CN111779453A - A combined hole reaming method and device - Google Patents
A combined hole reaming method and device Download PDFInfo
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- CN111779453A CN111779453A CN202010743578.1A CN202010743578A CN111779453A CN 111779453 A CN111779453 A CN 111779453A CN 202010743578 A CN202010743578 A CN 202010743578A CN 111779453 A CN111779453 A CN 111779453A
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- 238000000034 method Methods 0.000 title claims abstract description 14
- 238000005553 drilling Methods 0.000 claims abstract description 44
- 239000003245 coal Substances 0.000 claims abstract description 28
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 21
- 239000007769 metal material Substances 0.000 claims abstract description 7
- 239000011435 rock Substances 0.000 claims description 7
- 230000000712 assembly Effects 0.000 claims description 5
- 238000000429 assembly Methods 0.000 claims description 5
- 238000000605 extraction Methods 0.000 claims description 4
- 238000005065 mining Methods 0.000 claims description 4
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- 239000002184 metal Substances 0.000 claims description 3
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B7/00—Special methods or apparatus for drilling
- E21B7/28—Enlarging drilled holes, e.g. by counterboring
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B10/00—Drill bits
- E21B10/26—Drill bits with leading portion, i.e. drill bits with a pilot cutter; Drill bits for enlarging the borehole, e.g. reamers
- E21B10/32—Drill bits with leading portion, i.e. drill bits with a pilot cutter; Drill bits for enlarging the borehole, e.g. reamers with expansible cutting tools
- E21B10/322—Drill bits with leading portion, i.e. drill bits with a pilot cutter; Drill bits for enlarging the borehole, e.g. reamers with expansible cutting tools cutter shifted by fluid pressure
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B17/00—Drilling rods or pipes; Flexible drill strings; Kellies; Drill collars; Sucker rods; Cables; Casings; Tubings
- E21B17/22—Rods or pipes with helical structure
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B3/00—Rotary drilling
- E21B3/02—Surface drives for rotary drilling
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B7/00—Special methods or apparatus for drilling
- E21B7/18—Drilling by liquid or gas jets, with or without entrained pellets
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Abstract
本发明涉及煤矿钻孔技术领域的一种联合式扩孔方法及装置,在普通钻孔的基础上,通过联合式扩孔装置实现水力扩孔和机械柔性扩孔相结合的方式进行柔性联合扩孔,联合式扩孔装置包括钻杆、水力切割头和柔性扩孔钻头,柔性扩孔钻头包括扩孔座和甩链或甩缆,所述甩链或甩缆均采用高强耐磨金属材质,且甩链或甩缆内穿设有高压软管,所述高压软管远离扩孔座的一端设有高压水喷射口。本发明通过采用水力切割和柔性机械扩孔相结合的方式对煤矿瓦斯抽采钻孔进行快速高效扩孔,装置结构简单,可靠性高、耐磨性和稳定性好,退钻方便,适宜推广应用。
The invention relates to a combined hole expansion method and device in the technical field of coal mine drilling. On the basis of ordinary drilling, the combined hole expansion device realizes the combination of hydraulic hole expansion and mechanical flexible hole expansion to carry out flexible joint expansion. The combined reaming device includes a drill pipe, a hydraulic cutting head and a flexible reaming bit. The flexible reaming bit includes a reaming seat and a chain or cable. The chain or cable is made of high-strength and wear-resistant metal materials. In addition, a high-pressure hose is pierced through the chain slinging or the slinging cable, and a high-pressure water jetting port is provided at one end of the high-pressure hose away from the reaming seat. The invention adopts the combination of hydraulic cutting and flexible mechanical reaming to carry out fast and efficient reaming of coal mine gas drainage boreholes. application.
Description
技术领域technical field
本发明属于煤矿钻孔技术领域,具体地,涉及一种联合式扩孔方法及装置。The invention belongs to the technical field of coal mine drilling, and in particular relates to a combined hole expanding method and device.
背景技术Background technique
煤矿采集前,需要钻孔抽采瓦斯,钻孔时需要从岩石层向煤层钻孔,为节省钻孔成本并增加瓦斯抽采效率,需要在保证岩石层钻孔段孔径不变的情况下对煤层段的钻孔进行扩孔处理,以扩大煤层内孔的表面积,提高瓦斯的溢出效率。现有的瓦斯抽采钻孔扩孔装置及扩孔方法存在工作效率低、退钻困难、可靠性不高等问题。由此,亟需对现有的钻孔扩孔方法及装置加以改进。Before coal mining, it is necessary to drill holes to extract gas. When drilling, it is necessary to drill holes from the rock layer to the coal seam. In order to save the drilling cost and increase the gas extraction efficiency, it is necessary to ensure that the hole diameter of the drilled hole in the rock layer remains unchanged. The drilling in the coal seam section is subjected to reaming treatment to expand the surface area of the inner hole of the coal seam and improve the gas overflow efficiency. The existing gas drainage drilling hole reaming device and hole reaming method have the problems of low working efficiency, difficulty in withdrawing drilling, low reliability and the like. Therefore, there is an urgent need to improve the existing drilling and reaming methods and devices.
发明内容SUMMARY OF THE INVENTION
为了解决上述技术问题,本发明提供了一种联合式扩孔方法,包括如下步骤:In order to solve the above-mentioned technical problems, the present invention provides a combined hole reaming method, comprising the following steps:
1)钻孔定位:根据煤层条件测量放线以定位钻孔位置;1) Drilling positioning: according to the coal seam conditions, measure the line to locate the drilling position;
2)钻孔:先用普通瓦斯抽采钻机经岩石层向煤层开钻普通钻孔,普通钻孔深度达到设计位置后停止钻进,并将普通钻头退出;2) Drilling: first, use the ordinary gas extraction drilling rig to drill the ordinary hole through the rock layer to the coal seam, stop the drilling after the ordinary drilling depth reaches the design position, and withdraw the ordinary drill bit;
3)扩孔:采用水力扩孔和机械柔性扩孔相结合的方式进行柔性联合扩孔;3) Reaming: Combined hydraulic reaming and mechanical flexible reaming for flexible joint reaming;
31)水力扩孔,采用沿径向设有高压喷头的水力切割头进行水力扩孔;31) Hydraulic reaming, using a hydraulic cutting head with a high-pressure nozzle along the radial direction for hydraulic reaming;
32)机械柔性扩孔,在水力切割头的后端连接柔性扩孔钻头,通过柔性扩孔钻头进行机械柔性扩孔,所述柔性扩孔钻头通过带减速电机的钻杆驱动,所述柔性扩孔钻头上沿径向设有甩链或甩缆,所述甩链或甩缆内穿设有高压软管,所述高压软管与扩孔钻头内的高压水相连通,所述高压软管远离柔性扩孔钻头的一端通过高压水喷射口配合甩链或甩缆,对钻孔同步进行水力辅助切割。32) Mechanically flexible reaming, a flexible reaming bit is connected to the rear end of the hydraulic cutting head, and the flexible reaming bit is used for mechanically flexible reaming. The flexible reaming bit is driven by a drill rod with A chain slinging or cable slinging is arranged radially on the hole drill bit, and a high-pressure hose is pierced through the chain slinging or slinging cable, and the high-pressure hose is communicated with the high-pressure water in the reaming bit. The end away from the flexible reaming bit is matched with the chain or cable throwing through the high-pressure water jet to perform hydraulic auxiliary cutting for the drilling synchronously.
优选的,步骤32)中,所述减速电机的工作转速为500r/min,利用旋转惯性,使甩链或甩缆得到舒展,便于保证扩孔尺寸的精度并提高扩孔效率。Preferably, in step 32), the working speed of the deceleration motor is 500 r/min, and the rotational inertia is used to stretch the chain or cable, so as to ensure the accuracy of the reaming size and improve the reaming efficiency.
优选的,所述高压水的工作压力为30MPa,以便达到较好的水力切割效果。Preferably, the working pressure of the high-pressure water is 30MPa, so as to achieve a better hydraulic cutting effect.
作为本发明的另一方面,本发明还提供了一种联合式扩孔装置,包括钻杆、水力切割头和柔性扩孔钻头,所述钻杆一端与减速电机传动连接,另一端与柔性扩孔钻头固定连接,所述水力切割头连接在柔性扩孔钻头远离钻杆的一端,所述钻杆、柔性扩孔钻头和水力切割头内设有相贯通的高压水道,所述水力切割头的外圆面上沿径向设有多个高压喷头,且水力切割头远离柔性扩孔钻头的一端还连接有掘进钻头,所述柔性扩孔钻头包括扩孔座和甩链或甩缆,所述甩链或甩缆均采用高强耐磨金属材质,且甩链或甩缆内穿设有高压软管,所述高压软管远离扩孔座的一端设有高压水喷射口。本装置进入煤层后,通过掘进钻头可增加钻孔深度,通过水力切割头和柔性扩孔钻头配合作业实现钻深的同时快速扩孔,且扩孔完成后,通过对高压软管进行泄压,即可实现快速退钻,从而有效提高了扩孔作业的工作效率,同时提高了扩孔装置的可靠性。所述扩孔座和钻杆的外表面设有螺旋导料槽,方便将扩孔时破碎的煤粒及时输送出钻孔,保证扩孔效率。As another aspect of the present invention, the present invention also provides a combined hole reaming device, comprising a drill pipe, a hydraulic cutting head and a flexible reaming drill bit, one end of the drill pipe is connected to a geared motor for transmission, and the other end is connected to a flexible expansion hole. The drill bit is fixedly connected, and the hydraulic cutting head is connected to the end of the flexible reaming bit away from the drill pipe. The drill pipe, the flexible reaming bit and the hydraulic cutting head are provided with interconnected high-pressure water channels. The outer circular surface is provided with a plurality of high-pressure nozzles in the radial direction, and the end of the hydraulic cutting head away from the flexible reaming drill bit is also connected with an excavating drill bit. The flexible reaming drill bit includes a reaming seat and a chain or cable. The chain slinging or the slinging cable is made of high-strength and wear-resistant metal material, and the chain slinging or the slinging cable is provided with a high-pressure hose, and the end of the high-pressure hose away from the reaming seat is provided with a high-pressure water jetting port. After the device enters the coal seam, the drilling depth can be increased by the excavating drill bit. The hydraulic cutting head and the flexible reaming drill bit can cooperate to realize the drilling depth and fast reaming. After the reaming is completed, the high pressure hose is released. The rapid withdrawal of the drill can be realized, thereby effectively improving the work efficiency of the hole reaming operation, and at the same time improving the reliability of the hole reaming device. The outer surfaces of the reaming seat and the drill pipe are provided with a spiral guide groove, which facilitates the timely delivery of the broken coal particles during reaming out of the drilled hole and ensures the reaming efficiency.
优选的,所述甩链采用矿用高强度圆环链,自由度高,不易发生疲劳损伤。Preferably, the slinging chain adopts a mining high-strength circular ring chain, which has a high degree of freedom and is not prone to fatigue damage.
优选的,所述高压软管采用铠装金属软管,有利于保证高压软管的使用寿命。Preferably, the high-pressure hose is an armored metal hose, which is beneficial to ensure the service life of the high-pressure hose.
优选的,所述高强耐磨金属材质选用27SiMn材质,强度高,耐磨性好,有利于提高装置的使用寿命。Preferably, the high-strength wear-resistant metal material is selected from 27SiMn, which has high strength and good wear resistance, which is beneficial to improve the service life of the device.
优选的,所述甩链或甩缆上设有金刚石复合片,提高甩链或甩缆的耐磨性,有利于延长装置的使用寿命。Preferably, a diamond composite sheet is provided on the chain slinging or the slinging cable, which improves the wear resistance of the slinging chain or the slinging cable and is beneficial to prolong the service life of the device.
优选的,所述扩孔座沿轴向间隔设置有三圈扩孔组件,每圈扩孔组件至少包括两根甩链或甩缆,以保证柔性扩孔钻头作业的稳定性,提高装置的可靠性,保证扩孔效率。Preferably, the reaming seat is provided with three rings of reaming assemblies at intervals along the axial direction, and each ring of reaming assemblies includes at least two chains or cables to ensure the stability of the operation of the flexible reaming bit and improve the reliability of the device , to ensure the hole reaming efficiency.
优选的,所述三圈扩孔组件的扩孔半径分别为100mm、200mm和250mm,所述甩链或甩缆越靠近水力切割头,扩孔半径越小,使装置由钻头的钻进方向从前到后逐级扩孔,使每圈扩孔组件都处于合理的扩孔半径内,减少装置的磨损,提高扩孔效率的同时保证装置的可靠性。Preferably, the reaming radii of the three-ring reaming components are 100mm, 200mm and 250mm respectively. The closer the chain or cable is to the hydraulic cutting head, the smaller the reaming radius is, so that the drilling direction of the drill bit is from the front of the device. After that, the holes are reamed step by step, so that each ring of reaming components is within a reasonable reaming radius, which reduces the wear of the device, improves the reaming efficiency and ensures the reliability of the device.
本发明还包括能够使联合式扩孔方法及装置正常使用的其它步骤、装置或组件,均为本领域的常规技术手段,另外,本发明中未加限定的步骤、装置或组件均采用本领域中的常规技术手段。The present invention also includes other steps, devices or components that can make the combined hole reaming method and device work normally, all of which are conventional technical means in the art. In addition, the steps, devices or components not limited in the present invention are all adopted in the art conventional technical means.
本发明先通过普通瓦斯抽采钻机在岩石层和煤层钻设普通钻孔,将普通钻头退出后,换上带水力切割头的柔性扩孔钻头进行扩孔作业,先由钻孔前端的水力切割头进行水力喷射,使煤层更加疏松,再通过柔性扩孔钻头上的甩链或甩缆对煤层机械甩打,加速煤层的破碎,通过在甩链或甩缆内穿设高压软管,利用高压水对高压软管的胀伸作用,可提高甩链或甩缆的伸展刚度,有助于提高机械扩孔效率,再配合甩链或甩缆内高压软管末端的高压水喷射口,对钻孔内的煤层起到辅助水力切割的目的,既有利于提高甩链或甩缆的可靠性,又有利于进一步提高扩孔效率。According to the invention, the ordinary gas drilling rig is used to drill the ordinary hole in the rock layer and the coal seam. After the ordinary bit is withdrawn, the flexible reaming bit with the hydraulic cutting head is replaced to carry out the reaming operation. The head is hydraulically sprayed to make the coal seam more loose, and then the coal seam is mechanically beaten by the chain or cable on the flexible reaming bit to accelerate the fragmentation of the coal seam. The expansion and extension effect of water on the high-pressure hose can improve the stretching stiffness of the chain or cable, and help improve the efficiency of mechanical reaming. Combined with the high-pressure water jet at the end of the high-pressure hose in the chain or cable, The coal seam in the hole serves the purpose of assisting hydraulic cutting, which not only helps to improve the reliability of chain or cable throwing, but also helps to further improve the hole reaming efficiency.
本发明的有益效果是,本发明通过采用水力切割和柔性机械扩孔相结合的方式对煤矿瓦斯抽采钻孔进行快速高效扩孔,装置结构简单,可靠性高、耐磨性和稳定性好,退钻方便,适宜推广应用。The beneficial effect of the invention is that the invention can quickly and efficiently ream the coal mine gas drainage borehole by adopting the combination of hydraulic cutting and flexible mechanical reaming, and the device has a simple structure, high reliability, good wear resistance and stability. , easy to withdraw drilling, suitable for popularization and application.
附图说明Description of drawings
下面结合附图和实施例对本发明进一步说明。The present invention will be further described below with reference to the accompanying drawings and embodiments.
图1是本发明的联合式扩孔装置的整体结构示意图。FIG. 1 is a schematic diagram of the overall structure of the combined hole reaming device of the present invention.
图2是本发明中的甩链的末端的立体结构示意图。FIG. 2 is a schematic three-dimensional structure diagram of the end of the chain swing in the present invention.
具体实施方式Detailed ways
下面结合本发明实施例中的附图以及具体实施例对本发明进行清楚地描述,在此处的描述仅仅用来解释本发明,但并不作为对本发明的限定。基于本发明中的实施例,本领域技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,所做的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The present invention will be clearly described below with reference to the accompanying drawings and specific embodiments in the embodiments of the present invention, and the descriptions herein are only used to explain the present invention, but are not intended to limit the present invention. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative work, any modifications, equivalent replacements, improvements, etc., should be included in the protection scope of the present invention. Inside.
实施例1Example 1
本发明提供了一种联合式扩孔方法,包括如下步骤:The invention provides a combined hole reaming method, comprising the following steps:
1)钻孔定位:根据煤层条件测量放线以定位钻孔位置;1) Drilling positioning: according to the coal seam conditions, measure the line to locate the drilling position;
2)钻孔:先用普通瓦斯抽采钻机经岩石层向煤层开钻普通钻孔,普通钻孔深度达到设计位置后停止钻进,并将普通钻头退出;2) Drilling: first, use the ordinary gas extraction drilling rig to drill the ordinary hole through the rock layer to the coal seam, stop the drilling after the ordinary drilling depth reaches the design position, and withdraw the ordinary drill bit;
3)扩孔:采用水力扩孔和机械柔性扩孔相结合的方式进行柔性联合扩孔;3) Reaming: Combined hydraulic reaming and mechanical flexible reaming for flexible joint reaming;
31)水力扩孔,采用沿径向设有高压喷头的水力切割头进行水力扩孔;31) Hydraulic reaming, using a hydraulic cutting head with a high-pressure nozzle along the radial direction for hydraulic reaming;
32)机械柔性扩孔,在水力切割头的后端连接柔性扩孔钻头,通过柔性扩孔钻头进行机械柔性扩孔,所述柔性扩孔钻头通过带减速电机的钻杆驱动,所述柔性扩孔钻头上沿径向设有甩链或甩缆,所述甩链或甩缆内穿设有高压软管,所述高压软管与扩孔钻头内的高压水相连通,所述高压软管远离柔性扩孔钻头的一端通过高压水喷射口配合甩链或甩缆,对钻孔同步进行水力辅助切割;所述减速电机的工作转速为500r/min,利用旋转惯性,使甩链或甩缆得到舒展,便于保证扩孔尺寸的精度并提高扩孔效率;所述高压水的工作压力为30MPa,以便达到较好的水力切割效果。32) Mechanically flexible reaming, a flexible reaming bit is connected to the rear end of the hydraulic cutting head, and the flexible reaming bit is used for mechanically flexible reaming. The flexible reaming bit is driven by a drill rod with A chain slinging or cable slinging is arranged radially on the hole drill bit, and a high-pressure hose is pierced through the chain slinging or slinging cable, and the high-pressure hose is communicated with the high-pressure water in the reaming bit. The end far away from the flexible reaming drill bit is matched with the chain or cable slinging through the high-pressure water jet to perform hydraulic auxiliary cutting for the drilling synchronously; the working speed of the deceleration motor is 500r/min, and the rotating inertia is used to make the chain or cable sling. It is stretched, which is convenient to ensure the accuracy of the hole expansion size and improve the hole expansion efficiency; the working pressure of the high-pressure water is 30MPa, so as to achieve a better hydraulic cutting effect.
实施例2Example 2
如图1~2所示,本发明还提供了一种联合式扩孔装置,包括钻杆1、水力切割头2和柔性扩孔钻头3,所述钻杆1一端与减速电机(图中未示出)传动连接,另一端与柔性扩孔钻头3固定连接,所述水力切割头2连接在柔性扩孔钻头3远离钻杆1的一端,所述钻杆1、柔性扩孔钻头3和水力切割头2内设有相贯通的高压水道4,所述水力切割头2的外圆面上沿径向设有多个高压喷头5,且水力切割头2远离柔性扩孔钻头3的一端还连接有掘进钻头6,所述柔性扩孔钻头3包括扩孔座3-1和甩链3-2,所述甩链3-2均采用高强耐磨金属材质,且甩链3-2内穿设有高压软管3-21,所述高压软管3-21远离扩孔座3-1的一端设有高压水喷射口。本装置进入煤层后,通过掘进钻头6可增加钻孔深度,通过水力切割头2和柔性扩孔钻头3配合作业实现钻深的同时快速扩孔,且扩孔完成后,通过对高压软管3-21进行泄压,即可实现快速退钻,从而有效提高了扩孔作业的工作效率,同时提高了扩孔装置的可靠性。As shown in Figures 1-2, the present invention also provides a combined hole reaming device, comprising a
所述扩孔座3-1和钻杆1的外表面设有螺旋导料槽7,方便将扩孔时破碎的煤粒及时输送出钻孔,保证扩孔效率。所述甩链3-2采用矿用高强度圆环链,自由度高,不易发生疲劳损伤。所述高压软管3-21采用铠装金属软管,有利于保证高压软管3-21的使用寿命。所述高强耐磨金属材质选用27SiMn材质,强度高,耐磨性好;所述甩链3-2上设有金刚石复合片8,可提高甩链3-2的耐磨性,有利于延长装置的使用寿命。所述扩孔座3-1沿轴向间隔设置有三圈扩孔组件,每圈扩孔组件至少包括两根甩链3-2,以保证柔性扩孔钻头3作业的稳定性,提高装置的可靠性,保证扩孔效率。所述三圈扩孔组件的扩孔半径分别为100mm、200mm和250mm,所述甩链3-2越靠近水力切割头2,扩孔半径越小,使装置由钻头的钻进方向从前到后逐级扩孔,使每圈扩孔组件都处于合理的扩孔半径内,减少装置的磨损,提高扩孔效率的同时保证装置的可靠性。The outer surfaces of the reaming seat 3-1 and the
本发明先通过普通瓦斯抽采钻机在岩石层和煤层钻设普通钻孔,将普通钻头退出后,换上带水力切割头2的柔性扩孔钻头3进行扩孔作业,先由钻孔前端的水力切割头2进行水力喷射,使煤层更加疏松,再通过柔性扩孔钻头3上的甩链3-2对煤层机械甩打,加速煤层的破碎,通过在甩链3-2内穿设高压软管3-21,利用高压水对高压软管3-21的胀伸作用,可提高甩链3-2的伸展刚度,有助于提高机械扩孔效率,再配合甩链3-2内高压软管3-21末端的高压水喷射口,对钻孔内的煤层起到辅助水力切割的目的,既有利于提高甩链3-2的可靠性,又有利于进一步提高扩孔效率。In the present invention, a common gas drilling rig is used to drill common holes in rock layers and coal seams. After the common drill is withdrawn, a
以上已经描述了本发明的实施例,上述说明是示例性的,并非穷尽性的,并且也不限于所披露的实施例。在不偏离所说明实施例的范围和精神的情况下,对于本技术领域的普通技术人员来说许多修改和变更都是显而易见的。Embodiments of the present invention have been described above, and the foregoing description is exemplary, not exhaustive, and not limiting of the disclosed embodiments. Numerous modifications and variations will be apparent to those of ordinary skill in the art without departing from the scope and spirit of the described embodiments.
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