simple and visual;
and the heat treatment process parameter area is used for filling in used equipment, tools, furnace loading amount, process parameters and the like of the part in the heat treatment process.
The beneficial effect of the invention is that,
1. the heat treatment process compiled by the generation method has clear region, clear function, concise content and centralized information, can achieve the purposes of inputting information into a part to be processed, outputting information, guiding the complete heat treatment process and controlling the quality of the part to be processed, covers all information of the whole heat treatment process, and has a widely applied foundation;
2. the heat treatment process information incidence relation in the generation method of the invention uses the simplest path to realize the fastest and intelligent generation;
3. the generation method of the invention takes the process card information data special for heat treatment as the database establishment method of the source, realizes the intelligent linkage generation of the target data under the support of the database by clicking the 'source data' in the process elements, and improves the process programming speed by more than 10 times;
4. after the technological parameters of the generation method are solidified in the database, no matter the process parameters are selected or generated in a linkage mode, error can not occur; the database can be maintained automatically to ensure timely perfection or updating;
5. the generation method is particularly suitable for intelligent and rapid establishment of the heat treatment process of the army and civilian goods manufacturing enterprises and universities and colleges laboratories
Detailed Description
The generation method of the heat treatment process comprises the following specific steps:
first, a thermal process card architecture is established.
The heat treatment process content is integrated into four areas, which are respectively as follows: a workpiece original information area, a heat treatment process flow area, a heat treatment process parameter area and a quality detection information area.
The workpiece original information area is used for determining twelve contents of a production unit, a product code, a part name, a characteristic identifier, a material, a base number, hardness, weight, a heat treatment process number and a heat treatment process method of the part, and all the contents belong to original information of the part.
The heat treatment process flow area is used for determining all heat treatment process flows required by the part and is a transfer basis between the processes.
The quality detection information area is used for intensively and clearly determining the quality detection requirements of the parts, meanwhile, corresponding detection tools are clearly determined at the transverse corresponding positions, and the detection content is concise and visual.
And the heat treatment process parameter area is used for filling in used equipment, tools, furnace loading amount, process parameters and the like of the part in the heat treatment process.
And secondly, refining all the elements with the association relationship in the heat treatment process, and establishing the link relationship between the source data and the target data between the areas. Such as: the charging temperature, the heat preservation temperature, the cooling medium and medium temperature and the like of the material and heat treatment process parameter area in the workpiece original information area.
The establishment of the incidence relation is the core for realizing the process programming speed and the intelligent degree.
And thirdly, establishing a generic association relationship. And establishing the association relation in the areas aiming at the process information without the association relation among the areas. And when the generic database is used for process compilation, data points of different areas are selected. Such as the association relationship between the equipment in the heat treatment process parameter area and the model and name of the equipment.
And fourthly, establishing a process generation database, namely establishing an association relation database and a generic association relation database between the areas. And establishing a database according to the association relationship established in the second step and the third step.
A database: the information parameters in the region are selected in four modes of click, filling, click generation and filling generation.
1. And click generation: for example, the charging temperature, the holding temperature, the cooling medium and medium temperature, etc. of the heat treatment process parameter area are generated by clicking the material in the original information area of the workpiece.
2. And (4) click selection: and clicking is adopted for the process flow, the equipment, the tool, the detection tool and the like, namely, the data enters the generic association relation database after clicking, and then selection is carried out.
3. Filling in: and the independent information without the association relation is completed in a filling mode.
4. Filling and generating: and generating and entering a generic association relation database by filling information.
The content of the original process information area is filled in three modes of click, click-generation and filling; the flow area of the heat treatment step is filled in a click-generation mode; the heat treatment process parameter area is filled by three modes of (clicking, selecting, generating, filling and generating the workpiece original information area); the quality detection information area is filled by three modes of click-generation, click and filling. The whole compiling sequence of the whole process card accords with the complete flow from 'information input' to 'information output' of the part, namely the process card is favorable for the integrity of the process information and the orderly connection of the product quality control information.
By adopting the generation method weaving process, the weaving speed is 2-3 minutes, and the efficiency can be improved by 10 times compared with the conventional manual weaving method; the process generation method does not generate wrong process data, and ensures the correctness and completeness of the process; the process generation method ensures the reliability and the instructive performance of the process, and can ensure that units such as military and civil goods manufacturing enterprises, heat treatment laboratories and the like can efficiently and accurately compile the heat treatment process which accords with a quality management system.
Claims (2)
1. A generation method of a heat treatment process is characterized by comprising the following steps: the generation method comprises the following specific steps:
firstly, establishing a heat treatment process card framework; integrating the heat treatment process content into four areas, namely a workpiece original information area, a heat treatment process flow area, a heat treatment process parameter area and a quality detection information area;
secondly, refining all the elements with the incidence relation in the heat treatment process, and establishing the link relation between the source data and the target data among the areas;
thirdly, establishing a generic association relationship; establishing a correlation relationship in the areas aiming at the process information without correlation relationship between the areas;
and fourthly, establishing a process generation database, and establishing a database according to the association relationship established in the second step and the third step, namely establishing an inter-area association relationship database and a generic association relationship database.
2. A method of forming a thermal process according to claim 1, wherein: the workpiece original information area is used for determining the production unit, the product code, the part name, the characteristic identification, the material, the base number, the hardness, the weight, the heat treatment process number and the heat treatment process method of the part;
the heat treatment process flow area is used for determining all heat treatment process flows required by the part and is a transfer basis between the processes;
the quality detection information area is used for intensively and clearly determining the quality detection requirements of the parts, and meanwhile, corresponding detection tools are clearly determined at the transverse corresponding positions, so that the detection content is simple and visual;
and the heat treatment process parameter area is used for filling in used equipment, tools, furnace loading amount, process parameters and the like of the part in the heat treatment process.
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| CN202010568947.8A CN111784286A (en) | 2020-06-19 | 2020-06-19 | Generation method of heat treatment process |
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| CN202010568947.8A CN111784286A (en) | 2020-06-19 | 2020-06-19 | Generation method of heat treatment process |
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Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN101875165A (en) * | 2009-04-28 | 2010-11-03 | 西安航空动力控制有限责任公司 | Method for processing parts by using three-dimensional process |
| CN103020750A (en) * | 2012-11-19 | 2013-04-03 | 北京数码大方科技股份有限公司 | Process report generation method and device |
| JP2013171481A (en) * | 2012-02-22 | 2013-09-02 | Mitsubishi Heavy Ind Ltd | Process plan creation system |
| CN106408435A (en) * | 2016-09-05 | 2017-02-15 | 南京简睿捷软件开发有限公司 | Process compiling system and process compiling method |
| KR101810114B1 (en) * | 2016-08-23 | 2017-12-18 | 재단법인한국조선해양기자재연구원 | Web based method for generating welding procedure specification |
| CN109118164A (en) * | 2018-07-19 | 2019-01-01 | 西安昆仑工业（集团）有限责任公司 | A kind of technological procedure Digitalization management system and management method |
-
2020
- 2020-06-19 CN CN202010568947.8A patent/CN111784286A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101875165A (en) * | 2009-04-28 | 2010-11-03 | 西安航空动力控制有限责任公司 | Method for processing parts by using three-dimensional process |
| JP2013171481A (en) * | 2012-02-22 | 2013-09-02 | Mitsubishi Heavy Ind Ltd | Process plan creation system |
| CN103020750A (en) * | 2012-11-19 | 2013-04-03 | 北京数码大方科技股份有限公司 | Process report generation method and device |
| KR101810114B1 (en) * | 2016-08-23 | 2017-12-18 | 재단법인한국조선해양기자재연구원 | Web based method for generating welding procedure specification |
| CN106408435A (en) * | 2016-09-05 | 2017-02-15 | 南京简睿捷软件开发有限公司 | Process compiling system and process compiling method |
| CN109118164A (en) * | 2018-07-19 | 2019-01-01 | 西安昆仑工业（集团）有限责任公司 | A kind of technological procedure Digitalization management system and management method |
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