CN111778930A - Material grouting device for hydraulic engineering construction and use method thereof - Google Patents
Material grouting device for hydraulic engineering construction and use method thereof Download PDFInfo
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- CN111778930A CN111778930A CN202010717505.5A CN202010717505A CN111778930A CN 111778930 A CN111778930 A CN 111778930A CN 202010717505 A CN202010717505 A CN 202010717505A CN 111778930 A CN111778930 A CN 111778930A
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- stirring
- stirring tank
- fixedly connected
- bevel gear
- motor
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- 239000000463 material Substances 0.000 title claims abstract description 32
- 238000010276 construction Methods 0.000 title claims abstract description 31
- 238000000034 method Methods 0.000 title claims abstract description 18
- 238000003756 stirring Methods 0.000 claims abstract description 212
- 239000002002 slurry Substances 0.000 claims abstract description 22
- 230000005540 biological transmission Effects 0.000 claims abstract description 7
- 230000002457 bidirectional effect Effects 0.000 claims description 28
- 238000002347 injection Methods 0.000 claims description 5
- 239000007924 injection Substances 0.000 claims description 5
- 239000011268 mixed slurry Substances 0.000 claims description 5
- 238000004140 cleaning Methods 0.000 claims description 3
- 230000008602 contraction Effects 0.000 claims description 3
- 238000007789 sealing Methods 0.000 claims description 3
- 238000010030 laminating Methods 0.000 claims 1
- 239000007788 liquid Substances 0.000 description 11
- 239000008267 milk Substances 0.000 description 4
- 210000004080 milk Anatomy 0.000 description 4
- 235000013336 milk Nutrition 0.000 description 4
- 239000011440 grout Substances 0.000 description 3
- 230000003487 anti-permeability effect Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 238000007711 solidification Methods 0.000 description 1
- 230000008023 solidification Effects 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
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Classifications
-
- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02B—HYDRAULIC ENGINEERING
- E02B3/00—Engineering works in connection with control or use of streams, rivers, coasts, or other marine sites; Sealings or joints for engineering works in general
- E02B3/16—Sealings or joints
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C5/00—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions
- B28C5/08—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions using driven mechanical means affecting the mixing
- B28C5/0806—Details; Accessories
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C5/00—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions
- B28C5/08—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions using driven mechanical means affecting the mixing
- B28C5/10—Mixing in containers not actuated to effect the mixing
- B28C5/12—Mixing in containers not actuated to effect the mixing with stirrers sweeping through the materials, e.g. with incorporated feeding or discharging means or with oscillating stirrers
- B28C5/16—Mixing in containers not actuated to effect the mixing with stirrers sweeping through the materials, e.g. with incorporated feeding or discharging means or with oscillating stirrers the stirrers having motion about a vertical or steeply inclined axis
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C7/00—Controlling the operation of apparatus for producing mixtures of clay or cement with other substances; Supplying or proportioning the ingredients for mixing clay or cement with other substances; Discharging the mixture
- B28C7/16—Discharge means, e.g. with intermediate storage of fresh concrete
- B28C7/162—Discharge means, e.g. with intermediate storage of fresh concrete by means of conveyors, other than those comprising skips or containers, e.g. endless belts, screws, air under pressure
- B28C7/167—Discharge means, e.g. with intermediate storage of fresh concrete by means of conveyors, other than those comprising skips or containers, e.g. endless belts, screws, air under pressure by means of a screw conveyor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C9/00—General arrangement or layout of plant
- B28C9/04—General arrangement or layout of plant the plant being mobile, e.g. mounted on a carriage or a set of carriages
-
- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02D—FOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
- E02D15/00—Handling building or like materials for hydraulic engineering or foundations
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- Engineering & Computer Science (AREA)
- Structural Engineering (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Civil Engineering (AREA)
- Ocean & Marine Engineering (AREA)
- Environmental & Geological Engineering (AREA)
- Life Sciences & Earth Sciences (AREA)
- General Life Sciences & Earth Sciences (AREA)
- Mining & Mineral Resources (AREA)
- Paleontology (AREA)
- Chemical & Material Sciences (AREA)
- Dispersion Chemistry (AREA)
- Consolidation Of Soil By Introduction Of Solidifying Substances Into Soil (AREA)
Abstract
The invention belongs to the technical field of hydraulic engineering construction, and particularly relates to a material grouting device for hydraulic engineering construction and a using method thereof, wherein the material grouting device for hydraulic engineering construction comprises a stirring tank, a stirring mechanism, a conveying mechanism and a moving mechanism, wherein the left end of the top end surface of the stirring tank is provided with a filling port, the stirring mechanism is arranged in the stirring tank, and the conveying mechanism is fixedly connected to the bottom end surface of the stirring tank; when the stirring mechanism operates, the main shaft of the first motor drives the first bevel gear to rotate, the transmission through the second bevel gear and the third bevel gear is realized, the directions of the second connecting rod and the first stirring rod during rotation are opposite, so that the rotation direction of the second stirring rod is opposite to that of the first stirring rod, and meanwhile, the first spiral blade arranged on the first stirring rod enables the slurry positioned at the center of the stirring tank to be exchanged with the slurry close to the outer side wall of the stirring tank inside the stirring tank continuously, so that the stirring speed of the device is greatly improved.
Description
Technical Field
The invention belongs to the technical field of hydraulic engineering construction, and particularly relates to a material grouting device for hydraulic engineering construction and a use method thereof.
Background
Grouting refers to a process of delivering grout under pressure into cracks, fault-breaking zones, or joints and cracks of the building itself. The anti-permeability and integrity of the irrigated stratum or the building can be improved through grouting, the foundation condition is improved, and the safe operation of the hydraulic structure is ensured.
Grouting device need continuously stir it in order to avoid the thick liquid solidification of storage in the device, however, current grouting device has the shortcoming of stirring inadequately, and, the thick liquid after solidifying remains on the inner wall of current grouting device's agitator tank, often need clear up its inner wall, and, grouting device often need remove at the job site, and current grouting device often uses simple wheel to remove, but grouting device's rabbling mechanism can produce certain vibrations when the operation, simple wheel can not provide sufficient holding power to the device when, also can not guarantee the fixed steadiness of device.
In order to solve the problems, the application provides a material grouting device for hydraulic engineering construction and a using method thereof.
Disclosure of Invention
To solve the problems set forth in the background art described above. The invention provides a material grouting device for hydraulic engineering construction and a using method thereof, and the material grouting device has the characteristics of improving the stirring efficiency, avoiding slurry residual on the inner wall of a stirring tank, controlling the grouting speed by controlling the rotating speed of a second motor, and being convenient to move and fix.
In order to achieve the purpose, the invention provides the following technical scheme: a material grouting device for hydraulic engineering construction comprises a stirring tank, a stirring mechanism, a conveying mechanism and a moving mechanism, wherein a material filling port is formed in the left end of the top end face of the stirring tank, the stirring mechanism is installed in the stirring tank, the conveying mechanism is fixedly connected to the bottom end face of the stirring tank, the moving mechanism is arranged at the bottom end of the stirring tank, a controller is fixedly connected to the right end of the outer side wall of the stirring tank, a level gauge is arranged obliquely above the controller and fixedly connected with the stirring tank, and a trailer hook is fixedly connected to the left lower end of the outer side wall of the stirring tank;
the stirring mechanism comprises a first motor, a first bevel gear, a second bevel gear, a mounting frame, a third bevel gear, a first connecting rod, a second connecting rod, a first stirring rod and a second stirring rod, the first bevel gear is fixedly connected to the tail end of a main shaft of the first motor, the first bevel gear is meshed with the second bevel gear, the second bevel gear is rotatably connected with the mounting frame through a rotating shaft, the mounting frame is fixedly connected with the stirring tank, the second bevel gear is meshed with the third bevel gear, the first connecting rod is fixedly connected to the bottom end face of the third bevel gear, the first connecting rod penetrates through the mounting frame, the first connecting rod is rotatably connected with the mounting frame through a bearing, the second connecting rod is fixedly connected to the bottom end face of the first bevel gear, the second connecting rod penetrates through the third bevel gear and the first connecting rod, and the first stirring rod is fixedly connected to the bottom end face of the second connecting rod, the second stirring rod is fixedly connected to the bottom end of the outer side of the first connecting rod, the outer side of the second stirring rod is fixedly connected with a scraper through a fixed rod, the scraper is attached to the inner wall of the stirring tank, the scraper is connected with the stirring tank in a sliding mode, a first spiral blade is mounted on the first stirring rod, and the other end of the first spiral blade is rotatably connected with the stirring tank through a rotating shaft;
the conveying mechanism comprises a conveying box, a second motor, a second spiral blade and a connecting pipe, the conveying box is fixedly connected to the axis of the bottom end face of the stirring tank, the second motor is fixedly connected to the left end face of the conveying box and electrically connected with the controller, a main shaft of the second motor penetrates through the conveying box, the main shaft of the second motor is rotatably connected with the conveying box through a sealing bearing, the second spiral blade is fixedly connected to the tail end of the main shaft of the second motor, the other end of the second spiral blade is rotatably connected with the conveying box through a rotating shaft, the conveying box is communicated with the stirring tank through the connecting pipe, an electric control valve is mounted on the inner side of the connecting pipe, and a grouting pipe is communicated with the inner side of the bottom end face of the conveying box;
the moving mechanism comprises a base, a fixed column, a third motor, a bidirectional threaded shaft, a sliding block, a connecting plate, a movable plate and a universal wheel, wherein the fixed column is fixedly connected to the top end face of the base, the fixed column is fixedly connected with the stirring tank, the third motor is fixedly connected to the top end of the left end face of the base, a main shaft of the third motor penetrates through the base, the bidirectional threaded shaft is fixedly connected with the main shaft of the third motor, the other end of the bidirectional threaded shaft is rotatably connected with the base through a rotating shaft, the sliding block is in threaded connection with the bidirectional threaded shaft, the bidirectional threaded shaft penetrates through the sliding block, the sliding block is in sliding connection with the base, the connecting plate is rotatably connected with the bottom end face of the sliding block through a rotating shaft, the movable plate is rotatably connected with the other end of the connecting plate through a rotating shaft, the, the universal wheel penetrates through the base.
As the material grouting device for the hydraulic engineering construction, the stirring tank is arranged in a cylindrical shape, and the inner side of the bottom end surface of the stirring tank is arranged in a funnel shape.
As the material grouting device for the hydraulic engineering construction, the number of the second stirring rods is two, and the second stirring rods are symmetrically arranged at the bottom ends of the outer sides of the first connecting rods.
As the material grouting device for the hydraulic engineering construction, the scraper is obliquely arranged.
As the material grouting device for the hydraulic engineering construction, the blades of the second helical blades are attached to the inner side wall of the conveying box, and the blades of the second helical blades are in sliding connection with the inner side wall of the conveying box.
As the material grouting device for the hydraulic engineering construction, the number of the fixing columns is four, and the fixing columns are symmetrically distributed on four corners of the top end face of the base.
As the material grouting device for hydraulic engineering construction, the lengths of the threads at the left end and the right end of the bidirectional threaded shaft are equal, and the directions of the threads at the left end and the right end of the bidirectional threaded shaft are opposite.
As the material grouting device for hydraulic engineering construction, the movable plate is attached to the inner side wall of the base.
As the material grouting device for the hydraulic engineering construction, disclosed by the invention, the moving mechanism further comprises hydraulic rods, the hydraulic rods are arranged at four corners of the bottom end face of the base, and the tail ends of movable rods of the hydraulic rods are fixedly connected with the supporting plate.
A use method of a material grouting device for hydraulic engineering construction comprises the following steps:
s1, dragging the device to a specified place by using the vehicle and the towing hook by a user;
s2, a user controls the third motor to operate through the controller, the spindle of the third motor drives the bidirectional threaded shaft to rotate, so that the sliding block moves in the opposite direction along the bidirectional threaded shaft, the connecting plate, the sliding block and the movable plate rotate, the movable plate slides upwards in the base, the universal wheel is gradually contracted into the base, in the process, the device gradually descends, and when the universal wheel is completely contracted into the base, the supporting disk contacts with the ground;
s3, the user can control the extension and contraction degree of the single hydraulic rod through the controller, and the device is kept horizontal by observing the level gauge;
s4, placing the grouting pipe at a specified position by a user to wait for grouting;
s5, the engineering vehicle injects the primarily mixed slurry into the stirring tank through the injection port of the stirring tank, then the user can control the stirring mechanism to operate through the controller, when the stirring mechanism operates, the spindle of the first motor drives the first bevel gear to rotate, through the transmission of the second bevel gear and the third bevel gear, the direction of the second connecting rod is opposite to that of the first stirring rod when the first connecting rod and the first stirring rod rotate, so that the rotating direction of the second stirring rod is opposite to that of the first stirring rod, meanwhile, the first helical blade arranged on the first stirring rod enables the slurry at the center of the stirring tank to be continuously exchanged with the slurry close to the outer side wall of the stirring tank in the stirring tank, so that the stirring speed of the device is greatly improved, through the scraper obliquely arranged on the second stirring rod, the second stirring rod continuously cleans the inner side wall of the stirring tank when rotating, when cleaning, the scraper is obliquely arranged, so that the cleaned slurry is collected at the bottom end of the stirring tank;
s6, when the stirring is finished and the grouting is performed, the stirring mechanism stops when the user passes through the controller, then the electric control valve is opened, the stirred slurry in the stirring tank can enter the conveying box, the rotating speed of the second motor can be controlled by the user through the controller, the rotating speed of the second helical blade is controlled, the grouting speed of the control device is controlled, and then the device performs grouting on the designated position through the grouting pipe.
Compared with the prior art, the invention has the beneficial effects that:
1. when the stirring mechanism operates, the main shaft of the first motor drives the first bevel gear to rotate, the transmission through the second bevel gear and the third bevel gear is realized, the directions of the second connecting rod and the first stirring rod during rotation are opposite, so that the rotation direction of the second stirring rod is opposite to that of the first stirring rod, and meanwhile, the first spiral blade arranged on the first stirring rod enables the slurry positioned at the center of the stirring tank to be exchanged with the slurry close to the outer side wall of the stirring tank inside the stirring tank continuously, so that the stirring speed of the device is greatly improved.
2. Install the scraper on the second puddler through the slope for the second puddler is in the rotation, and the continuous inside wall to the agitator tank of scraper is cleared up, and in the clearance, because the scraper is the slope setting, makes the bottom that the thick liquid that gets off by the clearance collects the agitator tank.
3. When the stirring is finished and the grouting is carried out, the rotating speed of the second motor can be controlled by the user through the controller, so that the rotating speed of the second helical blade is controlled, and the slurry discharging speed of the device is controlled.
4. Through the moving mechanism who sets up, the device is when needs are fixed, the user passes through the operation of controller control third motor, thereby make the slider do the removal in opposite directions along two-way threaded shaft, thereby make connecting plate and slider and fly leaf take place to rotate, thereby make the fly leaf upwards slide in the base, make the universal wheel shrink gradually to the base inside, at this in-process, the device descends gradually, when the universal wheel shrinks completely to the base inside, supporting disk contact ground, the flexible degree of single hydraulic stem of user's accessible controller control, through observing the spirit level, thereby make the device keep the level, the device relies on the stable fixing of dead weight promptly on ground.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the principles of the invention and not to limit the invention. In the drawings:
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a schematic view of the overall structure of the stirring mechanism of the present invention;
FIG. 3 is a left side view of the second stirring rod and the scraper of the present invention;
FIG. 4 is a schematic view of the overall structure of the conveying mechanism of the present invention;
FIG. 5 is a schematic view of the overall structure of the moving mechanism of the present invention;
FIG. 6 is a left side view of the present invention;
FIG. 7 is a top view of the present invention;
in the figure:
1. a stirring tank;
2. a stirring mechanism; 201. a first motor; 202. a first bevel gear; 203. a second bevel gear; 204. a mounting frame; 205. a third bevel gear; 206. a first connecting rod; 207. a second connecting rod; 208. a first stirring rod; 209. a second stirring rod; 210. a first helical blade; 211. a scraper;
3. a conveying mechanism; 301. a delivery box; 302. a second motor; 303. a second helical blade; 304. a connecting pipe; 305. an electrically controlled valve; 306. grouting pipes;
4. a moving mechanism; 401. a base; 402. fixing a column; 403. a third motor; 404. a bidirectional threaded shaft; 405. a slider; 406. a connecting plate; 407. a movable plate; 408. a universal wheel; 409. a hydraulic lever; 410. a support disc;
5. a controller;
6. a level gauge;
7. a tow hook.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Example 1
As shown in fig. 1, 2, 3, 4, 5, 6, and 7;
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a schematic view of the overall structure of the stirring mechanism of the present invention;
FIG. 3 is a left side view of the second stirring rod and the scraper of the present invention;
FIG. 4 is a schematic view of the overall structure of the conveying mechanism of the present invention;
FIG. 5 is a schematic view of the overall structure of the moving mechanism of the present invention;
FIG. 6 is a left side view of the present invention;
FIG. 7 is a top view of the present invention;
a material grouting device for hydraulic engineering construction comprises a stirring tank 1, a stirring mechanism 2, a conveying mechanism 3 and a moving mechanism 4, wherein a material filling port is formed in the left end of the top end face of the stirring tank 1, the stirring mechanism 2 is installed in the stirring tank 1, the conveying mechanism 3 is fixedly connected to the bottom end face of the stirring tank 1, the moving mechanism 4 is arranged at the bottom end of the stirring tank 1, a controller 5 is fixedly connected to the right end of the outer side wall of the stirring tank 1, a level gauge 6 is arranged obliquely above the controller 5, the level gauge 6 is fixedly connected with the stirring tank 1, and a trailer hook 7 is fixedly connected to the left lower end of the outer side wall;
the stirring mechanism 2 comprises a first motor 201, a first bevel gear 202, a second bevel gear 203, a mounting frame 204, a third bevel gear 205, a first connecting rod 206, a second connecting rod 207, a first stirring rod 208 and a second stirring rod 209, wherein the first bevel gear 202 is fixedly connected to the tail end of a main shaft of the first motor 201, the first bevel gear 202 is meshed with the second bevel gear 203, the second bevel gear 203 is rotatably connected with the mounting frame 204 through a rotating shaft, the mounting frame 204 is fixedly connected with the stirring tank 1, the second bevel gear 203 is meshed with the third bevel gear 205, the first connecting rod 206 is fixedly connected to the bottom end face of the third bevel gear 205, the first connecting rod 206 penetrates through the mounting frame 204, the first connecting rod 206 is rotatably connected with the mounting frame 204 through a bearing, the second connecting rod 207 is fixedly connected to the bottom end face of the first bevel gear 202, the second connecting rod 207 penetrates through the third bevel gear 205 and the first connecting rod 206, the first stirring rod 208 is fixedly connected to the bottom, the second stirring rod 209 is fixedly connected to the bottom end of the outer side of the first connecting rod 206, the outer side of the second stirring rod 209 is fixedly connected with a scraper 211 through a fixing rod, the scraper 211 is attached to the inner wall of the stirring tank 1, the scraper 211 is connected with the stirring tank 1 in a sliding manner, a first helical blade 210 is mounted on the first stirring rod 208, and the other end of the first helical blade 210 is rotatably connected with the stirring tank 1 through a rotating shaft;
the conveying mechanism 3 comprises a conveying box 301, a second motor 302, a second spiral blade 303 and a connecting pipe 304, the conveying box 301 is fixedly connected to the axis of the bottom end face of the stirring tank 1, the second motor 302 is fixedly connected to the left end face of the conveying box 301, the second motor 302 is electrically connected with the controller 5, a main shaft of the second motor 302 penetrates through the conveying box 301, the main shaft of the second motor 302 is rotatably connected with the conveying box 301 through a sealing bearing, the second spiral blade 303 is fixedly connected to the tail end of the main shaft of the second motor 302, the other end of the second spiral blade 303 is rotatably connected with the conveying box 301 through a rotating shaft, the conveying box 301 is communicated with the stirring tank 1 through the connecting pipe 304, an electric control valve 305 is installed on the inner side of the connecting pipe 304, and a grouting pipe 306 is communicated with the inner;
the moving mechanism 4 comprises a base 401, a fixed column 402, a third motor 403, a bidirectional threaded shaft 404, a sliding block 405, a connecting plate 406, a moving plate 407 and universal wheels 408, wherein the fixed column 402 is fixedly connected to the top end face of the base 401, the fixed column 402 is fixedly connected with the stirring tank 1, the third motor 403 is fixedly connected to the top end of the left end face of the base 401, a main shaft of the third motor 403 penetrates through the base 401, the bidirectional threaded shaft 404 is fixedly connected with the main shaft of the third motor 403, the other end of the bidirectional threaded shaft 404 is rotatably connected with the base 401 through a rotating shaft, the sliding block 405 is spirally connected with the bidirectional threaded shaft 404, the bidirectional threaded shaft 404 penetrates through the sliding block 405, the sliding block 405 is slidably connected with the base 401, the connecting plate 406 is rotatably connected with the bottom end face of the sliding block 405 through a rotating shaft, the moving plate 407 is rotatably connected with the other end of the connecting, universal wheels 408 extend through base 401.
In this embodiment: the user drags the device to a designated place by using the vehicle by using the towing hook 7, then the user controls the third motor 403 to operate through the controller 5, the spindle of the third motor 403 drives the two-way threaded shaft 404 to rotate so as to enable the slider 405 to move along the two-way threaded shaft 404 in opposite directions, so that the connecting plate 406, the slider 405 and the movable plate 407 rotate, so that the movable plate 407 slides upwards in the base 401, the universal wheel 408 gradually retracts into the base 401, in the process, the device gradually descends, when the universal wheel 408 is completely retracted into the base 401, the supporting plate 410 contacts the ground, the user can control the extension degree of the single hydraulic rod 409 through the controller 5, the device keeps horizontal by observing the level gauge 6, the device is stably fixed on the ground by means of self weight, and then the user places the grouting pipe 306 at a designated position to wait for grouting, then the engineering vehicle injects the primarily mixed slurry into the interior of the stirring tank 1 through the injection port of the stirring tank 1, then the user can control the stirring mechanism 2 to operate through the controller 5, when the stirring mechanism 2 operates, the spindle of the first motor 201 drives the first bevel gear 202 to rotate, through the transmission of the second bevel gear 203 and the third bevel gear 205, the directions of the second connecting rod 207 and the first stirring rod 208 during rotation are opposite, so that the rotation direction of the second stirring rod 209 is opposite to the rotation direction of the first stirring rod 208, meanwhile, the first helical blade 210 installed on the first stirring rod 208 enables the slurry at the center position of the stirring tank 1 to be continuously exchanged with the slurry close to the outer side wall of the stirring tank 1 in the interior of the stirring tank 1, so as to greatly improve the stirring speed of the device, and through the scraper 211 installed on the second stirring rod 209 in an inclined manner, while the second stirring rod 209 rotates, the continuous inside wall to agitator tank 1 of scraper 211 is cleared up, in the clearance, because scraper 211 is the slope setting, make the thick liquid that gets off by the clearance collect the bottom of agitator tank 1, when the stirring finishes to be in milk, the user is shut down by rabbling mechanism 2 when passing through controller 5, then automatically controlled valve 305 is opened, make the thick liquid of the process stirring in the agitator tank 1 can enter into transport box 301, the rotational speed of user's accessible controller 5 control second motor 302, thereby control second helical blade 303's rotation rate, thereby controlling means goes out the speed of thick liquid, then the device is in milk to the assigned position through grout pipe 306.
As shown in fig. 1 and 7;
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 7 is a top view of the present invention;
in an alternative embodiment, the stirring tank 1 is arranged in a cylindrical shape, and the inner side of the bottom end surface of the stirring tank 1 is arranged in a funnel shape.
In this embodiment: through this design, avoid the bottom of 1 inside wall of agitator tank to remain there is the thick liquid.
As shown in fig. 2;
FIG. 2 is a schematic view of the overall structure of the stirring mechanism of the present invention;
in an alternative embodiment, there are two second stirring rods 209, and the second stirring rods 209 are symmetrically installed at the outer bottom ends of the first connecting rods 206.
As shown in fig. 3;
FIG. 3 is a left side view of the second stirring rod and the scraper of the present invention;
in an alternative embodiment, the scraper 211 is arranged obliquely.
In this embodiment: install the scraper 211 on second puddler 209 through the slope for second puddler 209 is in the rotation, and the continuous inside wall to agitator tank 1 of scraper 211 is cleared up, and in the clearance, because scraper 211 is the slope setting, make the thick liquid that gets down by the clearance collect the bottom of agitator tank 1.
As shown in fig. 1;
FIG. 1 is a schematic view of the overall structure of the present invention;
in an alternative embodiment, the blades of the second helical blade 303 are attached to the inner side wall of the transport box 301, and the blades of the second helical blade 303 are slidably connected to the inner side wall of the transport box 301.
As shown in fig. 7;
FIG. 7 is a top view of the present invention;
in an alternative embodiment, there are four fixing posts 402, and the fixing posts 402 are symmetrically distributed on four corners of the top end surface of the base 401.
As shown in fig. 5;
FIG. 5 is a schematic view of the overall structure of the moving mechanism of the present invention;
in an alternative embodiment, the threads on the left and right ends of the shaft 404 are of equal length, and the threads on the left and right ends of the shaft 404 are of opposite direction.
In this embodiment: through the design, the main shaft of the third motor 403 drives the two-way threaded shaft 404 to rotate, so that the sliders 405 move in opposite directions or back directions along the two-way threaded shaft 404.
As shown in fig. 5;
FIG. 5 is a schematic view of the overall structure of the moving mechanism of the present invention;
in an alternative embodiment, the movable plate 407 is attached to the inner sidewall of the base 401.
In this embodiment: through this design for movable plate 407 can move steadily when the inside of base 401 moves.
As shown in fig. 5;
FIG. 5 is a schematic view of the overall structure of the moving mechanism of the present invention;
in an alternative embodiment, the moving mechanism 4 further comprises hydraulic rods 409, the hydraulic rods 409 are installed at four corners of the bottom end surface of the base 401, and the movable rod end of the hydraulic rod 409 is fixedly connected with a support plate 410.
In this embodiment: the user can control the degree of extension and retraction of the individual hydraulic rams 409 by means of the controller 5, by observing the level 6, thereby keeping the apparatus level.
A use method of a material grouting device for hydraulic engineering construction comprises the following steps:
s1, dragging the device to a specified place by using the vehicle and the towing hook by a user;
s2, a user controls the third motor to operate through the controller, the spindle of the third motor drives the bidirectional threaded shaft to rotate, so that the sliding block moves in the opposite direction along the bidirectional threaded shaft, the connecting plate, the sliding block and the movable plate rotate, the movable plate slides upwards in the base, the universal wheel is gradually contracted into the base, in the process, the device gradually descends, and when the universal wheel is completely contracted into the base, the supporting disk contacts with the ground;
s3, the user can control the extension and contraction degree of the single hydraulic rod through the controller, and the device is kept horizontal by observing the level gauge;
s4, placing the grouting pipe at a specified position by a user to wait for grouting;
s5, the engineering vehicle injects the primarily mixed slurry into the stirring tank through the injection port of the stirring tank, then the user can control the stirring mechanism to operate through the controller, when the stirring mechanism operates, the spindle of the first motor drives the first bevel gear to rotate, through the transmission of the second bevel gear and the third bevel gear, the direction of the second connecting rod is opposite to that of the first stirring rod when the first connecting rod and the first stirring rod rotate, so that the rotating direction of the second stirring rod is opposite to that of the first stirring rod, meanwhile, the first helical blade arranged on the first stirring rod enables the slurry at the center of the stirring tank to be continuously exchanged with the slurry close to the outer side wall of the stirring tank in the stirring tank, so that the stirring speed of the device is greatly improved, through the scraper obliquely arranged on the second stirring rod, the second stirring rod continuously cleans the inner side wall of the stirring tank when rotating, when cleaning, the scraper is obliquely arranged, so that the cleaned slurry is collected at the bottom end of the stirring tank;
s6, when the stirring is finished and the grouting is performed, the stirring mechanism stops when the user passes through the controller, then the electric control valve is opened, the stirred slurry in the stirring tank can enter the conveying box, the rotating speed of the second motor can be controlled by the user through the controller, the rotating speed of the second helical blade is controlled, the grouting speed of the control device is controlled, and then the device performs grouting on the designated position through the grouting pipe.
The working principle and the using process of the invention are as follows: when the device is used, a user firstly uses a vehicle to drag the device to a designated place by using a towing hook 7, then the user controls a third motor 403 to operate through a controller 5, a spindle of the third motor 403 drives a bidirectional threaded shaft 404 to rotate so as to enable a sliding block 405 to move oppositely along the bidirectional threaded shaft 404, so that a connecting plate 406, the sliding block 405 and a movable plate 407 rotate, the movable plate 407 slides upwards in a base 401, a universal wheel 408 is gradually contracted into the base 401, in the process, the device descends gradually, when the universal wheel 408 is completely contracted into the base 401, a supporting plate 410 contacts the ground, the user can control the expansion degree of a single hydraulic rod 409 through the controller 5, the device keeps horizontal by observing a level gauge 6, and the device is stably fixed on the ground by means of self weight, then the user places the grouting pipe 306 at a designated position to wait for grouting, then the engineering vehicle injects the primarily mixed slurry into the interior of the stirring tank 1 through the injection port of the stirring tank 1, then the user can control the stirring mechanism 2 to operate through the controller 5, when the stirring mechanism 2 operates, the spindle of the first motor 201 drives the first bevel gear 202 to rotate, through the transmission of the second bevel gear 203 and the third bevel gear 205, the directions of the second connecting rod 207 and the first stirring rod 208 during rotation are opposite, so that the rotation direction of the second stirring rod 209 is opposite to that of the first stirring rod 208, meanwhile, the first helical blade 210 mounted on the first stirring rod 208 enables the slurry at the central position of the stirring tank 1 to be continuously exchanged with the slurry close to the outer side wall of the stirring tank 1 in the interior of the stirring tank 1, so as to greatly improve the stirring speed of the device, and through the scraper 211 mounted on the second stirring rod 209 in an inclined manner, make second puddler 209 in the rotation, the continuous inside wall to agitator tank 1 of scraper 211 is cleared up, in the clearance, because scraper 211 is the slope setting, make the thick liquid that gets off by the clearance collect the bottom of agitator tank 1, when the stirring finishes and is makeed milk, user 2 shutdowns during through controller 5, then electrically controlled valve 305 opens, make the thick liquid through the stirring in the agitator tank 1 can enter into transport box 301, user's accessible controller 5 control second motor 302's rotational speed, thereby control second helical blade 303's rotation rate, thereby controlling means goes out the speed of thick liquid, then the device is makeed milk to the assigned position through grout pipe 306.
Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that changes may be made in the embodiments and/or equivalents thereof without departing from the spirit and scope of the invention. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (10)
1. The utility model provides a material cementer for hydraulic engineering construction which characterized in that: the stirring device comprises a stirring tank (1), a stirring mechanism (2), a conveying mechanism (3) and a moving mechanism (4), wherein a filling port is formed in the left end of the top end face of the stirring tank (1), the stirring mechanism (2) is installed in the stirring tank (1), the conveying mechanism (3) is fixedly connected to the bottom end face of the stirring tank (1), the moving mechanism (4) is arranged at the bottom end of the stirring tank (1), a controller (5) is fixedly connected to the right end of the outer side wall of the stirring tank (1), a level gauge (6) is arranged obliquely above the controller (5), the level gauge (6) is fixedly connected with the stirring tank (1), and a trailer hook (7) is fixedly connected to the left lower end of the outer side wall of the stirring tank (1);
the stirring mechanism (2) comprises a first motor (201), a first bevel gear (202), a second bevel gear (203), a mounting rack (204), a third bevel gear (205), a first connecting rod (206), a second connecting rod (207), a first stirring rod (208) and a second stirring rod (209), the first bevel gear (202) is fixedly connected to the tail end of a main shaft of the first motor (201), the first bevel gear (202) is meshed with the second bevel gear (203), the second bevel gear (203) is rotatably connected with the mounting rack (204) through a rotating shaft, the mounting rack (204) is fixedly connected with the stirring tank (1), the second bevel gear (203) is meshed with the third bevel gear (205), the first connecting rod (206) is fixedly connected to the bottom end surface of the third bevel gear (205), and the first connecting rod (206) penetrates through the mounting rack (204), the first connecting rod (206) is rotatably connected with the mounting rack (204) through a bearing, the second connecting rod (207) is fixedly connected with the bottom end surface of the first bevel gear (202), the second connecting rod (207) penetrates through the third bevel gear (205) and the first connecting rod (206), the first stirring rod (208) is fixedly connected with the bottom end surface of the second connecting rod (207), the second stirring rod (209) is fixedly connected with the bottom end of the outer side of the first connecting rod (206), the outer side of the second stirring rod (209) is fixedly connected with a scraper (211) through a fixed rod, the scraper (211) is attached to the inner wall of the stirring tank (1), the scraper (211) is connected with the stirring tank (1) in a sliding way, a first helical blade (210) is mounted on the first stirring rod (208), and the other end of the first helical blade (210) is rotatably connected with the stirring tank (1) through a rotating shaft;
the conveying mechanism (3) comprises a conveying box (301), a second motor (302), a second helical blade (303) and a connecting pipe (304), the conveying box (301) is fixedly connected to the axis of the bottom end face of the stirring tank (1), the second motor (302) is fixedly connected to the left end face of the conveying box (301), the second motor (302) is electrically connected with the controller (5), a main shaft of the second motor (302) penetrates through the conveying box (301), the main shaft of the second motor (302) is rotatably connected with the conveying box (301) through a sealing bearing, the second helical blade (303) is fixedly connected to the tail end of the main shaft of the second motor (302), the other end of the second helical blade (303) is rotatably connected with the conveying box (301) through a rotating shaft, the conveying box (301) is communicated with the stirring tank (1) through the connecting pipe (304), and an electric control valve (305) is installed on the inner side of the connecting pipe (304), the inner side of the bottom end face of the conveying box (301) is communicated with a grouting pipe (306);
the moving mechanism (4) comprises a base (401), a fixed column (402), a third motor (403), a bidirectional threaded shaft (404), a sliding block (405), a connecting plate (406), a movable plate (407) and a universal wheel (408), the fixed column (402) is fixedly connected to the top end surface of the base (401), the fixed column (402) is fixedly connected with the stirring tank (1), the third motor (403) is fixedly connected to the top end of the left end surface of the base (401), a main shaft of the third motor (403) penetrates through the base (401), the bidirectional threaded shaft (404) is fixedly connected with a main shaft of the third motor (403), the other end of the bidirectional threaded shaft (404) is rotatably connected with the base (401) through a rotating shaft, the sliding block (405) is spirally connected with the bidirectional threaded shaft (404), the bidirectional threaded shaft (404) penetrates through the sliding block (405), and the sliding block (405) is slidably connected with the base (401), the connecting plate (406) is rotatably connected with the bottom end face of the sliding block (405) through a rotating shaft, the movable plate (407) is rotatably connected with the other end of the connecting plate (406) through a rotating shaft, the movable plate (407) is slidably connected with the base (401), the universal wheels (408) are mounted at four corners of the bottom end face of the movable plate (407), and the universal wheels (408) penetrate through the base (401).
2. The material grouting device for hydraulic engineering construction according to claim 1, characterized in that: agitator tank (1) is cylindric setting, the bottom end face inboard of agitator tank (1) is hourglass hopper-shaped setting.
3. The material grouting device for hydraulic engineering construction according to claim 1, characterized in that: the number of the second stirring rods (209) is two, and the second stirring rods (209) are symmetrically arranged at the bottom end of the outer side of the first connecting rod (206).
4. The material grouting device for hydraulic engineering construction according to claim 1, characterized in that: the scraper (211) is obliquely arranged.
5. The material grouting device for hydraulic engineering construction according to claim 1, characterized in that: the blade of second helical blade (303) and the inside wall laminating of transport case (301), the blade of second helical blade (303) and the inside wall sliding connection of transport case (301).
6. The material grouting device for hydraulic engineering construction according to claim 1, characterized in that: the number of the fixing columns (402) is four, and the fixing columns (402) are symmetrically distributed on four corners of the top end face of the base (401).
7. The material grouting device for hydraulic engineering construction according to claim 1, characterized in that: the thread lengths of the left end and the right end of the bidirectional threaded shaft (404) are equal, and the thread directions of the left end and the right end of the bidirectional threaded shaft (404) are opposite.
8. The material grouting device for hydraulic engineering construction according to claim 1, characterized in that: the movable plate (407) is attached to the inner side wall of the base (401).
9. The material grouting device for hydraulic engineering construction according to claim 1, characterized in that: the moving mechanism (4) further comprises hydraulic rods (409), the hydraulic rods (409) are installed at four corners of the bottom end face of the base (401), and the tail ends of movable rods of the hydraulic rods (409) are fixedly connected with supporting plates (410).
10. A method for using the material grouting device for the hydraulic engineering construction according to any one of claims 1 to 9, characterized by comprising the following steps:
s1, dragging the device to a specified place by using the vehicle and the towing hook by a user;
s2, a user controls the third motor to operate through the controller, the spindle of the third motor drives the bidirectional threaded shaft to rotate, so that the sliding block moves in the opposite direction along the bidirectional threaded shaft, the connecting plate, the sliding block and the movable plate rotate, the movable plate slides upwards in the base, the universal wheel is gradually contracted into the base, in the process, the device gradually descends, and when the universal wheel is completely contracted into the base, the supporting disk contacts with the ground;
s3, the user can control the extension and contraction degree of the single hydraulic rod through the controller, and the device is kept horizontal by observing the level gauge;
s4, placing the grouting pipe at a specified position by a user to wait for grouting;
s5, the engineering vehicle injects the primarily mixed slurry into the stirring tank through the injection port of the stirring tank, then the user can control the stirring mechanism to operate through the controller, when the stirring mechanism operates, the spindle of the first motor drives the first bevel gear to rotate, through the transmission of the second bevel gear and the third bevel gear, the direction of the second connecting rod is opposite to that of the first stirring rod when the first connecting rod and the first stirring rod rotate, so that the rotating direction of the second stirring rod is opposite to that of the first stirring rod, meanwhile, the first helical blade arranged on the first stirring rod enables the slurry at the center of the stirring tank to be continuously exchanged with the slurry close to the outer side wall of the stirring tank in the stirring tank, so that the stirring speed of the device is greatly improved, through the scraper obliquely arranged on the second stirring rod, the second stirring rod continuously cleans the inner side wall of the stirring tank when rotating, when cleaning, the scraper is obliquely arranged, so that the cleaned slurry is collected at the bottom end of the stirring tank;
s6, when the stirring is finished and the grouting is performed, the stirring mechanism stops when the user passes through the controller, then the electric control valve is opened, the stirred slurry in the stirring tank can enter the conveying box, the rotating speed of the second motor can be controlled by the user through the controller, the rotating speed of the second helical blade is controlled, the grouting speed of the control device is controlled, and then the device performs grouting on the designated position through the grouting pipe.
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Cited By (3)
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| CN112518977A (en) * | 2020-11-10 | 2021-03-19 | 崔留顺 | Centrifugal forming equipment for preparing prestressed high-strength concrete pipe pile |
| CN115162342A (en) * | 2022-07-19 | 2022-10-11 | 许亚菲 | Material grouting equipment for hydraulic and hydroelectric engineering construction and grouting method thereof |
| CN116330487A (en) * | 2023-04-03 | 2023-06-27 | 山东省地质矿产勘查开发局八〇一水文地质工程地质大队(山东省地矿工程勘察院) | Novel intelligent slip casting equipment of integration |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN112518977A (en) * | 2020-11-10 | 2021-03-19 | 崔留顺 | Centrifugal forming equipment for preparing prestressed high-strength concrete pipe pile |
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| CN116330487A (en) * | 2023-04-03 | 2023-06-27 | 山东省地质矿产勘查开发局八〇一水文地质工程地质大队(山东省地矿工程勘察院) | Novel intelligent slip casting equipment of integration |
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