CN114240023A - Flow reconstruction method and system for initiating explosive device production workshop - Google Patents
Flow reconstruction method and system for initiating explosive device production workshop Download PDFInfo
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- CN114240023A CN114240023A CN202111284734.3A CN202111284734A CN114240023A CN 114240023 A CN114240023 A CN 114240023A CN 202111284734 A CN202111284734 A CN 202111284734A CN 114240023 A CN114240023 A CN 114240023A
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- G06Q10/00—Administration; Management
- G06Q10/06—Resources, workflows, human or project management; Enterprise or organisation planning; Enterprise or organisation modelling
- G06Q10/063—Operations research, analysis or management
- G06Q10/0637—Strategic management or analysis, e.g. setting a goal or target of an organisation; Planning actions based on goals; Analysis or evaluation of effectiveness of goals
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- G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
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- G06Q10/06—Resources, workflows, human or project management; Enterprise or organisation planning; Enterprise or organisation modelling
- G06Q10/063—Operations research, analysis or management
- G06Q10/0631—Resource planning, allocation, distributing or scheduling for enterprises or organisations
- G06Q10/06311—Scheduling, planning or task assignment for a person or group
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
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- G06Q10/06—Resources, workflows, human or project management; Enterprise or organisation planning; Enterprise or organisation modelling
- G06Q10/063—Operations research, analysis or management
- G06Q10/0633—Workflow analysis
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
- G06Q50/00—Systems or methods specially adapted for specific business sectors, e.g. utilities or tourism
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- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/30—Computing systems specially adapted for manufacturing
Abstract
The invention discloses a flow reconstruction method for an initiating explosive device production workshop, which implements flow reconstruction on the initiating explosive device production flow through production related business investigation, reconstruction preparation, reconstruction design, reconstruction implementation, reconstruction observation and reconstruction improvement, and enables links of material preparation, feeding, material use, material calling and the like of the workshop to be communicated. In the production related business investigation stage, each link of the initiating explosive device production is investigated in detail, so that the initiating stage of the process reconstruction is integrated into each link of the initiating explosive device production; the reconstruction improvement is to return to the reconstruction design stage to form a closed loop. The method can make up for the defects that the prior art does not completely cover various production links such as plan management, production execution, material circulation, quality tracing, equipment operation and maintenance and the like, does not relate to a method for modifying the reconstructed business flow, and cannot form closed-loop treatment of flow reconstruction, and can improve the management and control level and efficiency of the initiating explosive device production workshop and the production efficiency of the workshop.
Description
Technical Field
The invention relates to a flow reconstruction method and a flow reconstruction system for an initiating explosive device production workshop.
Background
Because the raw materials required by the production of initiating explosive devices are various in types and difficult to quantify and mark, the use of workshop materials is easy to cause the situations of mixed use of batches and difficulty in tracing the use of the batches. And the material demand plan and the actual material of throwing in initiating explosive device workshop, actually throw the material and consume the material finally and all have the deviation, can't realize the accurate control of getting ready, throwing material and material. And, the specific production task execution link needs rolling production scheduling.
Therefore, enterprises, experts and scholars can accurately control the materials, and can improve the relevance between a new task and an original task in the rolling scheduling of a production task link, so that a business process for an initiating explosive device workshop is designed. However, the existing method for reconstructing the business process for the fire workshop does not fully cover various production links such as plan management, production execution, material circulation, quality tracing, equipment operation and maintenance, and also does not relate to a method for modifying the reconstructed business process, and a closed-loop process for reconstructing the process cannot be formed.
In view of this, the present application is specifically made.
Disclosure of Invention
The technical problem to be solved by the invention is as follows: the conventional business process reconstruction method for the fire workshop does not fully cover various production links such as plan management, production execution, material circulation, quality tracing, equipment operation and maintenance and the like, and also does not relate to a method for modifying the reconstructed business process, so that closed-loop processing of process reconstruction cannot be formed. The method and the system for flow reconstruction of the initiating explosive device workshop are provided, the flow reconstruction of the production flow of the initiating explosive device workshop can be realized, the reconstructed production flow can comprehensively cover all production links, and a closed loop is formed.
The invention is realized by the following technical scheme:
on one hand, the invention provides a flow reconstruction method for an initiating explosive device production workshop, which comprises the following steps:
step 1: all production links of the initiating explosive device workshop are investigated to obtain investigation results;
step 2: analyzing the investigation result to determine all production links to be optimized;
and step 3: at least one optimization scheme is formulated for each production link to be optimized, and a project table to be optimized is formed;
and 4, step 4: according to the item table to be optimized, specific implementation schemes are made for each production link to be optimized, and a process reconstruction feasible scheme is obtained;
and 5: according to the process reconstruction feasible scheme, each production link in the scheme is used online according to a corresponding specific implementation scheme, the operation condition is continuously observed, and if the production link with the operation error is not found, the process reconstruction result is output; otherwise, taking the production link with the operation error as the production link to be optimized, and returning to the step 3.
Compared with the prior art, the method carries out process reconstruction on the production flow of the initiating explosive device through production related business investigation, reconstruction preparation, reconstruction design, reconstruction implementation, reconstruction observation and reconstruction improvement. In the production related business investigation stage, each link of the initiating explosive device production is investigated in detail, so that the problem feedback in each link from planning, scheduling, material preparation, feeding, in-place fitting, formal assembly production, inspection and unqualified product treatment to off-line is obtained from the initial stage of flow reconstruction, namely, the integration of each link of the initiating explosive device production; and performing reconstruction preparation, reconstruction design, reconstruction implementation and reconstruction observation in sequence according to the problem feedback; and then according to the observation result, implementing reconstruction improvement on the links with operation errors in the reconstruction implementation process, fully executing reconstruction design, reconstruction implementation and reconstruction observation on the improved process until the process reconstruction result of normal operation is output, realizing the process reconstruction closed-loop processing while meeting the comprehensive coverage of all links such as initiating explosive device production plan management, production execution, material circulation, quality tracing, equipment operation and maintenance, and further improving the management and control level and the management and control efficiency of the initiating explosive device production workshop, reducing workshop production abnormity and improving the workshop production efficiency.
As a further description of the present invention, the step 1 is as follows: and respectively carrying out anonymous feedback inquiry on problems in a production plan making link, a production plan decomposing link, a production task executing link, a material flow transferring link, a product quality tracing link and an equipment operation and maintenance link of the initiating explosive device workshop by adopting a Delphi method to generate a related service investigation result table.
As a further description of the present invention, the method of analyzing the results of the survey comprises: a key success factor method, an analysis method using a process preference matrix and a value chain analysis method.
As a further description of the present invention, the method for online use is as follows: sequencing each production link in the process reconstruction feasible scheme according to the sequence of the relevance of the production link and the main process from small to large to obtain a relevance analysis table; and sequentially carrying out online use on each production link according to the sequence of the relevance analysis table.
As a further description of the present invention, in the step 5, the production link with the operation error is taken as the production link to be optimized, and at the same time, the reason of the operation error is recorded in detail, so as to form a problem correction record table.
In another aspect, the present invention provides a system for performing the process reconstruction method for an initiating explosive device production plant, including:
the data input module is used for inputting the investigation result into the process reconstruction system;
the data analysis module is used for analyzing the investigation result to obtain all production links to be optimized;
the optimization scheme matching module is used for matching at least one optimization scheme for each production link to be optimized to form an item table to be optimized;
the feasible scheme matching module is used for matching a specific implementation scheme for each production link to be optimized to obtain a process reconstruction feasible scheme;
the flow executing module is used for performing online use on each production link in the scheme according to the corresponding specific implementation scheme according to the flow reconstruction feasible scheme and feeding back the executing condition;
the logic judgment module is used for judging whether each production link has a servo operation error according to the feedback execution condition and outputting a judgment result;
the cyclic calling module is used for executing cyclic operation according to the judgment result;
and the data output module is used for outputting the process reconstruction result.
As a further description of the present invention, the process reconstruction system further includes a calling result table generating module, configured to generate a relevant business research result table according to the input research result.
As a further description of the present invention, the data analysis module includes: the key success factor analysis unit, the process preference matrix analysis unit and the value chain analysis unit.
As a further description of the present invention, the flow executing module includes:
the relevance assignment unit is used for assigning the relevance between each production link and the main flow;
the numerical value sequencing unit is used for sequencing each generation link in the process reconstruction feasible scheme according to the relevance assignment result;
and the uplink using unit is used for sequentially performing online use on each production link according to the sequence of the relevance analysis table.
As a further description of the present invention, the process reconstruction system further includes a problem correction record table generation module, configured to record in detail the reason why the operation error occurs, so as to form a problem correction record table.
Compared with the prior art, the invention has the following advantages and beneficial effects:
1. the method and the system for flow reconstruction of the initiating explosive device workshop, provided by the embodiment of the invention, can realize flow reconstruction of the production flow of the initiating explosive device workshop, and the reconstructed production flow can comprehensively cover each production link and form a closed loop;
2. the flow reconstruction method and system for the initiating explosive device production workshop, provided by the embodiment of the invention, can improve the management and control level and management and control efficiency of the initiating explosive device production workshop, reduce workshop production abnormity and improve workshop production efficiency.
Drawings
In order to more clearly illustrate the technical solutions of the exemplary embodiments of the present invention, the drawings that are required to be used in the embodiments will be briefly described below, it should be understood that the following drawings only illustrate some embodiments of the present invention and therefore should not be considered as limiting the scope, and that for those skilled in the art, other related drawings can be obtained from these drawings without inventive effort.
Fig. 1 is a flowchart of a process reconstruction method for implementing the initiating explosive device production plant according to an embodiment of the present invention.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is further described in detail below with reference to examples and accompanying drawings, and the exemplary embodiments and descriptions thereof are only used for explaining the present invention and are not meant to limit the present invention.
In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present invention. However, it will be apparent to one of ordinary skill in the art that: it is not necessary to employ these specific details to practice the present invention. In other instances, well-known structures, circuits, materials, or methods have not been described in detail so as not to obscure the present invention.
Throughout the specification, reference to "one embodiment," "an embodiment," "one example," or "an example" means: the particular features, structures, or characteristics described in connection with the embodiment or example are included in at least one embodiment of the invention. Thus, the appearances of the phrases "one embodiment," "an embodiment," "one example" or "an example" in various places throughout this specification are not necessarily all referring to the same embodiment or example. Furthermore, the particular features, structures, or characteristics may be combined in any suitable combination and/or sub-combination in one or more embodiments or examples. Further, those of ordinary skill in the art will appreciate that the illustrations provided herein are for illustrative purposes and are not necessarily drawn to scale. As used herein, the term "and/or" includes any and all combinations of one or more of the associated listed items.
In the description of the present invention, the terms "front", "rear", "left", "right", "upper", "lower", "vertical", "horizontal", "upper", "lower", "inner", "outer", etc. indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience of description and simplicity of description, but do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed in a particular orientation, and be operated, and therefore, should not be construed as limiting the scope of the present invention.
Example 1
The embodiment provides a flow reconstruction method for an initiating explosive device production workshop, which is used for solving the problems that the existing method for reconstructing the service flow of the initiating explosive device workshop does not completely cover various production links such as plan management, production execution, material circulation, quality tracing, equipment operation and maintenance and the like, and also does not relate to a method for modifying the reconstructed service flow and cannot form closed-loop processing of flow reconstruction. The steps of the process reconstruction are divided into reconstruction preparation work, detailed design of the process reconstruction, specific implementation of the process reconstruction and observation and improvement work after the process reconstruction, and the improvement is to return to the reconstruction design stage again to form a closed loop.
The flow of the method for reconstructing the flow of the initiating explosive device production workshop is shown in figure 1, and comprises the following steps:
step 1: and (4) carrying out investigation on all production links of the initiating explosive device workshop to obtain investigation results. In the embodiment, a Delphi method is adopted to perform anonymous feedback inquiry on problems in a production plan making link, a production plan decomposition link, a production task execution link, a material flow transfer link, a product quality tracing link and an equipment operation and maintenance link of the initiating explosive device workshop respectively to generate a relevant service investigation result table. The relevant service investigation results are shown in table 1.
Table 1 table of relevant business investigation results
Step 2: analyzing the investigation result to determine all production links to be optimized. The analysis investigation result can adopt a key success factor method, a flow priority selection matrix and value chain analysis, and the analysis range comprises the whole production flow from planning, scheduling, material preparation, feeding, fitting in place, formal assembly production, inspection, unqualified product treatment flow to off-line.
And step 3: and (3) formulating at least one optimization scheme aiming at each production link to be optimized to form a project table to be optimized. In this embodiment, taking the production-related service research result table obtained in step 1 as an example, an optimization scheme is proposed for problems existing in each link in the table, which is shown in table 2.
TABLE 2 to-be-optimized item Table
And 4, step 4: and according to the item table to be optimized, specific implementation schemes are made for each production link to be optimized, and a process reconstruction feasible scheme is obtained. In the step, a business process, an organization structure and an information platform are subjected to reconstruction design by using methods such as a Delphi technology, an ESIA method, a causal graph method, a computer-aided software engineering, a key event technology, language interaction modeling and the like. The Delphi technique is first used to make anonymous feedback queries to obtain more objective, authority-or rank-free survey results. Thereafter, the causal analysis is utilized to trace the cause, and computer aided software engineering and language interactive modeling can be used to assist in the analysis during the tracing process to obtain the final detailed design scheme.
And 5: according to the process reconstruction feasible scheme, each production link in the scheme is used online according to a corresponding specific implementation scheme, the operation condition is continuously observed, and if the production link with the operation error is not found, the process reconstruction result is output; otherwise, taking the production link with the operation error as the production link to be optimized, and returning to the step 3.
In the online use operation, firstly, the relevance of each production link and the main flow is assigned, and the assignment result is shown in table 3; then, sequencing all production links in the process reconstruction feasible scheme according to the sequence of the relevance from small to large to obtain a relevance analysis table; and sequentially carrying out online use on each production link according to the sequence of the relevance analysis table.
TABLE 3 result of relevance assignment between each production link and main process
And after the re-creation is carried out, continuously observing the running condition of the flow implemented by the re-creation, if no running problem occurs in the observation stage, carrying out online on the subsequent flow, recording the problems occurring in the observation stage in detail, and generating a re-creation observation problem recording table as shown in table 4.
TABLE 4 reproduced observation problem record table
According to the problem record table appearing in the reconstruction observation, the reconstruction process is combined with each problem for improvement, the steps of reconstruction design, reconstruction implementation, reconstruction observation and reconstruction improvement are repeated in the improved process, and the problem modification record table is formed, as shown in table 5.
TABLE 5 problem rectification record table
Example 2
The present embodiment provides a system for performing the process rebuilding method of the initiating explosive device production plant according to embodiment 1, including:
the data input module is used for inputting the investigation result into the process reconstruction system;
the data analysis module is used for analyzing the investigation result to obtain all production links to be optimized;
the optimization scheme matching module is used for matching at least one optimization scheme for each production link to be optimized to form an item table to be optimized;
the feasible scheme matching module is used for matching a specific implementation scheme for each production link to be optimized to obtain a process reconstruction feasible scheme;
the flow executing module is used for performing online use on each production link in the scheme according to the corresponding specific implementation scheme according to the flow reconstruction feasible scheme and feeding back the executing condition;
the logic judgment module is used for judging whether each production link has a servo operation error according to the feedback execution condition and outputting a judgment result;
the cyclic calling module is used for executing cyclic operation according to the judgment result;
and the data output module is used for outputting the process reconstruction result.
Wherein the content of the first and second substances,
the flow execution module comprises: the relevance assignment unit is used for assigning the relevance between each production link and the main flow; the numerical value sequencing unit is used for sequencing each generation link in the process reconstruction feasible scheme according to the relevance assignment result; and the uplink using unit is used for sequentially performing online use on each production link according to the sequence of the relevance analysis table.
The data analysis module comprises: the key success factor analysis unit, the process preference matrix analysis unit and the value chain analysis unit.
In addition, the process reconstruction system further comprises: a result table generating module and a problem rectification record table generating module are called. The calling result table generating module is used for generating a related service investigation result table according to the input investigation result; and the problem rectification record table generating module is used for recording the reasons of the operation errors in detail and forming the problem rectification record table.
The above-mentioned embodiments are intended to illustrate the objects, technical solutions and advantages of the present invention in further detail, and it should be understood that the above-mentioned embodiments are merely exemplary embodiments of the present invention, and are not intended to limit the scope of the present invention, and any modifications, equivalent substitutions, improvements and the like made within the spirit and principle of the present invention should be included in the scope of the present invention.
Claims (10)
1. The flow reconstruction method for the initiating explosive device production workshop is characterized by comprising the following steps of:
step 1: all production links of the initiating explosive device workshop are investigated to obtain investigation results;
step 2: analyzing the investigation result to determine all production links to be optimized;
and step 3: at least one optimization scheme is formulated for each production link to be optimized, and a project table to be optimized is formed;
and 4, step 4: according to the item table to be optimized, specific implementation schemes are made for each production link to be optimized, and a process reconstruction feasible scheme is obtained;
and 5: according to the process reconstruction feasible scheme, each production link in the scheme is used online according to a corresponding specific implementation scheme, the operation condition is continuously observed, and if the production link with the operation error is not found, the process reconstruction result is output; otherwise, taking the production link with the operation error as the production link to be optimized, and returning to the step 3.
2. The method for reconstructing the flow of the initiating explosive device production workshop according to claim 1, wherein the step 1 comprises the following steps: and respectively carrying out anonymous feedback inquiry on problems in a production plan making link, a production plan decomposing link, a production task executing link, a material flow transferring link, a product quality tracing link and an equipment operation and maintenance link of the initiating explosive device workshop by adopting a Delphi method to generate a related service investigation result table.
3. The method for reconstructing the flow of the initiating explosive device production workshop according to claim 1, wherein the method for analyzing the research results comprises the following steps: a key success factor method, an analysis method using a process preference matrix and a value chain analysis method.
4. The flow reconstruction method for the initiating explosive device production workshop according to claim 1, characterized in that the online use method comprises the following steps: sequencing each production link in the process reconstruction feasible scheme according to the sequence of the relevance of the production link and the main process from small to large to obtain a relevance analysis table; and sequentially carrying out online use on each production link according to the sequence of the relevance analysis table.
5. The method for reconstructing the flow of the initiating explosive device workshop according to claim 1, wherein in the step 5, the production link with the operation error is taken as the production link to be optimized, and the reason of the operation error is recorded in detail to form a problem rectification record table.
6. The utility model provides a flow of initiating explosive device workshop gives a new lease of life system which characterized in that includes:
the data input module is used for inputting the investigation result into the process reconstruction system;
the data analysis module is used for analyzing the investigation result to obtain all production links to be optimized;
the optimization scheme matching module is used for matching at least one optimization scheme for each production link to be optimized to form an item table to be optimized;
the feasible scheme matching module is used for matching a specific implementation scheme for each production link to be optimized to obtain a process reconstruction feasible scheme;
the flow executing module is used for performing online use on each production link in the scheme according to the corresponding specific implementation scheme according to the flow reconstruction feasible scheme and feeding back the executing condition;
the logic judgment module is used for judging whether each production link has a servo operation error according to the feedback execution condition and outputting a judgment result;
the cyclic calling module is used for executing cyclic operation according to the judgment result;
and the data output module is used for outputting the process reconstruction result.
7. The system according to claim 6, comprising a calling result table generating module for generating a relevant business investigation result table according to the inputted investigation result.
8. The system for flow reconstruction of initiating explosive device production workshop according to claim 6, wherein the data analysis module comprises: the key success factor analysis unit, the process preference matrix analysis unit and the value chain analysis unit.
9. The system for reconstructing the process of the initiating explosive device production workshop according to claim 6, wherein the process executing module comprises:
the relevance assignment unit is used for assigning the relevance between each production link and the main flow;
the numerical value sequencing unit is used for sequencing each generation link in the process reconstruction feasible scheme according to the relevance assignment result;
and the uplink using unit is used for sequentially performing online use on each production link according to the sequence of the relevance analysis table.
10. The system according to claim 6, comprising a problem correction record table generating module for recording in detail the reason of the operation error to form a problem correction record table.
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN117350517A (en) * | 2023-12-04 | 2024-01-05 | 山东德瑞高分子材料股份有限公司 | Control method, system, equipment and storage medium for chemical production flow |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN117350517A (en) * | 2023-12-04 | 2024-01-05 | 山东德瑞高分子材料股份有限公司 | Control method, system, equipment and storage medium for chemical production flow |
| CN117350517B (en) * | 2023-12-04 | 2024-03-29 | 山东德瑞高分子材料股份有限公司 | Control method, system, equipment and storage medium for chemical production flow |
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